CN106626021A - Mold cleaning and demolding agent spraying integrated machine and mold cleaning and demolding agent spraying method - Google Patents

Mold cleaning and demolding agent spraying integrated machine and mold cleaning and demolding agent spraying method Download PDF

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Publication number
CN106626021A
CN106626021A CN201610944229.XA CN201610944229A CN106626021A CN 106626021 A CN106626021 A CN 106626021A CN 201610944229 A CN201610944229 A CN 201610944229A CN 106626021 A CN106626021 A CN 106626021A
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CN
China
Prior art keywords
connecting rod
central shaft
clear
dolly
sweeper
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610944229.XA
Other languages
Chinese (zh)
Inventor
李酉成
朱群芳
匡红杰
冯利忠
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Concrete & Cement Products Research Institute Testing Center Co ltd
SUZHOU CONCRETE CEMENT PRODUCTS RESEARCH INSTITUTE CO LTD
Original Assignee
SUZHOU SINOMA BUILDING MATERIALS DESIGN AND RESEARCH INSTITUTE Co Ltd
SUZHOU CONCRETE CEMENT PRODUCTS RESEARCH INSTITUTE Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SUZHOU SINOMA BUILDING MATERIALS DESIGN AND RESEARCH INSTITUTE Co Ltd, SUZHOU CONCRETE CEMENT PRODUCTS RESEARCH INSTITUTE Co Ltd filed Critical SUZHOU SINOMA BUILDING MATERIALS DESIGN AND RESEARCH INSTITUTE Co Ltd
Priority to CN201610944229.XA priority Critical patent/CN106626021A/en
Publication of CN106626021A publication Critical patent/CN106626021A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/38Treating surfaces of moulds, cores, or mandrels to prevent sticking
    • B28B7/386Cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/38Treating surfaces of moulds, cores, or mandrels to prevent sticking
    • B28B7/382Devices for treating, e.g. sanding

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The invention provides a mold cleaning and demolding agent spraying integrated machine and a mold cleaning and demolding agent spraying method. The mold cleaning and demolding agent spraying integrated machine comprises a trolley capable of moving, a mold cleaning mechanism, a vibrating mechanism, a demolding agent spraying mechanism and a control mechanism, wherein the mold cleaning mechanism is arranged on the trolley and used for cleaning impurities in a mold; the vibrating mechanism is arranged on the trolley and used for cleaning impurities on the inner surface of the mold in a vibrating manner; the demolding agent spraying mechanism is arranged on the trolley and used for spraying a demolding agent; and the control mechanism is connected with the trolley, the mold cleaning mechanism, the vibrating mechanism and the demolding agent spraying mechanism. According to the mold cleaning and demolding agent spraying integrated machine and the mold cleaning and demolding agent spraying method, a motor is used for driving a rotary device to clean the inner wall of the steel mold, the impurities on grooves and tongues of the steel mold are cleaned through the vibrating mechanism in the vibrating manner, the demolding agent is sprayed automatically through the demolding agent spraying mechanism, and thus the whole mold cleaning and demolding agent spraying work is completed.

Description

Clear moulding/demoulding agent spraying all-in-one and clear moulding/demoulding agent spraying method
Technical field
The present invention relates to a kind of punching block cleaning equipment, more particularly, to a kind of clear moulding/demoulding agent spraying all-in-one and clearly Moulding/demoulding agent spraying method.
Background technology
Precast concrete pile is widely used in railway, highway and bridge, harbour, harbour, water conservancy, municipal administration, structures, and The engineering foundations such as main equipment.At present, in prefabricated concrete pipe pile production, need to use punching block, existing punching block typically by Upper die and lower die composition.Material is put in punching block, product is produced by production technology.During demoulding, elder generation is needed Upper and lower mould is separated, needs to be cleaned punching block after separation, such as cleaned not exclusively, can be bad to making pile tube generation next time Affect, quality of item problem can be caused when serious.When cleaning punching block now, workman is mainly by the way of, and manually shovel is scraped mixed The concrete residue remained at punching block inwall, tongue and groove after solidifying soil article removal, then the spread by hand releasing agent after residue has been cleared up. Therefore, the high labor intensive of workman, inefficiency and easily there is security incident.Further, since residue is close on punching block, hold The precision of punching block inwall is easily damaged during cleaning.
Technical staff attempts being improved this kind of cleaning way, but effect is unsatisfactory.For example, in patent of invention Shen What is please refer in 201610112765.3 rotates the impurity for reaching cleaning punching block inner surface by driving brush.But nowadays produce Variation, product is not single, and unitary class cleaning device work effective range is little to be difficult to meet same production line now, different size The needs that product is produced simultaneously, in addition, this cleaning mode needs also exist for personnel and voluntarily clears up the residue remained at tongue and groove, receives Residuum after collection cleaning, and manual spray releasing agent after the cleaning, equally take time and effort and be easily damaged punching block etc. Problem.
Additionally, other prior arts further relate to back and forth be run by the way of cleaning mold inwall using fixed tray orbit determination road, But both forms, will personnel voluntarily clear up remaining residue at tongue and groove, and need to complete to collect residue work, and its equipment Work effective range is fixed, it is difficult to meet production needs, time-consuming, and is easily damaged punching block.
