CN110131886A - Full intelligence exempts from the straw biomass miniature boiler kept an eye on and method - Google Patents
Full intelligence exempts from the straw biomass miniature boiler kept an eye on and method Download PDFInfo
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- CN110131886A CN110131886A CN201910542158.4A CN201910542158A CN110131886A CN 110131886 A CN110131886 A CN 110131886A CN 201910542158 A CN201910542158 A CN 201910542158A CN 110131886 A CN110131886 A CN 110131886A
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- 239000002028 Biomass Substances 0.000 title claims abstract description 43
- 239000010902 straw Substances 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 title claims description 50
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 147
- 239000002893 slag Substances 0.000 claims abstract description 132
- 239000000428 dust Substances 0.000 claims abstract description 24
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 22
- 239000003546 flue gas Substances 0.000 claims abstract description 22
- 238000005235 decoking Methods 0.000 claims abstract description 16
- 238000002955 isolation Methods 0.000 claims abstract description 16
- 239000007921 spray Substances 0.000 claims abstract description 15
- 238000001514 detection method Methods 0.000 claims abstract description 7
- 238000003756 stirring Methods 0.000 claims description 61
- 239000000446 fuel Substances 0.000 claims description 40
- 238000002485 combustion reaction Methods 0.000 claims description 32
- 230000001939 inductive effect Effects 0.000 claims description 28
- 239000002956 ash Substances 0.000 claims description 25
- 230000006698 induction Effects 0.000 claims description 24
- 239000000571 coke Substances 0.000 claims description 17
- 238000011068 loading method Methods 0.000 claims description 15
- 239000003517 fume Substances 0.000 claims description 14
- 238000003287 bathing Methods 0.000 claims description 13
- 238000007789 sealing Methods 0.000 claims description 12
- 239000000779 smoke Substances 0.000 claims description 12
- 230000008569 process Effects 0.000 claims description 11
- 238000010079 rubber tapping Methods 0.000 claims description 11
- 238000009423 ventilation Methods 0.000 claims description 10
- 239000002245 particle Substances 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 6
- 230000002441 reversible effect Effects 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 5
- 239000010884 boiler slag Substances 0.000 claims description 5
- 238000005520 cutting process Methods 0.000 claims description 5
- 238000012423 maintenance Methods 0.000 claims description 5
- 238000000926 separation method Methods 0.000 claims description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 230000003287 optical effect Effects 0.000 claims description 4
- 239000003638 chemical reducing agent Substances 0.000 claims description 3
- 230000000295 complement effect Effects 0.000 claims description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N ferric oxide Chemical compound O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 3
- 239000007789 gas Substances 0.000 claims description 3
- 239000011229 interlayer Substances 0.000 claims description 3
- 230000007774 longterm Effects 0.000 claims description 3
- 238000011897 real-time detection Methods 0.000 claims description 3
- 229910021529 ammonia Inorganic materials 0.000 claims description 2
- 235000019504 cigarettes Nutrition 0.000 claims description 2
- 239000003818 cinder Substances 0.000 claims 1
- 239000000567 combustion gas Substances 0.000 claims 1
- 238000007373 indentation Methods 0.000 claims 1
- 238000007689 inspection Methods 0.000 claims 1
- 238000010926 purge Methods 0.000 claims 1
- 230000001960 triggered effect Effects 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 abstract description 12
- 238000004939 coking Methods 0.000 abstract description 8
- 238000004140 cleaning Methods 0.000 abstract description 4
- 238000013461 design Methods 0.000 abstract description 4
- 238000005496 tempering Methods 0.000 abstract 1
- 230000001276 controlling effect Effects 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000002265 prevention Effects 0.000 description 3
- 239000002154 agricultural waste Substances 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 230000001535 kindling effect Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000003020 moisturizing effect Effects 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 239000008399 tap water Substances 0.000 description 2
- 235000020679 tap water Nutrition 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000001815 facial effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000008236 heating water Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
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- 230000009466 transformation Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23B—METHODS OR APPARATUS FOR COMBUSTION USING ONLY SOLID FUEL
- F23B40/00—Combustion apparatus with driven means for feeding fuel into the combustion chamber
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J1/00—Removing ash, clinker, or slag from combustion chambers
- F23J1/06—Mechanically-operated devices, e.g. clinker pushers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23K—FEEDING FUEL TO COMBUSTION APPARATUS
- F23K3/00—Feeding or distributing of lump or pulverulent fuel to combustion apparatus
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H1/00—Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
- F24H1/22—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating
- F24H1/24—Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water mantle surrounding the combustion chamber or chambers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/0005—Details for water heaters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/18—Arrangement or mounting of grates or heating means
- F24H9/1809—Arrangement or mounting of grates or heating means for water heaters
- F24H9/1832—Arrangement or mounting of combustion heating means, e.g. grates or burners
- F24H9/1845—Arrangement or mounting of combustion heating means, e.g. grates or burners using solid fuel
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/20—Arrangement or mounting of control or safety devices
- F24H9/2007—Arrangement or mounting of control or safety devices for water heaters
- F24H9/2057—Arrangement or mounting of control or safety devices for water heaters using solid fuel
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Solid-Fuel Combustion (AREA)
Abstract
Exempt from the straw biomass miniature boiler kept an eye on the invention discloses a kind of full intelligence.It mainly include that the rotary-type batcher of self-isolation, autonomous deslagging decoking burner, double water jacket combination furnace body, spray type dust separator and intelligent controller, the rotary-type batcher of self-isolation can prevent the hidden danger of tempering, improve charging Precise control;The autonomous deslagging devokes burner, can effectively prevent the interrupt operation as caused by straw burning coking;The double water jacket combination stove body unit, can provide heating and hot water for life;The spray type dust separator keeps flue gas emission cleaner;The intelligent controller, the above each unit can be carried out detection and including charging, burn, slag tap, devoke, intelligent control and long-range control are coordinated in dedusting etc..The present invention uses vertical heater, integrated structure design, and occupied area is small, full furnace prosthetic cleaning door, is run using negative-pressure dust and is collected in lime-ash to private bag online, is conducive to returning to the field and transport, manually only needs feeding, suitable for home use.
Description
Technical field:
The present invention relates to the straw biomass miniature boilers that boiler technology field more particularly to a kind of full intelligence exempt to keep an eye on.
Background technique:
The thermal power of boiler is referred to as miniature boiler in 100KW D grades of boiler below, by the living space of average each household 120M2
It calculates, the miniature boiler of residents is suitble to should be 10KW or so.
Biomass granule fuel point has a two major classes by class, one kind be process using timber, sawdust, branch it is wooden
Biomass granule fuel, abbreviation Wood pellets, Wood pellets calorific values is high, ash is low, burning noncoking, do not emit it is black
Cigarette is the preferred fuels of the current small-sized residents biomass boiler of the overwhelming majority, but resource is limited, is not suitable for large-scale promotion;
Another kind of is the straw biomass granular fuel being process using agricultural waste material, abbreviation stalk granular fuel, stalk
Grain fuel value is unstable, ash is high, burning when easy coking, easy over-emitting black exhaust, but resource is extremely abundant, is suitble to large-scale promotion,
But there is presently no the small-sized residents boilers of reliable performance.
In China, straw biomass enormous amount based on agricultural waste material generates nearly 900,000,000 tons, and this every year
A little biomass distributions are wide, distribution dissipates, collect and transport difficult, if not being used, not only waste of resource but also to environment band
Carry out huge pressure, and being warmed oneself nearby using stalk particle is also one of some effective for solving this problem;In recent years, have very
For more boilers due to the operational mode for adding special messenger to keep an eye on using semiautomatic control, development is good, but these boilers be not appropriate for it is vast
Rural area and combination area of city and country's dispersion occupy the use at family, and the mechanism that more families share a set of heating system is also immature, and small-sized household is used
Type stalk particle heating boiler cannot also be applied, example well so far since there is also the technical problems not solved very much
Such as: limited by Thermal Power Engineering system, Jilin University, the emulation of Jilin University's automobile and control National Key Laboratory, Harbin Boiler Plant
Big " the small-sized biomass particle boiler combustion for waiting four people to deliver jointly in " power-saving technology " the 2nd phase in 2018 of vibration is rectified by responsible company
Room design studies " it is write in paper in this way: " studied and found by a large number of experiments: there are tar for small-sized (10kw) biomass boiler
Pollution, incomplete combustion, unstable and fuel lime-ash coking problem ... miniature boiler are not provided with fireman, and no special messenger sees
Pipe, cannot find in time coking and handle in time, very big on the influence of the combustion conditions of bogey even if cleaning, or even can interrupt
Burning ";It is straw biomass it can be seen that small-sized residents straw particle boiler technology is caused to be difficult to the true cause broken through
Fuel uniqueness and small-sized biomass boiler be difficult to both controllings superposition factor caused by, integrate be primarily present with
Lower problem:
1. fuel lime-ash coking problem: main at present or straw biomass granular fuel of the selection containing anti-coking additive,
Or the method slagging prevention for reducing boiler combustion temperature is technically taken, but effect is limited, it is unable to reach long period and stablizes
Operation is manually drawn burnt inevitable.
