CN110131886A - Full intelligence exempts from the straw biomass miniature boiler kept an eye on and method - Google Patents

Full intelligence exempts from the straw biomass miniature boiler kept an eye on and method Download PDF

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Publication number
CN110131886A
CN110131886A CN201910542158.4A CN201910542158A CN110131886A CN 110131886 A CN110131886 A CN 110131886A CN 201910542158 A CN201910542158 A CN 201910542158A CN 110131886 A CN110131886 A CN 110131886A
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China
Prior art keywords
slag
boiler
charging
pipe
switch
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CN201910542158.4A
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Chinese (zh)
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朱少波
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Individual
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Individual
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Priority to CN201910542158.4A priority Critical patent/CN110131886A/en
Publication of CN110131886A publication Critical patent/CN110131886A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23BMETHODS OR APPARATUS FOR COMBUSTION USING ONLY SOLID FUEL
    • F23B40/00Combustion apparatus with driven means for feeding fuel into the combustion chamber
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J1/00Removing ash, clinker, or slag from combustion chambers
    • F23J1/06Mechanically-operated devices, e.g. clinker pushers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23KFEEDING FUEL TO COMBUSTION APPARATUS
    • F23K3/00Feeding or distributing of lump or pulverulent fuel to combustion apparatus
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H1/00Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
    • F24H1/22Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating
    • F24H1/24Water heaters other than continuous-flow or water-storage heaters, e.g. water heaters for central heating with water mantle surrounding the combustion chamber or chambers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/0005Details for water heaters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/18Arrangement or mounting of grates or heating means
    • F24H9/1809Arrangement or mounting of grates or heating means for water heaters
    • F24H9/1832Arrangement or mounting of combustion heating means, e.g. grates or burners
    • F24H9/1845Arrangement or mounting of combustion heating means, e.g. grates or burners using solid fuel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/20Arrangement or mounting of control or safety devices
    • F24H9/2007Arrangement or mounting of control or safety devices for water heaters
    • F24H9/2057Arrangement or mounting of control or safety devices for water heaters using solid fuel

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Solid-Fuel Combustion (AREA)

Abstract

Exempt from the straw biomass miniature boiler kept an eye on the invention discloses a kind of full intelligence.It mainly include that the rotary-type batcher of self-isolation, autonomous deslagging decoking burner, double water jacket combination furnace body, spray type dust separator and intelligent controller, the rotary-type batcher of self-isolation can prevent the hidden danger of tempering, improve charging Precise control;The autonomous deslagging devokes burner, can effectively prevent the interrupt operation as caused by straw burning coking;The double water jacket combination stove body unit, can provide heating and hot water for life;The spray type dust separator keeps flue gas emission cleaner;The intelligent controller, the above each unit can be carried out detection and including charging, burn, slag tap, devoke, intelligent control and long-range control are coordinated in dedusting etc..The present invention uses vertical heater, integrated structure design, and occupied area is small, full furnace prosthetic cleaning door, is run using negative-pressure dust and is collected in lime-ash to private bag online, is conducive to returning to the field and transport, manually only needs feeding, suitable for home use.

Description

Full intelligence exempts from the straw biomass miniature boiler kept an eye on and method
Technical field:
The present invention relates to the straw biomass miniature boilers that boiler technology field more particularly to a kind of full intelligence exempt to keep an eye on.
Background technique:
The thermal power of boiler is referred to as miniature boiler in 100KW D grades of boiler below, by the living space of average each household 120M2 It calculates, the miniature boiler of residents is suitble to should be 10KW or so.
Biomass granule fuel point has a two major classes by class, one kind be process using timber, sawdust, branch it is wooden Biomass granule fuel, abbreviation Wood pellets, Wood pellets calorific values is high, ash is low, burning noncoking, do not emit it is black Cigarette is the preferred fuels of the current small-sized residents biomass boiler of the overwhelming majority, but resource is limited, is not suitable for large-scale promotion; Another kind of is the straw biomass granular fuel being process using agricultural waste material, abbreviation stalk granular fuel, stalk Grain fuel value is unstable, ash is high, burning when easy coking, easy over-emitting black exhaust, but resource is extremely abundant, is suitble to large-scale promotion, But there is presently no the small-sized residents boilers of reliable performance.
In China, straw biomass enormous amount based on agricultural waste material generates nearly 900,000,000 tons, and this every year A little biomass distributions are wide, distribution dissipates, collect and transport difficult, if not being used, not only waste of resource but also to environment band Carry out huge pressure, and being warmed oneself nearby using stalk particle is also one of some effective for solving this problem;In recent years, have very For more boilers due to the operational mode for adding special messenger to keep an eye on using semiautomatic control, development is good, but these boilers be not appropriate for it is vast Rural area and combination area of city and country's dispersion occupy the use at family, and the mechanism that more families share a set of heating system is also immature, and small-sized household is used Type stalk particle heating boiler cannot also be applied, example well so far since there is also the technical problems not solved very much Such as: limited by Thermal Power Engineering system, Jilin University, the emulation of Jilin University's automobile and control National Key Laboratory, Harbin Boiler Plant Big " the small-sized biomass particle boiler combustion for waiting four people to deliver jointly in " power-saving technology " the 2nd phase in 2018 of vibration is rectified by responsible company Room design studies " it is write in paper in this way: " studied and found by a large number of experiments: there are tar for small-sized (10kw) biomass boiler Pollution, incomplete combustion, unstable and fuel lime-ash coking problem ... miniature boiler are not provided with fireman, and no special messenger sees Pipe, cannot find in time coking and handle in time, very big on the influence of the combustion conditions of bogey even if cleaning, or even can interrupt Burning ";It is straw biomass it can be seen that small-sized residents straw particle boiler technology is caused to be difficult to the true cause broken through Fuel uniqueness and small-sized biomass boiler be difficult to both controllings superposition factor caused by, integrate be primarily present with Lower problem:
1. fuel lime-ash coking problem: main at present or straw biomass granular fuel of the selection containing anti-coking additive, Or the method slagging prevention for reducing boiler combustion temperature is technically taken, but effect is limited, it is unable to reach long period and stablizes Operation is manually drawn burnt inevitable.
2. dust pollution problem: since domestic boiler volume is unfit to do too much, inconvenience design high effect dust cleaner, slag bucket Artificial deashing is still needed to flue, black smoke fugitive dust is excessive, and effect on environment is big.
3. small boiler feed problems: by for 10kw boiler, the charging of average minute clock is only 40g or so, thermal capacity of burning It is low, feed needs are harsh, the slightly more flames that can dinch of charging, charging is slightly few and can stop working because of fracture, and it is flame-out after nothing from principal point Fire and voluntarily Restoration Mechanism.
4. continuity run problem: since the ingredient of biomass fuel is unstable, needing that boiler is arranged based on experience value Operating parameter, such as delay feed and are delayed deslagging to reach a temporary steady state condition, when fuel ash or calorific value or load are sent out After changing, grope new empirical value again to be arranged, otherwise can be detached from steady state condition, leads to furnace fuel or accumulation or row It is empty and interrupt.
5. intellectually and automatically problem: industry still focus on structure simply and low manufacturing cost, and ignore manipulation relax Adaptive, simplicity and intelligence, although some boilers also use simple program-controlled control, artificial operation difficulty and workload More than several times still bigger than hand coal-fired stove, the automation that people is freed from dust and cumbersome work situation is still not achieved Degree.
Based on the above points, seriously having constrained family's selection and using small-sized residents straw biomass Boiler heating Enthusiasm, current boiler product are also only limitted to burning Wooden Biomass fuel, and the utilization and exploitation of stalk still also lack this The domestic consumer group of one enormous amount.
Therefore, it is necessary to which providing the new full intelligence of one kind exempts from the straw biomass miniature boiler kept an eye on to solve above-mentioned technology Problem.