Accordingly, it would be desirable to develop one kind and be easy to assembly and disassembly, safety and automate integrated height, the low clear Mo of labor strength-de- Mould agent sprays all-in-one.
The content of the invention
To solve above-mentioned technical problem, one aspect of the present invention proposes a kind of clear moulding/demoulding agent and sprays all-in-one, should Clear moulding/demoulding agent spraying all-in-one includes:
The dolly that can be moved;
Clear mold mechanism, clear mold mechanism is arranged on dolly, and clear mold mechanism is used to remove the impurity in mould;
Vibrating mechanism, vibrating mechanism is arranged on dolly, and vibrating mechanism is used to remove mould inner surface in the way of vibrating With the impurity at tongue and groove;
Release agent sprayer structure, release agent sprayer structure is arranged on dolly to spray releasing agent;With
Controlling organization, controlling organization is connected respectively with dolly, clear mold mechanism, vibrating mechanism and release agent sprayer structure.
In one embodiment of the invention, clear mold mechanism includes:
First motor, the first motor is arranged on dolly;
Large drive wheel, large drive wheel is connected with the first motor, and with the driving by the first motor large drive wheel is rotated, Preferably, large drive wheel is connected by transmission belt or driving-chain with the first motor;With
Whirligig, whirligig is connected with large drive wheel, to rotate under the driving of large drive wheel, so as to remove steel The impurity of mould inner surface.
In one embodiment of the invention, clear mold mechanism also includes the first motor base for placing the first motor, First motor base is arranged on dolly.
In one embodiment of the invention, the output end of the first motor is connected with small transmission wheel, and small transmission wheel is by passing Dynamic band or driving-chain are connected with large drive wheel.
In one embodiment of the invention, whirligig includes:
Central shaft, central shaft is connected with large drive wheel;
Multiple sweepers, multiple sweepers are connected on central shaft, and multiple sweepers can be relative to central shaft It is synchronous to draw in and launch, it is preferable that multiple sweepers are 3, it is highly preferred that multiple sweepers are uniformly arranged around central shaft; With
Slider, slider suit on center shaft and respectively be connected on the downside of each in multiple sweepers, To aid in multiple sweepers to draw in relative to central shaft and launch.
In one embodiment of the invention, each in multiple sweepers includes:
During first connecting rod and second connecting rod, one end of first connecting rod and one end of second connecting rod are connected to respectively by rotating shaft Heart axle, so that first connecting rod and second connecting rod synchronously can draw in relative to central shaft and launch;With
Vertical connecting rod, the two ends of vertical connecting rod are connected respectively with the other end of first connecting rod and the other end of second connecting rod Connect,
Wherein:
In action of the sweeper relative to central shaft gathering and expansion, the shape of first connecting rod and second connecting rod keeping parallelism State, and the vertically state of connecting rod and central shaft keeping parallelism;And
The tie point of second connecting rod and central shaft relative to first connecting rod and central shaft tie point away from large drive wheel.
In one embodiment of the invention, it is connected with cleaning hairbrush on vertical connecting rod.
In one embodiment of the invention, slider includes:
Slider disc, slider disc has center through hole, and central shaft is contained in center through hole, and slider disc can be at center Slide on the axial direction of axle;With
Multiple sliding feets, multiple sliding feets around slider disc arrange, and each in multiple sliding feets respectively with it is multiple The second connecting rod of corresponding in sweeper is connected, it is preferable that each in multiple sliding feets is clear with multiple respectively The midpoint for sweeping the second connecting rod of corresponding in device is connected,
Wherein:
When multiple sweepers open completely so that first connecting rod and second connecting rod are in horizontality relative to central shaft When, slider disc is close to the rotating shaft for connecting second connecting rod and central shaft and multiple sliding feets are close to respectively its corresponding one Second connecting rod.
In one embodiment of the invention, clear moulding/demoulding agent spraying all-in-one also includes:
Scooter, scooter is arranged on dolly, and scooter can be moved by the first axle aggregate on dolly;
Gripper shoe, gripper shoe is horizontally set on dolly, and clear mold mechanism is arranged on the supporting plate;
Hydraulic cylinder, one end of hydraulic cylinder is connected with scooter, the other end is connected with gripper shoe, so that gripper shoe can Move up and down under the driving of hydraulic cylinder;With
The multiple guide posts being vertically arranged, multiple guide posts are arranged around gripper shoe, and each in multiple guide posts One end be connected with scooter, the other end is connected with gripper shoe, to limit the track of the up and down motion of gripper shoe.
In one embodiment of the invention, clear moulding/demoulding agent spraying all-in-one also includes dust collector device, dust catcher dress Put and be arranged on dolly by dust aspirator base, the impurity being eliminated in mould and at tongue and groove to suction out.
In one embodiment of the invention, dolly includes:
Vehicle body;
Second axle aggregate, the second axle aggregate is arranged on the downside of vehicle body;
Sprocket wheel, sprocket wheel is arranged on the second axle aggregate;With
Second motor, the second motor is arranged on vehicle body, and the second motor is connected by chain with sprocket wheel.