2. dust pollution problem: since domestic boiler volume is unfit to do too much, inconvenience design high effect dust cleaner, slag bucket
Artificial deashing is still needed to flue, black smoke fugitive dust is excessive, and effect on environment is big.
3. small boiler feed problems: by for 10kw boiler, the charging of average minute clock is only 40g or so, thermal capacity of burning
It is low, feed needs are harsh, the slightly more flames that can dinch of charging, charging is slightly few and can stop working because of fracture, and it is flame-out after nothing from principal point
Fire and voluntarily Restoration Mechanism.
4. continuity run problem: since the ingredient of biomass fuel is unstable, needing that boiler is arranged based on experience value
Operating parameter, such as delay feed and are delayed deslagging to reach a temporary steady state condition, when fuel ash or calorific value or load are sent out
After changing, grope new empirical value again to be arranged, otherwise can be detached from steady state condition, leads to furnace fuel or accumulation or row
It is empty and interrupt.
5. intellectually and automatically problem: industry still focus on structure simply and low manufacturing cost, and ignore manipulation relax
Adaptive, simplicity and intelligence, although some boilers also use simple program-controlled control, artificial operation difficulty and workload
More than several times still bigger than hand coal-fired stove, the automation that people is freed from dust and cumbersome work situation is still not achieved
Degree.
Based on the above points, seriously having constrained family's selection and using small-sized residents straw biomass Boiler heating
Enthusiasm, current boiler product are also only limitted to burning Wooden Biomass fuel, and the utilization and exploitation of stalk still also lack this
The domestic consumer group of one enormous amount.
Therefore, it is necessary to which providing the new full intelligence of one kind exempts from the straw biomass miniature boiler kept an eye on to solve above-mentioned technology
Problem.
Summary of the invention
In order to solve the above problem, the present invention provides the straw biomass miniature boilers that a kind of full intelligence is exempted to keep an eye on.
The present invention is mainly to be addressed by following specific technical solutions:
A kind of full intelligence exempts from the straw biomass miniature boiler kept an eye on, it is characterised in that: including boiler body 1, fountain dedusting
Device 2, feeds decelerating motor 3, the rotary-type batcher 4 of self-isolation, and autonomous deslagging devokes burner 5, spiral tapping machine 37, frequency conversion
Adjust the speed exhaust blower 26 and intelligent controller;The boiler body 1 is fixed on loading plate 6, and the loading plate 6 is fixed on outside rack
On frame 7, the boiler body 1 is made of main water sleeve 9 and secondary water jacket 10, and the boiler body 1 is the heat exchanger components of boiler;Institute
It states spray type dust separator 2 to be mounted on after the smoke exhaust pipe of the boiler body 1, is the component handled boiler smoke;Institute
It states charging decelerating motor 3 to be mounted on the loading plate 6, power output shaft is by two groups of sprocket wheel chains, described in one group of drive
The rotary-type batcher 4 of self-isolation, another group of drive spiral tapping machine 37;The rotary-type batcher 4 of self-isolation is for pot
Furnace precisely provides the charging gear of fuel;The autonomous deslagging decoking burner 5 is mounted on the lower part of the boiler body 1,
Its major function is to support boiler combustion, deslagging and decoking;The spiral tapping machine 37 is mounted on the autonomous deslagging decoking combustion
The lower part of device 5 is burnt, mainly continuous, online being pushed to collects ash by the lime-ash under autonomous deslagging decoking 5 row of burner
In bag;The frequency control exhaust blower 26 is mounted on after the spray type dust separator 2, major function be use pump drainage mode for
Air needed for boiler combustion provides;The intelligent controller by human-computer interaction part, data input unit, control output par, c and
Network communication portion composition is that boiler detects and controls center.
It preferably, is main water chamber 11 in 9 interlayer of the main water sleeve of the boiler body 1, main 11 lower part of water chamber is set
Water inlet 12, top set out the mouth of a river 13, and it is burner hearth 15 that main water chamber, which is equipped with 14 main water sleeve inner cavity of water temperature gauge head, and lower furnace portion is equipped with basket
Formula burning bucket 16, middle part set burner hearth feed inlet 31, and the top of top take-over type heat exchanger 18, the pipe heat exchanger 18 is described
Secondary water jacket 10, after the exhaust gases passes of 18 centre of pipe heat exchanger are converged by reducer pipe and fume pipe 19, from the secondary water
It is drawn in set 10;It is equipped with smoke temperature gauge head 20 on the fume pipe 19, and draws a pressure signal pipe on the fume pipe 19
It is connected with compress switch 21 negative pressure end of adjustable pneumatic;The separation outer ring 22 of the pipe heat exchanger 18 is the main water chamber 11 and pair
The division surface of water chamber 65;The pair water jacket 10 is equipped with ball-cock assembly 23, secondary water jacket water outlet 75 and atmospheric communicating pipe 68.
Preferably, the separation outer ring 22 of the pipe heat exchanger 18 can cancel, and make the main water chamber 11 and the pair
Water chamber 65 is merged into single water chamber.
Preferably, 24 top of dust-proof water tank of the spray type dust separator 2 respectively with flue gas bathing pipe 25 and clean flue gas
Pipe 74 connects;The other end of the flue gas bathing pipe 25 connects with the fume pipe 19;The other end of clean flue gas pipe 74 and institute
26 entrance of frequency control exhaust blower is stated to connect;It is equipped with float-ball type water level switch 27 in the dust-proof water tank 24 and is installed with strainer
28, the strainer 28 is connected with external 29 entrance of dedusting water pump and the outlet of water supply solenoid valve 30, and the dedusting water pump 29 goes out
Mouth connects the spiral nozzle 32 in 25 pipe of flue gas bathing pipe through water pipe, and the flue gas bathing pipe 25 is repaired equipped with spray tube
Window 33;24 bottom of dust-proof water tank is infundibulate, and bell mouth connects with humidification 34 entrance of solenoid valve, the humidification solenoid valve
34 outlet is passed through in slag bucket 36 by humidifier tube 35, and 36 slag notch of slag bucket connects with the spiral tapping machine 37, described
Dust-proof water tank 24 is equipped with water tank maintenance window 67.
Preferably, the rotary-type batcher 4 of the self-isolation includes stator 38 and rotor 39, and wherein 40 side of stator casing is opened
There is a feed inlet 17,17 outside of feed inlet connects with the discharge port of feed hopper 41, and edge is equipped on the feed inlet 17
Fuel cutting blade 46;Open a discharge port 43, lower part and 45 phase of blanking inclined tube of the discharge port 43 in 42 top of stator inner shell
It connects, 40 trailing flank of stator casing and 42 trailing flank of stator inner shell are fixed on rear plate washer 44, and front baffle board 47 is fixed on
On 42 leading flank of stator inner shell, the stator casing 40, the stator inner shell 42 and the front baffle board 47 have common axis
Heart line, and one is drawn for positioning the axis 49 of the rotor 39 by its axial line, there is screw thread in the outer end of the axis 49, with benefit
In locking the rotor 39 with nut 48, be uniformly fixed with 4 ~ 8 pieces of spacing blocks 51 on rotor cover board 50, the rotor cover board 50 with
The spacing block 51 can be embedded into the annular groove being made of the stator casing 40 with the stator inner shell 42, and in institute
Stating can rotate freely under the bearing of axis 49 and bearing 52, and the gap of sound part is between 0.5mm ~ 1.5mm;On the outside of rotor
It is fixed with the driven sprocket 53 that can be driven by drive sprocket 69, the transmission of the drive sprocket 69 and the driven sprocket 53
It is more equal than with the quantity of the spacing block 51;The blanking inclined tube 45 connects with the burner hearth feed inlet 31;The stator casing
40 tops are provided with a peep-hole, for installing fire defector head 54.
