CN110142437A - Special machine tool for vertical turning of brake drum - Google Patents
Special machine tool for vertical turning of brake drum Download PDFInfo
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- CN110142437A CN110142437A CN201910514644.5A CN201910514644A CN110142437A CN 110142437 A CN110142437 A CN 110142437A CN 201910514644 A CN201910514644 A CN 201910514644A CN 110142437 A CN110142437 A CN 110142437A
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- 230000008878 coupling Effects 0.000 claims description 12
- 238000010168 coupling process Methods 0.000 claims description 12
- 238000005859 coupling reaction Methods 0.000 claims description 12
- 230000007704 transition Effects 0.000 claims description 5
- 239000000084 colloidal system Substances 0.000 claims description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims 14
- 241000239290 Araneae Species 0.000 claims 5
- 230000002457 bidirectional effect Effects 0.000 claims 2
- 239000002184 metal Substances 0.000 claims 2
- 238000009826 distribution Methods 0.000 claims 1
- 230000005611 electricity Effects 0.000 claims 1
- 238000009434 installation Methods 0.000 claims 1
- 230000013011 mating Effects 0.000 claims 1
- 238000009827 uniform distribution Methods 0.000 claims 1
- 238000005452 bending Methods 0.000 abstract description 12
- 239000000463 material Substances 0.000 description 10
- 239000003638 chemical reducing agent Substances 0.000 description 8
- 238000005520 cutting process Methods 0.000 description 5
- 210000000078 claw Anatomy 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000005266 casting Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B31/00—Chucks; Expansion mandrels; Adaptations thereof for remote control
- B23B31/02—Chucks
- B23B31/24—Chucks characterised by features relating primarily to remote control of the gripping means
- B23B31/30—Chucks characterised by features relating primarily to remote control of the gripping means using fluid-pressure means in the chuck
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B5/00—Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor
- B23B5/02—Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor for turning hubs or brake drums
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/70—Stationary or movable members for carrying working-spindles for attachment of tools or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manipulator (AREA)
Abstract
本发明涉及一种刹车鼓立式车削加工专用机床,在主底座的后方设有立柱,主底座的前端呈四棱台形的漏斗口;在漏斗口侧端设有主轴和主轴夹具;在立柱上通过Z方向和X方向伺服驱动装置驱动刀盘;在立柱的外侧端设有上料机械手,机械手底座上方通过回转伺服装置连接直线伺服装置和L型弯板,L型弯板端部通过上气动卡盘连接机械手夹具;通过回转伺服装置和直线伺服装置带动机械手夹具旋转和升降,将工件落入主轴夹具或从主轴夹具中取出。该专用机床的主轴轴线与水平面垂直立式放置,上料机械手可将工件从料道上自动上料至主轴上,并将加工完的刹车鼓下料送回料道,从而实现自动装卸料,不仅提高加工效率,而且节省劳动力,降低加工成本。
The invention relates to a special machine tool for vertical turning processing of brake drums. A column is arranged behind the main base, and the front end of the main base is a funnel mouth in the shape of a square truss; a spindle and a spindle clamp are arranged at the side end of the funnel mouth; The cutter head is driven by the Z-direction and X-direction servo drive devices; the outer end of the column is equipped with a feeding manipulator, and the upper part of the manipulator base is connected to the linear servo device and the L-shaped bending plate through the rotary servo device, and the end of the L-shaped bending plate is passed by the upper pneumatic. The chuck is connected to the gripper of the manipulator; the gripper of the manipulator is driven to rotate and lift by the rotary servo device and the linear servo device, and the workpiece is dropped into or taken out from the gripper of the spindle. The spindle axis of the special machine tool is vertically placed with the horizontal plane, and the loading manipulator can automatically load the workpiece from the feeder to the spindle, and send the processed brake drum back to the feeder, so as to realize automatic loading and unloading, not only Improve processing efficiency, save labor and reduce processing costs.
Description
技术领域technical field
本发明涉及一种刹车鼓立式车削加工专用机床,属于数控机床领域。The invention relates to a special machine tool for vertical turning processing of brake drums, which belongs to the field of numerical control machine tools.
背景技术Background technique
鼓式制动器是汽车的重要零部件,主要由制动轮缸、制动蹄、制动鼓、摩擦片、回位弹簧等部分组成。汽车行进过程中,在踩下制动踏板时,制动踏板推动制动总泵的活塞运动,进而在油路中产生压力,制动液将压力传递到车轮的制动轮缸推动活塞,活塞推动制动蹄向外运动,使得摩擦片与制动鼓的内圆面发生摩擦,并产生制动力,从而起到汽车制动的效果。Drum brakes are important parts of automobiles, mainly composed of brake wheel cylinders, brake shoes, brake drums, friction plates, return springs and other parts. When the car is moving, when the brake pedal is stepped on, the brake pedal pushes the piston of the brake master cylinder to move, thereby generating pressure in the oil circuit, and the brake fluid transmits the pressure to the brake wheel cylinder of the wheel to push the piston, and the piston Push the brake shoe to move outward, so that the friction plate will rub against the inner surface of the brake drum, and generate braking force, thereby achieving the effect of car braking.
