CN112659433A - System and method for manufacturing insulating part - Google Patents
System and method for manufacturing insulating part Download PDFInfo
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- CN112659433A CN112659433A CN201910982343.5A CN201910982343A CN112659433A CN 112659433 A CN112659433 A CN 112659433A CN 201910982343 A CN201910982343 A CN 201910982343A CN 112659433 A CN112659433 A CN 112659433A
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Abstract
The invention discloses a system and a method for manufacturing an insulating part, which comprises the following steps: the device comprises a control module, a manufacturing mold, a mold cleaning module, a mold release agent spraying module and a clamp; the mould cleaning module, the release agent spraying module and the clamp are respectively connected with the control module; the mould cleaning module is used for cleaning the manufacturing mould; the release agent spraying module is used for spraying release agent on the manufacturing mold; the clamp is used for taking the insulating part out of the manufacturing mold. The system and the method for manufacturing the insulating part can provide an intelligent manufacturing system and an intelligent manufacturing method, are matched with a blank pressing gel forming machine, and enable an intelligent robot system and equipment to automatically finish the production of epoxy resin high-voltage electric appliance insulating products, so that the aims of saving labor and improving the product quality and efficiency are fulfilled.
Description
Technical Field
The invention relates to a process for producing an epoxy high-voltage electric appliance insulating part by using a robot, in particular to a system and a method for manufacturing the insulating part.
Background
At present, epoxy high-voltage electrical appliance insulation products are widely applied to power systems, are core components of medium-high voltage electrical equipment, the quality of the epoxy high-voltage electrical appliance insulation products directly influences the safe operation of the electrical equipment, and the production process is a decisive factor for ensuring the quality of the epoxy high-voltage electrical appliance insulation products. In the past, epoxy high-voltage electric appliance insulation products are produced by manually matching a pressure gel forming machine, and the production process has the following problems: because the temperature of the die reaches more than 150 ℃ in the production process, the safety accident that operators are scalded frequently occurs; the production process is too complex, the production skill is not easy to be held, and the product quality is difficult to ensure; the ambient temperature in the production process is high, so that labor is difficult to use, and the sustainable development of the industry is influenced. Therefore, it is urgently needed to solve the above problems by replacing the manual work with the equipment.
Aiming at the problems in the prior art, the system and the method for manufacturing the insulating part have important significance.
Disclosure of Invention
To solve the above problems, the present invention provides a system and a method for manufacturing an insulating member.
To achieve the above object, the present invention provides a system for manufacturing an insulating member, comprising: the device comprises a control module, a manufacturing mold, a mold cleaning module, a mold release agent spraying module and a clamp; the mould cleaning module, the release agent spraying module and the clamp are respectively connected with the control module; the mould cleaning module is used for cleaning the manufacturing mould; the release agent spraying module is used for spraying release agent on the manufacturing mold; the fixture is used for taking the insulating part out of the manufacturing mold;
further, the device also comprises a flash cleaning module; the flash cleaning module is used for cleaning the flash of the insulating part;
further, the mold release agent spraying module specifically comprises a nozzle and an automatic feeding module, the automatic feeding module is connected with the control module, the nozzle is connected with the automatic feeding module, and the automatic feeding module is used for storing and outputting the mold release agent; the nozzle is used for spraying the release agent;
further, the mold cleaning module is specifically a brush, and the brush can be used for cleaning the manufacturing mold and the redundant release agent;
the invention also provides a manufacturing method of the insulating part, which comprises a control module, a manufacturing mold, a mold cleaning module, a mold release agent spraying module and a clamp, and the method specifically comprises the following steps: the control module controls the die cleaning module to clean the manufacturing die; the control module controls the release agent spraying module to spray the release agent on the manufacturing mold; the control module controls the mould cleaning module to clean the redundant mould release agent on the manufacturing mould; the control module controls the clamp to take out the insulating part from the manufacturing mold;
further, the method also comprises a flash cleaning module, and the method also comprises the following steps after the control module controls the clamp to take out the insulating part from the manufacturing mould: the control module controls the clamp to send the insulating part to the flash cleaning module to carry out flash cleaning operation;
further, the mold release machine further comprises a nozzle and an automatic feeding module, wherein the control module controls the mold release agent spraying module to spray the mold release agent on the manufacturing mold specifically: the control module controls the automatic feeding module to output the release agent to the nozzle, and the nozzle sprays the release agent on the manufacturing mold.
The system and the method for manufacturing the insulating part can provide an intelligent manufacturing system and an intelligent manufacturing method, and are matched with a blank pressing gel forming machine, so that an intelligent robot system and equipment can automatically finish the production of the epoxy resin high-voltage electric appliance insulating product, and the aims of saving labor and improving the product quality and efficiency are fulfilled.