Summary of the invention
In order to solve the above problem, the present invention provides the straw biomass miniature boilers that a kind of full intelligence is exempted to keep an eye on.
The present invention is mainly to be addressed by following specific technical solutions:
A kind of full intelligence exempts from the straw biomass miniature boiler kept an eye on, it is characterised in that: including boiler body 1, fountain dedusting Device 2, feeds decelerating motor 3, the rotary-type batcher 4 of self-isolation, and autonomous deslagging devokes burner 5, spiral tapping machine 37, frequency conversion Adjust the speed exhaust blower 26 and intelligent controller;The boiler body 1 is fixed on loading plate 6, and the loading plate 6 is fixed on outside rack On frame 7, the boiler body 1 is made of main water sleeve 9 and secondary water jacket 10, and the boiler body 1 is the heat exchanger components of boiler;Institute It states spray type dust separator 2 to be mounted on after the smoke exhaust pipe of the boiler body 1, is the component handled boiler smoke;Institute It states charging decelerating motor 3 to be mounted on the loading plate 6, power output shaft is by two groups of sprocket wheel chains, described in one group of drive The rotary-type batcher 4 of self-isolation, another group of drive spiral tapping machine 37;The rotary-type batcher 4 of self-isolation is for pot Furnace precisely provides the charging gear of fuel;The autonomous deslagging decoking burner 5 is mounted on the lower part of the boiler body 1, Its major function is to support boiler combustion, deslagging and decoking;The spiral tapping machine 37 is mounted on the autonomous deslagging decoking combustion The lower part of device 5 is burnt, mainly continuous, online being pushed to collects ash by the lime-ash under autonomous deslagging decoking 5 row of burner In bag;The frequency control exhaust blower 26 is mounted on after the spray type dust separator 2, major function be use pump drainage mode for Air needed for boiler combustion provides;The intelligent controller by human-computer interaction part, data input unit, control output par, c and Network communication portion composition is that boiler detects and controls center.
It preferably, is main water chamber 11 in 9 interlayer of the main water sleeve of the boiler body 1, main 11 lower part of water chamber is set Water inlet 12, top set out the mouth of a river 13, and it is burner hearth 15 that main water chamber, which is equipped with 14 main water sleeve inner cavity of water temperature gauge head, and lower furnace portion is equipped with basket Formula burning bucket 16, middle part set burner hearth feed inlet 31, and the top of top take-over type heat exchanger 18, the pipe heat exchanger 18 is described Secondary water jacket 10, after the exhaust gases passes of 18 centre of pipe heat exchanger are converged by reducer pipe and fume pipe 19, from the secondary water It is drawn in set 10;It is equipped with smoke temperature gauge head 20 on the fume pipe 19, and draws a pressure signal pipe on the fume pipe 19 It is connected with compress switch 21 negative pressure end of adjustable pneumatic;The separation outer ring 22 of the pipe heat exchanger 18 is the main water chamber 11 and pair The division surface of water chamber 65;The pair water jacket 10 is equipped with ball-cock assembly 23, secondary water jacket water outlet 75 and atmospheric communicating pipe 68.
Preferably, the separation outer ring 22 of the pipe heat exchanger 18 can cancel, and make the main water chamber 11 and the pair Water chamber 65 is merged into single water chamber.
Preferably, 24 top of dust-proof water tank of the spray type dust separator 2 respectively with flue gas bathing pipe 25 and clean flue gas Pipe 74 connects;The other end of the flue gas bathing pipe 25 connects with the fume pipe 19;The other end of clean flue gas pipe 74 and institute 26 entrance of frequency control exhaust blower is stated to connect;It is equipped with float-ball type water level switch 27 in the dust-proof water tank 24 and is installed with strainer 28, the strainer 28 is connected with external 29 entrance of dedusting water pump and the outlet of water supply solenoid valve 30, and the dedusting water pump 29 goes out Mouth connects the spiral nozzle 32 in 25 pipe of flue gas bathing pipe through water pipe, and the flue gas bathing pipe 25 is repaired equipped with spray tube Window 33;24 bottom of dust-proof water tank is infundibulate, and bell mouth connects with humidification 34 entrance of solenoid valve, the humidification solenoid valve 34 outlet is passed through in slag bucket 36 by humidifier tube 35, and 36 slag notch of slag bucket connects with the spiral tapping machine 37, described Dust-proof water tank 24 is equipped with water tank maintenance window 67.
Preferably, the rotary-type batcher 4 of the self-isolation includes stator 38 and rotor 39, and wherein 40 side of stator casing is opened There is a feed inlet 17,17 outside of feed inlet connects with the discharge port of feed hopper 41, and edge is equipped on the feed inlet 17 Fuel cutting blade 46;Open a discharge port 43, lower part and 45 phase of blanking inclined tube of the discharge port 43 in 42 top of stator inner shell It connects, 40 trailing flank of stator casing and 42 trailing flank of stator inner shell are fixed on rear plate washer 44, and front baffle board 47 is fixed on On 42 leading flank of stator inner shell, the stator casing 40, the stator inner shell 42 and the front baffle board 47 have common axis Heart line, and one is drawn for positioning the axis 49 of the rotor 39 by its axial line, there is screw thread in the outer end of the axis 49, with benefit In locking the rotor 39 with nut 48, be uniformly fixed with 4 ~ 8 pieces of spacing blocks 51 on rotor cover board 50, the rotor cover board 50 with The spacing block 51 can be embedded into the annular groove being made of the stator casing 40 with the stator inner shell 42, and in institute Stating can rotate freely under the bearing of axis 49 and bearing 52, and the gap of sound part is between 0.5mm ~ 1.5mm;On the outside of rotor It is fixed with the driven sprocket 53 that can be driven by drive sprocket 69, the transmission of the drive sprocket 69 and the driven sprocket 53 It is more equal than with the quantity of the spacing block 51;The blanking inclined tube 45 connects with the burner hearth feed inlet 31;The stator casing 40 tops are provided with a peep-hole, for installing fire defector head 54.
Preferably, the slag impeller 55 that stirs of the autonomous deslagging decoking burner 5 is connected with slag axis 77 is stirred, and passes through two Bearing block 56 is mounted on the loading plate 6, and the slag decelerating motor 57 that stirs being mounted on the loading plate 6 passes through driving gear set The rotation of slag impeller 55 is stirred described in 58 drivings, described to stir bottom of the slag impeller 55 loaded on basket formula burning bucket 16, broken coke bar 59 is stretched Enter in the basket formula burning bucket 16, electric igniter 8 also protrudes into the basket formula burning bucket 16;The basket formula burning bucket 16 is one Under upper uncovered bottomless inverted truncated cone-shaped or inverted truncated rectangular pyramids shape it is upper rectangular lower round or it is upper it is round under it is rectangular or Upper circle descends the hollow barrel of ellipse or upper rectangular lower ellipse, and the ventilation hole that diameter is 3mm ~ 20mm is covered with around ladle body 60, the bottom plane of the basket formula burning bucket 16 prolongs circular diameter line or bottom plane prolongs rectangular opposite side center line or bottom Facial planes prolongs the long axis of ellipse, lacks at the excision of burning barrel edge two with the adaptable semicircle of 77 diameter of slag axis of stirring Mouthful, so that basket formula burning bucket 16 positions or is supported on described stir on slag axis 77;The slag impeller 55 that stirs is using positive and negative rotation Mode ash discharge and decoking, the radially projecting's profile for stirring slag impeller 55 is consistent with the basket formula burning shape at 16 barrels of bottoms of bucket, The axis for stirring slag impeller 55 is overlapped with the plane at bucket bottom after assembling, and is stirred slag impeller 55 described in guarantee and can be freely rotated, The blade quantity for stirring slag impeller 55 should be between 5 ~ 15, and all blades prolong the radial direction opening of axis from centre, and fill Having can have one can cover around the broken burnt bar 59 for stirring the rotation of slag axis 77, the broken burnt bar 59 stirs on slag axis 77 described There is one piece of sealing blade 61 in hole in open blade, is limited, is made described by the sealing blade 61 and the broken burnt bar (59) The rotation for stirring slag impeller (55) does not exceed a circle;It is equipped with a broken burnt induction stud 62 in described stir on slag axis 77, and The broken burnt induction stud 62 makes with installation one on the track for stirring the rotation of slag axis 77 broken burnt inductive proximity switch 63 Make switch triggering when the broken burnt inductive head for incuding stud 62 close to the broken burnt inductive proximity switch 63 and acts.
