CN110140189B - Full-automatic nailing, connecting and winding integrated machine - Google Patents

Full-automatic nailing, connecting and winding integrated machine Download PDF

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Publication number
CN110140189B
CN110140189B CN201980000410.7A CN201980000410A CN110140189B CN 110140189 B CN110140189 B CN 110140189B CN 201980000410 A CN201980000410 A CN 201980000410A CN 110140189 B CN110140189 B CN 110140189B
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China
Prior art keywords
assembly
winding
driving
needle
guide pin
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CN110140189A (en
Inventor
李友舟
毛琪
谭国彪
宗勇
呙德红
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Shenzhen Chengjie Intelligent Equipment Co Ltd
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Shenzhen Chengjie Intelligent Equipment Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G13/00Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
    • H01G13/006Apparatus or processes for applying terminals
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G13/00Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
    • H01G13/02Machines for winding capacitors

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
  • Portable Nailing Machines And Staplers (AREA)
  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

The invention relates to the technical field of capacitor preparation, in particular to a full-automatic nailing and winding integrated machine. This full-automatic nailing and winding all-in-one machine, including foil conveying mechanism, guide pin conveying mechanism, the nailing mechanism, winding mechanism and unloading mechanism, this nailing mechanism only needs to remove the mould subassembly and makes it can follow the first direction motion and make each mould on the mould subassembly along the motion of second direction, can accomplish the nailing of guide pin and foil, and need not change the position of foil, the hand-drawn paper tinsel wheel has been omitted, the error that the hand-drawn paper tinsel wheel leads to because tension changes in the transmission process has been avoided, the hole site precision of first nailing hole and second nailing hole has been improved, the nailing quality has been guaranteed, the yields of this full-automatic nailing and winding all-in-one machine is improved.

Description

Full-automatic nailing, connecting and winding integrated machine
Technical Field
The invention relates to the technical field of capacitor preparation, in particular to a full-automatic nailing and winding integrated machine.
Background
The capacitor element is processed by a nail-joint winding machine, the nail-joint winding machine in the prior art comprises a positive nail-joint mechanism, a negative nail-joint mechanism and a winding mechanism, a guide pin is nailed on a positive foil by the positive nail-joint mechanism, the guide pin is nailed on a negative foil by the negative nail-joint mechanism, electrolytic paper, the nailed positive foil and the nailed negative foil are wound and cut by the winding machine, and the capacitor element is obtained.
The existing nailing and connecting mechanism generally comprises a foil conveying mechanism, a pre-punching die, a nail needle die, a petal pressing die and a guide pin conveying mechanism. In the working process, the foil conveying mechanism conveys the foil to the position corresponding to the pre-punching die, and the pre-punching die punches the foil out the first nailing hole. Then, the foil conveying mechanism moves the foil to a position corresponding to the nail needle mold, the guide pin conveying mechanism places the guide pin on the foil, and the nail needle mold punches the guide pin out of the second nailing hole and forms a flanging. And finally, the foil conveying mechanism moves the foil to a position corresponding to the petal pressing die, the petal pressing die presses the flanging on the foil, and the foil conveying mechanism continues to drive the foil to move so as to continuously nail the guide pin on the foil.
In the production process, the foil is wound on the foil pulling wheel, the foil moves when the foil pulling wheel rotates, and the moving distance of the foil is calculated through the diameter of the foil pulling wheel and the number of rotating turns. Because foil can change at transfer process tension, can make the distance calculation that the foil removed inaccurate to make the hole site of first nail hole and second nail hole have the deviation, influence the quality of nailing.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: aiming at the technical defect that the existing nailing mechanism influences the nailing quality, the full-automatic nailing and winding integrated machine is provided.
In order to solve the above technical problem, an aspect of the embodiments of the present invention provides a full-automatic nailing and winding integrated machine, including:
the foil conveying mechanism is used for conveying the foil to the pre-punching station;
the guide pin conveying mechanism is used for conveying a guide pin to a nail needle station, and the nail needle station is arranged opposite to the pre-punching station;
the nailing mechanism comprises a base, a die assembly and a first driving assembly, wherein the die assembly is arranged on the base, the first driving assembly is used for driving the base to move along a first direction so as to enable the base to move to a first position, a second position and a third position, and the die assembly comprises a pre-punching die, a nail needle die and a petal pressing die;
when the base is located at the first position, the pre-punching die corresponds to the pre-punching station, and the first driving assembly is further used for driving the pre-punching die to move along a second direction so as to form a first nailing and connecting hole in the foil located on the pre-punching station;
when the base is located at the second position, the nail needle mold corresponds to the nail needle station, the first driving assembly is further used for driving the nail needle mold to move along the second direction, so that a second nail connection hole is formed in a guide needle located on the nail needle station, and the second nail connection hole is communicated with the first nail connection hole;
when the base is located at the third position, the petal pressing die is arranged corresponding to the pre-punching station, and the first driving assembly is further used for driving the petal pressing die to move along the second direction so as to enable the guide pin and the foil to be tightly pressed at the first nail connection hole and the second nail connection hole;
the first direction is perpendicular to the second direction;
the winding mechanism is used for winding the electrolytic paper, the insulating paper and the nailed foil to form a capacitor element; and
the discharging mechanism is used for conveying the wound capacitor element to the next station;
the two foil conveying mechanisms are used for conveying positive foils and negative foils, the two guide pin conveying mechanisms are arranged, and the two guide pin conveying mechanisms correspond to the two foil conveying mechanisms one by one;
the two nailing mechanisms are used for nailing and connecting the anode foil and the cathode foil, and the two foil conveying mechanisms correspond to the two nailing mechanisms one by one.
Optionally, the die assembly further comprises a base die, the foil being in contact with the base die at the pre-stamping station so that the base die can support the foil, the base die being movable along the foil.
Optionally, the first driving assembly includes a first driving source, a first rotating shaft, and a cylindrical cam, the first driving source is configured to drive the first rotating shaft to rotate, the cylindrical cam is sleeved on the first rotating shaft, a curved groove is formed on the cylindrical cam, a cylinder is formed on the base, and the cylinder is accommodated in the curved groove, so that the base can move along the first direction along with the rotation of the cylindrical cam.
Optionally, first drive assembly still includes first transmission assembly, second pivot, cam and swing arm, first driving source passes through first transmission assembly drive the second pivot rotates, the cam cover is established in the second pivot, the swing arm with the cam is connected, the swing arm can follow the rotation of cam and swing, the swing of swing arm can drive the mould of punching a hole in advance the nail needle mould reaches the knurling lamella mould is followed respectively the second direction motion.
Optionally, the cam includes first cam and second cam, the swing arm includes first swing arm and second swing arm, first cam reaches the second cam is all established in the second pivot, first swing arm with first cam is connected, the second swing arm with the second cam is connected, first swing arm can drive the mould edge of punching a hole in advance the second direction motion, the second swing arm can drive the nail needle mould reaches press the petal mould to follow the second direction motion.
Optionally, the outer circumferential surface of the first cam includes an arc section and a concave section, the concave section is recessed toward a direction close to the axis of the first cam, and the concave section is in contact with the first swing arm when the base is located at the first position.
Optionally, the outer peripheral surface of the second cam includes a first curved surface section, a second curved surface section, a third curved surface section and a fourth curved surface section, which are sequentially arranged, the first curved surface section contacts with the second swing arm when the base is located at the second position, the third curved surface section contacts with the second swing arm when the base is located at the third position, the second curved surface section contacts with the second swing arm when the base moves from the second position to the third position, and the fourth curved surface section contacts with the second swing arm when the base moves from the third position to the first position.
Optionally, the nailing mechanism further includes a guide pin positioning assembly, the guide pin positioning assembly includes a third rotating shaft, a first clamping arm, a second clamping arm, a first wedge-shaped block, a second wedge-shaped block, and a pushing block, the third rotating shaft is connected to the base, the pushing block is connected to the nail pin mold, the first clamping arm and the second clamping arm are disposed opposite to each other and both rotatably connected to the third rotating shaft, the first wedge-shaped block is connected to the first clamping arm, and the second wedge-shaped block is connected to the second clamping arm;
the pushing block can move between the first wedge-shaped block and the second wedge-shaped block, so that the first clamping arm and the second clamping arm can clamp the guide pin.
