CN110148655A - Miniature LED chip flood tide transfer method - Google Patents

Miniature LED chip flood tide transfer method Download PDF

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Publication number
CN110148655A
CN110148655A CN201910423763.XA CN201910423763A CN110148655A CN 110148655 A CN110148655 A CN 110148655A CN 201910423763 A CN201910423763 A CN 201910423763A CN 110148655 A CN110148655 A CN 110148655A
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China
Prior art keywords
chip
seal
temporary carrier
miniature led
flood tide
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Granted
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CN201910423763.XA
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CN110148655B (en
Inventor
刘国旭
朱浩
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Beijing Yimei New Technology Co Ltd
Shineon Beijing Technology Co Ltd
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Beijing Yimei New Technology Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/683Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L21/6835Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • H01L27/15Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components having potential barriers, specially adapted for light emission
    • H01L27/153Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components having potential barriers, specially adapted for light emission in a repetitive configuration, e.g. LED bars
    • H01L27/156Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components having potential barriers, specially adapted for light emission in a repetitive configuration, e.g. LED bars two-dimensional arrays
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/005Processes
    • H01L33/0095Post-treatment of devices, e.g. annealing, recrystallisation or short-circuit elimination
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2221/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof covered by H01L21/00
    • H01L2221/67Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere
    • H01L2221/683Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L2221/68304Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
    • H01L2221/68381Details of chemical or physical process used for separating the auxiliary support from a device or wafer
    • H01L2221/68386Separation by peeling

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Led Device Packages (AREA)

Abstract

The invention discloses a kind of miniature LED chip flood tide transfer methods, comprising: miniature LED chip is prepared in growth substrates;It is equipped with the temporary carrier that a side surface has viscosity;The chip on growth substrates surface is placed towards temporary carrier, chip is removed from growth substrates and falls to temporary carrier surface;Seal is prepared using certain material, seal surface has regularly arranged protrusion, and convex surfaces have viscosity;The chip on the side face temporary carrier surface for having protrusion in seal is placed, UV or heating are irradiated to temporary carrier, the protrusion in seal removes corresponding chip from temporary carrier surface;Seal with chip is placed towards target base plate, chip is transferred to target substrate surface by way of bonding, UV is irradiated to the protrusion in seal or seal is removed in heating;Step S2 ~ S6 is repeated, until completing the flood tide transfer of chip.It is simple and convenient, and can be achieved with purpose, a large amount of save the costs without complicated equipment.