Preferably, the spiral tapping machine 37 has the driven sprocket that can be driven by the drive sprocket 69 53;1 ~ 6 group of reverse acting spiral leaf discrete, opposite with mainstream rotation direction blade is equipped on helical axis of the mucking machine by outlet end Piece 64, and reverse acting spiral blade 64 described in every group is less than a circle;There is a circle to collect grey sack for tightening on the outside of slag notch edge Slip preventing fringe 73, in favor of collecting lime-ash online in boiler operatiopn.
Preferably, a charging is equipped on the output shaft of the charging decelerating motor 3 and incudes stud 66, and described On the track that rotates with the axis of charging induction stud 66 respectively installation charging inductive proximity switch A70 and charging induction type close to opening Close B71, and make to make when inductive head of the charging induction stud 66 close to corresponding charging inductive proximity switch switch triggering and Movement.
Preferably, a kind of full intelligence exempts from the feeding method for the straw biomass miniature boiler kept an eye on, and this method is: when described When charging induction stud 66 rotates to the charging inductive proximity switch position A70, starting corresponding to the spacing block 51 Feed entrance point, then then driven by the intelligent controller according to combustion position or continuous or crawl starting charging decelerating motor Fuel is pushed into the blanking inclined tube 45 and the burner hearth 15 by the spacing block 51, achievees the purpose that control inlet amount;Work as institute Charging induction stud 66 is stated when rotating to the charging inductive proximity switch position B71, is being tied corresponding to the spacing block 51 Beam feed entrance point, then the charging decelerating motor 3 is continuously started by the intelligent controller, rotate to out batcher again Beginning feed entrance point, this circulation of class;Driving wheel for each revolution, corresponding to the different spacing blocks 51 always in identical work Position;
When needing to reduce inlet amount because reducing load, completed jointly using two methods of computer hardware plus software control, One is being completed by second grade crawl feed mode: when the transmission ratio of the drive sprocket 69 and the driven sprocket 53 is 5 When, when the drive sprocket 69 rotates 10 °, the driven sprocket 53 rotate 2 °, and the spacing block 51 described in this way can be micro Change the quantity that fuel is pushed into the blanking inclined tube 45 by control;The second is by the optical path 76 of the fire defector head 54 with it is described Blanking inclined tube 45 is with this feature of path, the case where real-time detection blanking: when blanking is excessive, fuel particle passes through the blanking While inclined tube 45, the flare up fire that the fire defector head 54 receives will certainly be interdicted, thus fire examine output formed with The directly proportional pulse signal quantity of number is fed, when the umber of pulse that the intelligent controller receives is greater than given value, is stopped immediately Only feed;Similarly, when fill process is without blanking, the flame pulse signal that the intelligent controller receives is unchanged, can increase Add a feed time amount;It by the mutual cooperation of both the above method, is complementary to one another, it is accurate to be achieved each charging movement In place;
After shutdown or power failure, no matter the spacing block 51 be parked in where, can by the blanking inclined tube 45 with it is described into Hopper 41 exports completely isolated to prevent the generation of non-return fire;When the blanking inclined tube 45 and 15 putty of burner hearth, the flame Detector 54 is shut down and is alarmed by the intelligent controller due to can't detect flame;When the blanking inclined tube 45 has fuel When kindling, temperature detect switch (TDS) is shut down and is alarmed by the intelligent controller due to high temperature acts in the fire defector head 54.
Preferably, a kind of full intelligence exempts from the deslagging for the straw biomass miniature boiler kept an eye on and breaks burnt method, and this method is: The intelligent controller is by reading in the location status of the broken burnt inductive proximity switch 63, then controlling and drive the institute It states and stirs slag decelerating motor 57 to drive and described stir slag impeller 55 and complete deslagging and broken burnt operation;One deslagging movement is by one It rotates clockwise plus one rotates composition counterclockwise, and attached a direction controlling time in the clockwise direction, i.e., clockwise Rotational time is greater than rotational time counterclockwise, therefore the general direction for stirring the rotation of slag impeller 55 is to be rotated clockwise , after the movement of multiple deslagging, the sealing blade 61 will necessarily be screwed into and push the broken burnt bar 59 clockwise Rotation, the basket formula is burnt in bucket 16 while the broken burnt bar 59 rotates, the coke button on top scratches, broken coke button It stirs in the workspace of slag impeller 55 described in falling into and is further blended and be discharged by impeller, as the broken burnt induction stud 62 revolves The position for triggering the broken burnt inductive proximity switch 63 is gone to, a broken burnt process terminates, and then deslagging is acted and adjusted by program It is whole to be rotated clockwise to rotate to add counterclockwise, and a direction controlling time is added in the counterclockwise direction, and is passed through and repeatedly arranged Slag movement, the sealing blade 61 push the broken burnt bar 59 to rotate counterclockwise, break coke again, until the broken burnt sense Until answering stud 62 to rotate to the position for triggering the broken burnt inductive proximity switch 63, another broken burnt process terminates, class this Circulation.
Preferably, a kind of full intelligence exempts from the straw biomass miniature boiler slag position Detection & Controling method kept an eye on, this method It is: in the preferable situation of 15 airtightness of burner hearth, through exhaust blower under the conditions of certain revolving speed or certain exhaust air rate, utilizes The ventilation hole 60 of the basket formula burning bucket 16 is caused the variation of intake and then caused stress to burner hearth by clinker covering amount Variable quantity calculate the height of burner hearth clinker position, carry out the side of closed-loop control to deslagging speed further according to the result calculated Method;This method comprises the following steps: determine normal slag position first and the adjustable pneumatic compress switch 21 movement critical point, specifically It is that the slag position of basket formula burning bucket 16 is adjusted to good position of burning, usually at 2/3, makes basket formula burning 16 slag of bucket Position ventilation hole 60 as described below is covered, and the above are effective through-holes for slag position, and the revolving speed of the frequency control exhaust blower 26 is transferred to Then one specific revolving speed, the revolving speed under usually 50Hz gradually adjust the adjustable pneumatic from high negative pressure value to lower negative pressure value Compress switch 21 knob, until switch normal opened contact just connects until, at this time in burner hearth negative pressure value and the basket formula burning The slag position of bucket 16 has determined corresponding relationship by the state of blast switch;Secondly, when boiler operates normally, the intelligent control There is the slag position for being timed an execution detection subprogram in device program, which is adjusted to exhaust blower when executing the revolving speed under 50Hz Read afterwards the adjustable pneumatic compress switch 21 switch state, when the basket formula burning bucket 16 slag position be lower than 2/3 when, effectively Via count increases, and the air quantity into burner hearth increases, and in one timing of exhaust air rate, combustion chamber draft value is low, and wind pressure normal opened contact does not connect Logical, the switch state being read into is 0, controls program stopped at this time or reduces the working time for stirring slag motor, makes described to stir slag leaf The quantity of slag of 55 discharge of wheel is reduced;Conversely, effective via count is reduced when the slag position of basket formula burning bucket 16 is higher than 2/3, into The air quantity for entering burner hearth is reduced, and in one timing of exhaust air rate, combustion chamber draft value is high, and wind pressure normal opened contact is connected, the switch being read into State is 1, controls program starting at this time or increases the working time for stirring slag motor, increases the quantity of slag for stirring the discharge of slag impeller 55 Add, no matter fuel parameter or load variations, long-term, stable holding best combustion slag position in furnace can be all made by above method; If reading signal is normally closed contact, the intelligent controller programmed logic is negated.
