CN106626021A - Mold cleaning and demolding agent spraying integrated machine and mold cleaning and demolding agent spraying method - Google Patents
Mold cleaning and demolding agent spraying integrated machine and mold cleaning and demolding agent spraying method Download PDFInfo
- Publication number
- CN106626021A CN106626021A CN201610944229.XA CN201610944229A CN106626021A CN 106626021 A CN106626021 A CN 106626021A CN 201610944229 A CN201610944229 A CN 201610944229A CN 106626021 A CN106626021 A CN 106626021A
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- Prior art keywords
- connecting rod
- central shaft
- clear
- dolly
- sweeper
- Prior art date
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- 238000005507 spraying Methods 0.000 title claims abstract description 56
- 238000004140 cleaning Methods 0.000 title claims abstract description 44
- 230000007246 mechanism Effects 0.000 claims abstract description 64
- 239000012535 impurity Substances 0.000 claims abstract description 30
- 239000003795 chemical substances by application Substances 0.000 claims description 90
- 238000004080 punching Methods 0.000 claims description 80
- 241001417527 Pempheridae Species 0.000 claims description 78
- 238000000465 moulding Methods 0.000 claims description 56
- 230000008520 organization Effects 0.000 claims description 31
- 239000007921 spray Substances 0.000 claims description 29
- 230000005540 biological transmission Effects 0.000 claims description 17
- 210000002683 foot Anatomy 0.000 claims description 16
- 239000000428 dust Substances 0.000 claims description 12
- 230000033001 locomotion Effects 0.000 claims description 6
- 230000001360 synchronised effect Effects 0.000 claims description 5
- 230000009471 action Effects 0.000 claims description 4
- 238000000576 coating method Methods 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 abstract description 3
- 239000010959 steel Substances 0.000 abstract description 3
- 210000002105 tongue Anatomy 0.000 abstract 1
- 238000010408 sweeping Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 2
- 239000004567 concrete Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 239000011178 precast concrete Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/386—Cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/382—Devices for treating, e.g. sanding
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention provides a mold cleaning and demolding agent spraying integrated machine and a mold cleaning and demolding agent spraying method. The mold cleaning and demolding agent spraying integrated machine comprises a trolley capable of moving, a mold cleaning mechanism, a vibrating mechanism, a demolding agent spraying mechanism and a control mechanism, wherein the mold cleaning mechanism is arranged on the trolley and used for cleaning impurities in a mold; the vibrating mechanism is arranged on the trolley and used for cleaning impurities on the inner surface of the mold in a vibrating manner; the demolding agent spraying mechanism is arranged on the trolley and used for spraying a demolding agent; and the control mechanism is connected with the trolley, the mold cleaning mechanism, the vibrating mechanism and the demolding agent spraying mechanism. According to the mold cleaning and demolding agent spraying integrated machine and the mold cleaning and demolding agent spraying method, a motor is used for driving a rotary device to clean the inner wall of the steel mold, the impurities on grooves and tongues of the steel mold are cleaned through the vibrating mechanism in the vibrating manner, the demolding agent is sprayed automatically through the demolding agent spraying mechanism, and thus the whole mold cleaning and demolding agent spraying work is completed.
Description
Technical field
The present invention relates to a kind of punching block cleaning equipment, more particularly, to a kind of clear moulding/demoulding agent spraying all-in-one and clearly
Moulding/demoulding agent spraying method.
Background technology
Precast concrete pile is widely used in railway, highway and bridge, harbour, harbour, water conservancy, municipal administration, structures, and
The engineering foundations such as main equipment.At present, in prefabricated concrete pipe pile production, need to use punching block, existing punching block typically by
Upper die and lower die composition.Material is put in punching block, product is produced by production technology.During demoulding, elder generation is needed
Upper and lower mould is separated, needs to be cleaned punching block after separation, such as cleaned not exclusively, can be bad to making pile tube generation next time
Affect, quality of item problem can be caused when serious.When cleaning punching block now, workman is mainly by the way of, and manually shovel is scraped mixed
The concrete residue remained at punching block inwall, tongue and groove after solidifying soil article removal, then the spread by hand releasing agent after residue has been cleared up.
Therefore, the high labor intensive of workman, inefficiency and easily there is security incident.Further, since residue is close on punching block, hold
The precision of punching block inwall is easily damaged during cleaning.
Technical staff attempts being improved this kind of cleaning way, but effect is unsatisfactory.For example, in patent of invention Shen
What is please refer in 201610112765.3 rotates the impurity for reaching cleaning punching block inner surface by driving brush.But nowadays produce
Variation, product is not single, and unitary class cleaning device work effective range is little to be difficult to meet same production line now, different size
The needs that product is produced simultaneously, in addition, this cleaning mode needs also exist for personnel and voluntarily clears up the residue remained at tongue and groove, receives
Residuum after collection cleaning, and manual spray releasing agent after the cleaning, equally take time and effort and be easily damaged punching block etc.
Problem.
Additionally, other prior arts further relate to back and forth be run by the way of cleaning mold inwall using fixed tray orbit determination road,
But both forms, will personnel voluntarily clear up remaining residue at tongue and groove, and need to complete to collect residue work, and its equipment
Work effective range is fixed, it is difficult to meet production needs, time-consuming, and is easily damaged punching block.
Accordingly, it would be desirable to develop one kind and be easy to assembly and disassembly, safety and automate integrated height, the low clear Mo of labor strength-de-
Mould agent sprays all-in-one.