Another aspect of the present invention proposes a kind of clear moulding/demoulding agent that all-in-one is sprayed using above-mentioned clear moulding/demoulding agent Spraying method, the method is comprised the following steps:
Step A:Dolly is moved to into punching block top to be cleaned;
Step B:Controlling organization starts clear mold mechanism and punching block to be cleaned is cleaned;
Step C:When clear moulding/demoulding agent spraying all-in-one is cleaned to the tongue and groove of punching block, controlling organization Vibration on Start-up mechanism Vibrated with the impurity at the tongue and groove by way of vibration by punching block;With
D steps:Controlling organization starts release agent sprayer structure, with to the punching block spraying releasing agent after cleaning.
In one embodiment of the invention, step A includes:
A1 steps:Controlling organization starts the second motor being arranged on the vehicle body of dolly;
A2 steps:Second Motor drive is arranged on the sprocket wheel on the second axle aggregate and rotates, and then driving is arranged on dolly Vehicle body on the second axle aggregate rotate so that dolly movement;With
A3 steps:After dolly is moved to the top of punching block to be cleaned, controlling organization makes the second motor quit work.
In one embodiment of the invention, step B includes:
B1 steps:Controlling organization starts the first motor being arranged on dolly and rotates;
B2 steps:First motor is passed through by being connected to the small transmission wheel of the output end of the first motor and driving with small transmission wheel Transmission belt or the large drive wheel of driving-chain connection are rotated;With
B3 steps:Large drive wheel drives the whirligig being connected with large drive wheel to rotate, to clean the miscellaneous of punching block inner surface Matter.
In one embodiment of the invention, B3 steps include:
B31 steps:The first connecting rod of each and second connecting rod in multiple sweepers of whirligig is relative to rotation The central shaft synchronous expansion of device, wherein, central shaft is connected with large drive wheel, and multiple sweepers are connected to central shaft On, and multiple sweepers can be relative to central shaft synchronization gathering and expansion, one end of first connecting rod and one end of second connecting rod Respectively central shaft is connected to by rotating shaft;
B32 steps:Slider disc upward sliding, and be connected with the second connecting rod of each in multiple sweepers respectively Corresponding one in multiple sliding feets of slider with second connecting rod launch, wherein, slider suit on center shaft and Respectively be connected on the downside of each in multiple sweepers, slider includes slider disc and multiple sliding feets;
B33 steps:Large drive wheel drives central shaft rotation, central shaft further to drive multiple sweepers centered on central shaft Rotate to clean the inner surface of punching block.
In one embodiment of the invention, B31 steps include that the vertical connecting rod of each in multiple sweepers is vertical Rotate in the inner surface of punching block, and cleaning hairbrush is provided with the vertical connecting rod of each in multiple sweepers.
In one embodiment of the invention, B3 steps also include:
B34 steps:Controlling organization start hydraulic cylinder so that gripper shoe along guide post move, so as to adjust the height of gripper shoe Degree, so that multiple sweepers clean the inner surface that face adapts to punching block, wherein, one end of hydraulic cylinder is connected with scooter, separately One end is connected with gripper shoe.
In one embodiment of the invention, clear moulding/demoulding agent spraying method also includes, performs after step C, performs D steps Performed before rapid:
E steps:Controlling organization starts and is arranged on dust collector device on dolly, is cleared out in mould and at tongue and groove with suctioning out Impurity.
Clear moulding/demoulding agent spraying all-in-one proposed by the present invention clears up punching block inwall using Motor drive whirligig, uses Vibrating mechanism sprays releasing agent automatically with impurity at vibration mode cleaning punching block tongue and groove using release agent sprayer structure, from And complete whole clear mould-releasing agent spray coating operations.Also, the all-in-one can be used for various sizes of punching block, reduction is produced into This simultaneously effectively reduces or is avoided the damage of punching block.
Description of the drawings
Fig. 1 is the front view that all-in-one is sprayed according to the clear moulding/demoulding agent of an illustrative embodiment of the invention;
Fig. 2 is the side view that all-in-one is sprayed according to the clear moulding/demoulding agent of an illustrative embodiment of the invention;
Fig. 3 is the A-A direction views that the clear moulding/demoulding agent shown in Fig. 2 sprays all-in-one;
Fig. 4 A are showing for the whirligig according to the clear moulding/demoulding agent of an illustrative embodiment of the invention spraying all-in-one It is intended to;
Fig. 4 B are the B direction views of the whirligig shown in Fig. 4 A;With
Fig. 4 C are the C direction views of the whirligig shown in Fig. 4 A.
Specific embodiment
Illustrative, the non-limiting example of the present invention are described in detail with reference to the accompanying drawings, to clear mould of the invention Releasing agent sprays all-in-one and clear moulding/demoulding agent spraying method is further described.
With reference to Fig. 1 and 2, one aspect of the present invention proposes a kind of clear moulding/demoulding agent and sprays all-in-one, the all-in-one bag Include moveable dolly 1, clear mold mechanism 2 (including the first motor 21, large drive wheel 22 and whirligig 23), vibrating mechanism 3, de- Mould agent spray body 4 and controlling organization (not shown), wherein clear mold mechanism 2, vibrating mechanism 3 and release agent sprayer structure 4 It is arranged on dolly 1, clear mold mechanism 2 is used to remove the impurity of punching block inner surface to be cleaned, and vibrating mechanism 3 is used to vibrate Mode removes punching block inner surface and the impurity at tongue and groove, and release agent sprayer structure 4 is used in the rear to the spray of punching block inner surface of clear mould Coating release agent.Below in conjunction with the accompanying drawings more detailed description is done to the all-in-one.