Preferably, the straw biomass miniature boiler slag position Detection & Controling method kept an eye on is exempted from according to a kind of full intelligence, It is characterized in: 21 can also be compressed switch by the way that two sets of adjustable pneumatics are arranged, and adjust into high slag position and low slag position two respectively State point, the accuracy for making the intelligent controller program control boiler slag position between two points to improve deslagging and burning Stationarity.
In technical solution of the present invention, comprehensive intelligent, automation requirement is used, data are carried out to each main component Acquisition, operation and control, mainly include the rotary-type batcher of self-isolation, solve fining feeding question and combustion zone and deposit Expect isolation and the sealing problem in area;Using autonomous ash discharge coke removing appts, it is provided with the dual function of automatic discharge and decoking;It adopts With frequency control exhaust blower, Combustion System is more accurate;Using spray type dust separator, high-efficiency dustless discharge is realized;With Intellectualized management system is managed collectively the above equipment, especially to charging, burn, slag tap, devoke, dedusting etc. is coordinated Control, for example, according to leaving water temperature adjust automatically inlet amount, according to slag level measuring system adjust automatically slag discharge amount, flame detector Combustion System is participated in, autonomous igniting again restores after stopping working, and has reservation startup-shutdown function, automatic freezing-protective function;Using double water Nested structure can provide heating and hot water for life simultaneously;It is 5mm that the boiler, which can also use grain diameter by spherical equivalent diameter, ~ 30mm, the complete series biomass bulk cargo with certain fluidity;Boiler body uses vertical structure, combustion chamber entirety water jacket packet Wrap up in, occupied area it is small, full furnace prosthetic cleaning door, total system negative-pressure dust operation, all lime-ash gone out combustion, drop mild and moist after Directly be squeezed into dedicated collection ash bag from automatic dreg discharger outlet, lime-ash facilitated to return field, both properly disposed lime-ash and water in dust removal, Play the role of fire prevention and anti-fugitive dust again;It manually only needs hopper to feed and replace and collects grey bag.
Detailed description of the invention:
It in order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, below will be to embodiment or existing skill Attached drawing needed in art description is briefly described, it should be apparent that, the accompanying drawings in the following description is only the present invention Some embodiments for those of ordinary skill in the art without creative efforts, can also basis Structure shown in these attached drawings obtains other attached drawings.
Fig. 1 is the boiler front view of the embodiment of the present invention;
Fig. 2 is the boiler face structure chart of the embodiment of the present invention;
Fig. 3 is the boiler backside structure figure of the embodiment of the present invention;
Fig. 4 is the boiler body structure chart of the embodiment of the present invention;
Fig. 5 is the spray type dust separator structure chart of the embodiment of the present invention;
Fig. 6 is the rotary-type batcher decomposition chart of self-isolation of the embodiment of the present invention;
Fig. 7 is the rotary-type batcher backside structure figure of self-isolation of the embodiment of the present invention;
Fig. 8 is the rotary-type batcher sectional view of self-isolation of the embodiment of the present invention;
Fig. 9 is the charging starting position schematic diagram of the embodiment of the present invention;
Figure 10 is the charging end position schematic diagram of the embodiment of the present invention;
Figure 11 is that the autonomous deslagging of the embodiment of the present invention devokes burner structure chart;
Figure 12 stirs slag impeller sectional view for the embodiment of the present invention;
Figure 13 is the boiler cutting structure chart of the embodiment of the present invention;
Figure 14 is feed, deslagging and the decoking schematic diagram of the embodiment of the present invention;
Figure 15 is measurement and the control method schematic diagram of the slag position of the embodiment of the present invention.
Drawing reference numeral explanation:
Label Title Label Title
1 Boiler body 2 Spray type dust separator
3 Feed decelerating motor 4 The rotary-type batcher of self-isolation
5 Autonomous deslagging devokes burner 6 Loading plate
7 Rack outline border 8 Electric igniter
9 Main water sleeve 10 Secondary water jacket
11 Main water chamber 12 Water inlet
13 Water outlet 14 Water temperature gauge head
15 Burner hearth 16 Basket formula burning bucket
17 Feed inlet 18 Pipe heat exchanger
19 Fume pipe 20 Smoke temperature gauge head
21 Adjustable pneumatic compresses switch 22 Separate outer ring
23 Ball-cock assembly 24 Dust-proof water tank
25 Flue gas bathing pipe 26 Frequency control exhaust blower
27 Float-ball type water level switch 28 Strainer
29 Dedusting water pump 30 Water supply solenoid valve
31 Burner hearth feed inlet 32 Spiral nozzle
33 Spray tube maintenance window 34 Humidify solenoid valve
35 Humidifier tube 36 Slag bucket
37 Spiral tapping machine 38 Stator
39 Rotor 40 Stator casing
41 Feed hopper 42 Stator inner shell
43 Discharge port 44 Plate washer afterwards
45 Blanking inclined tube 46 Fuel cutting blade
47 Front baffle board 48 Nut
49 Axis 50 Rotor cover board
51 Spacing block 52 Bearing
53 Driven sprocket 54 Fire defector head
55 Stir slag impeller 56 Bearing block
57 Stir slag decelerating motor 58 Driving gear set
59 Broken coke bar 60 Ventilation hole
61 Seal blade 62 Broken burnt induction stud
63 Broken coke inductive proximity switch 64 Reverse acting spiral blade
65 Secondary water chamber 66 Charging induction stud
67 Water tank maintenance window 68 Atmospheric communicating pipe
69 Drive sprocket 70 Feed inductive proximity switch A
71 Feed inductive proximity switch B 72 Water inlet manifold
73 Slip preventing fringe 74 Clean flue gas pipe
75 Secondary water jacket water outlet 76 Optical path
77 Stir slag axis
The embodiments will be further described with reference to the accompanying drawings for the realization, the function and the advantages of the object of the present invention.
Specific embodiment
The present invention will be further explained with reference to the accompanying drawing so that advantages and features of the invention can be easier to by Those skilled in the art understand that.