Preferably, the slag impeller 55 that stirs of the autonomous deslagging decoking burner 5 is connected with slag axis 77 is stirred, and passes through two
Bearing block 56 is mounted on the loading plate 6, and the slag decelerating motor 57 that stirs being mounted on the loading plate 6 passes through driving gear set
The rotation of slag impeller 55 is stirred described in 58 drivings, described to stir bottom of the slag impeller 55 loaded on basket formula burning bucket 16, broken coke bar 59 is stretched
Enter in the basket formula burning bucket 16, electric igniter 8 also protrudes into the basket formula burning bucket 16;The basket formula burning bucket 16 is one
Under upper uncovered bottomless inverted truncated cone-shaped or inverted truncated rectangular pyramids shape it is upper rectangular lower round or it is upper it is round under it is rectangular or
Upper circle descends the hollow barrel of ellipse or upper rectangular lower ellipse, and the ventilation hole that diameter is 3mm ~ 20mm is covered with around ladle body
60, the bottom plane of the basket formula burning bucket 16 prolongs circular diameter line or bottom plane prolongs rectangular opposite side center line or bottom
Facial planes prolongs the long axis of ellipse, lacks at the excision of burning barrel edge two with the adaptable semicircle of 77 diameter of slag axis of stirring
Mouthful, so that basket formula burning bucket 16 positions or is supported on described stir on slag axis 77;The slag impeller 55 that stirs is using positive and negative rotation
Mode ash discharge and decoking, the radially projecting's profile for stirring slag impeller 55 is consistent with the basket formula burning shape at 16 barrels of bottoms of bucket,
The axis for stirring slag impeller 55 is overlapped with the plane at bucket bottom after assembling, and is stirred slag impeller 55 described in guarantee and can be freely rotated,
The blade quantity for stirring slag impeller 55 should be between 5 ~ 15, and all blades prolong the radial direction opening of axis from centre, and fill
Having can have one can cover around the broken burnt bar 59 for stirring the rotation of slag axis 77, the broken burnt bar 59 stirs on slag axis 77 described
There is one piece of sealing blade 61 in hole in open blade, is limited, is made described by the sealing blade 61 and the broken burnt bar (59)
The rotation for stirring slag impeller (55) does not exceed a circle;It is equipped with a broken burnt induction stud 62 in described stir on slag axis 77, and
The broken burnt induction stud 62 makes with installation one on the track for stirring the rotation of slag axis 77 broken burnt inductive proximity switch 63
Make switch triggering when the broken burnt inductive head for incuding stud 62 close to the broken burnt inductive proximity switch 63 and acts.
Preferably, the spiral tapping machine 37 has the driven sprocket that can be driven by the drive sprocket 69
53;1 ~ 6 group of reverse acting spiral leaf discrete, opposite with mainstream rotation direction blade is equipped on helical axis of the mucking machine by outlet end
Piece 64, and reverse acting spiral blade 64 described in every group is less than a circle;There is a circle to collect grey sack for tightening on the outside of slag notch edge
Slip preventing fringe 73, in favor of collecting lime-ash online in boiler operatiopn.
Preferably, a charging is equipped on the output shaft of the charging decelerating motor 3 and incudes stud 66, and described
On the track that rotates with the axis of charging induction stud 66 respectively installation charging inductive proximity switch A70 and charging induction type close to opening
Close B71, and make to make when inductive head of the charging induction stud 66 close to corresponding charging inductive proximity switch switch triggering and
Movement.
Preferably, a kind of full intelligence exempts from the feeding method for the straw biomass miniature boiler kept an eye on, and this method is: when described
When charging induction stud 66 rotates to the charging inductive proximity switch position A70, starting corresponding to the spacing block 51
Feed entrance point, then then driven by the intelligent controller according to combustion position or continuous or crawl starting charging decelerating motor
Fuel is pushed into the blanking inclined tube 45 and the burner hearth 15 by the spacing block 51, achievees the purpose that control inlet amount;Work as institute
Charging induction stud 66 is stated when rotating to the charging inductive proximity switch position B71, is being tied corresponding to the spacing block 51
Beam feed entrance point, then the charging decelerating motor 3 is continuously started by the intelligent controller, rotate to out batcher again
Beginning feed entrance point, this circulation of class;Driving wheel for each revolution, corresponding to the different spacing blocks 51 always in identical work
Position;
When needing to reduce inlet amount because reducing load, completed jointly using two methods of computer hardware plus software control,
One is being completed by second grade crawl feed mode: when the transmission ratio of the drive sprocket 69 and the driven sprocket 53 is 5
When, when the drive sprocket 69 rotates 10 °, the driven sprocket 53 rotate 2 °, and the spacing block 51 described in this way can be micro
Change the quantity that fuel is pushed into the blanking inclined tube 45 by control;The second is by the optical path 76 of the fire defector head 54 with it is described
Blanking inclined tube 45 is with this feature of path, the case where real-time detection blanking: when blanking is excessive, fuel particle passes through the blanking
While inclined tube 45, the flare up fire that the fire defector head 54 receives will certainly be interdicted, thus fire examine output formed with
The directly proportional pulse signal quantity of number is fed, when the umber of pulse that the intelligent controller receives is greater than given value, is stopped immediately
Only feed;Similarly, when fill process is without blanking, the flame pulse signal that the intelligent controller receives is unchanged, can increase
Add a feed time amount;It by the mutual cooperation of both the above method, is complementary to one another, it is accurate to be achieved each charging movement
In place;
After shutdown or power failure, no matter the spacing block 51 be parked in where, can by the blanking inclined tube 45 with it is described into
Hopper 41 exports completely isolated to prevent the generation of non-return fire;When the blanking inclined tube 45 and 15 putty of burner hearth, the flame
Detector 54 is shut down and is alarmed by the intelligent controller due to can't detect flame;When the blanking inclined tube 45 has fuel
When kindling, temperature detect switch (TDS) is shut down and is alarmed by the intelligent controller due to high temperature acts in the fire defector head 54.
Preferably, a kind of full intelligence exempts from the deslagging for the straw biomass miniature boiler kept an eye on and breaks burnt method, and this method is:
The intelligent controller is by reading in the location status of the broken burnt inductive proximity switch 63, then controlling and drive the institute
It states and stirs slag decelerating motor 57 to drive and described stir slag impeller 55 and complete deslagging and broken burnt operation;One deslagging movement is by one
It rotates clockwise plus one rotates composition counterclockwise, and attached a direction controlling time in the clockwise direction, i.e., clockwise
Rotational time is greater than rotational time counterclockwise, therefore the general direction for stirring the rotation of slag impeller 55 is to be rotated clockwise
, after the movement of multiple deslagging, the sealing blade 61 will necessarily be screwed into and push the broken burnt bar 59 clockwise
Rotation, the basket formula is burnt in bucket 16 while the broken burnt bar 59 rotates, the coke button on top scratches, broken coke button
It stirs in the workspace of slag impeller 55 described in falling into and is further blended and be discharged by impeller, as the broken burnt induction stud 62 revolves
The position for triggering the broken burnt inductive proximity switch 63 is gone to, a broken burnt process terminates, and then deslagging is acted and adjusted by program
It is whole to be rotated clockwise to rotate to add counterclockwise, and a direction controlling time is added in the counterclockwise direction, and is passed through and repeatedly arranged
Slag movement, the sealing blade 61 push the broken burnt bar 59 to rotate counterclockwise, break coke again, until the broken burnt sense
Until answering stud 62 to rotate to the position for triggering the broken burnt inductive proximity switch 63, another broken burnt process terminates, class this
Circulation.