The content of the invention
To solve above-mentioned technical problem, one aspect of the present invention proposes a kind of clear moulding/demoulding agent and sprays all-in-one, should
Clear moulding/demoulding agent spraying all-in-one includes：
The dolly that can be moved；
Clear mold mechanism, clear mold mechanism is arranged on dolly, and clear mold mechanism is used to remove the impurity in mould；
Vibrating mechanism, vibrating mechanism is arranged on dolly, and vibrating mechanism is used to remove mould inner surface in the way of vibrating
With the impurity at tongue and groove；
Release agent sprayer structure, release agent sprayer structure is arranged on dolly to spray releasing agent；With
Controlling organization, controlling organization is connected respectively with dolly, clear mold mechanism, vibrating mechanism and release agent sprayer structure.
In one embodiment of the invention, clear mold mechanism includes：
First motor, the first motor is arranged on dolly；
Large drive wheel, large drive wheel is connected with the first motor, and with the driving by the first motor large drive wheel is rotated,
Preferably, large drive wheel is connected by transmission belt or driving-chain with the first motor；With
Whirligig, whirligig is connected with large drive wheel, to rotate under the driving of large drive wheel, so as to remove steel
The impurity of mould inner surface.
In one embodiment of the invention, clear mold mechanism also includes the first motor base for placing the first motor,
First motor base is arranged on dolly.
In one embodiment of the invention, the output end of the first motor is connected with small transmission wheel, and small transmission wheel is by passing
Dynamic band or driving-chain are connected with large drive wheel.
In one embodiment of the invention, whirligig includes：
Central shaft, central shaft is connected with large drive wheel；
Multiple sweepers, multiple sweepers are connected on central shaft, and multiple sweepers can be relative to central shaft
It is synchronous to draw in and launch, it is preferable that multiple sweepers are 3, it is highly preferred that multiple sweepers are uniformly arranged around central shaft；
With
Slider, slider suit on center shaft and respectively be connected on the downside of each in multiple sweepers,
To aid in multiple sweepers to draw in relative to central shaft and launch.
In one embodiment of the invention, each in multiple sweepers includes：
During first connecting rod and second connecting rod, one end of first connecting rod and one end of second connecting rod are connected to respectively by rotating shaft
Heart axle, so that first connecting rod and second connecting rod synchronously can draw in relative to central shaft and launch；With
Vertical connecting rod, the two ends of vertical connecting rod are connected respectively with the other end of first connecting rod and the other end of second connecting rod
Connect,
Wherein：
In action of the sweeper relative to central shaft gathering and expansion, the shape of first connecting rod and second connecting rod keeping parallelism
State, and the vertically state of connecting rod and central shaft keeping parallelism；And
The tie point of second connecting rod and central shaft relative to first connecting rod and central shaft tie point away from large drive wheel.
In one embodiment of the invention, it is connected with cleaning hairbrush on vertical connecting rod.
In one embodiment of the invention, slider includes：
Slider disc, slider disc has center through hole, and central shaft is contained in center through hole, and slider disc can be at center
Slide on the axial direction of axle；With
Multiple sliding feets, multiple sliding feets around slider disc arrange, and each in multiple sliding feets respectively with it is multiple
The second connecting rod of corresponding in sweeper is connected, it is preferable that each in multiple sliding feets is clear with multiple respectively
The midpoint for sweeping the second connecting rod of corresponding in device is connected,
Wherein：
When multiple sweepers open completely so that first connecting rod and second connecting rod are in horizontality relative to central shaft
When, slider disc is close to the rotating shaft for connecting second connecting rod and central shaft and multiple sliding feets are close to respectively its corresponding one
Second connecting rod.
In one embodiment of the invention, clear moulding/demoulding agent spraying all-in-one also includes：
Scooter, scooter is arranged on dolly, and scooter can be moved by the first axle aggregate on dolly；
Gripper shoe, gripper shoe is horizontally set on dolly, and clear mold mechanism is arranged on the supporting plate；
Hydraulic cylinder, one end of hydraulic cylinder is connected with scooter, the other end is connected with gripper shoe, so that gripper shoe can
Move up and down under the driving of hydraulic cylinder；With
The multiple guide posts being vertically arranged, multiple guide posts are arranged around gripper shoe, and each in multiple guide posts
One end be connected with scooter, the other end is connected with gripper shoe, to limit the track of the up and down motion of gripper shoe.
In one embodiment of the invention, clear moulding/demoulding agent spraying all-in-one also includes dust collector device, dust catcher dress
Put and be arranged on dolly by dust aspirator base, the impurity being eliminated in mould and at tongue and groove to suction out.
In one embodiment of the invention, dolly includes：
Vehicle body；
Second axle aggregate, the second axle aggregate is arranged on the downside of vehicle body；
Sprocket wheel, sprocket wheel is arranged on the second axle aggregate；With
Second motor, the second motor is arranged on vehicle body, and the second motor is connected by chain with sprocket wheel.
Another aspect of the present invention proposes a kind of clear moulding/demoulding agent that all-in-one is sprayed using above-mentioned clear moulding/demoulding agent
Spraying method, the method is comprised the following steps：
Step A：Dolly is moved to into punching block top to be cleaned；
Step B：Controlling organization starts clear mold mechanism and punching block to be cleaned is cleaned；
Step C：When clear moulding/demoulding agent spraying all-in-one is cleaned to the tongue and groove of punching block, controlling organization Vibration on Start-up mechanism
Vibrated with the impurity at the tongue and groove by way of vibration by punching block；With
D steps：Controlling organization starts release agent sprayer structure, with to the punching block spraying releasing agent after cleaning.