刹车鼓毛坯件为铸件,加工环境恶劣、粉尘多、切削量大,要求机床具有良好的防护及润滑功能,要求机床能长时间在大扭矩状态下保持加工精度运转,要求机床具有良好的刚度和精度保持性。刹车鼓零件重量大,上下料过程需要额外配备物流设备,采用普通机床加工需要借助吊车上下料,浪费大连装卸物料的时间;自动化生产线可以借助六自由度机械手上下料,但机械手的成本较高,需经常维护。Brake drum blanks are castings. The processing environment is harsh, dusty, and the cutting volume is large. It is required that the machine tool has good protection and lubrication functions. It is required that the machine tool can maintain machining accuracy under high torque for a long time. Accuracy retention. Brake drum parts are heavy, and the loading and unloading process requires additional logistics equipment. The use of ordinary machine tools requires the use of cranes for loading and unloading, which wastes the time for loading and unloading materials in Dalian; automated production lines can use six-degree-of-freedom manipulators for loading and unloading, but the cost of manipulators is high. Frequent maintenance is required.
发明内容Contents of the invention
本发明要解决的技术问题是提供一种刹车鼓立式车削加工专用机床,该专用机床的主轴轴线与水平面垂直立式放置,上料机械手可将工件从料道上自动上料至主轴上,并将加工完的刹车鼓下料送回料道,从而实现自动装卸料,不仅提高加工效率,而且节省劳动力,降低加工成本。The technical problem to be solved by the present invention is to provide a special machine tool for brake drum vertical turning. The processed brake drum is sent back to the material channel, so as to realize automatic loading and unloading, which not only improves the processing efficiency, but also saves labor and reduces processing costs.
为解决以上问题,本发明的具体技术方案如下:一种刹车鼓立式车削加工专用机床,在主底座的后方设有立柱,主底座的前端呈四棱台形的漏斗壁,漏斗壁中部为漏斗口;在漏斗口侧端设有主轴,主轴上同轴连接主轴夹具;在主底座的后侧端设有主电机驱动装置,主电机驱动装置与主轴连接并提供动力;In order to solve the above problems, the specific technical solution of the present invention is as follows: a special machine tool for vertical turning of brake drums. A column is arranged behind the main base. mouth; a main shaft is provided at the side end of the funnel mouth, and the main shaft fixture is coaxially connected to the main shaft; a main motor driving device is provided at the rear side of the main base, and the main motor driving device is connected with the main shaft and provides power;
在立柱上通过Z方向伺服驱动装置连接X方向伺服驱动装置,X方向伺服驱动装置上连接有刀架,刀架底部连接刀盘,刀盘位置与主轴夹具的位置对应;The X-direction servo drive device is connected to the X-direction servo drive device on the column through the Z-direction servo drive device. A tool rest is connected to the X-direction servo drive device. The bottom of the tool rest is connected to the cutter head. The position of the cutter head corresponds to the position of the spindle fixture;
在立柱的外侧端设有上料机械手的结构为,主底座连接的机械手底座,机械手底座上方通过回转伺服装置连接直线伺服装置,在直线伺服装置上连接L型弯板,L型弯板端部通过上气动卡盘连接机械手夹具;通过回转伺服装置和直线伺服装置带动机械手夹具旋转和升降,将工件落入主轴夹具或从主轴夹具中取出。The structure of the feeding manipulator at the outer end of the column is that the main base is connected to the manipulator base, the upper part of the manipulator base is connected to the linear servo device through the rotary servo device, and the L-shaped bending plate is connected to the linear servo device, and the end of the L-shaped bending plate Connect the manipulator fixture through the upper pneumatic chuck; drive the manipulator fixture to rotate and lift through the rotary servo device and linear servo device, and drop the workpiece into the spindle fixture or take it out from the spindle fixture.
所述的回转伺服装置结构为,机械手底座上依次固定连接下法兰、过渡套与上法兰,下法兰套在下轴承的内环上,上法兰套在上轴承的内环上,下轴承和上轴承的外环共同套在回转箱体上,在回转箱体腔体上端设有减速器,减速器的外壳体通过螺钉固定在回转箱体上,其中,减速器的输入端连接回转轴伺服电机,输出端通过螺钉连接上法兰。The structure of the rotary servo device is that the lower flange, the transition sleeve and the upper flange are fixedly connected to the base of the manipulator in sequence, the lower flange is sleeved on the inner ring of the lower bearing, the upper flange is sleeved on the inner ring of the upper bearing, and the lower flange is sleeved on the inner ring of the upper bearing. The bearing and the outer ring of the upper bearing are set on the rotary box together, and a reducer is arranged at the upper end of the cavity of the rotary box, and the outer shell of the reducer is fixed on the rotary box by screws, wherein the input end of the reducer is connected to the rotary shaft The output end of the servo motor is connected to the upper flange through screws.
所述的直线伺服装置结构为,回转箱体的表面安装有直线导轨,L型弯板通过弯板基座与直线导轨上滑动连接;在回转箱体上端固定有直线轴伺服电机,直线轴伺服电机的输出轴通过抱闸与丝杠相连,丝杠上下两端分别通过轴承支撑在回转箱体上,在丝杠上配合连接丝母座,丝母座外通过丝母套连接L型弯板。The structure of the linear servo device is that a linear guide rail is installed on the surface of the rotary box, and the L-shaped bent plate is slidably connected with the linear guide rail through the bent plate base; a linear axis servo motor is fixed on the upper end of the rotary box, and the linear axis servo The output shaft of the motor is connected with the lead screw through the brake. The upper and lower ends of the lead screw are respectively supported on the rotary box through bearings, and the screw nut is connected to the screw, and the outside of the screw nut is connected to the L-shaped bent plate through the screw sleeve. .