Preferably, a kind of full intelligence exempts from the straw biomass miniature boiler slag position Detection & Controling method kept an eye on, this method
It is: in the preferable situation of 15 airtightness of burner hearth, through exhaust blower under the conditions of certain revolving speed or certain exhaust air rate, utilizes
The ventilation hole 60 of the basket formula burning bucket 16 is caused the variation of intake and then caused stress to burner hearth by clinker covering amount
Variable quantity calculate the height of burner hearth clinker position, carry out the side of closed-loop control to deslagging speed further according to the result calculated
Method;This method comprises the following steps: determine normal slag position first and the adjustable pneumatic compress switch 21 movement critical point, specifically
It is that the slag position of basket formula burning bucket 16 is adjusted to good position of burning, usually at 2/3, makes basket formula burning 16 slag of bucket
Position ventilation hole 60 as described below is covered, and the above are effective through-holes for slag position, and the revolving speed of the frequency control exhaust blower 26 is transferred to
Then one specific revolving speed, the revolving speed under usually 50Hz gradually adjust the adjustable pneumatic from high negative pressure value to lower negative pressure value
Compress switch 21 knob, until switch normal opened contact just connects until, at this time in burner hearth negative pressure value and the basket formula burning
The slag position of bucket 16 has determined corresponding relationship by the state of blast switch;Secondly, when boiler operates normally, the intelligent control
There is the slag position for being timed an execution detection subprogram in device program, which is adjusted to exhaust blower when executing the revolving speed under 50Hz
Read afterwards the adjustable pneumatic compress switch 21 switch state, when the basket formula burning bucket 16 slag position be lower than 2/3 when, effectively
Via count increases, and the air quantity into burner hearth increases, and in one timing of exhaust air rate, combustion chamber draft value is low, and wind pressure normal opened contact does not connect
Logical, the switch state being read into is 0, controls program stopped at this time or reduces the working time for stirring slag motor, makes described to stir slag leaf
The quantity of slag of 55 discharge of wheel is reduced;Conversely, effective via count is reduced when the slag position of basket formula burning bucket 16 is higher than 2/3, into
The air quantity for entering burner hearth is reduced, and in one timing of exhaust air rate, combustion chamber draft value is high, and wind pressure normal opened contact is connected, the switch being read into
State is 1, controls program starting at this time or increases the working time for stirring slag motor, increases the quantity of slag for stirring the discharge of slag impeller 55
Add, no matter fuel parameter or load variations, long-term, stable holding best combustion slag position in furnace can be all made by above method;
If reading signal is normally closed contact, the intelligent controller programmed logic is negated.
Preferably, the straw biomass miniature boiler slag position Detection & Controling method kept an eye on is exempted from according to a kind of full intelligence,
It is characterized in: 21 can also be compressed switch by the way that two sets of adjustable pneumatics are arranged, and adjust into high slag position and low slag position two respectively
State point, the accuracy for making the intelligent controller program control boiler slag position between two points to improve deslagging and burning
Stationarity.
In technical solution of the present invention, comprehensive intelligent, automation requirement is used, data are carried out to each main component
Acquisition, operation and control, mainly include the rotary-type batcher of self-isolation, solve fining feeding question and combustion zone and deposit
Expect isolation and the sealing problem in area;Using autonomous ash discharge coke removing appts, it is provided with the dual function of automatic discharge and decoking;It adopts
With frequency control exhaust blower, Combustion System is more accurate;Using spray type dust separator, high-efficiency dustless discharge is realized;With
Intellectualized management system is managed collectively the above equipment, especially to charging, burn, slag tap, devoke, dedusting etc. is coordinated
Control, for example, according to leaving water temperature adjust automatically inlet amount, according to slag level measuring system adjust automatically slag discharge amount, flame detector
Combustion System is participated in, autonomous igniting again restores after stopping working, and has reservation startup-shutdown function, automatic freezing-protective function;Using double water
Nested structure can provide heating and hot water for life simultaneously;It is 5mm that the boiler, which can also use grain diameter by spherical equivalent diameter,
~ 30mm, the complete series biomass bulk cargo with certain fluidity;Boiler body uses vertical structure, combustion chamber entirety water jacket packet
Wrap up in, occupied area it is small, full furnace prosthetic cleaning door, total system negative-pressure dust operation, all lime-ash gone out combustion, drop mild and moist after
Directly be squeezed into dedicated collection ash bag from automatic dreg discharger outlet, lime-ash facilitated to return field, both properly disposed lime-ash and water in dust removal,
Play the role of fire prevention and anti-fugitive dust again;It manually only needs hopper to feed and replace and collects grey bag.
Detailed description of the invention:
It in order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, below will be to embodiment or existing skill
Attached drawing needed in art description is briefly described, it should be apparent that, the accompanying drawings in the following description is only the present invention
Some embodiments for those of ordinary skill in the art without creative efforts, can also basis
Structure shown in these attached drawings obtains other attached drawings.
Fig. 1 is the boiler front view of the embodiment of the present invention;
Fig. 2 is the boiler face structure chart of the embodiment of the present invention;
Fig. 3 is the boiler backside structure figure of the embodiment of the present invention;
Fig. 4 is the boiler body structure chart of the embodiment of the present invention;
Fig. 5 is the spray type dust separator structure chart of the embodiment of the present invention;
Fig. 6 is the rotary-type batcher decomposition chart of self-isolation of the embodiment of the present invention;
Fig. 7 is the rotary-type batcher backside structure figure of self-isolation of the embodiment of the present invention;
Fig. 8 is the rotary-type batcher sectional view of self-isolation of the embodiment of the present invention;
Fig. 9 is the charging starting position schematic diagram of the embodiment of the present invention;
Figure 10 is the charging end position schematic diagram of the embodiment of the present invention;
Figure 11 is that the autonomous deslagging of the embodiment of the present invention devokes burner structure chart;
Figure 12 stirs slag impeller sectional view for the embodiment of the present invention;
Figure 13 is the boiler cutting structure chart of the embodiment of the present invention;
Figure 14 is feed, deslagging and the decoking schematic diagram of the embodiment of the present invention;
Figure 15 is measurement and the control method schematic diagram of the slag position of the embodiment of the present invention.
Drawing reference numeral explanation:
Label | Title | Label | Title |
1 | Boiler body | 2 | Spray type dust separator |
3 | Feed decelerating motor | 4 | The rotary-type batcher of self-isolation |
5 | Autonomous deslagging devokes burner | 6 | Loading plate |
7 | Rack outline border | 8 | Electric igniter |
9 | Main water sleeve | 10 | Secondary water jacket |
11 | Main water chamber | 12 | Water inlet |
13 | Water outlet | 14 | Water temperature gauge head |
15 | Burner hearth | 16 | Basket formula burning bucket |
17 | Feed inlet | 18 | Pipe heat exchanger |
19 | Fume pipe | 20 | Smoke temperature gauge head |
21 | Adjustable pneumatic compresses switch | 22 | Separate outer ring |
23 | Ball-cock assembly | 24 | Dust-proof water tank |
25 | Flue gas bathing pipe | 26 | Frequency control exhaust blower |
27 | Float-ball type water level switch | 28 | Strainer |
29 | Dedusting water pump | 30 | Water supply solenoid valve |
31 | Burner hearth feed inlet | 32 | Spiral nozzle |
33 | Spray tube maintenance window | 34 | Humidify solenoid valve |
35 | Humidifier tube | 36 | Slag bucket |
37 | Spiral tapping machine | 38 | Stator |
39 | Rotor | 40 | Stator casing |
41 | Feed hopper | 42 | Stator inner shell |
43 | Discharge port | 44 | Plate washer afterwards |
45 | Blanking inclined tube | 46 | Fuel cutting blade |
47 | Front baffle board | 48 | Nut |
49 | Axis | 50 | Rotor cover board |
51 | Spacing block | 52 | Bearing |
53 | Driven sprocket | 54 | Fire defector head |
55 | Stir slag impeller | 56 | Bearing block |
57 | Stir slag decelerating motor | 58 | Driving gear set |
59 | Broken coke bar | 60 | Ventilation hole |
61 | Seal blade | 62 | Broken burnt induction stud |
63 | Broken coke inductive proximity switch | 64 | Reverse acting spiral blade |
65 | Secondary water chamber | 66 | Charging induction stud |
67 | Water tank maintenance window | 68 | Atmospheric communicating pipe |
69 | Drive sprocket | 70 | Feed inductive proximity switch A |
71 | Feed inductive proximity switch B | 72 | Water inlet manifold |
73 | Slip preventing fringe | 74 | Clean flue gas pipe |
75 | Secondary water jacket water outlet | 76 | Optical path |
77 | Stir slag axis |
The embodiments will be further described with reference to the accompanying drawings for the realization, the function and the advantages of the object of the present invention.