Embodiment 1:
As shown in Fig. 1, Fig. 3, Fig. 4, Figure 13, a kind of full intelligence exempts from the straw biomass miniature boiler kept an eye on, including rack outline border 7, loading plate 6 is fixed on the rack outline border 7, and boiler body 1 is fixed on the loading plate 6, and the boiler body 1 is by leading Water jacket 9 and secondary water jacket 10 form, and the main water sleeve 9 is the dedicated heat-exchange system of heating, are main water chamber in 9 interlayer of main water sleeve 11, main 11 lower part of water chamber sets water inlet 12, and top sets out the mouth of a river 13, and the main water chamber 11 is equipped with water temperature gauge head 14, and peace Pressure gauge necessary to complete and water-level gauge, the water temperature gauge head 14 select -50 DEG C ~ 150 DEG C, power supply 24V, export 0 ~ 10V's Pt100 integrated temperature sensor transmitter gauge head, the connection method with each system in periphery are as follows: water inlet manifold 72 and running water pipe Connection, using when freely recycling, the water inlet 12 is connected heating system with the return main of heating system, water outlet 13 and confession The water inlet manifold of heating system is connected;When heating system uses forced circulation, a suitable size need to be added on heating system general pipeline Water circulating pump, and pump power line is accessed as required on the intelligent controller, water circulating pump receives the intelligence at this time It can control the unified management of device, in addition, heating system should also include expansion tank and automatic water compensating valve;The pair water jacket 10 is made a living Water heat-exchange system is applied flexibly, the pair water jacket 10 is equipped with ball-cock assembly 23, tap water can be replenished in time according to domestic consumption, and atmosphere connects Pressure gauge necessary to siphunculus and safety and water-level gauge can provide safety guarantee for hot water supply system, secondary water jacket water outlet 75 with Hand washing sink hot water tap is connected, and due to being that static pressure supplies water, faucet and its pipeline height are no more than 68 height of atmospheric communicating pipe;Make It, can also be according to user demand, by the cancellation of separation outer ring 22 of the main water sleeve 9 and the secondary water jacket 10 for another option Single heating water jacket is merged into, needs the secondary water jacket by water outlet 13 described in the main water sleeve 9 and the secondary water jacket 10 at this time Water outlet 75 blocks, and the atmospheric communicating pipe 68 of the secondary water jacket 10 is changed to the water outlet of water jacket;9 inner cavity of main water sleeve For burner hearth 15, equipped with basket formula burning bucket 16, middle part sets burner hearth feed inlet 31, top take-over type heat exchanger for 15 lower part of burner hearth 18, after the exhaust gases passes of 18 centre of pipe heat exchanger are converged by reducer pipe and fume pipe 19, out of described secondary water jacket 10 It draws, therefore entire high-temperature area is wrapped up wherein by water jacket, heat transfer effect is more preferable, and smoke temperature survey is additionally provided on the fume pipe 19 First 20, flue gas data are provided for combustion system, the smoke temperature gauge head 20 selects 0 DEG C ~ 400 DEG C, power supply 24V, exports 0 ~ 10V's Pt100 integrated temperature sensor transmitter gauge head;A pressure signal pipe and adjustable wind pressure are drawn on the fume pipe 19 The negative pressure end of switch 21 is connected, and blast switch, which selects 50 ~ 500Pa adjustable pneumatic to compress switch, to be advisable, and signal takes normal opened contact.
Embodiment 2:
As shown in Fig. 1 figure, Fig. 2, Fig. 3, Fig. 5, Figure 13, Figure 14,24 top of dust-proof water tank of spray type dust separator 2 respectively with flue gas Bathing pipe 25 and clean smoke pipe 74 connect;The other end of the flue gas bathing pipe 25 connects with the fume pipe 19;The cleaning The other end of fume pipe 74 connects with 26 entrance of frequency control exhaust blower;The outlet of the frequency control exhaust blower 26 passes through a pipe Road is discharged into atmosphere;Float-ball type water level switch 27 is equipped in the dust-proof water tank 24, which is incuded using stainless steel floating ball type Water level switch is also equipped with strainer 28, the strainer 28 and external 29 entrance of dedusting water pump and moisturizing electromagnetism in the water tank 24 The outlet of valve 30 connection, in this way in moisturizing, can backwash the strainer 28, water in dust removal is through 29 liters of the dedusting water pump Fan-shaped water mist is formed by spiral nozzle 32 after pressure, bathing dedusting is carried out to flue gas, the clean flue gas after bathing is through the clean flue gas Pipe 74 is discharged, and bath water is recycled after the strainer 28 filtering by water pump again again, and buck is due to sinking to water tank bottom than great At portion's bell mouth, water tank bottom bell mouth with humidification solenoid valve 34 connect, the humidification solenoid valve 34 by intelligent controller according to The amount of boiler ash discharge is opened to control pulsating, and the humidified pipe 35 of buck flows into slag bucket 36, carries out go out combustion, drop to high temperature ash coke Mild and moistization processing, then export directly exclusion to collecting in grey bag by spiral tapping machine 37 renews wait collecting grey packed Man Hougeng Collect grey bag, not only properly disposed lime-ash and water in dust removal in this way but also plays the role of fire prevention and anti-fugitive dust;In the spiral tapping machine 37 exit, equipped with several groups of reverse acting spiral blades 64 opposite with mainstream rotation direction blade, the purpose is to increase lime-ash dry and wet The humidity of the uniformity, lime-ash can be set on the intelligent controller;When 24 water level of dust-proof water tank is lower than the floating ball When formula 27 action value of water level switch, the water supply solenoid valve 30 automatically turns on supplement tap water, makes to begin in the dust-proof water tank 24 The certain water level of whole holding and the cleannes for maintaining water in dust removal;The flue gas bathing pipe 25 and the dust-proof water tank 24 are equipped with dimension Window is repaired, in favor of overhauling and replacing interior fittings;The dedusting water pump 29 is raw using Shenzhen You Beng Science and Technology Ltd. The mute isolation type high-temperature water pump of 24V, 40W, 9M of production, the water pump maximum can be used by particle≤2.5mm, the strainer 28 The production of 10 mesh stainless steel plain weave nets.
Embodiment 3:
As shown in Fig. 1 figure, Fig. 2, Fig. 3, Fig. 5, Figure 11, Figure 12, Figure 13, Figure 14, autonomous deslagging decoking burner 5 stirs slag leaf Wheel 55 is connected with slag axis 77 is stirred, and is mounted on the loading plate 6 by two bearing blocks 56, is mounted on the loading plate 6 Stir slag decelerating motor 57 by driving gear set 58 drive it is described stir slag axis 77 and it is described stir slag impeller 55, it is described to stir slag impeller 55 blade from middle opening, and equipped with rotatable broken burnt bar 59, stretch into basket formula burning bucket 16 by the broken burnt bar 59 Interior, described stir on slag impeller 55 has one piece of sealing blade 61, is so limited, and makes described to stir slag axis 77 and the slag impeller 55 that stirs Rotation does not exceed a circle, described to stir bottom of the slag impeller 55 loaded on basket formula burning bucket 16 and blocked bottom most portion face Product makes high temperature furnace slag and fuel be unlikely to all to leak into slag bucket 36, to maintain necessary burning condition;The basket formula burning bucket The characteristics of 16 surrounding is covered with ventilation hole 60, these through-holes have first and second air holes combustion aid function concurrently, the burner is one, two wind Hole is distinguished without obvious, is an air holes in lime-ash and fuel through-hole below, more than lime-ash and fuel according to common point-score Through-hole be secondary air hole, one, two air holes have different definition and effect, this basket with the height difference of lime-ash and fuel Formula burn bucket 16 the advantages of be Secondary Air track and be close to thermal-flame area, be conducive to Secondary Air participate in rapidly combustion reaction it In, it avoids that Secondary Air is too far from flame zone, smoke temperature reduces and combustion reaction condition is not achieved, increases the air of flue gas instead Coefficient of excess has taken away heat;Electric igniter 8 protrude into basket formula burning bucket 16 be responsible for normal ignition and it is flame-out after again Igniting.