In one embodiment of the invention, step A includes：
A1 steps：Controlling organization starts the second motor being arranged on the vehicle body of dolly；
A2 steps：Second Motor drive is arranged on the sprocket wheel on the second axle aggregate and rotates, and then driving is arranged on dolly
Vehicle body on the second axle aggregate rotate so that dolly movement；With
A3 steps：After dolly is moved to the top of punching block to be cleaned, controlling organization makes the second motor quit work.
In one embodiment of the invention, step B includes：
B1 steps：Controlling organization starts the first motor being arranged on dolly and rotates；
B2 steps：First motor is passed through by being connected to the small transmission wheel of the output end of the first motor and driving with small transmission wheel
Transmission belt or the large drive wheel of driving-chain connection are rotated；With
B3 steps：Large drive wheel drives the whirligig being connected with large drive wheel to rotate, to clean the miscellaneous of punching block inner surface
Matter.
In one embodiment of the invention, B3 steps include：
B31 steps：The first connecting rod of each and second connecting rod in multiple sweepers of whirligig is relative to rotation
The central shaft synchronous expansion of device, wherein, central shaft is connected with large drive wheel, and multiple sweepers are connected to central shaft
On, and multiple sweepers can be relative to central shaft synchronization gathering and expansion, one end of first connecting rod and one end of second connecting rod
Respectively central shaft is connected to by rotating shaft；
B32 steps：Slider disc upward sliding, and be connected with the second connecting rod of each in multiple sweepers respectively
Corresponding one in multiple sliding feets of slider with second connecting rod launch, wherein, slider suit on center shaft and
Respectively be connected on the downside of each in multiple sweepers, slider includes slider disc and multiple sliding feets；
B33 steps：Large drive wheel drives central shaft rotation, central shaft further to drive multiple sweepers centered on central shaft
Rotate to clean the inner surface of punching block.
In one embodiment of the invention, B31 steps include that the vertical connecting rod of each in multiple sweepers is vertical
Rotate in the inner surface of punching block, and cleaning hairbrush is provided with the vertical connecting rod of each in multiple sweepers.
In one embodiment of the invention, B3 steps also include：
B34 steps：Controlling organization start hydraulic cylinder so that gripper shoe along guide post move, so as to adjust the height of gripper shoe
Degree, so that multiple sweepers clean the inner surface that face adapts to punching block, wherein, one end of hydraulic cylinder is connected with scooter, separately
One end is connected with gripper shoe.
In one embodiment of the invention, clear moulding/demoulding agent spraying method also includes, performs after step C, performs D steps
Performed before rapid：
E steps：Controlling organization starts and is arranged on dust collector device on dolly, is cleared out in mould and at tongue and groove with suctioning out
Impurity.
Clear moulding/demoulding agent spraying all-in-one proposed by the present invention clears up punching block inwall using Motor drive whirligig, uses
Vibrating mechanism sprays releasing agent automatically with impurity at vibration mode cleaning punching block tongue and groove using release agent sprayer structure, from
And complete whole clear mould-releasing agent spray coating operations.Also, the all-in-one can be used for various sizes of punching block, reduction is produced into
This simultaneously effectively reduces or is avoided the damage of punching block.
Description of the drawings
Fig. 1 is the front view that all-in-one is sprayed according to the clear moulding/demoulding agent of an illustrative embodiment of the invention；
Fig. 2 is the side view that all-in-one is sprayed according to the clear moulding/demoulding agent of an illustrative embodiment of the invention；
Fig. 3 is the A-A direction views that the clear moulding/demoulding agent shown in Fig. 2 sprays all-in-one；
Fig. 4 A are showing for the whirligig according to the clear moulding/demoulding agent of an illustrative embodiment of the invention spraying all-in-one
It is intended to；
Fig. 4 B are the B direction views of the whirligig shown in Fig. 4 A；With
Fig. 4 C are the C direction views of the whirligig shown in Fig. 4 A.
Specific embodiment
Illustrative, the non-limiting example of the present invention are described in detail with reference to the accompanying drawings, to clear mould of the invention
Releasing agent sprays all-in-one and clear moulding/demoulding agent spraying method is further described.
With reference to Fig. 1 and 2, one aspect of the present invention proposes a kind of clear moulding/demoulding agent and sprays all-in-one, the all-in-one bag
Include moveable dolly 1, clear mold mechanism 2 (including the first motor 21, large drive wheel 22 and whirligig 23), vibrating mechanism 3, de-
Mould agent spray body 4 and controlling organization (not shown), wherein clear mold mechanism 2, vibrating mechanism 3 and release agent sprayer structure 4
It is arranged on dolly 1, clear mold mechanism 2 is used to remove the impurity of punching block inner surface to be cleaned, and vibrating mechanism 3 is used to vibrate
Mode removes punching block inner surface and the impurity at tongue and groove, and release agent sprayer structure 4 is used in the rear to the spray of punching block inner surface of clear mould
Coating release agent.Below in conjunction with the accompanying drawings more detailed description is done to the all-in-one.