Dolly 1 is used to for the all-in-one to be transported to job site.During work, dolly 1 is moved into punching block to be cleaned Top, then by the clear mold mechanism 2, vibrating mechanism 3 and the punching block inner surface of release agent sprayer structure 4 pairs and tongue and groove for carrying thereon Place is cleaned and is sprayed.Clear mold mechanism 2 is arranged on dolly 1, and the clear mold mechanism 2 can pass through miscellaneous in rotation removing mould Matter.Vibrating mechanism 3 is also disposed on dolly 1.When the all-in-one at punching block tongue and groove to clearing up, due to clear mold mechanism 2 Rotate cleaning effect of the clear mould mode at tongue and groove very poor, it is possible to which Vibration on Start-up mechanism 3 is vibrated to punching block, i.e., shaking Dynamic mode removes the impurity at mould tongue and groove, so can avoid using the problem at labor cleaning's tongue and groove, improves work Efficiency and reduce labour intensity.Release agent sprayer structure 4 is arranged on dolly 1.Punching block inner surface is cleaned after finishing, control Mechanism controls release agent sprayer structure 4 sprays releasing agent to punching block inner surface.Controlling organization respectively with dolly 1, clear mold mechanism 2, Vibrating mechanism 3 is connected with release agent sprayer structure 4, to control the action of above-mentioned each mechanism, realizes the clear moulding/demoulding agent spraying The Automated condtrol of all-in-one.
When the clear moulding/demoulding agent spraying all-in-one proposed using above-described embodiment carries out clear mould-releasing agent spraying to punching block, Dolly 1 is moved to first the top of punching block to be cleaned, is then started clear mold mechanism 2 and punching block inner surface is cleaned;Clearly When being swept at the tongue and groove of punching block, Vibration on Start-up mechanism 3 carries out vibratory cleaning to punching block;After clear mould terminates, start releasing agent spraying Mechanism 4 is with to punching block inner surface spraying releasing agent.The clear moulding/demoulding agent proposed in the present embodiment sprays all-in-one by rotary cleaning Clear mould combines with the mode of the clear mould of vibration, it is to avoid the problem at hand sweeping tongue and groove, improves operating efficiency, reduces Labour intensity, while avoiding the damage to punching block.
With reference to Fig. 3, in one embodiment of the invention, clear mold mechanism 2 includes the first motor 21, large drive wheel 22 and rotation Rotary device 23.
First motor 21 is arranged on dolly 1.Alternatively, in one embodiment, to be arranged on first electric for the first motor 21 On machine base 24, the first motor base 24 is arranged on dolly 1, and such set-up mode may further ensure that the first motor 21 Install firm.Large drive wheel 22 is connected by transmission belt or driving-chain with the first motor 21, with by the first motor 21 Driving rotates large drive wheel 22.Whirligig 23 is connected with large drive wheel 22, to rotate under the driving of large drive wheel 22, from And remove the impurity of punching block inner surface.Preferably, the output end of the first motor 21 can connect small transmission wheel 25, small transmission wheel 25 And then can be connected with large drive wheel 22 by transmission belt or driving-chain, large drive wheel 22 is connected with whirligig 23. So, the rotation of small transmission wheel 25, large drive wheel 22 and whirligig 23, rotation can be successively driven when the first motor 21 rotates Device 23 contacts to clean the impurity of punching block inner surface with punching block inner surface.
Reference picture 4A-4C, in one embodiment of the invention, whirligig 23 includes central shaft 231, multiple sweepers And slider.
Central shaft 231 is connected with large drive wheel 22, can rotate under the driving of large drive wheel 22, and then drives multiple The rotation of sweeper.Multiple sweepers are connected on central shaft 231, and multiple sweepers can be relative to central shaft 231 It is synchronous to draw in and launch.So, rotating dress can be adjusted relative to the expanded angle of central shaft 231 by adjusting multiple sweepers Put 23 cleaning range, angle cleaned, to adapt to the impurity situation of various sizes of punching block inner surface.The present invention another In embodiment, multiple sweepers are 3.In yet another embodiment of the present invention, multiple sweepers are uniform around central shaft 231 Distribution so that multiple sweepers to the cleaning frequency of punching block inner surface evenly.Slider is sleeved on central shaft 231 and difference It is connected with multiple sweepers, to aid in multiple sweepers to draw in and launch relative to central shaft 231.Draw in multiple sweepers During expansion, because the change of sweeper center of gravity may result in the pressure of sweeper and the tie point of central shaft 231 It is excessive.Therefore, by the multiple sweepers of slider Auxiliary support being sleeved on central shaft 231, multiple sweepers can be reduced Pressure to central shaft 231, so as to reduce abrasion.
In one embodiment of the invention, each in above-mentioned multiple sweepers includes first connecting rod 232, second Connecting rod 233 and vertical connecting rod 234.