Embodiment 4:
As shown in Fig. 2, Fig. 3, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Figure 10, Figure 13, Figure 14, a kind of full intelligence exempts from the straw biomass kept an eye on The feeding method of miniature boiler, this method are: when charging induction stud 66 rotates to the charging position inductive proximity switch A70 When, correspond to spacing block 51 and starting feed entrance point, then is opened by the intelligent controller according to combustion position or continuous or crawl The charging decelerating motor 3 is moved, then drives the spacing block 51 that fuel is pushed into blanking inclined tube 45 and the burner hearth 15, reaches To the purpose of control inlet amount;It is corresponding when charging induction stud 66 rotates to the charging position inductive proximity switch B71 Terminating feed entrance point in the spacing block 51, then the charging decelerating motor 3 continuously started by the intelligent controller, make to Material machine rotates to beginning feed entrance point, this circulation of class again;Driving wheel for each revolution, corresponding to the different spacing blocks 51 always in identical operating position;The fuel of the cleavable bulk amount of fuel cutting blade 46 mitigates the charging decelerating motor 3 Load;
When needing to reduce inlet amount because reducing load, completed jointly using two methods of computer hardware plus software control: One is being completed by second grade crawl feed mode, when the transmission ratio of drive sprocket 69 and driven sprocket 53 is 5, when described When drive sprocket 69 rotates 10 °, the driven sprocket 53 rotate 2 °, and the spacing block 51 described in this way can be controlled with milligram ammonia will combustion Material is pushed into the quantity of the blanking inclined tube 45;The second is optical path 76 and the blanking inclined tube 45 by the fire defector head 54 With this feature of path, the case where real-time detection blanking, when blanking is excessive, fuel particle is same by the blanking inclined tube 45 When, the flare up fire that the fire defector head 54 receives will certainly be interdicted, thus in the output signal of the fire defector head 5 The pulse signal quantity directly proportional to charging number is formed, when the umber of pulse that the intelligent controller receives is greater than given value, Stop charging immediately;Similarly, when fill process is without blanking, the flame pulse signal that the intelligent controller receives is unchanged It then will increase a feed time amount;It by the mutual cooperation of both the above method, is complementary to one another, it is dynamic to be achieved each charging Make accurately in place;
After shutdown or power failure, no matter the spacing block 51 be parked in where, can by the blanking inclined tube 45 with it is described into Hopper 41 exports completely isolated to prevent the generation of non-return fire;When the blanking inclined tube 45 and 15 putty of burner hearth, the flame Detector 54 is shut down and is alarmed by the intelligent controller due to can't detect flame;When the blanking inclined tube 45 has fuel When kindling, temperature detect switch (TDS) is shut down and is alarmed by the intelligent controller due to high temperature acts in the fire defector head 54.
Embodiment 5:
As shown in Figure 11, Figure 12, Figure 13, Figure 14, a kind of full intelligence exempts from the row for the straw biomass miniature boiler kept an eye on Slag and broken burnt method will cause large-area coking, usually when boiler uses stalk fuel, when fire box temperature is more than 900 DEG C Situation is to form one in the combustion chamber similar to the coking layer put up a bridge or roof is the same, at this moment can be subtracted by the slag that stirs Speed motor 57 stirs the rotation of slag impeller 55 described in driving to complete deslagging and broken burnt operation, and a deslagging is acted by one clockwise Rotation plus a rotation composition counterclockwise, and attached a direction controlling time in the clockwise direction, that is, when rotating clockwise Between be greater than rotational time counterclockwise, therefore it is described stir slag impeller 55 rotation general direction be it is right handed, pass through After multiple deslagging movement, the sealing blade 61 necessarily will push the rotation of the broken burnt bar 59 clockwise, described broken Burnt bar 59 scratches coke button while rotation, broken coke button fall into described stir in the workspace of slag impeller 55 and by blade into one Step is blended and is discharged, as the position that the broken burnt induction stud 62 rotates to the triggering broken burnt inductive proximity switch 63 is Only, a broken burnt process terminates, and then deslagging movement is adjusted to rotate plus rotate clockwise counterclockwise by program, and in the inverse time Needle direction adds a direction controlling time, and passes through multiple deslagging and act, and the sealing blade 61 pushes the broken burnt bar 59 It rotates counterclockwise, it is broken burnt again, it is approached until the broken burnt induction stud 62 rotates to the triggering broken coke induction type Until the position of switch 63, another broken burnt process terminates, this circulation of class.
Embodiment 6:
As shown in figure 15, a kind of full intelligence exempts from the detection and control of slag position in the furnace for the straw biomass miniature boiler kept an eye on Method processed, it is characterized in that: when in the preferable situation of 15 airtightness of burner hearth, by exhaust blower in certain revolving speed or certain air draft Under the conditions of amount, the variation of intake is caused by clinker covering amount using the through-hole of basket formula burning bucket 16 and then burner hearth is made The height that burner hearth clinker position is calculated at the variable quantity of pressure carries out quantified controlling to deslagging speed further according to the result calculated Method;This method comprises the following steps: determine normal slag position first and the adjustable pneumatic compress switch 21 movement critical point, The slag position of basket formula burning bucket 16 is specifically adjusted to good position of burning, usually at 2/3, makes 60 quilt of ventilation hole 2/3 is covered, the revolving speed of the frequency control exhaust blower 26 is transferred to a specific revolving speed, the revolving speed under usually 50Hz, then Gradually from high negative pressure value to lower negative pressure value adjust the adjustable pneumatic compress switch 21 knob, until switch normal opened contact just Until connection, at this time in burner hearth the slag position of negative pressure value and the basket formula burning bucket 16 determined by the state of blast switch it is corresponding Relationship;Secondly, have the slag position for being timed an execution detection subprogram in director demon when boiler operates normally, it should When program executes by exhaust blower be adjusted to read after specific rotation speeds the adjustable pneumatic compress switch 21 switch state, when the basket formula When the slag position of burning bucket 16 is lower than 2/3,60 quantity of ventilation hole increases, and the air quantity into burner hearth increases, in exhaust air rate one Periodically, combustion chamber draft be worth low, wind pressure normal opened contact access failure, the switch state being read into be 0, at this time control program stopped or The working time for stirring slag motor is reduced, the quantity of slag for stirring the discharge of slag impeller 55 is reduced;Conversely, when basket formula burning bucket 16 Slag position when being higher than 2/3, effective via count is reduced, and the air quantity into burner hearth is reduced, in one timing of exhaust air rate, combustion chamber draft Value is high, and wind pressure normal opened contact is connected, and the switch state being read into is 1, controls program starting at this time or increases the work for stirring slag motor Make the time, increases the quantity of slag for stirring the discharge of slag impeller 55, it, all can be by with top no matter fuel parameter or load variations Method makes long-term, stable holding best combustion slag position in furnace;If reading signal is normally closed contact, logical inversion;Similarly, may be used To compress switch by the way that two sets of adjustable pneumatics are arranged, and high slag position and the state point of low slag position two are adjusted into respectively, make program by pot The control of clinker position improves the accuracy of deslagging and the stationarity of burning between two points.
The above description is only a preferred embodiment of the present invention, is not intended to limit the scope of the invention, all at this Under the design of invention, using equivalent structure transformation made by description of the invention and accompanying drawing content, or directly/it is used in it indirectly He is included in the invention patent protection scope relevant technical field.

Claims (12)

1. a kind of full intelligence exempts from the straw biomass miniature boiler kept an eye on, it is characterised in that: including boiler body (1), fountain Deduster (2) is fed decelerating motor (3), the rotary-type batcher of self-isolation (4), and autonomous deslagging devokes burner (5), spiral Mucking machine (37), frequency control exhaust blower (26) and intelligent controller;The boiler body (1) is fixed on loading plate (6), institute It states loading plate (6) to be fixed on rack outline border (7), the boiler body (1) is made of main water sleeve (9) and secondary water jacket (10), institute State the heat exchanger components that boiler body (1) is boiler;The spray type dust separator (2) is mounted on the smoke evacuation of the boiler body (1) It is the component handled boiler smoke after pipe;The charging decelerating motor (3) is mounted on the loading plate (6), Power output shaft passes through two groups of sprocket wheel chains, one group of rotary-type batcher of the drive self-isolation (4), another group of drive spiral shell It revolves mucking machine (37);The rotary-type batcher of self-isolation (4) is that the charging gear of fuel is precisely provided for boiler;It is described autonomous Deslagging decoking burner (5) is mounted on the lower part of the boiler body (1), and major function is to support boiler combustion, deslagging And decoking;The spiral tapping machine (37) is mounted on the lower part of autonomous deslagging decoking burner (5), mainly by described in certainly The lower lime-ash of main deslagging decoking burner (5) row is continuous, online is pushed in collection ash bag;The frequency control exhaust blower (26) it is mounted on after the spray type dust separator (2), major function is that pump drainage mode is used to provide required sky for boiler combustion Gas.