Optionally, the winding mechanism includes a winding device, the winding device includes a reversing seat, a second driving source, a first transmission member, a second transmission member, and a winding needle assembly, the first transmission member is annular and is sleeved on the reversing seat, a first connection portion is formed on an inner wall of the first transmission member, and a second connection portion is formed on an outer wall of the first transmission member;
the second driving source is connected with the second connecting part to drive the first transmission piece to rotate;
the second transmission piece is positioned in the reversing seat, a through hole is formed in the reversing seat, and the second transmission piece is connected with the first connecting part through the through hole;
the winding needle assembly is connected with the second transmission part, and the second transmission part rotates to drive the winding needle assembly to rotate among the winding needle station, the rubberizing station and the material taking station.
Optionally, the winding needle assemblies and the through holes are provided with a plurality of through holes, the first transmission members and the second transmission members are provided with a plurality of first transmission members, the first transmission members are uniformly sleeved outside the reversing seat along the axial direction of the reversing seat, the second transmission members are uniformly distributed in the reversing seat along the axial direction of the reversing seat, the first transmission members and the second transmission members are in one-to-one correspondence, and the through holes are uniformly distributed along the circumferential direction of the reversing seat and are in one-to-one correspondence with the second transmission members.
Optionally, the needle winding assembly comprises a winding needle and a shaft rod, the winding needle is connected with the shaft rod, the winding device further comprises a needle discharging assembly arranged at the needle winding station, the needle discharging assembly comprises a third driving source, a third cam and a second transmission assembly, the third cam is connected with an output shaft of the third driving source, one end of the second transmission assembly is connected with the third cam, one end, located on the needle winding station, of the shaft rod, which is far away from the winding needle, is connected with the other end of the second transmission assembly, and the winding needle is pushed out through the second transmission assembly by rotation of the third cam.
Optionally, the winding device further includes a needle drawing assembly located at the material taking position, the needle drawing assembly includes a fourth cam and a third transmission assembly, the fourth cam is connected to an output shaft of the third driving source, the third transmission assembly is connected to the fourth cam, the needle winding assembly further includes a stopper, the stopper is disposed at one end of the shaft rod away from the winding needle, one end of the second transmission assembly is connected to the fourth cam, one end of the stopper located at the material taking station, which is close to the winding needle, is connected to the other end of the second transmission assembly, and the winding needle is drawn back through the third transmission assembly by rotation of the fourth cam.
Optionally, the winding mechanism further comprises a pre-winding device, and the pre-winding device comprises a first feeding mechanism, a second feeding mechanism, a third feeding mechanism, a fourth feeding mechanism, a first material pressing member, a second material pressing member and a second driving assembly;
the first feeding mechanism is used for feeding the electrolytic paper into the winding needle assembly;
the first pressing piece and the second pressing piece are arranged oppositely and are arranged between the first feeding mechanism and the winding device;
the second feeding mechanism is used for feeding the positive electrode foil into a position between the first pressing piece and the second pressing piece, and the positive electrode foil is positioned on one side of the electrolytic paper;
the third feeding mechanism is used for feeding a negative electrode foil into a position between the first pressing piece and the second pressing piece, and the negative electrode foil is positioned on the other side of the electrolytic paper;
the fourth feeding mechanism is used for feeding insulating paper between the first pressing piece and the second pressing piece, and the insulating paper is positioned on one side of the positive electrode foil departing from the electrolytic paper or one side of the negative electrode foil departing from the electrolytic paper;
the second driving assembly is used for driving the first pressing piece and the second pressing piece to move towards or away from each other.
Optionally, the winding device further comprises a rubberizing device, the rubberizing device comprises a rubberizing mechanism, a pressing mechanism and a third driving assembly, the third driving assembly is used for driving the rubberizing mechanism to move to a rubberizing position and driving the pressing mechanism to a pressing position, the rubberizing position is arranged corresponding to the rubberizing station, and the pressing position is arranged corresponding to the rubberizing station, so that the pressing mechanism can press the capacitor element;
the adhesive tape sticking mechanism comprises an adhesive tape passing assembly, an adhesive tape plate, an adhesive tape pressing block, a cutter and a cutter cylinder, an adhesive tape penetrates through the adhesive tape passing assembly to reach the adhesive tape plate, a capacitor element formed by winding is contacted with the adhesive tape plate at the adhesive tape sticking position, and the winding needle assembly rotates to drive the adhesive tape part on the adhesive tape plate to cover the surface of the capacitor element;
the adhesive tape plate is provided with an exhaust hole and a gap, the exhaust hole is connected with a vacuum air source, and the cutter cylinder is used for driving the cutter to cut off the adhesive tape.
Optionally, the full-automatic nailing and winding all-in-one machine further comprises a paper padding structure for pressing paper padding and paper sheets, wherein the paper padding comprises a first surface and a second surface which are arranged oppositely, the first surface has viscosity, and the first surface comprises a first facet and a second facet;
the paper cushion structure comprises a paper feeding assembly, a paper pressing assembly, a pressing assembly and a fourth driving assembly, wherein the paper feeding assembly is used for conveying cushion paper to the paper pressing assembly, the paper pressing assembly comprises a first paper pressing unit and a second paper pressing unit, the fourth driving assembly is used for driving the first paper pressing unit and the second paper pressing unit to move in opposite directions or back to back, the first paper pressing unit can be bonded with the first facet, the first paper pressing unit can drive the cushion paper to move so as to bond the second facet with the paper sheet, and the pressing assembly is used for pressing the first facet and the second facet on the surface of the paper sheet;
the paper sheet is electrolytic paper or insulating paper.
Optionally, the guide pin conveying mechanism includes a guide pin adjusting assembly, a guide pin detecting assembly, a guide pin distributing assembly and a fifth driving assembly, the guide pin adjusting assembly includes a guide pin clamp, a magnetic hole is formed in the guide pin clamp, and the guide pin can be accommodated in the magnetic hole;
the guide pin detection assembly comprises a mechanical clamp, the mechanical clamp comprises a first clamp, a second clamp and a detector which are oppositely arranged, and the detector is arranged on the first clamp or the second clamp;
the fifth driving component is used for driving the guide pin clamp to rotate so as to enable the guide pin to move to a position corresponding to the mechanical clamp and used for driving the first clamp and the second clamp to move in opposite directions or back to back;
the guide pin distribution assembly comprises a material taking clamp, and the fifth driving assembly is further used for driving the material taking clamp to convey the guide pins between the mechanical clamps to the nailing station.
Optionally, guide pin conveying mechanism still includes vibration needle mechanism, vibration needle mechanism set up in guide pin conveying component's top, vibration needle mechanism includes storage tray, vibration dish and track, the storage tray reaches the vibration dish homoenergetic vibrates, the storage tray can vibrate in order to be located guide pin in the storage tray carry extremely in the vibration dish, the vibration dish can vibrate in order to be located guide pin in the vibration dish carry extremely in the track, the track with guide pin adjusting part corresponds the setting, so that guide pin in the track can fall into in the guide pin adjusting part.
Optionally, the blanking mechanism comprises a conveyor belt, a sixth driving assembly, a limiting shell, a clamping mechanism and a seventh driving assembly, the sixth driving assembly is used for driving the conveyor belt to move, the limiting shell is fixedly connected to the conveyor belt, a cavity for accommodating one capacitor element is formed in the limiting shell, the limiting shells are multiple, and the limiting shells are sequentially arranged along the conveying direction of the conveyor belt;
the clamping mechanism is used for clamping the capacitor element;
the seventh driving assembly is used for driving the clamping mechanism to convey the wound capacitor element to a discharging position, and the capacitor element corresponds to the limiting shell at the discharging position so that the capacitor element can fall into the cavity.