所述的机械手夹具是由三个圆周分布的L型夹臂组成,L型夹臂的水平的长边固定在上气动卡盘上,竖直的短边夹持工件。The manipulator clamp is composed of three circumferentially distributed L-shaped clamp arms. The horizontal long side of the L-shaped clamp arm is fixed on the upper pneumatic chuck, and the vertical short side clamps the workpiece.
所述的主轴夹具的结构为,在主轴上连接下气动卡盘,下气动卡盘上圆周均布三个T型槽,每个T型槽上连接支撑块;下气动卡盘上设有三个气动卡爪,每个气动卡爪设置在每两个支撑块之间,在气动卡爪上连接夹持臂,夹持臂顶端连接上臂,上臂的内表面为圆弧接触面,圆弧接触面抱紧工件。The structure of the main shaft fixture is that the lower pneumatic chuck is connected to the main shaft, and three T-shaped slots are uniformly distributed on the upper circumference of the lower pneumatic chuck, and each T-shaped slot is connected with a support block; the lower pneumatic chuck is provided with three Pneumatic claws, each pneumatic claw is set between every two support blocks, the clamping arm is connected to the pneumatic claw, the top of the clamping arm is connected to the upper arm, the inner surface of the upper arm is an arc contact surface, and the arc contact surface Hold on to the workpiece.
所述的主电机驱动装置具体结构为,电机架安装在主底座的左后侧,电机架上安装有主电机,主电机通过联轴器A与轴相连,轴通过电机架上下设置的轴承进行支撑,轴上安装有皮带轮A,皮带轮A和主轴上的皮带轮B之间套有皮带连接。The specific structure of the main motor driving device is that the motor frame is installed on the left rear side of the main base, the main motor is installed on the motor frame, the main motor is connected to the shaft through the coupling A, and the shaft is mounted on the upper and lower sides of the motor frame. Support, a pulley A is installed on the shaft, and a belt is connected between the pulley A and the pulley B on the main shaft.
所述的主轴的连接结构为,主轴的主轴箱体通过螺钉定位在主底座上,主轴箱体的内孔上端从上至下装有双列圆柱滚子轴承和双向推力角接触球轴承;主轴箱体的内孔下端安装有双列圆柱滚子轴承,双列圆柱滚子轴承和双向推力角接触球轴承的外圈分别与主轴箱体内孔配合,内圈与中心轴过盈配合;中心轴的下部安装有编码器;中心轴的尾部通过联轴器B安装有皮带轮B。The connecting structure of the main shaft is that the main shaft housing of the main shaft is positioned on the main base by screws, and the upper end of the inner hole of the main shaft housing is equipped with double-row cylindrical roller bearings and two-way thrust angular contact ball bearings from top to bottom; The lower end of the inner hole of the box body is equipped with a double-row cylindrical roller bearing, the outer ring of the double-row cylindrical roller bearing and the two-way thrust angular contact ball bearing are respectively matched with the inner hole of the main shaft box, and the inner ring is interference fit with the central shaft; the central shaft The lower part of the shaft is equipped with an encoder; the tail of the central shaft is equipped with a pulley B through a coupling B.
所述的主轴箱体的上端有箱体法兰,箱体法兰上有调整螺钉和紧固螺钉,通过调整螺钉在箱体法兰的拧入深度可以改变主轴的主轴轴线的倾斜角度,在箱体法兰和底座之间灌入可凝固胶体固定定位主轴轴线的倾斜角度,紧固螺钉在底座上紧固主轴轴线定位后的主轴箱体。The upper end of the main shaft housing has a housing flange, and there are adjusting screws and fastening screws on the housing flange. The inclination angle of the main shaft axis of the main shaft can be changed by adjusting the screwing depth of the screw in the housing flange. A curable colloid is poured between the box body flange and the base to fix the inclination angle of the positioning spindle axis, and fastening screws fasten the spindle housing on the base after the spindle axis is positioned.
所述主轴箱体上有连接主轴箱体上有连接底部和顶部的气孔,气孔将高压空气引至主轴的顶部。There are air holes connecting the bottom and the top on the main shaft housing, and the air holes lead high-pressure air to the top of the main shaft.
该刹车鼓立式车削加工专用机床采用主轴轴线与水平面垂直立式放置,刀架在主轴上方,伺服驱动-Z方向和伺服驱动-X方向联动进行切削加工,上料机械手可将工件从料道上自动上料至主轴上,并将加工完的刹车鼓下料回料道,同时主底座上设置漏斗口,加工后的切削直接通过漏斗口排出。The special machine tool for vertical turning of brake drum is placed vertically with the axis of the spindle and the horizontal plane, the tool holder is above the spindle, the servo drive-Z direction and the servo drive-X direction are linked for cutting processing, and the feeding manipulator can move the workpiece from the material path. Automatically feed the material to the spindle, and unload the processed brake drum back to the material channel. At the same time, a funnel is set on the main base, and the processed cuttings are directly discharged through the funnel.