One end of first connecting rod 232 and one end of second connecting rod 233 are connected to central shaft 231 by rotating shaft respectively, so that Obtain first connecting rod 232 and second connecting rod 233 synchronously can draw in and launch relative to central shaft 231.The two of vertical connecting rod 234 End is connected respectively with the other end of first connecting rod 232 and the other end of second connecting rod 233.Also, in sweeper relative in Heart axle 231 draw in and the action that launches in, the state of first connecting rod 232 and the keeping parallelism of second connecting rod 233, and vertically connecting rod 234 with the state of the keeping parallelism of central shaft 231.So, by first connecting rod 232, second connecting rod 233 and vertically connecting rod 234 and in A part for heart axle 231 constitutes the sweeper of parallelogram sturcutre, the first connecting rod 232 of the parallelogram sturcutre and Two connecting rods 233 can draw in and launch relative to central shaft 231, and the sweeper structure can be in the driving of central shaft 231 Under rotate together with central shaft 231, so as to clean punching block inner surface using the vertical connecting rod 234 of the sweeper.Preferably, erect Cleaning hairbrush 235 is connected with straight connecting rod 234, can so pass through the work of the Adjusting Shape sweeper of adjustment cleaning hairbrush 235 Make scope.In the present embodiment sweeper is parallelogram shape, but in other embodiments of the invention, sweeper Shape is not limited to this, can also be triangle or other are irregularly shaped.Further, second connecting rod 233 and central shaft 231 Tie point and large drive wheel 22 distance more than first connecting rod 232 and central shaft 231 tie point to large drive wheel 22 away from From, i.e. first connecting rod 232 is closer to large drive wheel 22.
Further, in one embodiment of the invention, above-mentioned slider includes slider disc 236 and multiple sliding feets 237。
Slider disc 236 has center through hole, central shaft 231 is contained in center through hole so that slider disc 236 is sleeved on On central shaft 231, and slider disc 236 can slide on the axial direction of central shaft 231.Multiple sliding feets 237 are around cunning Moving plate 236 is arranged, and each in multiple sliding feets 237 respectively with the second connecting rod of corresponding in multiple sweepers 233 are connected.Preferably, each in multiple sliding feets 237 is respectively with second of corresponding in multiple sweepers The midpoint of connecting rod 233 is connected.So, when sweeper first connecting rod 232 and second connecting rod 233 draw in when, slider disc 236 to Slide away from the direction of large drive wheel 22, so that the multiple sliding feets 237 being connected with multiple second connecting rods 233 can be to cleaning Device plays a part of support, reduces the abrasion of central shaft 231.In one embodiment of the invention, when multiple sweepers are relative When central shaft 231 is opened completely so that first connecting rod 232 and second connecting rod 233 are in horizontality, slider disc 236 is close to Rotating shaft and multiple sliding feets 237 for connecting second connecting rod 233 and central shaft 231 is close to respectively its corresponding one second Connecting rod 233.
In one embodiment of the invention, clear moulding/demoulding agent spraying all-in-one also includes scooter 5, gripper shoe 7, hydraulic pressure Cylinder 8 and multiple guide posts 9.
Scooter 5 is arranged on dolly 1, and scooter 5 can be moved by the first axle aggregate 6 on dolly 1.This Sample, clear moulding/demoulding agent spraying all-in-one disclosed by the invention has two kinds of modes relative to punching block movement:One is moving cart 1, Two is mobile pulley car 5.It will be appreciated by persons skilled in the art that according to specific works environment, moving cart 1 can be with ground Walking, it is also possible to hung by pulley 5 and walked.Gripper shoe 7 is horizontally set on dolly 1, and clear mold mechanism 2 is arranged on gripper shoe On 7, and the whirligig 23 of clear mold mechanism 2 can pass through gripper shoe 7 to clean with the punching block to the lower section of dolly 1.Hydraulic pressure One end of cylinder 8 is connected with scooter 5, the other end is connected with gripper shoe 7, and the hydraulic cylinder 8 is obtained from external hydraulic source Power, so that gripper shoe 7 can move up and down under the driving of hydraulic cylinder 8.Multiple guide posts 9 are arranged around gripper shoe 7, and One end of each in multiple guide posts 9 is connected with scooter 5, the other end is connected with gripper shoe 7, with fixed support plate The track of 7 up and down motion.So, the height of gripper shoe 7, gripper shoe 7 and then drive rotation can be adjusted by adjusting hydraulic cylinder 8 The in the vertical direction of rotary device 23 is moved, and then it is various sizes of to adapt to adjust the height of multiple sweepers of whirligig 23 Punching block to be cleaned, expands the working range that the clear moulding/demoulding agent sprays all-in-one.
In one embodiment of the invention, clear moulding/demoulding agent spraying all-in-one also includes dust collector device 10.Dust catcher Device 10 is arranged on dolly 1 by dust aspirator base 11, the quilt in mould and at tongue and groove to suction out in punching block cleaning process The impurity for clearing out.Can so hand sweeping be avoided, reduce labour intensity.
In one embodiment of the invention, dolly 1 includes that vehicle body 12, the second axle aggregate 13, sprocket wheel 14 and second are electric Machine 15.Wherein, the second axle aggregate 13 is arranged on the downside of vehicle body 12, and sprocket wheel 14 is arranged on the second axle aggregate 13, and second Motor 15 is arranged on vehicle body 12, and the second motor 15 is connected by chain with sprocket wheel 14.When needing by moving cart 1 When changing the relative position of clear moulding/demoulding agent spraying all-in-one and punching block, controlling organization starts the second motor 15, the second motor 15 by chain drive sprocket wheel 14, and sprocket wheel 14 further drives the second axle aggregate 13, so that dolly 1 is moved.