Optionally, the clamping mechanism comprises a first clamping member and a second clamping member, and both the first clamping member and the second clamping member can clamp the capacitor element;
the seventh driving mechanism comprises a first driving piece and a second driving piece, the first driving piece is used for driving the first clamping piece to move to a detection position, and the second driving assembly is used for driving the second clamping piece to move between the detection position and a discharge position;
at the detection position, the second clamp member is capable of clamping the capacitor element and detecting whether the capacitor element is charged.
This nailing mechanism firstly punches out first nail through removing the mould subassembly on the foil of station that punches a hole in advance at first, then at the in-process that guide pin conveying mechanism placed the nail needle station with the guide pin, the mould subassembly moves along first direction to make the nail needle mould punch out the second nail and connect the hole with first nail and connect the hole corresponding on the guide pin, continue to make the mould subassembly move along first direction at last, so that foil and guide pin compress tightly at first nail and connect the department with the second nail at hole, accomplish the nailing. This nailing mechanism only needs to remove the mould subassembly and makes it can follow the first direction motion and make each mould on the mould subassembly along the motion of second direction, can accomplish the nail of guide pin and foil strip and connect, and need not change the position of foil strip, the hand-drawn foil wheel has been saved, the error that the hand-drawn foil wheel leads to because tension changes in the transmission process has been avoided, the hole site precision in first nail hole and second nail hole has been improved, the quality of nail connection has been guaranteed, the yields of this full-automatic nail connection coiling all-in-one is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Wherein:
FIG. 1 is a schematic diagram of a fully automatic nailing and winding all-in-one machine provided by the embodiment of the invention;
FIG. 2 is a schematic diagram of a guide pin conveying mechanism of the fully automatic nailing and winding all-in-one machine shown in FIG. 1;
FIG. 3 is a schematic view of a vibrating needle-out mechanism of the fully automatic stapling and winding all-in-one machine shown in FIG. 1;
FIG. 4 is an enlarged view taken at a in FIG. 3;
FIG. 5 is a schematic view of the stapling mechanism of the fully automatic stapling and winding all-in-one machine shown in FIG. 1;
FIG. 6 is a schematic view of a first drive assembly of the stapling mechanism shown in FIG. 5;
FIG. 7 is a schematic view of a first cam of the stapling mechanism shown in FIG. 5;
FIG. 8 is a schematic view of a second cam of the stapling mechanism shown in FIG. 5;
FIG. 9 is a schematic view of a lead positioning assembly of the pinning mechanism shown in FIG. 5;
FIG. 10 is a schematic view of the winding mechanism of the fully automatic stapler-winding machine shown in FIG. 1;
FIG. 11 is a schematic view of a winding device of the winding mechanism shown in FIG. 10;
FIG. 12 is another schematic view of the winding device of the winding mechanism shown in FIG. 10;
FIG. 13 is a schematic view of a pre-wind of the winding mechanism shown in FIG. 10;
FIG. 14 is an enlarged view at b in FIG. 13;
FIG. 15 is a schematic view of the taping device of the take-up mechanism of FIG. 10;
FIG. 16 is an enlarged view at c of FIG. 15;
FIG. 17 is a schematic view of a paper backing mechanism of the fully automatic stapling and winding machine of FIG. 1;
FIG. 18 is a schematic view of a blanking mechanism of the fully automatic stapling and winding all-in-one machine shown in FIG. 1;
fig. 19 is a schematic view of the clamping mechanism and the seventh drive assembly of the blanking mechanism shown in fig. 18.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. It is to be understood that the described embodiments are merely a few embodiments of the invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, an embodiment of the present invention provides a full-automatic nailing and winding all-in-one machine, including a foil conveying mechanism 10, configured to convey a foil to a pre-punching station; the guide pin conveying mechanism 20 is used for conveying the guide pins to a needle nailing station, and the needle nailing station is arranged opposite to the pre-punching station; a nailing mechanism 30 for nailing the guide pin on the foil; a winding mechanism 40 for winding the electrolytic paper 7, the insulating paper 9 and the stapled foil to form a capacitor element; and a blanking mechanism 50 for conveying the wound capacitor element to the next station.
For convenience of description, the fully automatic nail-jointing and winding all-in-one machine in the embodiment will be described in the sequence of the processes.
The foil conveying mechanism 10 in this embodiment adopts a gear belt transmission mechanism, which is not described herein.
As shown in fig. 2-4, the guide pin delivery mechanism 20 in the embodiment of the present invention includes a vibration pin-out component 24, a guide pin adjusting component 21, a guide pin detecting component 22, a guide pin dispensing component 23, and a fifth driving component 25. Vibrating needle exit assembly 24 is located above guide pin adjustment assembly 21.
Specifically, as shown in fig. 4, the vibrating needle discharging assembly 24 includes a material storage plate 241, a vibrating plate 242, a rail 243, a funnel 246 and a top plate 245, the material storage plate 241 and the vibrating plate 242 can vibrate, a material outlet of the material storage plate 241 is disposed corresponding to a material inlet of the vibrating plate 242, a material outlet of the vibrating plate 242 is disposed corresponding to the rail 243, and a material outlet of the rail 243 is disposed corresponding to the needle guiding adjusting assembly 21. A detecting element 244 is disposed in the vibration plate 242 for detecting whether a guide pin exists in the vibration plate 242. The detecting element 244 is connected to the magazine 241 through a controller, and when the detecting element 244 detects that no guide needles exist in the vibratory tray 242, the magazine 241 starts to vibrate to convey the guide needles in the magazine 241 to the vibratory tray 242. The vibration of vibratory plate 242 drops the lead from track 243 into funnel 246, and the lead in funnel 246 drops onto top plate 245.
Guide pin adjusting part 21 includes guide pin holder 211, guide pin holder 211 is the disc, and is formed with magnetic hole 2111 on the guide pin holder 211, and funnel 246 sets up the one side at guide pin holder 211, and fifth drive assembly 25 is used for driving roof 245 to rise, and the guide pin on the roof 245 is adsorbed by magnetic hole 2111 through funnel 246, and fifth drive assembly 25 still is used for driving guide pin holder 211 to rotate to the guide pin that drives on the guide pin holder 211 detects subassembly 22 department to the guide pin.
In this embodiment, guide pin adjusting assembly 21 further includes an arc-shaped cover plate 212, and arc-shaped cover plate 212 is disposed on the surface of guide pin clamp 211 to scrape off the excessive guide pins in magnetic holes 2111 into funnel 246.
As shown in fig. 2 and 3, the guide pin detecting assembly 22 includes a mechanical clamp 221, the mechanical clamp 221 includes a first clamp 2211, a second clamp 2212 and a detector (not shown in the figure) disposed opposite to each other, the detector is disposed on the first clamp 2211, the fifth driving assembly 25 is configured to drive the first clamp 2211 and the second clamp 2212 to move toward or away from each other, the first clamp 2211 and the second clamp 2212 can clamp the guide pin when moving toward each other, and the detector disposed on the first clamp 2211 is configured to detect whether the guide pin is acceptable. The fifth driving assembly 25 may be a link mechanism, and may also be a cam swing arm structure.
The guide pin distributing assembly 23 includes a material taking clamp 231, and the fifth driving assembly 25 conveys the guide pin with good quality detected by the mechanical clamp 221 to the nailing station.
In this embodiment, the fifth driving assembly 25 includes a driving source and a plurality of transmission assemblies, wherein the plurality of transmission assemblies are connected to the driving source, so that one driving source can drive the plurality of components to move, and the transmission assemblies may be a link mechanism, a cam swing arm mechanism, or a combination of the two mechanisms.
In other embodiments, the detector may also be disposed on the second clip 2212.
After the foil conveying mechanism conveys the foil to the pre-punching position, the guide pin conveying mechanism 20 conveys the corresponding guide pin to the foil, and the nailing mechanism 30 starts to work.