附图说明Description of drawings
图1是本发明刹车鼓立式车削加工专用机床的轴侧图。Fig. 1 is a side view of a special machine tool for vertical turning of a brake drum according to the present invention.
图2是本发明刹车鼓立式车削加工专用机床的正视图。Fig. 2 is a front view of the special machine tool for vertical turning of the brake drum of the present invention.
图3是本发明刹车鼓立式车削加工专用机床的俯视图。Fig. 3 is a top view of a special machine tool for vertical turning of brake drums according to the present invention.
图4是本发明上料机械手和主轴及工件的轴侧图。Fig. 4 is a side view of the feeding manipulator, the main shaft and the workpiece of the present invention.
图5是本发明上料机械手的轴侧图。Fig. 5 is a perspective view of the feeding manipulator of the present invention.
图6是本发明上料机械手的剖面图。Fig. 6 is a sectional view of the feeding manipulator of the present invention.
图7是本发明上料机械手和主轴上的夹具投影图。Fig. 7 is a projected view of the clamps on the feeding manipulator and the main shaft of the present invention.
图8是图7的A向视图。Fig. 8 is a view from the direction A of Fig. 7 .
图9是图7的B向视图。Fig. 9 is a view taken along direction B of Fig. 7 .
图10是图9的剖视图。FIG. 10 is a sectional view of FIG. 9 .
图11为本发明主电机驱动和主轴的剖面图。Fig. 11 is a sectional view of the main motor drive and the main shaft of the present invention.
图中, 1底座;1.1四棱台形漏斗壁;1.2漏斗口;2立柱;2.1直线导轨;3主轴;3.1主轴箱体;3.2中心轴;3.3双列圆柱滚子轴承;3.4双向推力角接触球轴承; 3.6编码器;3.7联轴器B;3.8皮带轮B;3.9气孔;3.10箱体法兰;3.11调整螺钉;3.12紧固螺钉;3.13主轴轴线;4主电机驱动装置;4.1电机架;4.2主电机;4.3联轴器A;4.6皮带轮A;4.7轴; 4.8联轴器A;4.9皮带;5上料机械手;5.1轨迹线;5.2回转箱体;5.3回转轴伺服电机;5.4直线轴伺服电机;5.5抱闸;5.6丝杠;5.7直线导轨;5.8L型弯板;5.9机械手底座;5.10下法兰;5.11过渡套;5.12上法兰;5.13下轴承;5.14上轴承;5.15减速器;5.16外箱体;5.23丝母座;5.24弯板端部;5.25弯板基座;5.26丝母套;5.27上气动卡盘;6伺服驱动-Z方向;6.1服电机;6.2抱闸器;6.3轴承及轴承座;6.4滚珠丝杠;6.5轴承及轴承座;7床鞍;7.1直线导轨;8伺服驱动-X方向;8.1伺服电机;8.2轴承及轴承座;8.3滚珠丝杠;8.4轴承及轴承座;9滑板;10刀架;10.1刀盘;11工件;12料道;13主轴夹具;13.1下气动卡盘;13.3支撑块;13.4T型槽;13.5气动卡爪; 13.7上臂;13.8螺钉;13.9圆弧接触面;14机械手夹具;14.1长边;14.2短边。In the figure, 1 base; 1.1 square truss-shaped funnel wall; 1.2 funnel mouth; 2 column; 2.1 linear guide rail; 3 main shaft; 3.1 main shaft box; 3.2 central shaft; Bearing; 3.6 Encoder; 3.7 Coupling B; 3.8 Pulley B; 3.9 Air hole; 3.10 Box flange; 3.11 Adjusting screw; 3.12 Fastening screw; 3.13 Spindle axis; Motor; 4.3 Coupling A; 4.6 Pulley A; 4.7 Shaft; 4.8 Coupling A; 4.9 Belt; 5.5 Locking brake; 5.6 Lead screw; 5.7 Linear guide rail; 5.8 L-type bent plate; 5.9 Manipulator base; 5.10 Lower flange; Box body; 5.23 wire female seat; 5.24 bent plate end; 5.25 bent plate base; 5.26 wire female sleeve; 5.27 upper pneumatic chuck; 6 servo drive - Z direction; 6.1 servo motor; Bearing seat; 6.4 Ball screw; 6.5 Bearing and bearing seat; 7 Bed saddle; 7.1 Linear guide rail; 8 Servo drive-X direction; 8.1 Servo motor; 8.2 Bearing and bearing seat; 8.3 Ball screw; 8.4 Bearing and bearing seat; 9 slide plate; 10 tool holder; 10.1 cutter head; 11 workpiece; 12 material channel; 13 spindle fixture; 13.1 lower pneumatic chuck; 13.3 support block; 13.4 T-shaped slot; Arc contact surface; 14 manipulator fixture; 14.1 long side; 14.2 short side.