Description

Miniature LED chip flood tide transfer method
Technical field
The present invention relates to technical field of semiconductors more particularly to a kind of miniature LED chip flood tide transfer methods.
Background technique
Miniature LED(MiniLED or MicroLED) be by after traditional LED structure filming, microminiaturization and matrixing, Driving circuit is made using PCB, flexible PCB and CMOS/TFT integrated circuit technology etc., realizes each pixel in LED backlight The display technology that addressing is controlled and is operated alone.Due to the brightness of miniature LED technology, contrast, the reaction time, visible angle, The various indexs such as resolution ratio are all better than LCD and OLED technology, in addition self-luminous, the advantage that structure is simple, small in size and energy saving, It has been subjected to extensive concern.
Miniature LED chip needs to be transferred on drive circuit board and forms LED array after completing, referred to as huge Amount transfer (Mass Transfer).Since miniature LED chip is too small and substantial amounts, during being current miniature LED industry The core technology problem faced, the technical problems such as there are transfer velocities not enough fastly, precision is not high enough, yield is undesirable.
Summary of the invention
The object of the present invention is to provide a kind of miniature LED chip flood tide transfer methods, simply and easily complete miniature LED The flood tide of chip shifts.
Technical solution provided by the invention is as follows:
A kind of miniature LED chip flood tide transfer method, comprising:
S1 prepares miniature LED chip in growth substrates, which is to the vertical chip of the face p processing step or to fall Cartridge chip;
S2 be equipped with a side surface have viscosity temporary carrier, the temporary carrier surface viscosity UV irradiate or heat Under the conditions of weaken;
S3 places the chip on growth substrates surface towards temporary carrier, and chip is removed from growth substrates and is fallen to and is faced When carrier surface;
S4 prepares seal using certain material, and the seal surface has regularly arranged protrusion, and convex surfaces have viscosity, And the viscosity of the convex surfaces weakens under conditions of UV irradiates or heats;
S5 places the chip on the side face temporary carrier surface for having protrusion in seal, irradiates UV to temporary carrier or adds Heat, the protrusion in seal remove corresponding chip from temporary carrier surface;
S6 places the seal with chip towards target base plate, and chip is transferred to target base plate table by way of bonding Face irradiates UV to the protrusion in seal or seal is removed in heating;
S7 repeats step S2 ~ S6, until completing the flood tide transfer of chip.
Miniature LED chip flood tide transfer method provided by the invention, the miniature LED chip in growth substrates is stripped down It is placed in after a side surface has on the temporary carrier of viscosity, makes the protrusion on seal surface that chip is transferred to target base plate, simply Quickly realize the flood tide transfer of miniature LED chip, and the high yield of precision can reach 99.999% or more;Further more, without complexity Equipment can be achieved with, a large amount of save the costs.
Detailed description of the invention
Below by clearly understandable mode, preferred embodiment is described with reference to the drawings, to above-mentioned characteristic, technical characteristic, Advantage and its implementation are further described.
Fig. 1 ~ Fig. 6 is miniature LED chip flood tide transfer method flow diagram in the present invention.
Specific embodiment
Substantive content of the invention is further illustrated with example with reference to the accompanying drawing, but the contents of the present invention are not limited to This.
The present invention provides a kind of miniature LED chip flood tide transfer methods, comprising:
S1 prepares miniature LED chip 2 in growth substrates 1, the miniature LED chip be to the face p processing step vertical chip or Flip-chip, as shown in Figure 1.Here vertical chip and flip-chip is existing conventional die, in the production of vertical chip It is included at least in step: successively growing n-GaN layers, luminescent layer, p-GaN layer, metallic reflector (Ag material in growth substrates Deng) and bonded layer (Al-In material etc.), i.e. the face p technique preparation completion.Growth substrates can be the arbitrary substrates such as sapphire.
S2 be equipped with a side surface have viscosity temporary carrier, temporary carrier surface viscosity UV irradiate or heat Under the conditions of can substantially weaken, or even lose viscosity.Here the concrete form of temporary carrier without limitation, as long as one side surface have The viscosity of standby composite demand, can be used in shifting miniature LED chip.
S3 places the chip 2 on 1 surface of growth substrates towards temporary carrier 3, and chip is removed and fallen from growth substrates 3 surface of temporary carrier is dropped down onto, as shown in Figure 2.Before removing, growth substrates surface product can be picked out by way of visual inspection The good chip of matter, is selectively removed with this, can be single core depending on the quantity of removing is with specific reference to actual conditions Piece, number chips, a column chip, or multiple row chip.In stripping process, the chip direction on growth substrates surface is faced Shi Zaiti 3 places (temporary carrier is disposed below, and the growth substrates of microarray strip are above temporary carrier), and uses laser lift-off Mode the good chip of quality removed from growth substrates fall to 3 surface of temporary carrier.During chip is fallen, move Dynamic 3 surface of temporary carrier makes the chip on 3 surface of temporary carrier (can be with growth substrates surface chip in specific array arrangement Arrangement mode).It should be noted that chip is carried with interim before removing to make chip not occur situations such as reversion, skew when falling The distance between body 3 be not more than 1mm(microns), preferably 500 μm, i.e., by chip above temporary carrier 500 μm position it After start remove chip.