Another aspect of the present invention proposes a kind of clear moulding/demoulding agent spray using above-mentioned clear moulding/demoulding agent spraying all-in-one Coating method.Below in conjunction with the accompanying drawings 1-4C elaborates to the clear moulding/demoulding agent spraying method.
Reference picture 1-3, in one exemplary embodiment of the present invention, the clear moulding/demoulding agent spraying method includes following step Suddenly.Step A:Dolly 1 is moved to into punching block top to be cleaned.Step B:Controlling organization starts clear mold mechanism 2 to be cleaned Punching block is cleaned.Step C:When clear moulding/demoulding agent spraying all-in-one is cleaned to the tongue and groove of punching block, controlling organization startup is shaken Motivation structure 3, is vibrated with the impurity at the tongue and groove by way of vibration by punching block.D steps:Controlling organization starts releasing agent Spray body 4, with to the punching block spraying releasing agent after cleaning.In addition, in another embodiment of the present invention, above-mentioned clear mould takes off Mould agent spraying method also includes, performs after step C, performs execution E steps before D steps:Controlling organization starts dust catcher dress Put 10, with suction out in mould and tongue and groove at the impurity that is cleared out, the lower impurity without removing in hand sweeping punching block drops Low labour intensity.Rotary cleaning punching block is cleaned punching block by the clear moulding/demoulding agent spraying method proposed in the present embodiment with vibration Mode combines, it is to avoid the problem at hand sweeping tongue and groove, improves operating efficiency, reduces labour intensity, while keeping away The damage to punching block is exempted from.
In one embodiment of the invention, above-mentioned step A can also be comprised the following steps.A1 steps:Controlling organization is opened Dynamic the second motor 15 being arranged on dolly 1.A2 steps:The drive sprocket 14 of second motor 15 is rotated, so sprocket wheel 14 drive with Second axle aggregate 13 of its connection is rotated, so that dolly 1 is moved.A3 steps:When dolly 1 is moved to the upper of punching block to be cleaned Fang Hou, controlling organization stops the second motor 15 and works.
With continued reference to Fig. 3, in one embodiment of the invention, above-mentioned step B can also be comprised the following steps.B1 is walked Suddenly:Controlling organization starts the first motor 21 and rotates.B2 steps:First motor 21 drives 22 turns of large drive wheel by small transmission wheel 25 It is dynamic.B3 steps:Large drive wheel 22 further drives whirligig 23 to rotate, to clean the impurity of punching block inner surface.
Reference picture 4A-4C, above-mentioned B3 steps may comprise steps of.B31 steps:According to punching block inner surface chi to be cleaned Very little, the first connecting rod 232 and second connecting rod 233 of each in multiple sweepers is certain relative to the synchronous expansion of central shaft 231 Angle so that the vertical bar of each in multiple sweepers rotates perpendicular to punching block inner surface, in order to clean table in punching block The impurity in face.B32 steps:The upward sliding of slider disc 236, and respectively with multiple sweepers in the second connecting rod of each Corresponding one in multiple sliding feets 237 of the slider of 233 connections launches with second connecting rod 233, and so, slider can To play a supporting role to sweeper, pressure of the sweeper to central shaft 231 is reduced.B33 steps:Sweeper is opened to expectation angle After degree, large drive wheel 22 drives central shaft 231 to rotate, and central shaft 231 further drives multiple sweepers centered on central shaft 231 Rotate to clean punching block inner surface.In one embodiment of the invention, set in the vertical bar of each in multiple sweepers Cleaning hairbrush 235 is equipped with, so the working range of multiple sweepers can be adjusted by adjusting the shape for clearing up hairbrush 235. In another embodiment of the present invention, above-mentioned B3 steps can also include B34 steps:Controlling organization start hydraulic cylinder 8 so that Gripper shoe 7 is moved along guide post 9, so as to adjust the height of gripper shoe 7, so that the cleaning face of multiple sweepers adapts to table in punching block Face.
Although to the present invention exemplary embodiments be illustrated, but it is clear that it will be understood by those skilled in the art that Can be changed in the case of without departing substantially from spirit and principles of the present invention, its scope is in claims and its equivalent It is defined.

Claims (18)

1. a kind of clear moulding/demoulding agent sprays all-in-one, including:
The dolly that can be moved;
Clear mold mechanism, the clear mold mechanism is arranged on the dolly, and the clear mold mechanism is used to remove the impurity in mould;
Vibrating mechanism, the vibrating mechanism is arranged on the dolly, and the vibrating mechanism is used to remove mould in the way of vibrating Impurity at tool inner surface and tongue and groove;
Release agent sprayer structure, the release agent sprayer structure is arranged on the dolly to spray releasing agent;With
Controlling organization, the controlling organization respectively with the dolly, the clear mold mechanism, the vibrating mechanism and the releasing agent Spray body is connected.
2. clear moulding/demoulding agent according to claim 1 sprays all-in-one, wherein, the clear mold mechanism includes:
First motor, first motor is arranged on the dolly;
Large drive wheel, the large drive wheel is connected with first motor, is made with the driving by first motor described Large drive wheel rotates, it is preferable that the large drive wheel is connected by transmission belt or driving-chain with first motor;With
Whirligig, the whirligig is connected with the large drive wheel, to rotate under the driving of the large drive wheel, from And remove the impurity of punching block inner surface.