Specific embodiment
The present invention will be further explained with reference to the accompanying drawing so that advantages and features of the invention can be easier to by
Those skilled in the art understand that.
Embodiment 1:
As shown in Fig. 1, Fig. 3, Fig. 4, Figure 13, a kind of full intelligence exempts from the straw biomass miniature boiler kept an eye on, including rack outline border
7, loading plate 6 is fixed on the rack outline border 7, and boiler body 1 is fixed on the loading plate 6, and the boiler body 1 is by leading
Water jacket 9 and secondary water jacket 10 form, and the main water sleeve 9 is the dedicated heat-exchange system of heating, are main water chamber in 9 interlayer of main water sleeve
11, main 11 lower part of water chamber sets water inlet 12, and top sets out the mouth of a river 13, and the main water chamber 11 is equipped with water temperature gauge head 14, and peace
Pressure gauge necessary to complete and water-level gauge, the water temperature gauge head 14 select -50 DEG C ~ 150 DEG C, power supply 24V, export 0 ~ 10V's
Pt100 integrated temperature sensor transmitter gauge head, the connection method with each system in periphery are as follows: water inlet manifold 72 and running water pipe
Connection, using when freely recycling, the water inlet 12 is connected heating system with the return main of heating system, water outlet 13 and confession
The water inlet manifold of heating system is connected;When heating system uses forced circulation, a suitable size need to be added on heating system general pipeline
Water circulating pump, and pump power line is accessed as required on the intelligent controller, water circulating pump receives the intelligence at this time
It can control the unified management of device, in addition, heating system should also include expansion tank and automatic water compensating valve;The pair water jacket 10 is made a living
Water heat-exchange system is applied flexibly, the pair water jacket 10 is equipped with ball-cock assembly 23, tap water can be replenished in time according to domestic consumption, and atmosphere connects
Pressure gauge necessary to siphunculus and safety and water-level gauge can provide safety guarantee for hot water supply system, secondary water jacket water outlet 75 with
Hand washing sink hot water tap is connected, and due to being that static pressure supplies water, faucet and its pipeline height are no more than 68 height of atmospheric communicating pipe;Make
It, can also be according to user demand, by the cancellation of separation outer ring 22 of the main water sleeve 9 and the secondary water jacket 10 for another option
Single heating water jacket is merged into, needs the secondary water jacket by water outlet 13 described in the main water sleeve 9 and the secondary water jacket 10 at this time
Water outlet 75 blocks, and the atmospheric communicating pipe 68 of the secondary water jacket 10 is changed to the water outlet of water jacket;9 inner cavity of main water sleeve
For burner hearth 15, equipped with basket formula burning bucket 16, middle part sets burner hearth feed inlet 31, top take-over type heat exchanger for 15 lower part of burner hearth
18, after the exhaust gases passes of 18 centre of pipe heat exchanger are converged by reducer pipe and fume pipe 19, out of described secondary water jacket 10
It draws, therefore entire high-temperature area is wrapped up wherein by water jacket, heat transfer effect is more preferable, and smoke temperature survey is additionally provided on the fume pipe 19
First 20, flue gas data are provided for combustion system, the smoke temperature gauge head 20 selects 0 DEG C ~ 400 DEG C, power supply 24V, exports 0 ~ 10V's
Pt100 integrated temperature sensor transmitter gauge head;A pressure signal pipe and adjustable wind pressure are drawn on the fume pipe 19
The negative pressure end of switch 21 is connected, and blast switch, which selects 50 ~ 500Pa adjustable pneumatic to compress switch, to be advisable, and signal takes normal opened contact.
Embodiment 2:
As shown in Fig. 1 figure, Fig. 2, Fig. 3, Fig. 5, Figure 13, Figure 14,24 top of dust-proof water tank of spray type dust separator 2 respectively with flue gas
Bathing pipe 25 and clean smoke pipe 74 connect;The other end of the flue gas bathing pipe 25 connects with the fume pipe 19;The cleaning
The other end of fume pipe 74 connects with 26 entrance of frequency control exhaust blower;The outlet of the frequency control exhaust blower 26 passes through a pipe
Road is discharged into atmosphere;Float-ball type water level switch 27 is equipped in the dust-proof water tank 24, which is incuded using stainless steel floating ball type
Water level switch is also equipped with strainer 28, the strainer 28 and external 29 entrance of dedusting water pump and moisturizing electromagnetism in the water tank 24
The outlet of valve 30 connection, in this way in moisturizing, can backwash the strainer 28, water in dust removal is through 29 liters of the dedusting water pump
Fan-shaped water mist is formed by spiral nozzle 32 after pressure, bathing dedusting is carried out to flue gas, the clean flue gas after bathing is through the clean flue gas
Pipe 74 is discharged, and bath water is recycled after the strainer 28 filtering by water pump again again, and buck is due to sinking to water tank bottom than great
At portion's bell mouth, water tank bottom bell mouth with humidification solenoid valve 34 connect, the humidification solenoid valve 34 by intelligent controller according to
The amount of boiler ash discharge is opened to control pulsating, and the humidified pipe 35 of buck flows into slag bucket 36, carries out go out combustion, drop to high temperature ash coke
Mild and moistization processing, then export directly exclusion to collecting in grey bag by spiral tapping machine 37 renews wait collecting grey packed Man Hougeng
Collect grey bag, not only properly disposed lime-ash and water in dust removal in this way but also plays the role of fire prevention and anti-fugitive dust;In the spiral tapping machine
37 exit, equipped with several groups of reverse acting spiral blades 64 opposite with mainstream rotation direction blade, the purpose is to increase lime-ash dry and wet
The humidity of the uniformity, lime-ash can be set on the intelligent controller;When 24 water level of dust-proof water tank is lower than the floating ball
When formula 27 action value of water level switch, the water supply solenoid valve 30 automatically turns on supplement tap water, makes to begin in the dust-proof water tank 24
The certain water level of whole holding and the cleannes for maintaining water in dust removal;The flue gas bathing pipe 25 and the dust-proof water tank 24 are equipped with dimension
Window is repaired, in favor of overhauling and replacing interior fittings;The dedusting water pump 29 is raw using Shenzhen You Beng Science and Technology Ltd.
The mute isolation type high-temperature water pump of 24V, 40W, 9M of production, the water pump maximum can be used by particle≤2.5mm, the strainer 28
The production of 10 mesh stainless steel plain weave nets.
Embodiment 3:
As shown in Fig. 1 figure, Fig. 2, Fig. 3, Fig. 5, Figure 11, Figure 12, Figure 13, Figure 14, autonomous deslagging decoking burner 5 stirs slag leaf
Wheel 55 is connected with slag axis 77 is stirred, and is mounted on the loading plate 6 by two bearing blocks 56, is mounted on the loading plate 6
Stir slag decelerating motor 57 by driving gear set 58 drive it is described stir slag axis 77 and it is described stir slag impeller 55, it is described to stir slag impeller
55 blade from middle opening, and equipped with rotatable broken burnt bar 59, stretch into basket formula burning bucket 16 by the broken burnt bar 59
Interior, described stir on slag impeller 55 has one piece of sealing blade 61, is so limited, and makes described to stir slag axis 77 and the slag impeller 55 that stirs
Rotation does not exceed a circle, described to stir bottom of the slag impeller 55 loaded on basket formula burning bucket 16 and blocked bottom most portion face
Product makes high temperature furnace slag and fuel be unlikely to all to leak into slag bucket 36, to maintain necessary burning condition;The basket formula burning bucket
The characteristics of 16 surrounding is covered with ventilation hole 60, these through-holes have first and second air holes combustion aid function concurrently, the burner is one, two wind
Hole is distinguished without obvious, is an air holes in lime-ash and fuel through-hole below, more than lime-ash and fuel according to common point-score
Through-hole be secondary air hole, one, two air holes have different definition and effect, this basket with the height difference of lime-ash and fuel
Formula burn bucket 16 the advantages of be Secondary Air track and be close to thermal-flame area, be conducive to Secondary Air participate in rapidly combustion reaction it
In, it avoids that Secondary Air is too far from flame zone, smoke temperature reduces and combustion reaction condition is not achieved, increases the air of flue gas instead
Coefficient of excess has taken away heat;Electric igniter 8 protrude into basket formula burning bucket 16 be responsible for normal ignition and it is flame-out after again
Igniting.