具体实施方式Detailed ways
如图1至图4所示,一种刹车鼓立式车削加工专用机床,在主底座1的后方设有立柱2,主底座1的前端呈四棱台形的漏斗壁1.1,漏斗壁1.1中部为漏斗口1.2;在漏斗口1.2侧端设有主轴3,主轴3上同轴连接主轴夹具13;在主底座1的后侧端设有主电机驱动装置4,主电机驱动装置4与主轴3连接并提供动力;As shown in Figures 1 to 4, a special machine tool for vertical turning of brake drums is provided with a column 2 behind the main base 1. The front end of the main base 1 is a funnel wall 1.1 in the shape of a square prism, and the middle part of the funnel wall 1.1 is The funnel mouth 1.2; the main shaft 3 is provided at the side end of the funnel mouth 1.2, and the main shaft fixture 13 is coaxially connected to the main shaft 3; and provide power;
在立柱2上通过Z方向伺服驱动装置6连接X方向伺服驱动装置8,X方向伺服驱动装置8上连接有刀架10,刀架底部连接刀盘,刀盘位置与主轴夹具13的位置对应;The column 2 is connected to the X-direction servo drive device 8 through the Z-direction servo drive device 6, the X-direction servo drive device 8 is connected with a tool holder 10, the bottom of the tool holder is connected to the cutter head, and the position of the cutter head corresponds to the position of the spindle clamp 13;
在立柱2的外侧端设有上料机械手5的结构为,主底座1连接的机械手底座5.9,机械手底座5.9上方通过回转伺服装置连接直线伺服装置,在直线伺服装置上连接L型弯板5.8,L型弯板5.8端部通过上气动卡盘5.27连接机械手夹具14;通过回转伺服装置和直线伺服装置带动机械手夹具14旋转和升降,将工件11落入主轴夹具13或从主轴夹具13中取出。The outer end of the column 2 is provided with the structure of the feeding manipulator 5, the manipulator base 5.9 connected to the main base 1, the top of the manipulator base 5.9 is connected to the linear servo device through the rotary servo device, and the L-shaped curved plate 5.8 is connected to the linear servo device. The end of the L-shaped bending plate 5.8 is connected to the manipulator clamp 14 through the upper pneumatic chuck 5.27; the manipulator clamp 14 is driven to rotate and lift by the rotary servo device and the linear servo device, and the workpiece 11 is dropped into the spindle clamp 13 or taken out from the spindle clamp 13.
如图5和图6所示,所述的回转伺服装置结构为,机械手底座5.9上依次固定连接下法兰5.10、过渡套5.11与上法兰5.12,下法兰5.10套在下轴承5.13的内环上,上法兰5.12套在上轴承5.14的内环上,下轴承5.13和上轴承5.14的外环共同套在回转箱体5.2上,在回转箱体5.2腔体上端设有减速器5.15,减速器5.15的外壳体5.16通过螺钉固定在回转箱体5.2上,其中,减速器5.15的输入端连接回转轴伺服电机5.3,输出端通过螺钉连接上法兰5.12。As shown in Figure 5 and Figure 6, the structure of the rotary servo device is that the lower flange 5.10, the transition sleeve 5.11 and the upper flange 5.12 are fixedly connected to the manipulator base 5.9 in sequence, and the lower flange 5.10 is set on the inner ring of the lower bearing 5.13 The upper and upper flanges 5.12 are set on the inner ring of the upper bearing 5.14, the outer rings of the lower bearing 5.13 and the upper bearing 5.14 are jointly set on the revolving box 5.2, and a reducer 5.15 is provided at the upper end of the revolving box 5.2 cavity to reduce the speed. The outer casing 5.16 of the reducer 5.15 is fixed on the rotary box 5.2 by screws, wherein the input end of the reducer 5.15 is connected to the rotary shaft servo motor 5.3, and the output end is connected to the upper flange 5.12 by screws.
所述的直线伺服装置结构为,回转箱体5.2的表面安装有直线导轨5.7,L型弯板5.8通过弯板基座5.25与直线导轨5.7上滑动连接;在回转箱体5.2上端固定有直线轴伺服电机5.4,直线轴伺服电机5.4的输出轴通过抱闸5.5与丝杠5.6相连,丝杠5.6上下两端分别通过轴承5.21支撑在回转箱体5.2上,在丝杠5.6上配合连接丝母座5.23,丝母座5.23外通过丝母套5.26连接L型弯板5.8。The structure of the linear servo device is that a linear guide rail 5.7 is installed on the surface of the rotary box 5.2, and the L-shaped bent plate 5.8 is slidingly connected with the linear guide rail 5.7 through the bent plate base 5.25; a linear shaft is fixed on the upper end of the rotary box 5.2 The servo motor 5.4, the output shaft of the linear axis servo motor 5.4 is connected with the lead screw 5.6 through the brake 5.5, the upper and lower ends of the lead screw 5.6 are respectively supported on the rotary box 5.2 through the bearing 5.21, and the screw nut seat is connected with the lead screw 5.6 5.23, the outside of the screw female seat 5.23 is connected to the L-shaped bent plate 5.8 through the screw female sleeve 5.26.
如图7和图8所示,所述的机械手夹具14是由三个圆周分布的L型夹臂组成,L型夹臂的水平的长边14.1固定在上气动卡盘5.27上,竖直的短边14.2夹持工件11;上气动卡盘5.27动作,实现竖直的短边14.2夹持或松脱工件11。As shown in Figures 7 and 8, the manipulator clamp 14 is composed of three L-shaped clamp arms distributed around the circumference, the horizontal long side 14.1 of the L-shaped clamp arm is fixed on the upper pneumatic chuck 5.27, and the vertical The short side 14.2 clamps the workpiece 11; the upper pneumatic chuck 5.27 moves to realize the vertical short side 14.2 clamping or loosening the workpiece 11.