Dolly 1 is used to for the all-in-one to be transported to job site.During work, dolly 1 is moved into punching block to be cleaned
Top, then by the clear mold mechanism 2, vibrating mechanism 3 and the punching block inner surface of release agent sprayer structure 4 pairs and tongue and groove for carrying thereon
Place is cleaned and is sprayed.Clear mold mechanism 2 is arranged on dolly 1, and the clear mold mechanism 2 can pass through miscellaneous in rotation removing mould
Matter.Vibrating mechanism 3 is also disposed on dolly 1.When the all-in-one at punching block tongue and groove to clearing up, due to clear mold mechanism 2
Rotate cleaning effect of the clear mould mode at tongue and groove very poor, it is possible to which Vibration on Start-up mechanism 3 is vibrated to punching block, i.e., shaking
Dynamic mode removes the impurity at mould tongue and groove, so can avoid using the problem at labor cleaning's tongue and groove, improves work
Efficiency and reduce labour intensity.Release agent sprayer structure 4 is arranged on dolly 1.Punching block inner surface is cleaned after finishing, control
Mechanism controls release agent sprayer structure 4 sprays releasing agent to punching block inner surface.Controlling organization respectively with dolly 1, clear mold mechanism 2,
Vibrating mechanism 3 is connected with release agent sprayer structure 4, to control the action of above-mentioned each mechanism, realizes the clear moulding/demoulding agent spraying
The Automated condtrol of all-in-one.
When the clear moulding/demoulding agent spraying all-in-one proposed using above-described embodiment carries out clear mould-releasing agent spraying to punching block,
Dolly 1 is moved to first the top of punching block to be cleaned, is then started clear mold mechanism 2 and punching block inner surface is cleaned；Clearly
When being swept at the tongue and groove of punching block, Vibration on Start-up mechanism 3 carries out vibratory cleaning to punching block；After clear mould terminates, start releasing agent spraying
Mechanism 4 is with to punching block inner surface spraying releasing agent.The clear moulding/demoulding agent proposed in the present embodiment sprays all-in-one by rotary cleaning
Clear mould combines with the mode of the clear mould of vibration, it is to avoid the problem at hand sweeping tongue and groove, improves operating efficiency, reduces
Labour intensity, while avoiding the damage to punching block.
With reference to Fig. 3, in one embodiment of the invention, clear mold mechanism 2 includes the first motor 21, large drive wheel 22 and rotation
Rotary device 23.
First motor 21 is arranged on dolly 1.Alternatively, in one embodiment, to be arranged on first electric for the first motor 21
On machine base 24, the first motor base 24 is arranged on dolly 1, and such set-up mode may further ensure that the first motor 21
Install firm.Large drive wheel 22 is connected by transmission belt or driving-chain with the first motor 21, with by the first motor 21
Driving rotates large drive wheel 22.Whirligig 23 is connected with large drive wheel 22, to rotate under the driving of large drive wheel 22, from
And remove the impurity of punching block inner surface.Preferably, the output end of the first motor 21 can connect small transmission wheel 25, small transmission wheel 25
And then can be connected with large drive wheel 22 by transmission belt or driving-chain, large drive wheel 22 is connected with whirligig 23.
So, the rotation of small transmission wheel 25, large drive wheel 22 and whirligig 23, rotation can be successively driven when the first motor 21 rotates
Device 23 contacts to clean the impurity of punching block inner surface with punching block inner surface.
Reference picture 4A-4C, in one embodiment of the invention, whirligig 23 includes central shaft 231, multiple sweepers
And slider.
Central shaft 231 is connected with large drive wheel 22, can rotate under the driving of large drive wheel 22, and then drives multiple
The rotation of sweeper.Multiple sweepers are connected on central shaft 231, and multiple sweepers can be relative to central shaft 231
It is synchronous to draw in and launch.So, rotating dress can be adjusted relative to the expanded angle of central shaft 231 by adjusting multiple sweepers
Put 23 cleaning range, angle cleaned, to adapt to the impurity situation of various sizes of punching block inner surface.The present invention another
In embodiment, multiple sweepers are 3.In yet another embodiment of the present invention, multiple sweepers are uniform around central shaft 231
Distribution so that multiple sweepers to the cleaning frequency of punching block inner surface evenly.Slider is sleeved on central shaft 231 and difference
It is connected with multiple sweepers, to aid in multiple sweepers to draw in and launch relative to central shaft 231.Draw in multiple sweepers
During expansion, because the change of sweeper center of gravity may result in the pressure of sweeper and the tie point of central shaft 231
It is excessive.Therefore, by the multiple sweepers of slider Auxiliary support being sleeved on central shaft 231, multiple sweepers can be reduced
Pressure to central shaft 231, so as to reduce abrasion.
In one embodiment of the invention, each in above-mentioned multiple sweepers includes first connecting rod 232, second
Connecting rod 233 and vertical connecting rod 234.