Embodiment 4:
As shown in Fig. 2, Fig. 3, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Figure 10, Figure 13, Figure 14, a kind of full intelligence exempts from the straw biomass kept an eye on
The feeding method of miniature boiler, this method are: when charging induction stud 66 rotates to the charging position inductive proximity switch A70
When, correspond to spacing block 51 and starting feed entrance point, then is opened by the intelligent controller according to combustion position or continuous or crawl
The charging decelerating motor 3 is moved, then drives the spacing block 51 that fuel is pushed into blanking inclined tube 45 and the burner hearth 15, reaches
To the purpose of control inlet amount;It is corresponding when charging induction stud 66 rotates to the charging position inductive proximity switch B71
Terminating feed entrance point in the spacing block 51, then the charging decelerating motor 3 continuously started by the intelligent controller, make to
Material machine rotates to beginning feed entrance point, this circulation of class again;Driving wheel for each revolution, corresponding to the different spacing blocks
51 always in identical operating position;The fuel of the cleavable bulk amount of fuel cutting blade 46 mitigates the charging decelerating motor 3
Load;
When needing to reduce inlet amount because reducing load, completed jointly using two methods of computer hardware plus software control:
One is being completed by second grade crawl feed mode, when the transmission ratio of drive sprocket 69 and driven sprocket 53 is 5, when described
When drive sprocket 69 rotates 10 °, the driven sprocket 53 rotate 2 °, and the spacing block 51 described in this way can be controlled with milligram ammonia will combustion
Material is pushed into the quantity of the blanking inclined tube 45;The second is optical path 76 and the blanking inclined tube 45 by the fire defector head 54
With this feature of path, the case where real-time detection blanking, when blanking is excessive, fuel particle is same by the blanking inclined tube 45
When, the flare up fire that the fire defector head 54 receives will certainly be interdicted, thus in the output signal of the fire defector head 5
The pulse signal quantity directly proportional to charging number is formed, when the umber of pulse that the intelligent controller receives is greater than given value,
Stop charging immediately;Similarly, when fill process is without blanking, the flame pulse signal that the intelligent controller receives is unchanged
It then will increase a feed time amount;It by the mutual cooperation of both the above method, is complementary to one another, it is dynamic to be achieved each charging
Make accurately in place;
After shutdown or power failure, no matter the spacing block 51 be parked in where, can by the blanking inclined tube 45 with it is described into
Hopper 41 exports completely isolated to prevent the generation of non-return fire;When the blanking inclined tube 45 and 15 putty of burner hearth, the flame
Detector 54 is shut down and is alarmed by the intelligent controller due to can't detect flame;When the blanking inclined tube 45 has fuel
When kindling, temperature detect switch (TDS) is shut down and is alarmed by the intelligent controller due to high temperature acts in the fire defector head 54.
Embodiment 5:
As shown in Figure 11, Figure 12, Figure 13, Figure 14, a kind of full intelligence exempts from the row for the straw biomass miniature boiler kept an eye on
Slag and broken burnt method will cause large-area coking, usually when boiler uses stalk fuel, when fire box temperature is more than 900 DEG C
Situation is to form one in the combustion chamber similar to the coking layer put up a bridge or roof is the same, at this moment can be subtracted by the slag that stirs
Speed motor 57 stirs the rotation of slag impeller 55 described in driving to complete deslagging and broken burnt operation, and a deslagging is acted by one clockwise
Rotation plus a rotation composition counterclockwise, and attached a direction controlling time in the clockwise direction, that is, when rotating clockwise
Between be greater than rotational time counterclockwise, therefore it is described stir slag impeller 55 rotation general direction be it is right handed, pass through
After multiple deslagging movement, the sealing blade 61 necessarily will push the rotation of the broken burnt bar 59 clockwise, described broken
Burnt bar 59 scratches coke button while rotation, broken coke button fall into described stir in the workspace of slag impeller 55 and by blade into one
Step is blended and is discharged, as the position that the broken burnt induction stud 62 rotates to the triggering broken burnt inductive proximity switch 63 is
Only, a broken burnt process terminates, and then deslagging movement is adjusted to rotate plus rotate clockwise counterclockwise by program, and in the inverse time
Needle direction adds a direction controlling time, and passes through multiple deslagging and act, and the sealing blade 61 pushes the broken burnt bar 59
It rotates counterclockwise, it is broken burnt again, it is approached until the broken burnt induction stud 62 rotates to the triggering broken coke induction type
Until the position of switch 63, another broken burnt process terminates, this circulation of class.
Embodiment 6:
As shown in figure 15, a kind of full intelligence exempts from the detection and control of slag position in the furnace for the straw biomass miniature boiler kept an eye on
Method processed, it is characterized in that: when in the preferable situation of 15 airtightness of burner hearth, by exhaust blower in certain revolving speed or certain air draft
Under the conditions of amount, the variation of intake is caused by clinker covering amount using the through-hole of basket formula burning bucket 16 and then burner hearth is made
The height that burner hearth clinker position is calculated at the variable quantity of pressure carries out quantified controlling to deslagging speed further according to the result calculated
Method;This method comprises the following steps: determine normal slag position first and the adjustable pneumatic compress switch 21 movement critical point,
The slag position of basket formula burning bucket 16 is specifically adjusted to good position of burning, usually at 2/3, makes 60 quilt of ventilation hole
2/3 is covered, the revolving speed of the frequency control exhaust blower 26 is transferred to a specific revolving speed, the revolving speed under usually 50Hz, then
Gradually from high negative pressure value to lower negative pressure value adjust the adjustable pneumatic compress switch 21 knob, until switch normal opened contact just
Until connection, at this time in burner hearth the slag position of negative pressure value and the basket formula burning bucket 16 determined by the state of blast switch it is corresponding
Relationship;Secondly, have the slag position for being timed an execution detection subprogram in director demon when boiler operates normally, it should
When program executes by exhaust blower be adjusted to read after specific rotation speeds the adjustable pneumatic compress switch 21 switch state, when the basket formula
When the slag position of burning bucket 16 is lower than 2/3,60 quantity of ventilation hole increases, and the air quantity into burner hearth increases, in exhaust air rate one
Periodically, combustion chamber draft be worth low, wind pressure normal opened contact access failure, the switch state being read into be 0, at this time control program stopped or
The working time for stirring slag motor is reduced, the quantity of slag for stirring the discharge of slag impeller 55 is reduced;Conversely, when basket formula burning bucket 16
Slag position when being higher than 2/3, effective via count is reduced, and the air quantity into burner hearth is reduced, in one timing of exhaust air rate, combustion chamber draft
Value is high, and wind pressure normal opened contact is connected, and the switch state being read into is 1, controls program starting at this time or increases the work for stirring slag motor
Make the time, increases the quantity of slag for stirring the discharge of slag impeller 55, it, all can be by with top no matter fuel parameter or load variations
Method makes long-term, stable holding best combustion slag position in furnace;If reading signal is normally closed contact, logical inversion;Similarly, may be used
To compress switch by the way that two sets of adjustable pneumatics are arranged, and high slag position and the state point of low slag position two are adjusted into respectively, make program by pot
The control of clinker position improves the accuracy of deslagging and the stationarity of burning between two points.
The above description is only a preferred embodiment of the present invention, is not intended to limit the scope of the invention, all at this
Under the design of invention, using equivalent structure transformation made by description of the invention and accompanying drawing content, or directly/it is used in it indirectly
He is included in the invention patent protection scope relevant technical field.