S4 prepares seal 4 using certain material, and seal surface has regularly arranged protrusion 41, as shown in Figure 3, wherein Fig. 3 (a) is seal top view, and Fig. 3 (b) seal side view, raised 41 surfaces have viscosity, and (convex surfaces as shown have viscosity Glue 42), and the viscosity of convex surfaces can substantially weaken under conditions of UV irradiates or heats, or even lose viscosity.It specifically, can be with Use PDMS(dimethyl silicone polymer) prepare seal, and seal surface bulge according to chip temporary carrier surface arrangement side Formula regular distribution.For the material that seal uses, hardness, viscosity and flexible suitable material are selected, here without limitation. Raised arrangement can be set on seal with actual conditions, and the arrangement of the protrusion can be arranged with temporary carrier surface chip The mode of column is identical, can also be arranged according to the arrangement pitch of chip etc., core is shifted as long as can facilitate from temporary carrier surface Piece.
The chip on the side face temporary carrier surface for having protrusion 41 in seal 4 is placed (the interim load of microarray strip by S5 Body is disposed below, and seal is above), UV or heating are irradiated to temporary carrier, they are that temporary carrier loses viscosity, using in seal Protrusion viscosity corresponding chip is removed from temporary carrier surface, as shown in Figure 4.Here, the position of UV irradiation or heating The corresponding secondary seal protrusions can shift the position of chip.
S6 places the seal with chip towards target base plate 5, and chip is transferred to target base by way of bonding Plate surface irradiates UV to the protrusion in seal or seal is removed in heating, as shown in Figure 5.Target base plate is CMOS control panel or TFT Control panel.
S7 repeats step S2 ~ S6, until completing the flood tide transfer of chip, as shown in Figure 6.
After the flood tide transfer for completing growth substrates surface micro LED chip according to above step, vertical chip is come Say, need to continue to complete the production of vertical chip, including side passivation, in n-GaN layer surface preparation N electrode etc..
Example 1, miniature LED chip are vertical chip
After sapphire substrate surface grows epitaxial structure, the discrete slot of device is etched in epitaxial structure, adjacent devices Centre distance is 20 μm;Reflector material Ag, isolated material TiW and bonding material AuIn are sequentially depositing on the surface each device p.It Afterwards, it carries out visual inspection and records the position of non-defective unit.
According to visual inspection as a result, using laser-stripping method, non-defective unit chip is removed from Sapphire Substrate, and fall it In on adhesive film (temporary carrier);During removing chip, the arrangements of chips squarely fallen is made by mobile adhesive film Array, the centre distance of adjacent chips is 20 μm * 100 μm in array.Before chip is fallen, adhesive film is apart from chip about 1mm.
The seal such as Fig. 3, convex portion surface toughness glue are made into using PDMS.The protrusion of seal is aligned and is sticked viscous Property film on chip array, using UV light irradiation adhesive film so that it is lost viscosity, 100 column chips are removed from adhesive film.
By the control unit array on the protrusion alignment CMOS control panel of seal, connect chip array with control unit array Touching, is heated to 250 DEG C and is bonded (by the bonding material of chip surface);Lose it with the sticky glue of UV light irradiation later viscous Property.
Aforesaid operations are repeated, until the control unit array surface on CMOS control panel is covered with chip, complete miniature LED core The flood tide of piece shifts.Finally, further complete the production of vertical chip, including etching removal chip not mix layer, side blunt Change, in n-GaN layer surface preparation N electrode etc..
Example 2, miniature LED chip are flip-chip
Production and the separate chip of flip-chip, adjacent chips center are completed after sapphire substrate surface grows epitaxial structure Spacing of the point in transverse and longitudinal direction is 100 μm * 80 μm.After chip surface deposits bonding material AuIn, carries out visual inspection and record good The position of product.
According to visual inspection as a result, using laser-stripping method, non-defective unit chip is removed from Sapphire Substrate, and fall it In on adhesive film (temporary carrier);During removing chip, the arrangements of chips squarely fallen is made by mobile adhesive film Array, the centre distance of adjacent chips is 100 μm * 80 μm in array.Before chip is fallen, adhesive film is apart from chip about 1mm.
The seal such as Fig. 3, convex portion surface toughness glue are made into using PDMS.The protrusion of seal is aligned and is sticked viscous Property film on chip array, using UV light irradiation adhesive film so that it is lost viscosity, 100 column chips are removed from adhesive film.
By the control unit array on the protrusion alignment TFT control panel of seal, connect chip array with control unit array Touching, is heated to 250 DEG C and is bonded (by the bonding material of chip surface);Lose it with the sticky glue of UV light irradiation later viscous Property.
Aforesaid operations are repeated, until the control unit array surface on TFT control panel is covered with chip, complete miniature LED core The flood tide of piece shifts.
It should be noted that above-described embodiment can be freely combined as needed.The above is only of the invention preferred Embodiment, it is noted that for those skilled in the art, in the premise for not departing from the principle of the invention Under, several improvements and modifications can also be made, these modifications and embellishments should also be considered as the scope of protection of the present invention.