Drawings
FIG. 1 is a schematic diagram of a system for making an insulation member according to the present invention;
FIG. 2 is a schematic structural view of a mold cleaning module according to the present invention;
fig. 3 is a schematic flow chart of a method for manufacturing an insulating member according to the present invention.
Detailed Description
The structure, operation, and the like of the present invention will be further described with reference to the accompanying drawings.
As shown in fig. 1, fig. 1 is a schematic structural diagram of a manufacturing system of an insulating member according to the present invention, and includes a control module 1, a manufacturing mold 2, a mold cleaning module 3, a mold release agent spraying module 4, a clamp 5, and a flash cleaning module 6; the mould cleaning module 3, the release agent spraying module 4 and the clamp 5 are respectively connected with the control module 1; in the preferred embodiment of the present invention, the insulator 7 is an epoxy insulator for high voltage devices; the flash cleaning module 6 is used for cleaning the flash of the insulating part 7; the clamp 5 is used for taking the insulating part 7 out of the manufacturing mold 2. In a preferred embodiment of the present invention, the flash cleaning module 6 further comprises a product clamping mechanism 8, the product clamping mechanism is connected to the flash cleaning module, and the product clamping mechanism 8 is configured to fix the insulating member 7 when the flash of the insulating member 7 is cleaned.
The mould cleaning module 3 is used for cleaning the manufacturing mould 2; in a preferred embodiment of the present invention, the mold cleaning module 3 specifically includes a roller brush, and the roller brush can be used for cleaning the manufacturing mold 3 and the excess mold release agent;
the release agent spraying module 4 is used for spraying release agent on the manufacturing mold; in a preferred embodiment of the present invention, the mold release agent spraying module 4 specifically includes a nozzle and an automatic feeding module, the automatic feeding module is connected to the control module 1, the nozzle is connected to the automatic feeding module, and the automatic feeding module is used for storing and outputting the mold release agent; the nozzle is used for spraying the release agent.
As shown in fig. 2, fig. 2 is a schematic structural diagram of a mold cleaning module according to the present invention, and the mold cleaning module 3 further includes a roller brush 31, an electric motor 32, a bamboo joint nozzle 33, and a spray head 34; the roller brush is connected with the electric motor 32, the electric motor 32 is used for driving the roller brush 31 to perform cleaning operation, the spray head 34 is arranged on the bamboo joint spray pipe 33, the bamboo joint spray pipe 33 and the spray head 34 are used for spraying cleaning liquid, and in a preferred embodiment of the invention, the spray head 34 is a mist spray head.
As shown in fig. 3, fig. 3 is a schematic flow chart of a manufacturing method of an insulating member according to the present invention, which includes a control module, a manufacturing mold, a mold cleaning module, a flash cleaning module, a mold release agent spraying module, and a clamp, and the method specifically includes the following steps:
s1, the control module controls the die cleaning module to clean the manufacturing die;
s2, the control module controls the release agent spraying module to spray the release agent on the manufacturing mold; in a preferred embodiment of the present invention, the manufacturing mold further includes a nozzle and an automatic feeding module, and the control module controls the mold release agent spraying module to spray the mold release agent on the manufacturing mold specifically: the control module controls the automatic feeding module to output the release agent to the nozzle, and the nozzle sprays the release agent on the manufacturing mold;
s3, the control module controls the mould cleaning module to clean the excess release agent on the manufacturing mould;
s4, the control module controls the clamp to take out the insulating part from the manufacturing mold;
s5, the control module controls the clamp to send the insulating part to the flash cleaning module to clean the flash.
In embodiment 1 of the present invention, the manufacturing system of the insulating member is specifically a 6-axis robot, and 1 to 2 pressure gel forming machines with automatic material injection function; the device comprises a control module, a manufacturing mold, a mold cleaning module, a mold release agent spraying module, a clamp and a flash cleaning module; the mould cleaning module, the release agent spraying module and the clamp are respectively connected with the control module; the flash cleaning module is a flash cleaning mechanism with a flash cleaning cutter, and the manufacturing system is particularly used for manufacturing and producing epoxy resin high-voltage electrical appliance insulators.
The foregoing is merely illustrative of the present invention, and it will be appreciated by those skilled in the art that various modifications may be made without departing from the principles of the invention, and the scope of the invention is to be determined accordingly.