As shown in fig. 4 to 9, the nailing mechanism 30 includes a base 31, a mold assembly 32 and a first driving assembly 33, the mold assembly 32 is disposed on the base 31, the first driving assembly 33 is used for driving the base 31 to move along a first direction so as to enable the base 31 to move to a first position, a second position and a third position, the mold assembly 32 includes a pre-punching mold 321, a spike mold 322 and an embossing flap mold 323.
When the base 31 is located at the first position, the pre-punching die 321 corresponds to the pre-punching station, and the first driving assembly 33 is further configured to drive the pre-punching die 321 to move along the second direction, so that the first nailing hole is formed in the foil located at the pre-punching station.
When the base 31 is located the second position, the nail needle mold 322 corresponds to the nail needle station, and the first driving component 33 is further configured to drive the nail needle mold 322 to move along the second direction, so that a second nail hole is formed on the guide needle located on the nail needle station, and the second nail hole is communicated with the first nail hole.
When the base 31 is located at the third position, the embossing petal mould 323 is arranged corresponding to the pre-punching station, the first driving component 33 is further used for driving the embossing petal mould 323 to move along the second direction so as to enable the guide pin and the foil to be pressed at the first nailing hole and the second nailing hole, and the first direction is perpendicular to the second direction.
In this embodiment, the mold assembly 32 further includes a base mold 324, and the foil contacts the base mold 324 at the pre-punching station, so that the base mold 324 can support the foil, and the base 31 can drive the base mold 324 to move along the foil. The base mold 324 is formed with a pre-punch relief hole 3241 and a nail-receiving relief hole 3242.
The nailing mechanism 30 firstly punches a first nailing hole on a foil sheet on a pre-punching station by moving the die assembly 32, then in the process of placing a guide pin on a nailing station by the guide pin conveying mechanism 20, the die assembly 32 moves along a first direction to enable the nailing die 322 to punch a second nailing hole corresponding to the first nailing hole on the guide pin, and finally, the die assembly 32 continues to move along the first direction to enable the foil sheet and the guide pin to be pressed at the first nailing hole and the second nailing position to complete the nailing. This nailing mechanism 30 only needs to remove mould subassembly 32 and makes it can follow the first direction motion and make each mould on the mould subassembly 32 along the motion of second direction, can accomplish the nail of guide pin and foil strip and connect, and need not change the position of foil strip, the hand-drawn foil wheel has been omitted, the error that the hand-drawn foil wheel leads to because tension changes in the transmission process has been avoided, the hole site precision of first nail hole and second nail hole has been improved, the quality of nail connection has been guaranteed, the yields of this full-automatic nailing coiling all-in-one is improved.
It can be understood that two foil conveying mechanisms 10 are provided for conveying the positive foil and the negative foil, two guide pin conveying mechanisms 20 are provided, the two guide pin conveying mechanisms 20 correspond to the two foil conveying mechanisms 10 one by one, two nailing mechanisms 30 are provided for nailing the positive foil and the negative foil, and the two foil conveying mechanisms 10 correspond to the two nailing mechanisms 30 one by one.
Specifically, as shown in fig. 5 and 6, the first driving assembly 33 includes a first driving source 331, a first rotating shaft 332, and a cylindrical cam 333, wherein the first driving source 331 is configured to drive the first rotating shaft 332 to rotate, the cylindrical cam 333 is sleeved on the first rotating shaft 332, a curved groove 3331 is formed on the cylindrical cam 333, a cylinder 311 is formed on the base 31, and the cylinder 311 is received in the curved groove 3331, so that the base 31 can move along a first direction along with the rotation of the cylindrical cam 333. In this embodiment, the first driving source 331 is a motor.
The first driving assembly 33 further includes a first transmission assembly 334, a second rotating shaft 335, a cam 336 and a swing arm 337, the first driving source 331 drives the second rotating shaft 335 to rotate through the first transmission assembly 334, the cam 336 is sleeved on the second rotating shaft 335, the swing arm 337 is connected with the cam 336, the swing arm 337 can swing along with the rotation of the cam, and the swing arm 337 can drive the pre-punching die 321, the nail needle die 322 and the embossing petal die 323 to move along the second direction respectively.
More specifically, as shown in fig. 6, the cam 336 includes a first cam 3361 and a second cam 3362, the swing arm includes a first swing arm 3371 and a second swing arm 3372, the first cam 3361 and the second cam 3362 are both disposed on the second rotating shaft 335, the first swing arm 3371 is connected to the first cam 3361, the second swing arm 3372 is connected to the second cam 3362, the first swing arm 3371 can drive the pre-punching mold 321 to move along the second direction, and the second swing arm 3372 can drive the pin mold 322 and the embossing flap mold 323 to move along the second direction.
As shown in fig. 7, the outer peripheral surface of the first cam 3361 includes a circular arc section 33611 and a concave section 33612, the concave section 33612 is recessed in a direction close to the axis of the first cam 3361, and the concave section 33612 is in contact with the first swing arm 3371 when the base 31 is in the first position.
As shown in fig. 8, the outer circumferential surface of the second cam 3362 includes a first curved section 33621, a second curved section 33622, a third curved section 33623, and a fourth curved section 33624 arranged in this order, the first curved section 33621 contacts the second swing arm 3372 when the base 31 is at the second position, the third curved section 33623 contacts the second swing arm 3372 when the base 31 is at the third position, the second curved section 33622 contacts the second swing arm 3372 when the base 31 moves from the second position to the third position, and the fourth curved section 33624 contacts the second swing arm 3372 when the base 31 moves from the third position to the first position.
In this embodiment, the pinning mechanism 30 further includes a guide pin positioning assembly 34, the guide pin positioning assembly 34 includes a third rotating shaft 341, a first clamping arm 342, a second clamping arm 343, a first wedge block 345, a second wedge block 346, and a pushing block 347, the third rotating shaft 341 is connected to the base 31, the pushing block 347 is connected to the pin mold 322, the first clamping arm 342 and the second clamping arm 343 are disposed opposite to each other and both rotatably connected to the third rotating shaft 341, the first wedge block 345 is connected to the first clamping arm 342, the second wedge block 346 is connected to the second clamping arm 343, and the pushing block 347 is capable of moving between the first wedge block 345 and the second wedge block 346, so that the first clamping arm 342 and the second clamping arm 343 can clamp the guide pin.
Further, this guide pin locating component 34 still includes stopper 348 and mount 349, and stopper 348 is connected with base 31, and mount 349 and spike mould 322 elastic connection, mount 349 can move along the second direction along with spike mould 322 to with stopper 348 butt, and third pivot 341 is fixed on mount 349 to realize the fixed of third pivot 341. Then, the pushing block 347 continues to move along with the pin mold 322 along the second direction, the pushing block 347 pushes the first wedge block 345 and the second wedge block 346 to make the first arm lock 342 and the second arm lock 343 move back to back, so that the guide pin can be located between the first arm lock 342 and the second arm lock 343, and after the pushing block 347 passes through the first wedge block 345 and the second wedge block 346 along the second direction, the first arm lock 342 and the second arm lock 343 reset to clamp the guide pin. The guide pin positioning assembly 34 avoids the movement of the guide pin during the formation of the second pin joint hole, and further improves the pin joint precision.
As shown in fig. 10, the winding mechanism 40 in the present embodiment includes a pre-winding device, a winding device 42, and a tape adhering device 43.
In this embodiment, as shown in fig. 11 and 12, the winding device 42 includes a reversing seat 421, a second driving source 422, a first transmission member 423, a second transmission member 424 and a winding needle assembly 425, the first transmission member 423 is annular and is sleeved on the reversing seat 421, a first connection portion 4231 is formed on an inner wall of the first transmission member 423, a second connection portion 4232 is formed on an outer wall of the first transmission member 423, and the second driving source 422 is connected with the second connection portion 4232 to drive the first transmission member 423 to rotate. The second transmission member 424 is located in the reversing seat 421, a through hole 4211 is formed in the reversing seat 421, the second transmission member 424 is connected with the first connecting portion 4231 through the through hole 4211, the needle winding assembly 425 is connected with the second transmission member 424, and the rotation of the second transmission member 424 drives the needle winding assembly 425 to rotate among the needle winding station, the gluing station and the material taking station.