Claims (6)

1. a kind of miniature LED chip flood tide transfer method characterized by comprising
S1 prepares miniature LED chip in growth substrates, which is to the vertical chip of the face p processing step or to fall Cartridge chip;
S2 be equipped with a side surface have viscosity temporary carrier, the temporary carrier surface viscosity UV irradiate or heat Under the conditions of weaken;
S3 places the chip on growth substrates surface towards temporary carrier, and chip is removed from growth substrates and is fallen to and is faced When carrier surface;
S4 prepares seal using certain material, and the seal surface has regularly arranged protrusion, and convex surfaces have viscosity, And the viscosity of the convex surfaces weakens under conditions of UV irradiates or heats;
S5 places the chip on the side face temporary carrier surface for having protrusion in seal, irradiates UV to temporary carrier or adds Heat, the protrusion in seal remove corresponding chip from temporary carrier surface;
S6 places the seal with chip towards target base plate, and chip is transferred to target base plate table by way of bonding Face irradiates UV to the protrusion in seal or seal is removed in heating;
S7 repeats step S2 ~ S6, until completing the flood tide transfer of chip.
2. miniature LED chip flood tide transfer method as described in claim 1, which is characterized in that in step s3, comprising:
S31 selects the good chip of growth substrates surface quality;
S32 places the chip on growth substrates surface towards temporary carrier, and the good chip of quality is removed simultaneously from growth substrates Fall to temporary carrier surface;
S33 moves temporary carrier surface, and the chip on temporary carrier surface is made to arrange in specific array.
3. miniature LED chip flood tide transfer method as claimed in claim 1 or 2, which is characterized in that in step s3, by core For piece before growth substrates sur-face peeling, the distance between chip and temporary carrier are not more than 1mm.
4. miniature LED chip flood tide transfer method as described in claim 1, which is characterized in that in step s 4, use PDMS Prepare seal, and arrangement mode regular distribution of the seal surface bulge according to chip on temporary carrier surface.
5. miniature LED chip flood tide transfer method as described in claim 1, which is characterized in that in step s 6, target base plate For CMOS control panel or TFT control panel.
6. miniature LED chip flood tide transfer method as described in claim 1, which is characterized in that when being served as a contrast in step S1 in growth Vertical chip is prepared on bottom to its face p technique, then after step s 7 further includes completing vertical chip preparation in n-GaN layer surface The step of.
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Cited By (23)