Claims (7)
1. A system for making an insulation, comprising: the device comprises a control module, a manufacturing mold, a mold cleaning module, a mold release agent spraying module and a clamp; the mould cleaning module, the release agent spraying module and the clamp are respectively connected with the control module;
the mould cleaning module is used for cleaning the manufacturing mould;
the release agent spraying module is used for spraying release agent on the manufacturing mold;
the clamp is used for taking the insulating part out of the manufacturing mold.
2. The insulation element making system of claim 1, further comprising a flash cleaning module; the flash cleaning module is used for cleaning the flash of the insulating part.
3. The system for manufacturing an insulating member according to claim 1, wherein the mold release agent spraying module specifically comprises a nozzle and an automatic feeding module, the automatic feeding module is connected with the control module, the nozzle is connected with the automatic feeding module, and the automatic feeding module is used for storing and outputting the mold release agent; the nozzle is used for spraying the release agent.
4. The insulator manufacturing system of claim 1, wherein the mold cleaning module is embodied as a brush, and the brush can be used to clean the manufacturing mold and excess mold release agent.
5. The manufacturing method of the insulating part is characterized by comprising a control module, a manufacturing mold, a mold cleaning module, a mold release agent spraying module and a clamp, and specifically comprises the following steps:
the control module controls the die cleaning module to clean the manufacturing die;
the control module controls the release agent spraying module to spray the release agent on the manufacturing mold;
the control module controls the mould cleaning module to clean the redundant mould release agent on the manufacturing mould;
and the control module controls the clamp to take out the insulating part from the manufacturing mould.
6. The method of making an insulator of claim 5, further comprising a flash cleaning module, and further comprising the step of, after the control module controls the fixture to remove the insulator from the making mold:
the control module controls the clamp to convey the insulating part to the flash cleaning module to perform flash cleaning operation.
7. The method of claim 5, further comprising a nozzle and an automatic feeding module, wherein the control module controls the mold release agent spraying module to spray the mold release agent on the manufacturing mold specifically by: the control module controls the automatic feeding module to output the release agent to the nozzle, and the nozzle sprays the release agent on the manufacturing mold.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910982343.5A CN112659433A (en) | 2019-10-16 | 2019-10-16 | System and method for manufacturing insulating part |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910982343.5A CN112659433A (en) | 2019-10-16 | 2019-10-16 | System and method for manufacturing insulating part |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112659433A true CN112659433A (en) | 2021-04-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910982343.5A Pending CN112659433A (en) | 2019-10-16 | 2019-10-16 | System and method for manufacturing insulating part |
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| CN (1) | CN112659433A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201405063Y (en) * | 2008-12-26 | 2010-02-17 | 成都四星液压制造有限公司 | Magnetic material wet press machine automatic cleaning mould mechanism and automatic spraying mould release agent mechanism |
| CN103714923A (en) * | 2013-12-18 | 2014-04-09 | 厦门涛福精密机械有限公司 | Solid insulating piece surface treatment technology |
| KR20140148064A (en) * | 2013-06-21 | 2014-12-31 | 금호타이어 주식회사 | device of cleaning the green-case clamping chuck for spraying mold releasing agent |
| CN106626021A (en) * | 2016-11-02 | 2017-05-10 | 苏州混凝土水泥制品研究院有限公司 | Mold cleaning and demolding agent spraying integrated machine and mold cleaning and demolding agent spraying method |
| CN207770788U (en) * | 2018-01-09 | 2018-08-28 | 盛旺汽车零部件（昆山）有限公司 | A kind of automation jet mould system |
-
2019
- 2019-10-16 CN CN201910982343.5A patent/CN112659433A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201405063Y (en) * | 2008-12-26 | 2010-02-17 | 成都四星液压制造有限公司 | Magnetic material wet press machine automatic cleaning mould mechanism and automatic spraying mould release agent mechanism |
| KR20140148064A (en) * | 2013-06-21 | 2014-12-31 | 금호타이어 주식회사 | device of cleaning the green-case clamping chuck for spraying mold releasing agent |
| CN103714923A (en) * | 2013-12-18 | 2014-04-09 | 厦门涛福精密机械有限公司 | Solid insulating piece surface treatment technology |
| CN106626021A (en) * | 2016-11-02 | 2017-05-10 | 苏州混凝土水泥制品研究院有限公司 | Mold cleaning and demolding agent spraying integrated machine and mold cleaning and demolding agent spraying method |
| CN207770788U (en) * | 2018-01-09 | 2018-08-28 | 盛旺汽车零部件（昆山）有限公司 | A kind of automation jet mould system |
Non-Patent Citations (1)
| Title |
|---|
| 中国轻工总会: "《轻工业技术装备手册》", 31 March 1996, 北京：机械工业出版社 * |
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