3. clear moulding/demoulding agent according to claim 2 sprays all-in-one, wherein, the clear mold mechanism is also included for placing First motor base of first motor, first motor base is arranged on the dolly.
4. clear moulding/demoulding agent according to claim 2 sprays all-in-one, wherein, the output end of first motor is connected with Small transmission wheel, the small transmission wheel is connected by transmission belt or driving-chain with the large drive wheel.
5. clear moulding/demoulding agent according to claim 2 sprays all-in-one, wherein, the whirligig includes:
Central shaft, the central shaft is connected with the large drive wheel;
Multiple sweepers, the plurality of sweeper is connected on the central shaft, and the plurality of sweeper can be relative Synchronously draw in and launch in the central shaft, it is preferable that the plurality of sweeper is 3, it is highly preferred that the plurality of sweeper It is uniformly arranged around the central shaft;With
Slider, the slider be sleeved on the central shaft and respectively with the plurality of sweeper in the downside of each It is connected, to aid in the plurality of sweeper to draw in relative to the central shaft and launch.
6. clear moulding/demoulding agent according to claim 5 sprays all-in-one, wherein, each in the plurality of sweeper Including:
One end of first connecting rod and second connecting rod, one end of the first connecting rod and the second connecting rod is connected respectively by rotating shaft To the central shaft so that the first connecting rod and the second connecting rod synchronously can draw in relative to the central shaft and Launch;With
Vertical connecting rod, the two ends of the vertical connecting rod are another with the other end of the first connecting rod and the second connecting rod respectively End is connected,
Wherein:
The sweeper draw in relative to the central shaft and the action that launches in, the first connecting rod and the second connecting rod The state of keeping parallelism, and the state of the vertical connecting rod and the central shaft keeping parallelism;And
The second connecting rod is remote with the tie point of the central shaft relative to the first connecting rod with the tie point of the central shaft From the large drive wheel.
7. clear moulding/demoulding agent according to claim 6 sprays all-in-one, wherein, it is connected with cleaning hair on the vertical connecting rod Brush.
8. clear moulding/demoulding agent according to claim 6 sprays all-in-one, wherein, the slider includes:
Slider disc, the slider disc has center through hole, and the central shaft is contained in the center through hole, and the slip Disk can slide on the axial direction of the central shaft;With
Multiple sliding feets, the plurality of sliding feet is arranged around the slider disc, and each in the plurality of sliding feet point It is not connected with the second connecting rod of corresponding in the plurality of sweeper, it is preferable that in the plurality of sliding feet Each be connected with the midpoint of the second connecting rod of corresponding in the plurality of sweeper respectively,
Wherein:
When the plurality of sweeper opens completely so that the first connecting rod and the second connecting rod relative to the central shaft In horizontality when, the slider disc is close to the rotating shaft for connecting the second connecting rod and the central shaft and the plurality of Sliding feet is close to respectively an its corresponding second connecting rod.
9. according to claim 1 clear moulding/demoulding agent sprays all-in-one, wherein, the clear moulding/demoulding agent spraying all-in-one is also wrapped Include:
Scooter, the scooter is arranged on the dolly, and the scooter can be by the first axle aggregate described Move on dolly;
Gripper shoe, the gripper shoe is horizontally set on the dolly, and the clear mold mechanism is arranged in the gripper shoe;
Hydraulic cylinder, one end of the hydraulic cylinder is connected with the scooter, the other end is connected with the gripper shoe, so that institute Stating gripper shoe can move up and down under the driving of the hydraulic cylinder;With
The multiple guide posts being vertically arranged, the plurality of guide post is arranged around the gripper shoe, and in the plurality of guide post The one end of each be connected with the scooter, the other end is connected with the gripper shoe, to limit the gripper shoe The track of up and down motion.
10. according to claim 9 clear moulding/demoulding agent sprays all-in-one, wherein, the clear moulding/demoulding agent spraying all-in-one is also Including dust collector device, the dust collector device is arranged on the dolly by dust aspirator base, suctioning out in mould and The impurity being eliminated at tongue and groove.
11. clear moulding/demoulding agent according to claim 1 spray all-in-one, wherein, the dolly includes:
Vehicle body;
Second axle aggregate, second axle aggregate is arranged on the downside of the vehicle body;
Sprocket wheel, the sprocket wheel is arranged on second axle aggregate;With
Second motor, second motor is arranged on the vehicle body, and second motor is by chain and the sprocket wheel phase Connection.
A kind of 12. usage rights require the clear moulding/demoulding agent spray of the clear moulding/demoulding agent spraying all-in-one in 1-11 described in any one Coating method, comprises the following steps:
Step A:The dolly is moved to into punching block top to be cleaned;
Step B:The controlling organization starts the clear mold mechanism and punching block to be cleaned is cleaned;
Step C:When the clear moulding/demoulding agent spraying all-in-one is cleaned to the tongue and groove of punching block, the controlling organization starts described Vibrating mechanism is vibrated with the impurity at the tongue and groove by way of vibration by punching block;With
D steps:The controlling organization starts the release agent sprayer structure, with to the punching block spraying releasing agent after cleaning.