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Publication number Priority date Publication date Assignee Title
CN111048458A (en) * 2019-12-26 2020-04-21 浙江大学 Octopus bionic programmable sucker type transfer seal and transfer method
CN111128813A (en) * 2020-01-20 2020-05-08 福州大学 Mu LED mass transfer method
CN111164741A (en) * 2019-12-31 2020-05-15 重庆康佳光电技术研究院有限公司 Detection processing method, system and storage medium
CN111739987A (en) * 2020-08-18 2020-10-02 深圳市Tcl高新技术开发有限公司 LED chip transfer method and light source board
CN111769054A (en) * 2020-06-12 2020-10-13 福州大学 Mass transfer method of color mu LED
CN112018223A (en) * 2020-08-28 2020-12-01 武汉大学 Thin film flip structure Micro-LED chip with transfer printing of bonding layer and preparation method thereof
CN112599651A (en) * 2020-12-07 2021-04-02 深圳市华星光电半导体显示技术有限公司 Array substrate and transfer method
CN112967972A (en) * 2020-06-03 2021-06-15 重庆康佳光电技术研究院有限公司 Device and method for transferring huge amount of micro light-emitting diodes
CN112968084A (en) * 2021-02-04 2021-06-15 深圳市华星光电半导体显示技术有限公司 Display panel and manufacturing method thereof
CN112967971A (en) * 2020-05-27 2021-06-15 重庆康佳光电技术研究院有限公司 Micro-LED transfer substrate and preparation method thereof
CN113097119A (en) * 2021-03-08 2021-07-09 浙江清华柔性电子技术研究院 Device and method for peeling element
CN113228243A (en) * 2019-12-03 2021-08-06 重庆康佳光电技术研究院有限公司 Bulk transfer method and system for semiconductor device
CN113270341A (en) * 2021-04-20 2021-08-17 广东工业大学 Chip expansion and mass transfer method based on roller
CN113299591A (en) * 2021-04-15 2021-08-24 山西高科华兴电子科技有限公司 Rapid mass transfer method for microchip
CN113399822A (en) * 2021-07-20 2021-09-17 清华大学 Laser-assisted in-situ mass transfer method and system
WO2021217607A1 (en) * 2020-04-30 2021-11-04 重庆康佳光电技术研究院有限公司 Bonding method, display backplate and display backplate manufacturing system
CN113611787A (en) * 2021-08-02 2021-11-05 东莞市中麒光电技术有限公司 Chip transfer structure and Micro LED display module repair method
CN113830727A (en) * 2021-09-09 2021-12-24 中国人民解放军军事科学院国防科技创新研究院 Micro-nano part transfer method
CN114420818A (en) * 2021-12-20 2022-04-29 深圳市思坦科技有限公司 Chip body, weakening structure and mass transfer method of Micro-LED
CN115274942A (en) * 2022-08-02 2022-11-01 厦门大学 Transfer method of miniature flip chip
WO2022257017A1 (en) * 2021-06-08 2022-12-15 重庆康佳光电技术研究院有限公司 Transfer device and manufacturing method therefor, detection method, and detection device
WO2023016376A1 (en) * 2021-08-10 2023-02-16 重庆康佳光电技术研究院有限公司 Mass transfer method, temporary substrate, transfer substrate, and led display device
WO2023015455A1 (en) * 2021-08-10 2023-02-16 重庆康佳光电技术研究院有限公司 Method for transferring led chip, and display panel

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CN111048458A (en) * 2019-12-26 2020-04-21 浙江大学 Octopus bionic programmable sucker type transfer seal and transfer method
CN111048458B (en) * 2019-12-26 2022-06-07 浙江大学 Octopus bionic programmable sucker type transfer seal and transfer method
WO2021134579A1 (en) * 2019-12-31 2021-07-08 重庆康佳光电技术研究院有限公司 Detection processing method and system, and storage medium
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CN111128813B (en) * 2020-01-20 2022-10-28 福州大学 Mu LED mass transfer method
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US12015113B2 (en) 2020-04-30 2024-06-18 Chongqing Konka Photoelectric Technology Research Institute Co., Ltd. Bonding method, display backplane and system for manufacturing display backplane
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CN111739987A (en) * 2020-08-18 2020-10-02 深圳市Tcl高新技术开发有限公司 LED chip transfer method and light source board
CN112018223A (en) * 2020-08-28 2020-12-01 武汉大学 Thin film flip structure Micro-LED chip with transfer printing of bonding layer and preparation method thereof
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CN113611787A (en) * 2021-08-02 2021-11-05 东莞市中麒光电技术有限公司 Chip transfer structure and Micro LED display module repair method
WO2023016376A1 (en) * 2021-08-10 2023-02-16 重庆康佳光电技术研究院有限公司 Mass transfer method, temporary substrate, transfer substrate, and led display device
WO2023015455A1 (en) * 2021-08-10 2023-02-16 重庆康佳光电技术研究院有限公司 Method for transferring led chip, and display panel
CN113830727A (en) * 2021-09-09 2021-12-24 中国人民解放军军事科学院国防科技创新研究院 Micro-nano part transfer method
CN113830727B (en) * 2021-09-09 2024-05-24 中国人民解放军军事科学院国防科技创新研究院 Transfer method of micro-nano piece
CN114420818A (en) * 2021-12-20 2022-04-29 深圳市思坦科技有限公司 Chip body, weakening structure and mass transfer method of Micro-LED
CN114420818B (en) * 2021-12-20 2024-04-30 深圳市思坦科技有限公司 Chip body, weakening structure and mass transfer method of Micro-LED
CN115274942A (en) * 2022-08-02 2022-11-01 厦门大学 Transfer method of miniature flip chip
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Denomination of invention: Huge transfer method of micro LED chip

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