One end of first connecting rod 232 and one end of second connecting rod 233 are connected to central shaft 231 by rotating shaft respectively, so that
Obtain first connecting rod 232 and second connecting rod 233 synchronously can draw in and launch relative to central shaft 231.The two of vertical connecting rod 234
End is connected respectively with the other end of first connecting rod 232 and the other end of second connecting rod 233.Also, in sweeper relative in
Heart axle 231 draw in and the action that launches in, the state of first connecting rod 232 and the keeping parallelism of second connecting rod 233, and vertically connecting rod
234 with the state of the keeping parallelism of central shaft 231.So, by first connecting rod 232, second connecting rod 233 and vertically connecting rod 234 and in
A part for heart axle 231 constitutes the sweeper of parallelogram sturcutre, the first connecting rod 232 of the parallelogram sturcutre and
Two connecting rods 233 can draw in and launch relative to central shaft 231, and the sweeper structure can be in the driving of central shaft 231
Under rotate together with central shaft 231, so as to clean punching block inner surface using the vertical connecting rod 234 of the sweeper.Preferably, erect
Cleaning hairbrush 235 is connected with straight connecting rod 234, can so pass through the work of the Adjusting Shape sweeper of adjustment cleaning hairbrush 235
Make scope.In the present embodiment sweeper is parallelogram shape, but in other embodiments of the invention, sweeper
Shape is not limited to this, can also be triangle or other are irregularly shaped.Further, second connecting rod 233 and central shaft 231
Tie point and large drive wheel 22 distance more than first connecting rod 232 and central shaft 231 tie point to large drive wheel 22 away from
From, i.e. first connecting rod 232 is closer to large drive wheel 22.
Further, in one embodiment of the invention, above-mentioned slider includes slider disc 236 and multiple sliding feets
237。
Slider disc 236 has center through hole, central shaft 231 is contained in center through hole so that slider disc 236 is sleeved on
On central shaft 231, and slider disc 236 can slide on the axial direction of central shaft 231.Multiple sliding feets 237 are around cunning
Moving plate 236 is arranged, and each in multiple sliding feets 237 respectively with the second connecting rod of corresponding in multiple sweepers
233 are connected.Preferably, each in multiple sliding feets 237 is respectively with second of corresponding in multiple sweepers
The midpoint of connecting rod 233 is connected.So, when sweeper first connecting rod 232 and second connecting rod 233 draw in when, slider disc 236 to
Slide away from the direction of large drive wheel 22, so that the multiple sliding feets 237 being connected with multiple second connecting rods 233 can be to cleaning
Device plays a part of support, reduces the abrasion of central shaft 231.In one embodiment of the invention, when multiple sweepers are relative
When central shaft 231 is opened completely so that first connecting rod 232 and second connecting rod 233 are in horizontality, slider disc 236 is close to
Rotating shaft and multiple sliding feets 237 for connecting second connecting rod 233 and central shaft 231 is close to respectively its corresponding one second
Connecting rod 233.
In one embodiment of the invention, clear moulding/demoulding agent spraying all-in-one also includes scooter 5, gripper shoe 7, hydraulic pressure
Cylinder 8 and multiple guide posts 9.
Scooter 5 is arranged on dolly 1, and scooter 5 can be moved by the first axle aggregate 6 on dolly 1.This
Sample, clear moulding/demoulding agent spraying all-in-one disclosed by the invention has two kinds of modes relative to punching block movement：One is moving cart 1,
Two is mobile pulley car 5.It will be appreciated by persons skilled in the art that according to specific works environment, moving cart 1 can be with ground
Walking, it is also possible to hung by pulley 5 and walked.Gripper shoe 7 is horizontally set on dolly 1, and clear mold mechanism 2 is arranged on gripper shoe
On 7, and the whirligig 23 of clear mold mechanism 2 can pass through gripper shoe 7 to clean with the punching block to the lower section of dolly 1.Hydraulic pressure
One end of cylinder 8 is connected with scooter 5, the other end is connected with gripper shoe 7, and the hydraulic cylinder 8 is obtained from external hydraulic source
Power, so that gripper shoe 7 can move up and down under the driving of hydraulic cylinder 8.Multiple guide posts 9 are arranged around gripper shoe 7, and
One end of each in multiple guide posts 9 is connected with scooter 5, the other end is connected with gripper shoe 7, with fixed support plate
The track of 7 up and down motion.So, the height of gripper shoe 7, gripper shoe 7 and then drive rotation can be adjusted by adjusting hydraulic cylinder 8
The in the vertical direction of rotary device 23 is moved, and then it is various sizes of to adapt to adjust the height of multiple sweepers of whirligig 23
Punching block to be cleaned, expands the working range that the clear moulding/demoulding agent sprays all-in-one.
In one embodiment of the invention, clear moulding/demoulding agent spraying all-in-one also includes dust collector device 10.Dust catcher
Device 10 is arranged on dolly 1 by dust aspirator base 11, the quilt in mould and at tongue and groove to suction out in punching block cleaning process
The impurity for clearing out.Can so hand sweeping be avoided, reduce labour intensity.
In one embodiment of the invention, dolly 1 includes that vehicle body 12, the second axle aggregate 13, sprocket wheel 14 and second are electric
Machine 15.Wherein, the second axle aggregate 13 is arranged on the downside of vehicle body 12, and sprocket wheel 14 is arranged on the second axle aggregate 13, and second
Motor 15 is arranged on vehicle body 12, and the second motor 15 is connected by chain with sprocket wheel 14.When needing by moving cart 1
When changing the relative position of clear moulding/demoulding agent spraying all-in-one and punching block, controlling organization starts the second motor 15, the second motor
15 by chain drive sprocket wheel 14, and sprocket wheel 14 further drives the second axle aggregate 13, so that dolly 1 is moved.
Another aspect of the present invention proposes a kind of clear moulding/demoulding agent spray using above-mentioned clear moulding/demoulding agent spraying all-in-one
Coating method.Below in conjunction with the accompanying drawings 1-4C elaborates to the clear moulding/demoulding agent spraying method.