Claims (12)
1. a kind of full intelligence exempts from the straw biomass miniature boiler kept an eye on, it is characterised in that: including boiler body (1), fountain
Deduster (2) is fed decelerating motor (3), the rotary-type batcher of self-isolation (4), and autonomous deslagging devokes burner (5), spiral
Mucking machine (37), frequency control exhaust blower (26) and intelligent controller;The boiler body (1) is fixed on loading plate (6), institute
It states loading plate (6) to be fixed on rack outline border (7), the boiler body (1) is made of main water sleeve (9) and secondary water jacket (10), institute
State the heat exchanger components that boiler body (1) is boiler;The spray type dust separator (2) is mounted on the smoke evacuation of the boiler body (1)
It is the component handled boiler smoke after pipe;The charging decelerating motor (3) is mounted on the loading plate (6),
Power output shaft passes through two groups of sprocket wheel chains, one group of rotary-type batcher of the drive self-isolation (4), another group of drive spiral shell
It revolves mucking machine (37);The rotary-type batcher of self-isolation (4) is that the charging gear of fuel is precisely provided for boiler;It is described autonomous
Deslagging decoking burner (5) is mounted on the lower part of the boiler body (1), and major function is to support boiler combustion, deslagging
And decoking;The spiral tapping machine (37) is mounted on the lower part of autonomous deslagging decoking burner (5), mainly by described in certainly
The lower lime-ash of main deslagging decoking burner (5) row is continuous, online is pushed in collection ash bag;The frequency control exhaust blower
(26) it is mounted on after the spray type dust separator (2), major function is that pump drainage mode is used to provide required sky for boiler combustion
Gas.
2. full intelligence according to claim 1 exempts from the straw biomass miniature boiler kept an eye on, it is characterised in that: the boiler
It is main water chamber (11) in the main water sleeve (9) interlayer of main body (1), main water chamber (11) lower part sets water inlet (12), top
It sets out the mouth of a river (13), it is burner hearth (15) that main water chamber, which is equipped with water temperature gauge head (14) main water sleeve inner cavity, and lower furnace portion is burnt equipped with basket formula
Bucket (16), middle part are set burner hearth feed inlet (31), and the top of top take-over type heat exchanger (18), the pipe heat exchanger (18) is institute
It states secondary water jacket (10), after the intermediate exhaust gases passes of the pipe heat exchanger (18) are converged by reducer pipe and fume pipe (19), from
It is drawn in the pair water jacket (10);Smoke temperature gauge head (20) are equipped on the fume pipe (19), and on the fume pipe (19)
Compress switch with the adjustable pneumatic negative pressure end of (21) of a pressure signal pipe is drawn to be connected;The separation outer ring of the pipe heat exchanger (18)
It (22) is the division surface of the main water chamber (11) and secondary water chamber (65);The pair water jacket (10) is equipped with ball-cock assembly (23), secondary water jacket
Water outlet (75) and atmospheric communicating pipe (68).
3. full intelligence according to claim 1 or 2 exempts from the dustless miniature boiler of the straw biomass kept an eye on, it is characterised in that:
The separation outer ring (22) of the pipe heat exchanger (18) can cancel, and close the main water chamber (11) and the secondary water chamber (65)
And at single water chamber.
4. full intelligence according to claim 1 exempts from the straw biomass miniature boiler kept an eye on, it is characterised in that: the spray
Dust-proof water tank (24) top of formula deduster (2) connects with flue gas bathing pipe (25) and clean flue gas pipe (74) respectively;The cigarette
The other end of air purge bath pipe (25) connects with the fume pipe (19);The other end of clean flue gas pipe (74) and the frequency control
Exhaust blower (26) entrance connects;It is equipped with float-ball type water level switch (27) in the dust-proof water tank (24) and is installed with strainer
(28), the strainer (28) and external dedusting water pump (29) entrance and water supply solenoid valve (30) outlet connect, the water in dust removal
The outlet of pump (29) connects the spiral nozzle (32) in flue gas bathing pipe (25) pipe, the flue gas bathing pipe (25) through water pipe
It is equipped with spray tube maintenance window (33);Dust-proof water tank (24) bottom is infundibulate, bell mouth and humidification solenoid valve (34)
Entrance connects, and the outlet of humidification solenoid valve (34) is passed through in slag bucket (36) by humidifier tube (35), and the slag bucket (36) goes out
Cinder notch connects with the spiral tapping machine (37);The dust-proof water tank (24) is equipped with water tank maintenance window (67).
5. full intelligence according to claim 1 exempts from the straw biomass miniature boiler kept an eye on, it is characterised in that: it is described from every
It include stator (38) and rotor (39) from rotary-type batcher (4), wherein stator casing (40) side is provided with a feed inlet
(17), connect outside the feed inlet (17) with the discharge port of feed hopper (41), edge is equipped with fuel on the feed inlet (17)
Cutting blade (46);Open a discharge port (43), the lower part of the discharge port (43) and blanking inclined tube in stator inner shell (42) top
(45) connect, stator casing (40) trailing flank and the stator inner shell (42) trailing flank are fixed on rear plate washer (44), preceding
Plate washer (47) is fixed on the stator inner shell (42) leading flank, the stator casing (40), the stator inner shell (42) and institute
Stating front baffle board (47) has common axial line, and draws one for positioning the axis of the rotor (39) by its axial line
(49), there is screw thread in the outer end of the axis (49), in favor of locking the rotor (39) with nut (48), on rotor cover board (50)
Even to be fixed with 4 ~ 8 pieces of spacing blocks (51), the rotor cover board (50) and the spacing block (51) can be embedded by the stator
In the annular groove of shell (40) and the stator inner shell (42) composition, and can be under the bearing of the axis (49) and bearing (52)
It rotates freely, and the gap of sound part is between 0.5mm ~ 1.5mm;Being fixed with one on the outside of rotor can be by drive sprocket (69)
The driven sprocket (53) of drive, the transmission ratio and the spacing block (51) of the drive sprocket (69) and the driven sprocket (53)
Quantity it is equal;The blanking inclined tube (45) connects with the burner hearth feed inlet (31);It is provided at the top of the stator casing (40)
One peep-hole, for installing fire defector head (54).
6. full intelligence according to claim 1 exempts from the straw biomass miniature boiler kept an eye on, it is characterised in that: described autonomous
The slag impeller (55) that stirs of deslagging decoking burner (5) is connected with slag axis (77) is stirred, and is mounted on by two bearing blocks (56)
On the loading plate (6), stir slag decelerating motor (57) being mounted on the loading plate (6) are driven by driving gear set (58)
Described to stir slag impeller (55) rotation, coke bar (59) is broken in described bottom stirred slag impeller (55) and be loaded on basket formula burning bucket (16)
It protrudes into basket formula burning bucket (16), electric igniter (8) also protrudes into basket formula burning bucket (16);The basket formula burning bucket
It (16) is bottomless inverted truncated cone-shaped or inverted truncated rectangular pyramids shape or upper rectangular lower round or upper circle under a upper uncovered
Under rectangular or upper round lower ellipse or upper rectangular lower ellipse hollow barrel, be covered with diameter as 3mm ~ 20mm around ladle body
Ventilation hole (60), the bottom plane of basket formula burning bucket (16) prolongs circular diameter line or bottom plane prolongs rectangular pair
Side center line or bottom plane prolong the long axis of ellipse, stir slag axis (77) diameter with described at burning barrel edge excision two
Adaptable semicircular indentations, so that basket formula burning bucket (16) positions or be supported on described stir on slag axis (77);It is described to stir
Slag impeller (55) ash discharge and decoking, the radially projecting's profile for stirring slag impeller (55) and basket formula by the way of positive and negative rotation
The shape at burning bucket (16) bucket bottom is consistent, and the axis for stirring slag impeller (55) is overlapped with the plane at bucket bottom after assembling, and is protected
Slag impeller (55) is stirred described in card to be freely rotated, and the blade quantity for stirring slag impeller (55) should be between 5 ~ 15, Suo Youye
Piece prolongs the radial direction opening of axis from centre, and being equipped with can be described around the broken burnt bar (59) for stirring slag axis (77) rotation
Broken coke bar (59) has one can cover in the hole stirred on slag axis (77), there is one piece of sealing blade (61) in open blade, by
The limitation of sealing blade (61) and the broken burnt bar (59), makes the rotation for stirring slag impeller (55) not exceed a circle;
It is equipped with broken burnt induction stud (62) in described stir on slag axis (77), and is stirred in broken burnt induction stud (62) with described
Installation one broken burnt inductive proximity switch (63) on the track of slag axis (77) rotation, and connect broken burnt induction stud (62)
Make switch triggering when the inductive head of the nearly broken burnt inductive proximity switch (63) and act.