如图7、图9和图10所示,所述的主轴夹具13的结构为,在主轴3上连接下气动卡盘13.1,下气动卡盘13.1上圆周均布三个T型槽13.4,每个T型槽13.4上连接支撑块13.3;下气动卡盘13.1上设有三个气动卡爪13.5,每个气动卡爪13.5设置在每两个支撑块13.3之间,在气动卡爪13.5上连接夹持臂13.2,夹持臂13.2顶端连接上臂13.7,上臂13.7的内表面为圆弧接触面13.9,圆弧接触面13.9抱紧工件11。支撑块13.3实现对工件11的支撑作用,上臂13.7在下气动卡盘13.1的带动下收缩,实现圆弧接触面13.9压紧工件11外表面,实现抱紧的工作过程。As shown in Fig. 7, Fig. 9 and Fig. 10, the structure of the main shaft clamp 13 is that the lower pneumatic chuck 13.1 is connected on the main shaft 3, and three T-shaped slots 13.4 are evenly distributed on the upper circumference of the lower pneumatic chuck 13.1, each A T-shaped slot 13.4 is connected to the supporting block 13.3; the lower pneumatic chuck 13.1 is provided with three pneumatic jaws 13.5, and each pneumatic jaw 13.5 is arranged between every two supporting blocks 13.3, and the clamp is connected on the pneumatic jaw 13.5 Holding arm 13.2, the top of clamping arm 13.2 is connected with upper arm 13.7, the inner surface of upper arm 13.7 is arc contact surface 13.9, and arc contact surface 13.9 hugs workpiece 11 tightly. The support block 13.3 supports the workpiece 11, and the upper arm 13.7 shrinks under the drive of the lower pneumatic chuck 13.1, so that the arc contact surface 13.9 presses the outer surface of the workpiece 11 to realize the working process of holding tightly.
如图11所示,所述的主电机驱动装置4具体结构为,电机架4.1安装在主底座1的左后侧,电机架4.1上安装有主电机4.2,主电机4.2通过联轴器A4.3与轴4.7相连,轴4.7通过电机架4.1上下设置的轴承进行支撑,轴4.7上安装有皮带轮A4.6,皮带轮A4.6和主轴3上的皮带轮B3.8之间套有皮带4.9连接。As shown in Figure 11, the specific structure of the main motor driving device 4 is that the motor frame 4.1 is installed on the left rear side of the main base 1, and the main motor 4.2 is installed on the motor frame 4.1, and the main motor 4.2 passes through the coupling A4. 3 links to each other with shaft 4.7, and shaft 4.7 is supported by the bearing that motor frame 4.1 is arranged up and down, and belt pulley A4.6 is installed on the shaft 4.7, is with belt 4.9 to connect between belt pulley A4.6 and the belt pulley B3.8 on the main shaft 3.
所述的主轴3的连接结构为,主轴的主轴箱体3.1通过螺钉定位在主底座1上,主轴箱体3.1的内孔上端从上至下装有双列圆柱滚子轴承3.3和双向推力角接触球轴承3.4;主轴箱体3.1的内孔下端安装有双列圆柱滚子轴承3.3,双列圆柱滚子轴承3.3和双向推力角接触球轴承3.4的外圈分别与主轴箱体3.1内孔配合,内圈与中心轴3.2过盈配合;中心轴3.2的下部安装有编码器3.6;中心轴3.2的尾部通过联轴器B3.7安装有皮带轮B3.8。The connection structure of the main shaft 3 is that the main shaft housing 3.1 of the main shaft is positioned on the main base 1 by screws, and the upper end of the inner hole of the main shaft housing 3.1 is equipped with a double-row cylindrical roller bearing 3.3 and a two-way thrust angle from top to bottom. Contact ball bearing 3.4; double-row cylindrical roller bearing 3.3 is installed at the lower end of the inner hole of the spindle housing 3.1, and the outer rings of the double-row cylindrical roller bearing 3.3 and the two-way thrust angular contact ball bearing 3.4 cooperate with the inner hole of the spindle housing 3.1 respectively , the inner ring and the central shaft 3.2 are interference fit; the lower part of the central shaft 3.2 is equipped with an encoder 3.6; the tail of the central shaft 3.2 is equipped with a pulley B3.8 through a coupling B3.7.
所述的主轴箱体3.1的上端有箱体法兰3.10,箱体法兰3.10上有调整螺钉3.11和紧固螺钉3.12,通过调整螺钉3.11在箱体法兰3.10的拧入深度可以改变主轴3的主轴轴线3.13的倾斜角度,在箱体法兰3.10和底座1之间灌入可凝固胶体固定定位主轴轴线3.13的倾斜角度,紧固螺钉3.12在底座1上紧固主轴轴线3.13定位后的主轴箱体3.1,方便调整主轴轴线与伺服驱动-Z方向的平行度。The upper end of the main shaft housing 3.1 has a housing flange 3.10, and the housing flange 3.10 has an adjusting screw 3.11 and a fastening screw 3.12, and the screwing depth of the adjusting screw 3.11 on the housing flange 3.10 can be changed. The inclination angle of the main shaft axis 3.13 is poured into the solidified colloid between the box body flange 3.10 and the base 1 to fix the inclination angle of the positioning main shaft axis 3.13, and the fastening screw 3.12 is fastened on the base 1 to the main shaft after the positioning of the main shaft axis 3.13 The box body 3.1 is convenient for adjusting the parallelism between the axis of the spindle and the -Z direction of the servo drive.