Reference picture 1-3, in one exemplary embodiment of the present invention, the clear moulding/demoulding agent spraying method includes following step
Suddenly.Step A：Dolly 1 is moved to into punching block top to be cleaned.Step B：Controlling organization starts clear mold mechanism 2 to be cleaned
Punching block is cleaned.Step C：When clear moulding/demoulding agent spraying all-in-one is cleaned to the tongue and groove of punching block, controlling organization startup is shaken
Motivation structure 3, is vibrated with the impurity at the tongue and groove by way of vibration by punching block.D steps：Controlling organization starts releasing agent
Spray body 4, with to the punching block spraying releasing agent after cleaning.In addition, in another embodiment of the present invention, above-mentioned clear mould takes off
Mould agent spraying method also includes, performs after step C, performs execution E steps before D steps：Controlling organization starts dust catcher dress
Put 10, with suction out in mould and tongue and groove at the impurity that is cleared out, the lower impurity without removing in hand sweeping punching block drops
Low labour intensity.Rotary cleaning punching block is cleaned punching block by the clear moulding/demoulding agent spraying method proposed in the present embodiment with vibration
Mode combines, it is to avoid the problem at hand sweeping tongue and groove, improves operating efficiency, reduces labour intensity, while keeping away
The damage to punching block is exempted from.
In one embodiment of the invention, above-mentioned step A can also be comprised the following steps.A1 steps：Controlling organization is opened
Dynamic the second motor 15 being arranged on dolly 1.A2 steps：The drive sprocket 14 of second motor 15 is rotated, so sprocket wheel 14 drive with
Second axle aggregate 13 of its connection is rotated, so that dolly 1 is moved.A3 steps：When dolly 1 is moved to the upper of punching block to be cleaned
Fang Hou, controlling organization stops the second motor 15 and works.
With continued reference to Fig. 3, in one embodiment of the invention, above-mentioned step B can also be comprised the following steps.B1 is walked
Suddenly：Controlling organization starts the first motor 21 and rotates.B2 steps：First motor 21 drives 22 turns of large drive wheel by small transmission wheel 25
It is dynamic.B3 steps：Large drive wheel 22 further drives whirligig 23 to rotate, to clean the impurity of punching block inner surface.
Reference picture 4A-4C, above-mentioned B3 steps may comprise steps of.B31 steps：According to punching block inner surface chi to be cleaned
Very little, the first connecting rod 232 and second connecting rod 233 of each in multiple sweepers is certain relative to the synchronous expansion of central shaft 231
Angle so that the vertical bar of each in multiple sweepers rotates perpendicular to punching block inner surface, in order to clean table in punching block
The impurity in face.B32 steps：The upward sliding of slider disc 236, and respectively with multiple sweepers in the second connecting rod of each
Corresponding one in multiple sliding feets 237 of the slider of 233 connections launches with second connecting rod 233, and so, slider can
To play a supporting role to sweeper, pressure of the sweeper to central shaft 231 is reduced.B33 steps：Sweeper is opened to expectation angle
After degree, large drive wheel 22 drives central shaft 231 to rotate, and central shaft 231 further drives multiple sweepers centered on central shaft 231
Rotate to clean punching block inner surface.In one embodiment of the invention, set in the vertical bar of each in multiple sweepers
Cleaning hairbrush 235 is equipped with, so the working range of multiple sweepers can be adjusted by adjusting the shape for clearing up hairbrush 235.
In another embodiment of the present invention, above-mentioned B3 steps can also include B34 steps：Controlling organization start hydraulic cylinder 8 so that
Gripper shoe 7 is moved along guide post 9, so as to adjust the height of gripper shoe 7, so that the cleaning face of multiple sweepers adapts to table in punching block
Face.
Although to the present invention exemplary embodiments be illustrated, but it is clear that it will be understood by those skilled in the art that
Can be changed in the case of without departing substantially from spirit and principles of the present invention, its scope is in claims and its equivalent
It is defined.
Claims (18)
1. a kind of clear moulding/demoulding agent sprays all-in-one, including：
The dolly that can be moved；
Clear mold mechanism, the clear mold mechanism is arranged on the dolly, and the clear mold mechanism is used to remove the impurity in mould；
Vibrating mechanism, the vibrating mechanism is arranged on the dolly, and the vibrating mechanism is used to remove mould in the way of vibrating
Impurity at tool inner surface and tongue and groove；
Release agent sprayer structure, the release agent sprayer structure is arranged on the dolly to spray releasing agent；With
Controlling organization, the controlling organization respectively with the dolly, the clear mold mechanism, the vibrating mechanism and the releasing agent
Spray body is connected.
2. clear moulding/demoulding agent according to claim 1 sprays all-in-one, wherein, the clear mold mechanism includes：
First motor, first motor is arranged on the dolly；
Large drive wheel, the large drive wheel is connected with first motor, is made with the driving by first motor described
Large drive wheel rotates, it is preferable that the large drive wheel is connected by transmission belt or driving-chain with first motor；With
Whirligig, the whirligig is connected with the large drive wheel, to rotate under the driving of the large drive wheel, from
And remove the impurity of punching block inner surface.
3. clear moulding/demoulding agent according to claim 2 sprays all-in-one, wherein, the clear mold mechanism is also included for placing
First motor base of first motor, first motor base is arranged on the dolly.
4. clear moulding/demoulding agent according to claim 2 sprays all-in-one, wherein, the output end of first motor is connected with
Small transmission wheel, the small transmission wheel is connected by transmission belt or driving-chain with the large drive wheel.