2. full intelligence according to claim 1 exempts from the straw biomass miniature boiler kept an eye on, it is characterised in that: the boiler It is main water chamber (11) in the main water sleeve (9) interlayer of main body (1), main water chamber (11) lower part sets water inlet (12), top It sets out the mouth of a river (13), it is burner hearth (15) that main water chamber, which is equipped with water temperature gauge head (14) main water sleeve inner cavity, and lower furnace portion is burnt equipped with basket formula Bucket (16), middle part are set burner hearth feed inlet (31), and the top of top take-over type heat exchanger (18), the pipe heat exchanger (18) is institute It states secondary water jacket (10), after the intermediate exhaust gases passes of the pipe heat exchanger (18) are converged by reducer pipe and fume pipe (19), from It is drawn in the pair water jacket (10);Smoke temperature gauge head (20) are equipped on the fume pipe (19), and on the fume pipe (19) Compress switch with the adjustable pneumatic negative pressure end of (21) of a pressure signal pipe is drawn to be connected;The separation outer ring of the pipe heat exchanger (18) It (22) is the division surface of the main water chamber (11) and secondary water chamber (65);The pair water jacket (10) is equipped with ball-cock assembly (23), secondary water jacket Water outlet (75) and atmospheric communicating pipe (68).
3. full intelligence according to claim 1 or 2 exempts from the dustless miniature boiler of the straw biomass kept an eye on, it is characterised in that: The separation outer ring (22) of the pipe heat exchanger (18) can cancel, and close the main water chamber (11) and the secondary water chamber (65) And at single water chamber.
4. full intelligence according to claim 1 exempts from the straw biomass miniature boiler kept an eye on, it is characterised in that: the spray Dust-proof water tank (24) top of formula deduster (2) connects with flue gas bathing pipe (25) and clean flue gas pipe (74) respectively;The cigarette The other end of air purge bath pipe (25) connects with the fume pipe (19);The other end of clean flue gas pipe (74) and the frequency control Exhaust blower (26) entrance connects;It is equipped with float-ball type water level switch (27) in the dust-proof water tank (24) and is installed with strainer (28), the strainer (28) and external dedusting water pump (29) entrance and water supply solenoid valve (30) outlet connect, the water in dust removal The outlet of pump (29) connects the spiral nozzle (32) in flue gas bathing pipe (25) pipe, the flue gas bathing pipe (25) through water pipe It is equipped with spray tube maintenance window (33);Dust-proof water tank (24) bottom is infundibulate, bell mouth and humidification solenoid valve (34) Entrance connects, and the outlet of humidification solenoid valve (34) is passed through in slag bucket (36) by humidifier tube (35), and the slag bucket (36) goes out Cinder notch connects with the spiral tapping machine (37);The dust-proof water tank (24) is equipped with water tank maintenance window (67).
5. full intelligence according to claim 1 exempts from the straw biomass miniature boiler kept an eye on, it is characterised in that: it is described from every It include stator (38) and rotor (39) from rotary-type batcher (4), wherein stator casing (40) side is provided with a feed inlet (17), connect outside the feed inlet (17) with the discharge port of feed hopper (41), edge is equipped with fuel on the feed inlet (17) Cutting blade (46);Open a discharge port (43), the lower part of the discharge port (43) and blanking inclined tube in stator inner shell (42) top (45) connect, stator casing (40) trailing flank and the stator inner shell (42) trailing flank are fixed on rear plate washer (44), preceding Plate washer (47) is fixed on the stator inner shell (42) leading flank, the stator casing (40), the stator inner shell (42) and institute Stating front baffle board (47) has common axial line, and draws one for positioning the axis of the rotor (39) by its axial line (49), there is screw thread in the outer end of the axis (49), in favor of locking the rotor (39) with nut (48), on rotor cover board (50) Even to be fixed with 4 ~ 8 pieces of spacing blocks (51), the rotor cover board (50) and the spacing block (51) can be embedded by the stator In the annular groove of shell (40) and the stator inner shell (42) composition, and can be under the bearing of the axis (49) and bearing (52) It rotates freely, and the gap of sound part is between 0.5mm ~ 1.5mm;Being fixed with one on the outside of rotor can be by drive sprocket (69) The driven sprocket (53) of drive, the transmission ratio and the spacing block (51) of the drive sprocket (69) and the driven sprocket (53) Quantity it is equal;The blanking inclined tube (45) connects with the burner hearth feed inlet (31);It is provided at the top of the stator casing (40) One peep-hole, for installing fire defector head (54).
6. full intelligence according to claim 1 exempts from the straw biomass miniature boiler kept an eye on, it is characterised in that: described autonomous The slag impeller (55) that stirs of deslagging decoking burner (5) is connected with slag axis (77) is stirred, and is mounted on by two bearing blocks (56) On the loading plate (6), stir slag decelerating motor (57) being mounted on the loading plate (6) are driven by driving gear set (58) Described to stir slag impeller (55) rotation, coke bar (59) is broken in described bottom stirred slag impeller (55) and be loaded on basket formula burning bucket (16) It protrudes into basket formula burning bucket (16), electric igniter (8) also protrudes into basket formula burning bucket (16);The basket formula burning bucket It (16) is bottomless inverted truncated cone-shaped or inverted truncated rectangular pyramids shape or upper rectangular lower round or upper circle under a upper uncovered Under rectangular or upper round lower ellipse or upper rectangular lower ellipse hollow barrel, be covered with diameter as 3mm ~ 20mm around ladle body Ventilation hole (60), the bottom plane of basket formula burning bucket (16) prolongs circular diameter line or bottom plane prolongs rectangular pair Side center line or bottom plane prolong the long axis of ellipse, stir slag axis (77) diameter with described at burning barrel edge excision two Adaptable semicircular indentations, so that basket formula burning bucket (16) positions or be supported on described stir on slag axis (77);It is described to stir Slag impeller (55) ash discharge and decoking, the radially projecting's profile for stirring slag impeller (55) and basket formula by the way of positive and negative rotation The shape at burning bucket (16) bucket bottom is consistent, and the axis for stirring slag impeller (55) is overlapped with the plane at bucket bottom after assembling, and is protected Slag impeller (55) is stirred described in card to be freely rotated, and the blade quantity for stirring slag impeller (55) should be between 5 ~ 15, Suo Youye Piece prolongs the radial direction opening of axis from centre, and being equipped with can be described around the broken burnt bar (59) for stirring slag axis (77) rotation Broken coke bar (59) has one can cover in the hole stirred on slag axis (77), there is one piece of sealing blade (61) in open blade, by The limitation of sealing blade (61) and the broken burnt bar (59), makes the rotation for stirring slag impeller (55) not exceed a circle; It is equipped with broken burnt induction stud (62) in described stir on slag axis (77), and is stirred in broken burnt induction stud (62) with described Installation one broken burnt inductive proximity switch (63) on the track of slag axis (77) rotation, and connect broken burnt induction stud (62) Make switch triggering when the inductive head of the nearly broken burnt inductive proximity switch (63) and act.
7. full intelligence according to claim 1 exempts from the straw biomass miniature boiler kept an eye on, it is characterised in that: described Spiral tapping machine (37) has the driven sprocket (53) that can be driven by the drive sprocket (69);In mucking machine by outlet The helical axis at end is equipped with 1 ~ 6 group of reverse acting spiral blade (64) discrete, opposite with mainstream rotation direction blade, and described in every group Reverse acting spiral blade (64) is less than a circle;There is a circle for tightening the slip preventing fringe for collecting grey sack on the outside of slag notch edge (73).
8. a kind of full intelligence according to claim 1 exempts from the straw biomass miniature boiler kept an eye on, it is characterised in that: in institute The output shaft for stating charging decelerating motor (3) is equipped with a charging and incudes stud (66), and incudes stud in the charging (66) installation feeds inductive proximity switch A(70 respectively on the track to rotate with the axis) and charging inductive proximity switch B(71), And make to make switch triggering when the inductive head of the close corresponding charging inductive proximity switch of charging induction stud (66) and act.