In the winding device 42, the second transmission member 424 is disposed inside the reversing seat 421, and the first connection portion 4231 of the first transmission member 423 is connected to the second transmission member 424, so that when the second connection portion 4232 of the first transmission member 423 is connected to the second driving source 422, the first transmission member 423 can drive the second transmission member 424 to rotate, so that the needle winding assembly 425 can rotate between different stations. Such a winding device 42 makes the entire winding device 42 compact and saves a lot of space. Moreover, the jamming caused by the foreign matter entering the second transmission member 424 can be prevented, thereby ensuring the smooth operation of the whole winding process and prolonging the service life of the machine.
In this embodiment, the second driving source 422 is a motor, and an output shaft of the motor may be directly connected to the first transmission member 423 or may be connected to the first transmission member 423 through a transmission mechanism such as a belt or a chain, as long as the second driving source 422 can drive the first transmission member 423 to rotate.
As shown in fig. 12, a plurality of winding needle assemblies 425 and a plurality of through holes 4211 are provided, a plurality of first transmission members 423 and a plurality of second transmission members 424 are provided, the plurality of first transmission members 423 are uniformly sleeved outside the reversing seat 421 along the axial direction of the reversing seat 421, the plurality of second transmission members 424 are uniformly arranged in the reversing seat 421 along the axial direction of the reversing seat 421, the plurality of first transmission members 423 and the plurality of winding needle assemblies 425 are in one-to-one correspondence with the plurality of second transmission members 424, and the plurality of through holes 4211 are uniformly arranged along the circumferential direction of the reversing seat 421 and are in one-to-one correspondence with the plurality of second transmission members 424.
As shown in fig. 11 and 12, the needle winding assembly 425 includes a needle winding 4251 and a shaft 4252, the needle winding 4251 is connected to the shaft 4252, the winding device 42 further includes a needle discharging assembly 426 disposed at the needle winding station, the needle discharging assembly 426 includes a third driving source, a third cam 4261 and a second transmission assembly 4262, the third cam 4261 is connected to an output shaft of the third driving source, one end of the second transmission assembly 4262 is connected to the third cam 4261, one end of the shaft 4252 located at the needle winding station and facing away from the needle winding 4251 is connected to the other end of the second transmission assembly 4262, and the rotation of the third cam 4261 pushes out the needle winding 4251 through the second transmission assembly 4262.
As shown in fig. 12, the winding device 42 further includes a needle drawing assembly 427 located at the material taking position, the needle drawing assembly 427 includes a fourth cam 4271 and a third transmission assembly 4272, the fourth cam 4271 is connected to an output shaft of the third driving source, the third transmission assembly 4272 is connected to the fourth cam 4271, the needle winding assembly 425 further includes a stopper 4253, the stopper 4253 is disposed at an end of the shaft 4252 away from the winding needle 4251, an end of the second transmission assembly 4262 is connected to the fourth cam 4271, an end of the stopper 4253 located at the material taking position close to the winding needle 4251 is connected to the other end of the second transmission assembly 4262, and the rotation of the fourth cam 4271 retracts the winding needle 4251 through the third transmission assembly 4272.
Thus, the winding pin assembly 425 is extended at the winding pin station to complete winding of the foil, the electrolytic paper 7 and the insulating paper 9 in the winding pin 4251. The winding pin assembly 425 is withdrawn at the take-out position so that the formed capacitor element can be removed to the next station at the take-out position.
The second transmission assembly 4262 and the third transmission assembly 4272 in the present embodiment are both swing arm mechanisms.
In other embodiments, second transmission assembly 4262 and third transmission assembly 4272 may also be a linkage mechanism or the like. The second transmission assemblies 4262 may be the same or different.
As shown in fig. 13 and 14, the winding mechanism 40 further includes a pre-winding device, and the pre-winding device includes a first feeding mechanism 411, a second feeding mechanism 412, a third feeding mechanism 413, a fourth feeding mechanism 414, a first pressing member 415, a second pressing member 416, and a second driving assembly 417. The first feeding mechanism 411 is used for feeding the electrolytic paper 7 into the winding needle assembly 425; the first pressing member 415 and the second pressing member 416 are oppositely arranged and are both arranged between the first feeding mechanism 411 and the winding device 42; the second feeding mechanism 412 is used for feeding the positive electrode foil into the space between the first pressing piece 415 and the second pressing piece 416 and enabling the positive electrode foil to be positioned on one side of the electrolytic paper 7; the third feeding mechanism 413 is used for feeding the negative electrode foil into the space between the first pressing piece 415 and the second pressing piece 416 and enabling the negative electrode foil to be positioned on the other side of the electrolytic paper 7; the fourth feeding mechanism 414 is used for feeding the insulating paper 9 between the first pressing member 415 and the second pressing member 416, and the insulating paper 9 is located on one side of the positive electrode foil facing away from the electrolytic paper 7 or one side of the negative electrode foil facing away from the electrolytic paper 7; the second driving assembly 417 is configured to drive the first pressing member 415 and the second pressing member 416 to move toward or away from each other.
In this embodiment, the second driving assembly 417 includes a fourth driving source 4171, a fourth transmission assembly 4172, a fifth driving source and a fifth transmission assembly 4173, the fourth driving source 4171 drives the first material pressing member 415 to move through the fourth transmission assembly 4172, and the fifth driving source drives the second material pressing member 416 to move through the fifth transmission assembly 4173. Before the second feeding mechanism 412 moves to the winding needle direction to convey the positive electrode foil, the distance between the first pressing member 415 and the second pressing member 416 is large, so that the positive electrode foil can enter between the first pressing member 415 and the second pressing member 416 conveniently. When the positive electrode foil enters between the first pressing member 415 and the second pressing member 416, the fourth driving source 4171 drives the first pressing member 415 to move downward, so that the distance between the first pressing member 415 and the second pressing member 416 is reduced, the positive electrode foil can be attached to one side surface of the electrolytic paper 7, and the positive electrode foil can enter the winding needle by means of the friction force of the electrolytic paper 7 during winding.
In this embodiment, the first pressing member 415 is a pressing wheel, the second pressing member 416 is a pressing block, the top surface of the pressing block is a downward-concave arc surface, and the pressing wheel is matched with the pressing block with the arc surface, so that the sheet is not damaged, the area of the electrolytic paper 7 tightly attached to the positive foil is larger, and the positive foil can be better driven by the electrolytic paper 7.
Specifically, the fifth transmission assembly 4173 is connected to the second pressing member 416, and when the winding needle is wound, the fourth driving source 4171 drives the first pressing member 415 to move downward, and simultaneously, the fifth driving source drives the second pressing member 416 to move upward. The fifth transmission assembly 4173 includes a fixing member 41731, a guide member 41732, and a connection block 41733, the connection block is slidably connected to the guide member 41732, one end of the connection block 41733 is connected to the second pressing member 416, and the other end of the connection block 41733 is connected to a fifth driving source.
In this embodiment, the guide 41732 is a slide rail, the connecting member 41733 is a slider, and the fifth driving source may be the driving source of the third feeding mechanism 413.
As shown in fig. 17, the full-automatic nailing and winding all-in-one machine further includes a paper-packing mechanism 60 for pressing the paper-packing 61 and the paper sheets, before the first feeding mechanism 411 and the fourth feeding mechanism 414 feed the electrolytic paper 7 and the insulating paper 9 into the winding needle, the electrolytic paper 7 and the insulating paper 9 pass through the paper-packing mechanism 60, so that the paper-packing 61 is attached to the electrolytic paper 7 and the insulating paper 9, the thickness of the electrolytic paper 7 and the thickness of the insulating paper 9 are increased, the electrolytic paper 7 and the insulating paper 9 are prevented from being punctured in the winding process, and the winding quality and the yield of the capacitor element are ensured.