5. clear moulding/demoulding agent according to claim 2 sprays all-in-one, wherein, the whirligig includes：
Central shaft, the central shaft is connected with the large drive wheel；
Multiple sweepers, the plurality of sweeper is connected on the central shaft, and the plurality of sweeper can be relative
Synchronously draw in and launch in the central shaft, it is preferable that the plurality of sweeper is 3, it is highly preferred that the plurality of sweeper
It is uniformly arranged around the central shaft；With
Slider, the slider be sleeved on the central shaft and respectively with the plurality of sweeper in the downside of each
It is connected, to aid in the plurality of sweeper to draw in relative to the central shaft and launch.
6. clear moulding/demoulding agent according to claim 5 sprays all-in-one, wherein, each in the plurality of sweeper
Including：
One end of first connecting rod and second connecting rod, one end of the first connecting rod and the second connecting rod is connected respectively by rotating shaft
To the central shaft so that the first connecting rod and the second connecting rod synchronously can draw in relative to the central shaft and
Launch；With
Vertical connecting rod, the two ends of the vertical connecting rod are another with the other end of the first connecting rod and the second connecting rod respectively
End is connected,
Wherein：
The sweeper draw in relative to the central shaft and the action that launches in, the first connecting rod and the second connecting rod
The state of keeping parallelism, and the state of the vertical connecting rod and the central shaft keeping parallelism；And
The second connecting rod is remote with the tie point of the central shaft relative to the first connecting rod with the tie point of the central shaft
From the large drive wheel.
7. clear moulding/demoulding agent according to claim 6 sprays all-in-one, wherein, it is connected with cleaning hair on the vertical connecting rod
Brush.
8. clear moulding/demoulding agent according to claim 6 sprays all-in-one, wherein, the slider includes：
Slider disc, the slider disc has center through hole, and the central shaft is contained in the center through hole, and the slip
Disk can slide on the axial direction of the central shaft；With
Multiple sliding feets, the plurality of sliding feet is arranged around the slider disc, and each in the plurality of sliding feet point
It is not connected with the second connecting rod of corresponding in the plurality of sweeper, it is preferable that in the plurality of sliding feet
Each be connected with the midpoint of the second connecting rod of corresponding in the plurality of sweeper respectively,
Wherein：
When the plurality of sweeper opens completely so that the first connecting rod and the second connecting rod relative to the central shaft
In horizontality when, the slider disc is close to the rotating shaft for connecting the second connecting rod and the central shaft and the plurality of
Sliding feet is close to respectively an its corresponding second connecting rod.
9. according to claim 1 clear moulding/demoulding agent sprays all-in-one, wherein, the clear moulding/demoulding agent spraying all-in-one is also wrapped
Include：
Scooter, the scooter is arranged on the dolly, and the scooter can be by the first axle aggregate described
Move on dolly；
Gripper shoe, the gripper shoe is horizontally set on the dolly, and the clear mold mechanism is arranged in the gripper shoe；
Hydraulic cylinder, one end of the hydraulic cylinder is connected with the scooter, the other end is connected with the gripper shoe, so that institute
Stating gripper shoe can move up and down under the driving of the hydraulic cylinder；With
The multiple guide posts being vertically arranged, the plurality of guide post is arranged around the gripper shoe, and in the plurality of guide post
The one end of each be connected with the scooter, the other end is connected with the gripper shoe, to limit the gripper shoe
The track of up and down motion.
10. according to claim 9 clear moulding/demoulding agent sprays all-in-one, wherein, the clear moulding/demoulding agent spraying all-in-one is also
Including dust collector device, the dust collector device is arranged on the dolly by dust aspirator base, suctioning out in mould and
The impurity being eliminated at tongue and groove.
11. clear moulding/demoulding agent according to claim 1 spray all-in-one, wherein, the dolly includes：
Vehicle body；
Second axle aggregate, second axle aggregate is arranged on the downside of the vehicle body；
Sprocket wheel, the sprocket wheel is arranged on second axle aggregate；With
Second motor, second motor is arranged on the vehicle body, and second motor is by chain and the sprocket wheel phase
Connection.
A kind of 12. usage rights require the clear moulding/demoulding agent spray of the clear moulding/demoulding agent spraying all-in-one in 1-11 described in any one
Coating method, comprises the following steps：
Step A：The dolly is moved to into punching block top to be cleaned；
Step B：The controlling organization starts the clear mold mechanism and punching block to be cleaned is cleaned；
Step C：When the clear moulding/demoulding agent spraying all-in-one is cleaned to the tongue and groove of punching block, the controlling organization starts described
Vibrating mechanism is vibrated with the impurity at the tongue and groove by way of vibration by punching block；With
D steps：The controlling organization starts the release agent sprayer structure, with to the punching block spraying releasing agent after cleaning.
13. clear moulding/demoulding agent spraying methods according to claim 12, wherein, the step A includes：
A1 steps：The controlling organization starts the second motor being arranged on the vehicle body of the dolly；
A2 steps：Second Motor drive is arranged on sprocket wheel on the second axle aggregate and rotates, so drive be arranged on it is described
Second axle aggregate on the vehicle body of dolly is rotated, so that dolly movement；With
A3 steps：After the dolly is moved to the top of punching block to be cleaned, the controlling organization controls second motor
Quit work.