所述主轴箱体3.1上有连接主轴箱体3.1上有连接底部和顶部的气孔3.9,气孔将高压空气引至主轴3的顶部,对主轴起气密封保护的作用。The main shaft housing 3.1 has an air hole 3.9 connecting the bottom and the top on the main shaft housing 3.1, and the air hole leads high-pressure air to the top of the main shaft 3 to protect the main shaft by air sealing.
刹车鼓立式车削加工专用机床工作时,上料机械手5上的直线轴伺服电机5.4和丝杠5.6驱动L型弯板5.8向下移动,L型弯板5.8的弯板端部5.24上的上气动卡盘5.27带动机械手夹具14利用短边14.2抱住料道12上的工件11,直线轴伺服电机5.4和丝杠5.6驱动L型弯板5.8向上移动抱起工件11,上料机械手5上的回转轴伺服电机5.3和减速器5.15驱动支撑在下法兰5.10、过渡套5.11、上法兰5.12上的回转箱体5.2转动,回转箱体5.2带动L型弯板5.8、气动卡盘5.27、机械手夹具14、工件11旋转,工件11的运动轨迹如图3的轨迹线5.1,上料机械手5上的直线轴伺服电机5.4和丝杠5.6驱动L型弯板5.8向下移动,上气动卡盘5.27松开工件11,将工件11上料至主轴3的下气动卡盘13.1上。When the brake drum vertical turning machine tool is working, the linear axis servo motor 5.4 and screw 5.6 on the feeding manipulator 5 drive the L-shaped bending plate 5.8 to move downward, and the upper bending plate end 5.24 of the L-shaped bending plate 5.8 The pneumatic chuck 5.27 drives the manipulator fixture 14 to hold the workpiece 11 on the material channel 12 by the short side 14.2, the linear axis servo motor 5.4 and the lead screw 5.6 drive the L-shaped curved plate 5.8 to move upwards to pick up the workpiece 11, and the feeding manipulator 5 The rotary shaft servo motor 5.3 and the reducer 5.15 drive the rotary box 5.2 supported on the lower flange 5.10, the transition sleeve 5.11, and the upper flange 5.12 to rotate, and the rotary box 5.2 drives the L-shaped curved plate 5.8, the pneumatic chuck 5.27, and the manipulator fixture 14. The workpiece 11 rotates, and the motion track of the workpiece 11 is shown as the track line 5.1 in Figure 3. The linear axis servo motor 5.4 and the lead screw 5.6 on the feeding manipulator 5 drive the L-shaped bending plate 5.8 to move downward, and the upper pneumatic chuck 5.27 is loosened. The workpiece 11 is opened, and the workpiece 11 is loaded onto the lower pneumatic chuck 13.1 of the main shaft 3.
上气动卡盘5.27松开工件11,将工件11上料至主轴3的下气动卡盘13.1上,工件11由主轴夹具13的3个支撑块13.3支撑,卡盘13.1上的气动卡爪13.5带动夹持臂13.2,通过3个夹持臂13.2的圆弧接触面13.9夹紧工件11的外圆周。The upper pneumatic chuck 5.27 loosens the workpiece 11, and loads the workpiece 11 onto the lower pneumatic chuck 13.1 of the spindle 3. The workpiece 11 is supported by the three support blocks 13.3 of the spindle fixture 13, and the pneumatic jaws 13.5 on the chuck 13.1 are driven The clamping arms 13.2 clamp the outer circumference of the workpiece 11 through the arc contact surfaces 13.9 of the three clamping arms 13.2.
主电机驱动装置4的主电机4.2通过联轴器4.3、轴4.7、联轴器A4.8、皮带轮4.6、皮带4.9驱动主轴3上的皮带轮3.8,驱动主轴3上的皮带轮3.8通过联轴器B3.7、中心轴3.2带动卡盘13.1旋转,并驱动工件11回转。The main motor 4.2 of the main motor driving device 4 drives the pulley 3.8 on the main shaft 3 through the coupling 4.3, the shaft 4.7, the coupling A4.8, the pulley 4.6, and the belt 4.9, and the pulley 3.8 on the driving main shaft 3 passes through the coupling B3 .7. The central shaft 3.2 drives the chuck 13.1 to rotate, and drives the workpiece 11 to rotate.
伺服驱动-Z方向6和伺服驱动-X方向8联动,伺服电机6.1和滚珠丝杠6.4驱动床鞍7在立柱2的直线轨道2.1上移动,安装在床鞍7上的伺服电机8.1和滚珠丝杠8.3驱动滑板9在床鞍7的直线导轨7.1上移动,刀架10安装在滑板9,随伺服驱动-Z方向6和伺服驱动-X方向8联动切削工件11。Servo drive-Z direction 6 and servo drive-X direction 8 linkage, servo motor 6.1 and ball screw 6.4 drive bed saddle 7 to move on the linear track 2.1 of column 2, servo motor 8.1 and ball screw installed on bed saddle 7 The bar 8.3 drives the slide plate 9 to move on the linear guide rail 7.1 of the saddle 7, and the tool holder 10 is installed on the slide plate 9, and the workpiece 11 is cut in conjunction with the servo drive-Z direction 6 and the servo drive-X direction 8.