The pad paper 61 includes a first surface and a second surface which are oppositely arranged, the first surface has viscosity, the first surface includes a first partial surface 611 and a second partial surface 612, the pad paper mechanism 60 includes a paper feeding component 62, a paper pressing component 63, a pressing component 64 and a fourth driving component 65, the paper feeding component 62 is used for conveying the pad paper 61 to the paper pressing component 63, the paper pressing component 63 includes a first paper pressing unit 631 and a second paper pressing unit 632, the fourth driving component 65 is used for driving the first paper pressing unit 631 and the second paper pressing unit 632 to move in opposite directions or in opposite directions, the first paper pressing unit 631 can be adhered to the first partial surface 611, the first paper pressing unit 631 can drive the first paper to move so as to adhere the second partial surface 612 to the paper sheet, and the pressing component 64 is used for pressing the first partial surface 611 and the second partial surface 612 to the sheet surface. The paper sheet is electrolytic paper 7 or insulating paper 9.
In this embodiment, the packing paper mechanism 60 further comprises a cutting assembly 66, and the cutting assembly 66 is used for cutting the packing paper 61 to cover the surface of the electrolytic paper 7 or the insulating paper 9.
As shown in fig. 15 and 16, the winding mechanism 40 further includes a rubberizing device 43, the rubberizing device 43 includes a rubberizing mechanism 431, a pressing mechanism 432, and a third driving assembly 433, the third driving assembly 433 is used for driving the rubberizing mechanism 431 to move to a rubberizing position and for driving the pressing mechanism 432 to move to a pressing position, the rubberizing position is corresponding to the rubberizing station, and the pressing position is corresponding to the rubberizing station so that the pressing mechanism 432 can press the capacitor element which is located at the rubberizing station and has completed winding.
Specifically, as shown in fig. 15 and 16, the adhesive applying mechanism 431 includes an adhesive passing component 4311, an adhesive tape plate 4312, an adhesive pressing block 4313 and a cutter cylinder 4314, the adhesive tape 430 passes through the adhesive passing component 4311 and reaches the adhesive tape plate 4312, at the adhesive applying position, the wound capacitor element contacts the adhesive tape plate 4312, and the winding needle rotates to drive the adhesive tape portion on the adhesive tape plate 4312 to cover the surface of the capacitor element. The adhesive tape plate 4312 is formed with an exhaust hole 43121 and a slit 43122, the exhaust hole 43121 is connected to a vacuum source, and the cutter cylinder 4314 is used to drive a cutter to cut off the adhesive tape 430. The vent 43121 is provided to allow the tape to be stably placed on the tape 430 sheet, thereby preventing the tape 430 from being deviated during the taping process.
In this embodiment, the glue passing assembly 4311 includes a plurality of glue passing wheels, and the pressing mechanism 432 includes a pressing wheel.
As shown in fig. 18 and 19, the blanking mechanism 50 includes a conveyor belt 51, a sixth driving assembly 57, a limiting shell 53, a clamping mechanism 54, and a seventh driving assembly 52, where the sixth driving assembly 57 is used to drive the conveyor belt 51 to move, the limiting shell 53 is fixedly connected to the conveyor belt 51, a cavity 531 for accommodating one capacitor element is formed in the limiting shell 53, a plurality of limiting shells 53 are provided, the limiting shells 53 are sequentially arranged along the conveying direction of the conveyor belt 51, and the clamping mechanism 54 is used to clamp the capacitor element. The seventh driving assembly 52 is configured to drive the clamping mechanism 54 to convey the wound capacitor element to the discharging position, where the capacitor element corresponds to the limiting shell 53, so that the capacitor element can fall into the cavity 531.
In this way, when the seventh driving assembly 52 drives the clamping mechanism 54 to move between the material taking position and the material placing position, the capacitor element is also moved between the material taking position and the material placing position. When the capacitor element reaches the discharging position, the clamping mechanism 54 releases the capacitor element 8, so that the capacitor element falls into the cavity 531 of the limiting shell 53. Therefore, each capacitor element 8 at the discharging position can fall into the cavity 531 of the limiting shell 53, so that the capacitor element 8 is prevented from being directly placed on the conveyor belt 51, friction between the capacitor element 8 and the conveyor belt 51 is avoided, collision among a plurality of capacitor elements 8 is avoided, scratching and damage of the guide pins 82 are avoided, and the capacitor element 8 is protected.
In this embodiment, the clamping mechanism 54 conveys the capacitor element, which is rotated to the material taking station after the winding and the gluing are completed, to the material placing position.
Specifically, the clamping mechanism 54 includes a first clamp 541 and a second clamp 542, and the first clamp 541 and the second clamp 542 can clamp the capacitor element. The seventh driving mechanism includes a first driving element 521 and a second driving element 522, the first driving element 521 is used for driving the first clamping element 541 to move to the detection position, and the second driving element 522 is used for driving the second clamping element 542 to move between the detection position and the discharge position. At the detection position, the second clamp 542 can clamp the capacitor element 8 and can detect whether the capacitor element 8 is charged or not.
Specifically, the first driving element 521 includes a sixth driving source 5211 and a sixth transmission assembly 5212, and the sixth driving source 5211 drives the first clamping element 541 to move from the material taking position to the detection position through the sixth transmission assembly 5212. Wherein the material taking position is arranged corresponding to the material taking station.
The first clamping piece 541 comprises a first clamping cylinder 5411, a first plate 5412 and a second plate 5413, the first plate 5412 and the second plate 5413 are arranged oppositely, a first clamping surface is formed on one side surface, facing the second plate 5413, of the first plate 5412, a second clamping surface is formed on one side surface, facing the first plate 5412, of the second plate 5413, the capacitor element 8 comprises a body 81 and a guide pin 82 connected to the body 81, the first clamping surface and the second clamping surface are matched with the surface of the body 81, the first clamping cylinder 5411 is used for driving the first plate 5412 and the second plate 5413 to move oppositely to clamp the body 81, and the first clamping cylinder 5412 and the second plate 5413 are driven to move oppositely to release the body 81.
The second driving member 522 includes a seventh driving source 5221, an eighth driving source 5222, a connecting seat 5223 and a guide rail 5224, the seventh driving source 5221 is connected to the connecting seat 5223 and is used for driving the connecting seat 5223 to rotate, the second clamping member 542 is slidably connected to the connecting seat 5223, the guide rail 5224 and the eighth driving source 5222 are both disposed on the connecting seat 5223, and the eighth driving source 5222 is used for driving the second clamping member 542 to slide along the guide rail 5224.
The second clamping member 542 includes a second clamping cylinder 5421, a third plate 5422, a fourth plate 5423, a first power-on column 5424 and a second power-on column 5425, the third plate 5422 and the fourth plate 5423 are disposed opposite to each other, the first power-on column 5424 is connected to the third plate 5422, the second power-on column 5425 is connected to the fourth plate 5423, the second clamping cylinder 5421 is configured to drive the third plate 5422 and the fourth plate 5423 to move opposite to each other, so that the first power-on column 5424 and the second power-on column 5425 clamp the needle 82 and detect whether the needle 82 is charged, and the second clamping cylinder 5421 is further configured to drive the third plate 5422 and the fourth plate 5423 to move back and forth to release the needle 82. When the first clamping member 541 moves to the material taking position, the first plate 5412 and the second plate 5413 move oppositely to clamp the body 81 of the capacitor element 8 to be detected, when the first clamping member 541 drives the body 81 of the capacitor element 8 to reach the detection position, the second clamping member 542 clamps the guide pin 82 of the capacitor element 8, the first plate 5412 and the second plate 5413 move oppositely to release the body 81, and the first energizing column 5424 and the second energizing column 5425 detect whether the guide pin 82 is electrified or not.