7. full intelligence according to claim 1 exempts from the straw biomass miniature boiler kept an eye on, it is characterised in that: described
Spiral tapping machine (37) has the driven sprocket (53) that can be driven by the drive sprocket (69);In mucking machine by outlet
The helical axis at end is equipped with 1 ~ 6 group of reverse acting spiral blade (64) discrete, opposite with mainstream rotation direction blade, and described in every group
Reverse acting spiral blade (64) is less than a circle;There is a circle for tightening the slip preventing fringe for collecting grey sack on the outside of slag notch edge
(73).
8. a kind of full intelligence according to claim 1 exempts from the straw biomass miniature boiler kept an eye on, it is characterised in that: in institute
The output shaft for stating charging decelerating motor (3) is equipped with a charging and incudes stud (66), and incudes stud in the charging
(66) installation feeds inductive proximity switch A(70 respectively on the track to rotate with the axis) and charging inductive proximity switch B(71),
And make to make switch triggering when the inductive head of the close corresponding charging inductive proximity switch of charging induction stud (66) and act.
9. a kind of feed side for exempting from the straw biomass miniature boiler kept an eye on using full intelligence described in one of claim 1 ~ 8
Method, this method are: a kind of full intelligence exempts from the feeding method for the straw biomass miniature boiler kept an eye on, and this method is: when it is described into
Material induction stud (66) rotates to the charging inductive proximity switch A(70) position when, exist corresponding to the spacing block (51)
Start feed entrance point, then by the intelligent controller according to combustion position or continuous or crawl starting charging decelerating motor, then
It drives the spacing block (51) that fuel is pushed into the blanking inclined tube (45) and the burner hearth (15), reaches control inlet amount
Purpose;When the charging induction stud (66) rotate to the charging inductive proximity switch B(71) position when, correspond to described in
Spacing block (51) is terminating feed entrance point, then is continuously starting the charging decelerating motor (3) by the intelligent controller, makes to be fed
Machine rotates to beginning feed entrance point, this circulation of class again;Driving wheel for each revolution, corresponding to the different spacing blocks
(51) always in identical operating position;
When needing to reduce inlet amount because reducing load, completed jointly using two methods of computer hardware plus software control,
One is being completed by second grade crawl feed mode: when the transmission ratio of the drive sprocket (69) and the driven sprocket (53)
When being 5, when the drive sprocket (69) rotate 10 °, the driven sprocket (53) only rotates 2 °, the spacing block (51) described in this way
The quantity that fuel is pushed into the blanking inclined tube (45) can be controlled with milligram ammonia;The second is passing through the fire defector head (54)
Optical path (76) and the blanking inclined tube (45) are with this feature of path, the case where real-time detection blanking: when blanking is excessive, fuel
While particle passes through blanking inclined tube (45), the flare up fire that the fire defector head (54) receives will certainly be interdicted,
The pulse signal quantity directly proportional to charging number is formed to examine output in fire, when the umber of pulse that the intelligent controller receives
When greater than given value, stop charging immediately;Similarly, when fill process is without blanking, flame that the intelligent controller receives
Pulse signal is unchanged, will increase a feed time amount;It by the mutual cooperation of both the above method, is complementary to one another, is able to
Realize that each charging movement is accurate in place;
After shutdown or power failure, no matter the spacing block (51) be parked in where, can be by the blanking inclined tube (45) and institute
It is completely isolated to prevent the generation of non-return fire to state feed hopper (41) outlet;When the blanking inclined tube (45) and the burner hearth (15) putty
When, the fire defector head (54) is shut down and is alarmed by the intelligent controller due to can't detect flame;It is fallen when described
When material inclined tube (45) has fuel fire, the interior temperature detect switch (TDS) of the fire defector head (54) is due to high temperature acts by the intelligent control
Device shuts down and alarms.
10. a kind of full intelligence using described in one of claim 1 ~ 8 exempt from the deslagging of the straw biomass miniature boiler kept an eye on
Broken coke method, it is characterized in that: the intelligent controller by read in the broken burnt inductive proximity switch (63) location status,
Then described in controlling and drive slag decelerating motor (57) is stirred to drive and described stir slag impeller (55) and complete deslagging and broken burnt operation
's;One deslagging movement is rotated clockwise by one plus a rotation counterclockwise forms, and attached one in the clockwise direction
The direction controlling time rotates clockwise the time greater than rotational time counterclockwise, therefore described stir the total of slag impeller (55) rotation
Body direction be it is right handed, by multiple deslagging movement after, the sealing blade (61) will necessarily be screwed into and push
The rotation of the broken burnt bar (59) clockwise, burns bucket (16) for the basket formula while the broken burnt bar (59) rotates
In interior, the coke button on top scratch, broken coke button, which is fallen into, described to be stirred in the workspace of slag impeller (55) and is further stirred by impeller
It is broken and be discharged, the position of the broken burnt inductive proximity switch (63) is triggered as broken burnt induction stud (62) rotates to,
One broken burnt process terminates, and then deslagging movement is adjusted to rotate plus rotate clockwise counterclockwise by program, and counterclockwise
Direction adds a direction controlling time, and passes through multiple deslagging and act, and the sealing blade (61) pushes the broken burnt bar
(59) it rotates counterclockwise, breaks coke again, until broken burnt induction stud (62) rotates to the triggering broken burnt induction
Until the position of the close switch (63) of formula, another broken burnt process terminates, this circulation of class.
11. a kind of exempt from the straw biomass miniature boiler slag position kept an eye on detection using full intelligence described in one of claim 1 ~ 8
With control method, it is characterized in that: in the preferable situation of the burner hearth (15) airtightness, by exhaust blower in certain revolving speed or one
Under the conditions of determining exhaust air rate, intake is caused by clinker covering amount using the ventilation hole (60) of basket formula burning bucket (16)
Variation and then the variable quantity caused stress to burner hearth calculate the height of burner hearth clinker position, further according to the result calculated to row
The method of slag speed progress closed-loop control;This method comprises the following steps: determining normal slag position and the adjustable wind pressure first
The movement critical point of (21) is switched, the specifically slag position by basket formula burning bucket (16) is adjusted to good position of burning, usually
At 2/3, keep basket formula burning bucket (16) slag position ventilation hole as described below (60) covered, slag position the above are effective through-hole,
The revolving speed of the frequency control exhaust blower (26) is transferred to a specific revolving speed, the revolving speed under usually 50Hz, then gradually by
High negative pressure value adjusts the adjustable pneumatic to lower negative pressure value and compresses switch the knob of (21), until the normal opened contact of switch is just connected
Until, the slag position of negative pressure value and the basket formula burning bucket (16) has determined corresponding pass by the state of blast switch in burner hearth at this time
System;Secondly, thering is the slag position for being timed execution to detect sub- journey in the intelligent controller program when boiler operates normally
Sequence reads the adjustable pneumatic and compresses switch the switch shape of (21) after the revolving speed that is adjusted to exhaust blower under 50Hz when the program executes
State, when the slag position of basket formula burning bucket (16) is lower than 2/3, effective via count increases, and the air quantity into burner hearth increases,
One timing of exhaust air rate, combustion chamber draft are worth low, wind pressure normal opened contact access failure, and the switch state being read into is 0, control journey at this time
Sequence stops or reduces the working time for stirring slag motor, reduces the quantity of slag for stirring slag impeller (55) discharge;Conversely, working as the basket
When the slag position of formula burning bucket (16) is higher than 2/3, effective via count is reduced, and the air quantity into burner hearth is reduced, certain in exhaust air rate
When, combustion chamber draft value is high, and wind pressure normal opened contact is connected, and the switch state being read into is 1, controls program starting at this time or increases
The working time for stirring slag motor increases the quantity of slag for stirring slag impeller (55) discharge, no matter fuel parameter or load variations,
Long-term, stable holding best combustion slag position in furnace can all be made by above method;If reading signal is normally closed contact, described
Intelligent controller programmed logic negates.
12. the inspection that full intelligence according to claim 11 exempts from slag position in the furnace of the dustless miniature boiler of the straw biomass kept an eye on
Survey and control method, it is characterised in that: can also be compressed switch (21) by the way that two sets of adjustable pneumatics are arranged, and adjusted into respectively
High slag position and the state point of low slag position two control the intelligent controller program between two points come the row of raising boiler slag position
The accuracy of slag and the stationarity of burning.
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EP4080116A1 (en) * | 2021-04-06 | 2022-10-26 | Windhager Zentralheizung Technik GmbH | Fuel supply system for boilers |
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