9. a kind of feed side for exempting from the straw biomass miniature boiler kept an eye on using full intelligence described in one of claim 1 ~ 8 Method, this method are: a kind of full intelligence exempts from the feeding method for the straw biomass miniature boiler kept an eye on, and this method is: when it is described into Material induction stud (66) rotates to the charging inductive proximity switch A(70) position when, exist corresponding to the spacing block (51) Start feed entrance point, then by the intelligent controller according to combustion position or continuous or crawl starting charging decelerating motor, then It drives the spacing block (51) that fuel is pushed into the blanking inclined tube (45) and the burner hearth (15), reaches control inlet amount Purpose;When the charging induction stud (66) rotate to the charging inductive proximity switch B(71) position when, correspond to described in Spacing block (51) is terminating feed entrance point, then is continuously starting the charging decelerating motor (3) by the intelligent controller, makes to be fed Machine rotates to beginning feed entrance point, this circulation of class again;Driving wheel for each revolution, corresponding to the different spacing blocks (51) always in identical operating position;
When needing to reduce inlet amount because reducing load, completed jointly using two methods of computer hardware plus software control, One is being completed by second grade crawl feed mode: when the transmission ratio of the drive sprocket (69) and the driven sprocket (53) When being 5, when the drive sprocket (69) rotate 10 °, the driven sprocket (53) only rotates 2 °, the spacing block (51) described in this way The quantity that fuel is pushed into the blanking inclined tube (45) can be controlled with milligram ammonia;The second is passing through the fire defector head (54) Optical path (76) and the blanking inclined tube (45) are with this feature of path, the case where real-time detection blanking: when blanking is excessive, fuel While particle passes through blanking inclined tube (45), the flare up fire that the fire defector head (54) receives will certainly be interdicted, The pulse signal quantity directly proportional to charging number is formed to examine output in fire, when the umber of pulse that the intelligent controller receives When greater than given value, stop charging immediately;Similarly, when fill process is without blanking, flame that the intelligent controller receives Pulse signal is unchanged, will increase a feed time amount;It by the mutual cooperation of both the above method, is complementary to one another, is able to Realize that each charging movement is accurate in place;
After shutdown or power failure, no matter the spacing block (51) be parked in where, can be by the blanking inclined tube (45) and institute It is completely isolated to prevent the generation of non-return fire to state feed hopper (41) outlet;When the blanking inclined tube (45) and the burner hearth (15) putty When, the fire defector head (54) is shut down and is alarmed by the intelligent controller due to can't detect flame;It is fallen when described When material inclined tube (45) has fuel fire, the interior temperature detect switch (TDS) of the fire defector head (54) is due to high temperature acts by the intelligent control Device shuts down and alarms.
10. a kind of full intelligence using described in one of claim 1 ~ 8 exempt from the deslagging of the straw biomass miniature boiler kept an eye on Broken coke method, it is characterized in that: the intelligent controller by read in the broken burnt inductive proximity switch (63) location status, Then described in controlling and drive slag decelerating motor (57) is stirred to drive and described stir slag impeller (55) and complete deslagging and broken burnt operation 's;One deslagging movement is rotated clockwise by one plus a rotation counterclockwise forms, and attached one in the clockwise direction The direction controlling time rotates clockwise the time greater than rotational time counterclockwise, therefore described stir the total of slag impeller (55) rotation Body direction be it is right handed, by multiple deslagging movement after, the sealing blade (61) will necessarily be screwed into and push The rotation of the broken burnt bar (59) clockwise, burns bucket (16) for the basket formula while the broken burnt bar (59) rotates In interior, the coke button on top scratch, broken coke button, which is fallen into, described to be stirred in the workspace of slag impeller (55) and is further stirred by impeller It is broken and be discharged, the position of the broken burnt inductive proximity switch (63) is triggered as broken burnt induction stud (62) rotates to, One broken burnt process terminates, and then deslagging movement is adjusted to rotate plus rotate clockwise counterclockwise by program, and counterclockwise Direction adds a direction controlling time, and passes through multiple deslagging and act, and the sealing blade (61) pushes the broken burnt bar (59) it rotates counterclockwise, breaks coke again, until broken burnt induction stud (62) rotates to the triggering broken burnt induction Until the position of the close switch (63) of formula, another broken burnt process terminates, this circulation of class.
11. a kind of exempt from the straw biomass miniature boiler slag position kept an eye on detection using full intelligence described in one of claim 1 ~ 8 With control method, it is characterized in that: in the preferable situation of the burner hearth (15) airtightness, by exhaust blower in certain revolving speed or one Under the conditions of determining exhaust air rate, intake is caused by clinker covering amount using the ventilation hole (60) of basket formula burning bucket (16) Variation and then the variable quantity caused stress to burner hearth calculate the height of burner hearth clinker position, further according to the result calculated to row The method of slag speed progress closed-loop control;This method comprises the following steps: determining normal slag position and the adjustable wind pressure first The movement critical point of (21) is switched, the specifically slag position by basket formula burning bucket (16) is adjusted to good position of burning, usually At 2/3, keep basket formula burning bucket (16) slag position ventilation hole as described below (60) covered, slag position the above are effective through-hole, The revolving speed of the frequency control exhaust blower (26) is transferred to a specific revolving speed, the revolving speed under usually 50Hz, then gradually by High negative pressure value adjusts the adjustable pneumatic to lower negative pressure value and compresses switch the knob of (21), until the normal opened contact of switch is just connected Until, the slag position of negative pressure value and the basket formula burning bucket (16) has determined corresponding pass by the state of blast switch in burner hearth at this time System;Secondly, thering is the slag position for being timed execution to detect sub- journey in the intelligent controller program when boiler operates normally Sequence reads the adjustable pneumatic and compresses switch the switch shape of (21) after the revolving speed that is adjusted to exhaust blower under 50Hz when the program executes State, when the slag position of basket formula burning bucket (16) is lower than 2/3, effective via count increases, and the air quantity into burner hearth increases, One timing of exhaust air rate, combustion chamber draft are worth low, wind pressure normal opened contact access failure, and the switch state being read into is 0, control journey at this time Sequence stops or reduces the working time for stirring slag motor, reduces the quantity of slag for stirring slag impeller (55) discharge;Conversely, working as the basket When the slag position of formula burning bucket (16) is higher than 2/3, effective via count is reduced, and the air quantity into burner hearth is reduced, certain in exhaust air rate When, combustion chamber draft value is high, and wind pressure normal opened contact is connected, and the switch state being read into is 1, controls program starting at this time or increases The working time for stirring slag motor increases the quantity of slag for stirring slag impeller (55) discharge, no matter fuel parameter or load variations, Long-term, stable holding best combustion slag position in furnace can all be made by above method;If reading signal is normally closed contact, described Intelligent controller programmed logic negates.
12. the inspection that full intelligence according to claim 11 exempts from slag position in the furnace of the dustless miniature boiler of the straw biomass kept an eye on Survey and control method, it is characterised in that: can also be compressed switch (21) by the way that two sets of adjustable pneumatics are arranged, and adjusted into respectively High slag position and the state point of low slag position two control the intelligent controller program between two points come the row of raising boiler slag position The accuracy of slag and the stationarity of burning.
CN201910542158.4A 2019-06-21 2019-06-21 Full intelligence exempts from the straw biomass miniature boiler kept an eye on and method Pending CN110131886A (en)

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CN111023558A (en) * 2020-01-03 2020-04-17 天津市元柏生活用品有限公司 Domestic boiler
EP4080116A1 (en) * 2021-04-06 2022-10-26 Windhager Zentralheizung Technik GmbH Fuel supply system for boilers

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EP4080116A1 (en) * 2021-04-06 2022-10-26 Windhager Zentralheizung Technik GmbH Fuel supply system for boilers

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