When the first and second current-carrying posts 5424 and 5425 detect whether or not the lead 82 is charged, the eighth driving source 5222 drives the second clamp 542 to slide along the guide rail 5224 so that the capacitor element 8 can be separated from the first clamp 541 and reach a disposal position. The second clamp member 542 and the second driving member 522 are both connected to a controller. In this way, when the first and second current-carrying posts 5424 and 5425 detect that the capacitor element 8 is charged, that is, the capacitor element 8 is good, the second clamping member 542 can send a first signal to the controller, the controller starts the second driving element 522 after receiving the first signal, the seventh driving source 5221 drives the connecting seat 5223 to rotate, so that the axial direction of the body 81 of the capacitor element 8 is parallel to the axial direction of the cavity 531, then the eighth driving source 5222 drives the second clamping member 542 to slide along the guide rail 5224 to drive the capacitor element 8 with a good detection result to reach the discharge position, and after the discharge position is reached, the second clamping cylinder 5421 drives the third and fourth plates 5422 and 5423 to move back and back, so as to release the capacitor element 8 with a good product into the limiting shell 53 on the conveyor belt 51.
When the first power-on post 5424 and the second power-on post 5425 detect that the capacitor element 8 is not charged, that is, the capacitor element 8 is a defective product, the first power-on post 5424 and the second power-on post 5425 can send a second signal to the controller, the controller starts the second clamping cylinder 5421 after receiving the second signal, so as to drive the third plate 5422 and the fourth plate 5423 to move back and forth, so as to release the defective product into the waste material box 55, and the waste material box 55 is arranged corresponding to the waste position. The blanking mechanism 50 in this embodiment further includes a dust cover 56, and the dust cover 56 is disposed outside the sixth transmission mechanism to prevent foreign matters from entering.
The above disclosure is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be covered by the scope of the present invention.

Claims (18)

1. The utility model provides a full-automatic nailing takes turns around all-in-one which characterized in that includes:
the foil conveying mechanism is used for conveying the foil to the pre-punching station;
the guide pin conveying mechanism is used for conveying a guide pin to a nail needle station, and the nail needle station is arranged opposite to the pre-punching station;
the nailing mechanism comprises a base, a die assembly and a first driving assembly, wherein the die assembly is arranged on the base, the first driving assembly is used for driving the base to move along a first direction so as to enable the base to move to a first position, a second position and a third position, and the die assembly comprises a pre-punching die, a nail needle die and a petal pressing die;
when the base is located at the first position, the pre-punching die corresponds to the pre-punching station, and the first driving assembly is further used for driving the pre-punching die to move along a second direction so as to form a first nailing and connecting hole in the foil located on the pre-punching station;
when the base is located at the second position, the nail needle mold corresponds to the nail needle station, the first driving assembly is further used for driving the nail needle mold to move along the second direction, so that a second nail connection hole is formed in a guide needle located on the nail needle station, and the second nail connection hole is communicated with the first nail connection hole;
when the base is located at the third position, the petal pressing die is arranged corresponding to the pre-punching station, and the first driving assembly is further used for driving the petal pressing die to move along the second direction so as to enable the guide pin and the foil to be tightly pressed at the first nail connection hole and the second nail connection hole;
the first direction is perpendicular to the second direction;
the winding mechanism is used for winding the electrolytic paper, the insulating paper and the nailed foil to form a capacitor element; and
the discharging mechanism is used for conveying the wound capacitor element to the next station;
the two foil conveying mechanisms are used for conveying positive foils and negative foils, the two guide pin conveying mechanisms are arranged, and the two guide pin conveying mechanisms correspond to the two foil conveying mechanisms one by one;
the two nailing mechanisms are used for nailing and connecting the anode foil and the cathode foil, and the two foil conveying mechanisms correspond to the two nailing mechanisms one by one;
the winding mechanism comprises a winding device, the winding device comprises a reversing seat, a second driving source, a first transmission piece, a second transmission piece and a winding needle assembly, the first transmission piece is annular and is sleeved on the reversing seat, a first connecting part is formed on the inner wall of the first transmission piece, and a second connecting part is formed on the outer wall of the first transmission piece;
the second driving source is connected with the second connecting part to drive the first transmission piece to rotate;
the second transmission piece is positioned in the reversing seat, a through hole is formed in the reversing seat, and the second transmission piece is connected with the first connecting part through the through hole;
the winding needle assembly is connected with the second transmission part, and the second transmission part rotates to drive the winding needle assembly to rotate among the winding needle station, the rubberizing station and the material taking station.
2. The machine of claim 1, wherein the die assembly further comprises a base die, wherein the foil contacts the base die at the pre-stamping station so that the base die can support the foil, and the base can drive the base die to move along the foil.
3. The full-automatic nailing, winding and integrating machine according to claim 1, wherein the first driving assembly comprises a first driving source, a first rotating shaft and a cylindrical cam, the first driving source is used for driving the first rotating shaft to rotate, the cylindrical cam is sleeved on the first rotating shaft, a curved groove is formed on the cylindrical cam, a cylinder is formed on the base, and the cylinder is accommodated in the curved groove so that the base can move along the first direction along with the rotation of the cylindrical cam.
4. The full-automatic nailing and winding all-in-one machine according to claim 3, wherein the first driving assembly further comprises a first driving assembly, a second rotating shaft, a cam and a swing arm, the first driving source drives the second rotating shaft to rotate through the first driving assembly, the cam is sleeved on the second rotating shaft, the swing arm is connected with the cam, the swing arm can swing along with the rotation of the cam, and the swing of the swing arm can drive the pre-punching die, the nail needle die and the embossing petal die to move along the second direction respectively.
5. The full-automatic nailing, connecting and winding all-in-one machine according to claim 4, wherein the cam comprises a first cam and a second cam, the swing arms comprise a first swing arm and a second swing arm, the first cam and the second cam are sleeved on the second rotating shaft, the first swing arm is connected with the first cam, the second swing arm is connected with the second cam, the first swing arm can drive the pre-punching die to move along the second direction, and the second swing arm can drive the nail needle die and the petal pressing die to move along the second direction.
6. The full-automatic stapling and winding all-in-one machine according to claim 5, wherein the outer peripheral surface of the first cam comprises an arc section and a concave section, the concave section is concave towards the direction close to the axis of the first cam, and the concave section is in contact with the first swing arm when the base is located at the first position.
7. The machine of claim 5, wherein the outer peripheral surface of the second cam comprises a first curved surface section, a second curved surface section, a third curved surface section and a fourth curved surface section arranged in sequence, the first curved surface section is in contact with the second swing arm when the base is located at the second position, the third curved surface section is in contact with the second swing arm when the base is located at the third position, the second curved surface section is in contact with the second swing arm when the base moves from the second position to the third position, and the fourth curved surface section is in contact with the second swing arm when the base moves from the third position to the first position.
8. The full-automatic nail-jointing and winding all-in-one machine according to claim 1, wherein the nail-jointing mechanism further comprises a guide pin positioning assembly, the guide pin positioning assembly comprises a third rotating shaft, a first clamping arm, a second clamping arm, a first wedge-shaped block, a second wedge-shaped block and a pushing block, the third rotating shaft is connected with the base, the pushing block is connected with the nail needle mold, the first clamping arm and the second clamping arm are oppositely arranged and are both rotatably connected to the third rotating shaft, the first wedge-shaped block is connected with the first clamping arm, and the second wedge-shaped block is connected with the second clamping arm;
the pushing block can move between the first wedge-shaped block and the second wedge-shaped block, so that the first clamping arm and the second clamping arm can clamp the guide pin.
9. The full-automatic nailing, connecting and winding all-in-one machine according to claim 8, wherein a plurality of winding needle assemblies and a plurality of through holes are arranged, a plurality of first transmission members and a plurality of second transmission members are arranged, the first transmission members are uniformly sleeved outside the reversing seat along the axial direction of the reversing seat, the second transmission members are uniformly arranged in the reversing seat along the axial direction of the reversing seat, the first transmission members and the winding needle assemblies are in one-to-one correspondence with the second transmission members, and the through holes are uniformly arranged along the circumferential direction of the reversing seat and are in one-to-one correspondence with the second transmission members.