13. clear moulding/demoulding agent spraying methods according to claim 12, wherein, the step A includes:
A1 steps:The controlling organization starts the second motor being arranged on the vehicle body of the dolly;
A2 steps:Second Motor drive is arranged on sprocket wheel on the second axle aggregate and rotates, so drive be arranged on it is described Second axle aggregate on the vehicle body of dolly is rotated, so that dolly movement;With
A3 steps:After the dolly is moved to the top of punching block to be cleaned, the controlling organization controls second motor Quit work.
14. clear moulding/demoulding agent spraying methods according to claim 12, wherein, the step B includes:
B1 steps:The controlling organization starts the first motor being arranged on the dolly and rotates;
B2 steps:First motor is driven and the brief biography by being connected to the small transmission wheel of the output end of first motor Driving wheel is rotated by the large drive wheel that cingulum connects;With
B3 steps:The large drive wheel drives the whirligig being connected with the large drive wheel to rotate, to clean punching block inner surface Impurity.
15. clear moulding/demoulding agent spraying methods according to claim 14, wherein, the B3 steps include:
B31 steps:The first connecting rod of each and second connecting rod in multiple sweepers of the whirligig is relative to described The central shaft synchronous expansion of whirligig, wherein, the central shaft is connected with the large drive wheel, the plurality of sweeper point It is not connected on the central shaft, and the plurality of sweeper can synchronously draw in and launch relative to the central shaft, it is described One end of one end of first connecting rod and the second connecting rod is connected to the central shaft by rotating shaft respectively;
B32 steps:Slider disc upward sliding, and be connected with the second connecting rod of each in the plurality of sweeper respectively Corresponding one in multiple sliding feets of slider launches with the second connecting rod, wherein, the slider is sleeved on institute State on central shaft and respectively be connected on the downside of each in the plurality of sweeper, the slider includes the slip Disk and the plurality of sliding feet;With
B33 steps:The large drive wheel drives the central shaft rotation, the central shaft further drive the plurality of sweeper with Rotate to clean the inner surface of punching block centered on the central shaft.
16. clear moulding/demoulding agent spraying methods according to claim 15, wherein, include in the B31 steps, it is the plurality of The vertical connecting rod of each in sweeper rotates perpendicular to the inner surface of punching block, and each in the plurality of sweeper Vertical connecting rod on be provided with cleaning hairbrush.
17. clear moulding/demoulding agent spraying methods according to claim 15, wherein, also include in the B3 steps:
B34 steps:Controlling organization start hydraulic cylinder so that gripper shoe along guide post move, so as to adjust the height of the gripper shoe Degree, so that the plurality of sweeper cleans the inner surface that face adapts to punching block, wherein, one end of the hydraulic cylinder and the pulley Car is connected, the other end is connected with the gripper shoe.
18. clear moulding/demoulding agent spraying methods according to claim 12, wherein, the clear moulding/demoulding agent spraying method is also wrapped Include, perform after the step C, perform execution before the D steps:
E steps:The controlling organization starts the dust collector device being arranged on the dolly, the quilt in mould and at tongue and groove to suction out The impurity for clearing out.
CN201610944229.XA 2016-11-02 2016-11-02 Mold cleaning and demolding agent spraying integrated machine and mold cleaning and demolding agent spraying method Pending CN106626021A (en)

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CN107186867A (en) * 2017-06-29 2017-09-22 嘉兴欣创混凝土制品有限公司 Cover mold clears up system and its method for cleaning
CN107234713A (en) * 2017-06-28 2017-10-10 嘉兴欣创混凝土制品有限公司 The purging system and its method for cleaning of bed die
CN108914709A (en) * 2018-08-22 2018-11-30 永发(江苏)模塑包装科技有限公司 A kind of high-quality paper matrix product stripping device
CN110170474A (en) * 2019-06-18 2019-08-27 中铁工程服务有限公司 A kind of template cleaning device for formwork jumbo
CN111152343A (en) * 2020-02-10 2020-05-15 陈炳华 Releasing agent device on curbstone mold box
CN111805712A (en) * 2020-08-01 2020-10-23 中电建成都混凝土制品有限公司 Shield constructs automatic clearance of section of jurisdiction mould and automatic spraying release agent equipment
CN112659433A (en) * 2019-10-16 2021-04-16 上海雷博司电气股份有限公司 System and method for manufacturing insulating part
CN117601236A (en) * 2023-10-09 2024-02-27 中铁城建集团第一工程有限公司 Prefabricated construction processing equipment for construction

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CN107234713A (en) * 2017-06-28 2017-10-10 嘉兴欣创混凝土制品有限公司 The purging system and its method for cleaning of bed die
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CN112659433A (en) * 2019-10-16 2021-04-16 上海雷博司电气股份有限公司 System and method for manufacturing insulating part
CN111152343A (en) * 2020-02-10 2020-05-15 陈炳华 Releasing agent device on curbstone mold box
CN111152343B (en) * 2020-02-10 2021-04-30 陈炳华 Releasing agent device on curbstone mold box
CN111805712A (en) * 2020-08-01 2020-10-23 中电建成都混凝土制品有限公司 Shield constructs automatic clearance of section of jurisdiction mould and automatic spraying release agent equipment
CN117601236A (en) * 2023-10-09 2024-02-27 中铁城建集团第一工程有限公司 Prefabricated construction processing equipment for construction

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