14. clear moulding/demoulding agent spraying methods according to claim 12, wherein, the step B includes：
B1 steps：The controlling organization starts the first motor being arranged on the dolly and rotates；
B2 steps：First motor is driven and the brief biography by being connected to the small transmission wheel of the output end of first motor
Driving wheel is rotated by the large drive wheel that cingulum connects；With
B3 steps：The large drive wheel drives the whirligig being connected with the large drive wheel to rotate, to clean punching block inner surface
Impurity.
15. clear moulding/demoulding agent spraying methods according to claim 14, wherein, the B3 steps include：
B31 steps：The first connecting rod of each and second connecting rod in multiple sweepers of the whirligig is relative to described
The central shaft synchronous expansion of whirligig, wherein, the central shaft is connected with the large drive wheel, the plurality of sweeper point
It is not connected on the central shaft, and the plurality of sweeper can synchronously draw in and launch relative to the central shaft, it is described
One end of one end of first connecting rod and the second connecting rod is connected to the central shaft by rotating shaft respectively；
B32 steps：Slider disc upward sliding, and be connected with the second connecting rod of each in the plurality of sweeper respectively
Corresponding one in multiple sliding feets of slider launches with the second connecting rod, wherein, the slider is sleeved on institute
State on central shaft and respectively be connected on the downside of each in the plurality of sweeper, the slider includes the slip
Disk and the plurality of sliding feet；With
B33 steps：The large drive wheel drives the central shaft rotation, the central shaft further drive the plurality of sweeper with
Rotate to clean the inner surface of punching block centered on the central shaft.
16. clear moulding/demoulding agent spraying methods according to claim 15, wherein, include in the B31 steps, it is the plurality of
The vertical connecting rod of each in sweeper rotates perpendicular to the inner surface of punching block, and each in the plurality of sweeper
Vertical connecting rod on be provided with cleaning hairbrush.
17. clear moulding/demoulding agent spraying methods according to claim 15, wherein, also include in the B3 steps：
B34 steps：Controlling organization start hydraulic cylinder so that gripper shoe along guide post move, so as to adjust the height of the gripper shoe
Degree, so that the plurality of sweeper cleans the inner surface that face adapts to punching block, wherein, one end of the hydraulic cylinder and the pulley
Car is connected, the other end is connected with the gripper shoe.
18. clear moulding/demoulding agent spraying methods according to claim 12, wherein, the clear moulding/demoulding agent spraying method is also wrapped
Include, perform after the step C, perform execution before the D steps：
E steps：The controlling organization starts the dust collector device being arranged on the dolly, the quilt in mould and at tongue and groove to suction out
The impurity for clearing out.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610944229.XA CN106626021A (en) | 2016-11-02 | 2016-11-02 | Mold cleaning and demolding agent spraying integrated machine and mold cleaning and demolding agent spraying method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610944229.XA CN106626021A (en) | 2016-11-02 | 2016-11-02 | Mold cleaning and demolding agent spraying integrated machine and mold cleaning and demolding agent spraying method |
Publications (1)
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| CN106626021A true CN106626021A (en) | 2017-05-10 |
Family
ID=58820546
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| CN107186867A (en) * | 2017-06-29 | 2017-09-22 | 嘉兴欣创混凝土制品有限公司 | Cover mold clears up system and its method for cleaning |
| CN107234713A (en) * | 2017-06-28 | 2017-10-10 | 嘉兴欣创混凝土制品有限公司 | The purging system and its method for cleaning of bed die |
| CN108914709A (en) * | 2018-08-22 | 2018-11-30 | 永发（江苏）模塑包装科技有限公司 | A kind of high-quality paper matrix product stripping device |
| CN110170474A (en) * | 2019-06-18 | 2019-08-27 | 中铁工程服务有限公司 | A kind of template cleaning device for formwork jumbo |
| CN111152343A (en) * | 2020-02-10 | 2020-05-15 | 陈炳华 | Releasing agent device on curbstone mold box |
| CN112659433A (en) * | 2019-10-16 | 2021-04-16 | 上海雷博司电气股份有限公司 | System and method for manufacturing insulating part |
| CN117601236A (en) * | 2023-10-09 | 2024-02-27 | 中铁城建集团第一工程有限公司 | Prefabricated construction processing equipment for construction |
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| CN110170474A (en) * | 2019-06-18 | 2019-08-27 | 中铁工程服务有限公司 | A kind of template cleaning device for formwork jumbo |
| CN112659433A (en) * | 2019-10-16 | 2021-04-16 | 上海雷博司电气股份有限公司 | System and method for manufacturing insulating part |
| CN111152343A (en) * | 2020-02-10 | 2020-05-15 | 陈炳华 | Releasing agent device on curbstone mold box |
| CN111152343B (en) * | 2020-02-10 | 2021-04-30 | 陈炳华 | Releasing agent device on curbstone mold box |
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Effective date of registration: 20170725 Address after: 215004 No. three Xiang Xiang Road, Suzhou, Jiangsu, 718 Applicant after: SUZHOU CONCRETE CEMENT PRODUCTS RESEARCH INSTITUTE Co.,Ltd. Applicant after: SUZHOU CONCRETE & CEMENT PRODUCTS RESEARCH INSTITUTE TESTING CENTER Co.,Ltd. Address before: 215004 No. three Xiang Xiang Road, Suzhou, Jiangsu, 718 Applicant before: SUZHOU CONCRETE CEMENT PRODUCTS RESEARCH INSTITUTE Co.,Ltd. Applicant before: SUZHOU SINOMA ARCHITECTURE AND BUILDING MATERIALS DESIGN INSTITUTE CO.,LTD. |
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Application publication date: 20170510 |