10. The full-automatic nailing, winding and packaging integrated machine according to claim 8, wherein the needle winding assembly comprises a winding needle and a shaft rod, the winding needle is connected with the shaft rod, the winding device further comprises a needle discharging assembly arranged at the needle winding station, the needle discharging assembly comprises a third driving source, a third cam and a second transmission assembly, the third cam is connected with an output shaft of the third driving source, one end of the second transmission assembly is connected with the third cam, one end, away from the winding needle, of the shaft rod at the needle winding station is connected with the other end of the second transmission assembly, and the winding needle is pushed out through the second transmission assembly due to rotation of the third cam.
11. The full-automatic nailing, winding and packaging integrated machine according to claim 10, wherein the winding device further comprises a needle drawing assembly located at the material taking position, the needle drawing assembly comprises a fourth cam and a third transmission assembly, the fourth cam is connected with an output shaft of a third driving source, the third transmission assembly is connected with the fourth cam, the needle winding assembly further comprises a stop member, the stop member is arranged at one end of the shaft rod, which is far away from the winding needle, one end of the second transmission assembly is connected with the fourth cam, one end, which is close to the winding needle, of the stop member located at the material taking position is connected with the other end of the second transmission assembly, and the winding needle is drawn back through the third transmission assembly by rotation of the fourth cam.
12. The full-automatic nailing, winding and integrating machine according to claim 1, wherein the winding mechanism further comprises a pre-winding device, and the pre-winding device comprises a first feeding mechanism, a second feeding mechanism, a third feeding mechanism, a fourth feeding mechanism, a first material pressing member, a second material pressing member and a second driving assembly;
the first feeding mechanism is used for feeding the electrolytic paper into the winding needle assembly;
the first pressing piece and the second pressing piece are arranged oppositely and are arranged between the first feeding mechanism and the winding device;
the second feeding mechanism is used for feeding the positive electrode foil into a position between the first pressing piece and the second pressing piece, and the positive electrode foil is positioned on one side of the electrolytic paper;
the third feeding mechanism is used for feeding a negative electrode foil into a position between the first pressing piece and the second pressing piece, and the negative electrode foil is positioned on the other side of the electrolytic paper;
the fourth feeding mechanism is used for feeding insulating paper between the first pressing piece and the second pressing piece, and the insulating paper is positioned on one side of the positive electrode foil departing from the electrolytic paper or one side of the negative electrode foil departing from the electrolytic paper;
the second driving assembly is used for driving the first pressing piece and the second pressing piece to move towards or away from each other.
13. The full-automatic nailing and winding all-in-one machine according to claim 1, wherein the winding device further comprises a rubberizing device, the rubberizing device comprises a rubberizing mechanism, a pressing mechanism and a third driving assembly, the third driving assembly is used for driving the rubberizing mechanism to move to a rubberizing position and driving the pressing mechanism to a pressing position, the rubberizing position is arranged corresponding to the rubberizing station, and the pressing position is arranged corresponding to the rubberizing station, so that the pressing mechanism can press a capacitor element;
the adhesive tape sticking mechanism comprises an adhesive tape passing assembly, an adhesive tape plate, an adhesive tape pressing block, a cutter and a cutter cylinder, an adhesive tape penetrates through the adhesive tape passing assembly to reach the adhesive tape plate, a capacitor element formed by winding is contacted with the adhesive tape plate at the adhesive tape sticking position, and the winding needle assembly rotates to drive the adhesive tape part on the adhesive tape plate to cover the surface of the capacitor element;
the adhesive tape plate is provided with an exhaust hole and a gap, the exhaust hole is connected with a vacuum air source, and the cutter cylinder is used for driving the cutter to cut off the adhesive tape.
14. The machine of claim 1, further comprising a paper liner structure for compressing a paper liner against a paper sheet, wherein the paper liner comprises a first surface and a second surface opposite to each other, the first surface has adhesive properties, and the first surface comprises a first facet and a second facet;
the paper cushion structure comprises a paper feeding assembly, a paper pressing assembly, a pressing assembly and a fourth driving assembly, wherein the paper feeding assembly is used for conveying cushion paper to the paper pressing assembly, the paper pressing assembly comprises a first paper pressing unit and a second paper pressing unit, the fourth driving assembly is used for driving the first paper pressing unit and the second paper pressing unit to move in opposite directions or back to back, the first paper pressing unit can be bonded with the first facet, the first paper pressing unit can drive the cushion paper to move so as to bond the second facet with the paper sheet, and the pressing assembly is used for pressing the first facet and the second facet on the surface of the paper sheet;
the paper sheet is electrolytic paper or insulating paper.
15. The full-automatic nailing, winding and integrating machine according to claim 1, wherein the guide pin conveying mechanism comprises a guide pin adjusting assembly, a guide pin detecting assembly, a guide pin distributing assembly and a fifth driving assembly, the guide pin adjusting assembly comprises a guide pin clamp, a magnetic hole is formed in the guide pin clamp, and the guide pin can be accommodated in the magnetic hole;
the guide pin detection assembly comprises a mechanical clamp, the mechanical clamp comprises a first clamp, a second clamp and a detector which are oppositely arranged, and the detector is arranged on the first clamp or the second clamp;
the fifth driving component is used for driving the guide pin clamp to rotate so as to enable the guide pin to move to a position corresponding to the mechanical clamp and used for driving the first clamp and the second clamp to move in opposite directions or back to back;
the guide pin distribution assembly comprises a material taking clamp, and the fifth driving assembly is further used for driving the material taking clamp to convey the guide pins between the mechanical clamps to the nailing station.
16. The full-automatic nailing, winding and winding all-in-one machine according to claim 15, wherein the guide pin conveying mechanism further comprises a vibration needle discharging mechanism, the vibration needle discharging mechanism is arranged above the guide pin conveying assembly, the vibration needle discharging mechanism comprises a storage disc, a vibration disc and a track, the storage disc and the vibration disc can vibrate, the storage disc can vibrate to convey the guide pins located in the storage disc into the vibration disc, the vibration disc can vibrate to convey the guide pins located in the vibration disc into the track, and the track and the guide pin adjusting assembly are correspondingly arranged to enable the guide pins in the track to fall into the guide pin adjusting assembly.
17. The full-automatic nailing, winding and integrating machine according to claim 1, wherein the blanking mechanism comprises a conveyor belt, a sixth driving assembly, a limiting shell, a clamping mechanism and a seventh driving assembly, the sixth driving assembly is used for driving the conveyor belt to move, the limiting shell is fixedly connected to the conveyor belt, a cavity for accommodating one capacitor element is formed in the limiting shell, a plurality of limiting shells are arranged, and the plurality of limiting shells are sequentially arranged along the conveying direction of the conveyor belt;
the clamping mechanism is used for clamping the capacitor element;
the seventh driving assembly is used for driving the clamping mechanism to convey the wound capacitor element to a discharging position, and the capacitor element corresponds to the limiting shell at the discharging position so that the capacitor element can fall into the cavity.
18. The machine of claim 17, wherein the clamping mechanism comprises a first clamp and a second clamp, both of which are capable of clamping the capacitor element;
the seventh driving mechanism comprises a first driving piece and a second driving piece, the first driving piece is used for driving the first clamping piece to move to a detection position, and the second driving assembly is used for driving the second clamping piece to move between the detection position and a discharge position;
at the detection position, the second clamp member is capable of clamping the capacitor element and detecting whether the capacitor element is charged.
CN201980000410.7A 2019-03-29 2019-03-29 Full-automatic nailing, connecting and winding integrated machine Active CN110140189B (en)

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PCT/CN2019/080459 WO2020198949A1 (en) 2019-03-29 2019-03-29 Fully-automatic stitching and winding all-in-one machine

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CN110140189A (en) 2019-08-16
JP2021520623A (en) 2021-08-19
MY196686A (en) 2023-04-30
JP6929362B2 (en) 2021-09-01

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