底座1呈四棱台漏斗形,有四棱台形漏斗壁1.1和漏斗口1.2,主轴3安装在四棱台形漏斗壁1.1上,切削过程产生的切屑通过四棱台形漏斗壁1.1和漏斗口1.2排出机床。The base 1 is in the shape of a square truss funnel, with a square truss funnel wall 1.1 and a funnel mouth 1.2. The main shaft 3 is installed on the square truss funnel wall 1.1. Chips generated during the cutting process are discharged through the square truss funnel wall 1.1 and the funnel mouth 1.2. machine tool.
工件11完成加工后,下气动卡盘13.1上的气动卡爪13.5带动夹持臂13.2松开工件11,L型弯板5.8的弯板端部5.24上的上气动卡盘5.27带动机械手夹具14利用短边14.2抱住工件11,直线轴伺服电机5.4和丝杠5.6驱动L型弯板5.8向上移动抱起工件11,上料机械手5上的回转轴伺服电机5.3和减速器5.15驱动支撑在下法兰5.10、过渡套5.11、上法兰5.12、下轴承5.13、上轴承5.14上的箱体5.2转动,箱体5.2带动L型弯板5.8、上气动卡盘5.27、机械手夹具14、工件11旋转,工件11的运动轨迹如图3的轨迹线5.1,上料机械手5上的直线轴伺服电机5.4和丝杠5.6驱动L型弯板5.8向下移动,气动卡盘5.27松开工件11,将工件11送回至料道12。After the workpiece 11 is processed, the pneumatic claw 13.5 on the lower pneumatic chuck 13.1 drives the clamping arm 13.2 to release the workpiece 11, and the upper pneumatic chuck 5.27 on the bent plate end 5.24 of the L-shaped bent plate 5.8 drives the manipulator clamp 14 to utilize The short side 14.2 hugs the workpiece 11, the linear axis servo motor 5.4 and the lead screw 5.6 drive the L-shaped bending plate 5.8 to move upwards to pick up the workpiece 11, and the rotary axis servo motor 5.3 and reducer 5.15 on the loading manipulator 5 drive and support it on the lower flange 5.10, transition sleeve 5.11, upper flange 5.12, lower bearing 5.13, upper bearing 5.14 on the box 5.2 to rotate, the box 5.2 drives the L-shaped bending plate 5.8, upper pneumatic chuck 5.27, manipulator fixture 14, workpiece 11 to rotate, the workpiece The motion track of 11 is shown as the track line 5.1 in Figure 3. The linear axis servo motor 5.4 and the lead screw 5.6 on the loading manipulator 5 drive the L-shaped bending plate 5.8 to move downward, and the pneumatic chuck 5.27 releases the workpiece 11, and the workpiece 11 is sent Return to forehearth 12.
主轴3轴线与水平面垂直立式放置,刀架10在主轴3上方,伺服驱动-Z方向8和伺服驱动-X方向6联动进行切削加工,上料机械手5可将工件11从料道12上自动上料至主轴3上,并将加工完的刹车鼓工件11下料回料道12。The axes of the main shaft 3 and the horizontal plane are vertically placed, the tool holder 10 is above the main shaft 3, the servo drive-Z direction 8 and the servo drive-X direction 6 are linked for cutting processing, and the feeding manipulator 5 can automatically move the workpiece 11 from the material path 12 Load the material onto the main shaft 3, and feed the processed brake drum workpiece 11 back to the material channel 12.
Claims (9)
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CN201910514644.5A CN110142437A (en) | 2019-06-14 | 2019-06-14 | Special machine tool for vertical turning of brake drum |
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Cited By (4)
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CN111730339A (en) * | 2020-06-18 | 2020-10-02 | 苏州耀水源环境科技有限公司 | Feeding and discharging mechanism for cutting processing of edge of filter plate of plate filter press |
CN111745167A (en) * | 2020-07-28 | 2020-10-09 | 北京博鲁斯潘精密机床有限公司 | Belt lathe for turning bright surface of hub |
CN114812480A (en) * | 2022-05-09 | 2022-07-29 | 吉林大学 | Precision measurement device for appearance characteristics of outer surface of large-diameter workpiece |
CN118080898A (en) * | 2024-04-23 | 2024-05-28 | 常州市曙光仪表有限公司 | Motor end cover inner wall turning device and operation method thereof |
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CN111730339A (en) * | 2020-06-18 | 2020-10-02 | 苏州耀水源环境科技有限公司 | Feeding and discharging mechanism for cutting processing of edge of filter plate of plate filter press |
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CN114812480A (en) * | 2022-05-09 | 2022-07-29 | 吉林大学 | Precision measurement device for appearance characteristics of outer surface of large-diameter workpiece |
CN118080898A (en) * | 2024-04-23 | 2024-05-28 | 常州市曙光仪表有限公司 | Motor end cover inner wall turning device and operation method thereof |
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