CN110112454B - Full-automatic soft-package Bluetooth button battery packaging equipment and packaging technology thereof - Google Patents
Full-automatic soft-package Bluetooth button battery packaging equipment and packaging technology thereof Download PDFInfo
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- CN110112454B CN110112454B CN201910447814.2A CN201910447814A CN110112454B CN 110112454 B CN110112454 B CN 110112454B CN 201910447814 A CN201910447814 A CN 201910447814A CN 110112454 B CN110112454 B CN 110112454B
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 33
- 238000012536 packaging technology Methods 0.000 title description 5
- 239000002985 plastic film Substances 0.000 claims abstract description 68
- 229920006255 plastic film Polymers 0.000 claims abstract description 68
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 59
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 55
- 239000000463 material Substances 0.000 claims abstract description 18
- 238000012858 packaging process Methods 0.000 claims abstract description 14
- 238000004080 punching Methods 0.000 claims description 74
- 238000000034 method Methods 0.000 claims description 56
- 238000005303 weighing Methods 0.000 claims description 43
- 238000005520 cutting process Methods 0.000 claims description 32
- 238000005507 spraying Methods 0.000 claims description 22
- 238000007789 sealing Methods 0.000 claims description 18
- 238000012360 testing method Methods 0.000 claims description 11
- 238000010408 sweeping Methods 0.000 claims description 7
- 238000012956 testing procedure Methods 0.000 claims description 6
- 238000002360 preparation method Methods 0.000 claims description 3
- 238000005538 encapsulation Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 22
- 238000007599 discharging Methods 0.000 abstract description 11
- 238000012545 processing Methods 0.000 description 7
- 238000011161 development Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 239000000243 solution Substances 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 206010063385 Intellectualisation Diseases 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 239000003571 electronic cigarette Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0422—Cells or battery with cylindrical casing
- H01M10/0427—Button cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Battery Mounting, Suspending (AREA)
- Containers And Plastic Fillers For Packaging (AREA)
Abstract
The invention relates to the technical field of battery production, in particular to full-automatic soft-package Bluetooth button battery packaging equipment and a packaging process thereof. According to the packaging equipment and the packaging process, the multi-battery conjoined plate material is used as a carrier in a discharging mode, namely, when a shell is punched, each aluminum plastic film contains a plurality of shell cavities, a plurality of electric cores can be placed, and the production efficiency can be effectively improved at double speed, so that the production efficiency of the equipment can be greatly improved, the labor force is reduced, the automation degree of the equipment is improved, and the urgent demands of the market can be met.
Description
Technical Field
The invention relates to the technical field of battery production, in particular to full-automatic soft-package Bluetooth button battery packaging equipment and a packaging process thereof.
Background
Along with the development trend of intellectualization, light weight and miniaturization of digital products, flexible-design and high-energy-density soft package batteries are widely applied to consumer electronic products such as smart phones, tablet computers and the like, and the market demand is gradually increased. The market demand of soft-package Bluetooth batteries is growing at a high speed along with the rising and rapid development of emerging electronic products such as wearable equipment, electronic cigarettes, wireless Bluetooth sound boxes and the like.
The market demand of soft packet bluetooth battery is various, according to the packing appearance, mainly can divide into cylindrical soft packet bluetooth battery, square soft packet bluetooth battery, button soft packet bluetooth battery etc.. In the production process, the main production steps and the process of different kinds of soft package batteries are basically the same, but the modes for realizing the same process can be greatly different.
The packaging process is one of the main processes for producing and manufacturing the soft package battery, and mainly comprises the important procedures of shell punching, weighing, top side sealing, testing, cutting, code spraying, code scanning and the like. Because the specification and the size of the soft-package Bluetooth button battery are relatively tiny, the diameter is only about a few millimeters to tens of millimeters, thereby bringing great difficulty to the production and the manufacture of the soft-package Bluetooth button battery and great difficulty to the technical development of automatic production equipment. In the packaging process, the traditional soft-package Bluetooth button battery is mainly processed by adopting manual or manual equipment to perform product processing of each procedure under the influence of factors such as difficulty in technical development of automatic production equipment, market demand and the like, and has low production efficiency, large manual labor force and low degree of automation. In addition, the traditional packaging technology mainly uses battery monomers as production carriers, namely, when the shell is punched, each aluminum plastic film is provided with only one shell cavity, one battery core can be placed, and the production efficiency is low.
Disclosure of Invention
The invention aims to provide full-automatic soft-package Bluetooth button battery packaging equipment aiming at the defects in the prior art, and the full-automatic soft-package Bluetooth button battery packaging equipment can greatly improve the production efficiency, reduce the labor force and improve the degree of automation.
The invention aims at providing a packaging process of the full-automatic soft-package Bluetooth button battery packaging equipment aiming at the defects in the prior art, and the packaging process of the full-automatic soft-package Bluetooth button battery packaging equipment can greatly improve the production efficiency, reduce the labor force and improve the degree of automation.
In order to achieve one of the above objects, the present invention is achieved by the following technical solutions.
The full-automatic soft-package Bluetooth button battery packaging equipment comprises a machine table, a lower shell unreeling mechanism and an upper shell unreeling mechanism which are arranged at one end of the machine table and used for paying out an aluminum plastic film, a film pulling mechanism which is arranged at the other end of the machine table and used for pulling the aluminum plastic film of the lower shell unreeling mechanism and the upper shell unreeling mechanism, a battery core feeding and conveying device which is arranged at one side of the lower shell unreeling mechanism, and a punching mechanism, a punching mechanism and a cutter drawing mechanism which are sequentially arranged above the aluminum plastic film paid out by the lower shell unreeling mechanism and the upper shell unreeling mechanism;
the battery cell feeding and conveying device comprises a battery cell feeding and conveying device, a weighing manipulator arranged above the rear end part of the battery cell feeding and conveying device and used for grabbing a battery cell, a weighing mechanism and a NG material box arranged on one side of the weighing manipulator, a feeding manipulator arranged on one side of the weighing mechanism, a mold clamping mechanism arranged below the feeding manipulator, and a top side sealing mechanism, a testing mechanism, a cutting mechanism, a blanking supporting plate, a blanking manipulator and a blanking conveying device which are sequentially arranged behind the mold clamping mechanism;
the automatic feeding device also comprises a code spraying and scanning mechanism arranged above the blanking conveying device.
The battery cell feeding and conveying device comprises a feeding and conveying track arranged on one side of the lower shell unreeling mechanism and a battery cell feeding platform which is arranged on the feeding and conveying track and can slide along the feeding and conveying track.
The battery cell feeding platform is provided with a plurality of battery cell grooves for placing battery cells.
The punching mechanism comprises a first support frame arranged above the aluminum plastic film released by the lower shell unreeling mechanism and the upper shell unreeling mechanism, two first motors fixed on the first support frame, and two punching dies respectively connected with the two first motors in a driving way;
the two punching dies are respectively and correspondingly arranged above the aluminum plastic film released by the lower shell unreeling mechanism and the upper shell unreeling mechanism.
The shell punching mechanism comprises a second support frame arranged above the aluminum plastic film released by the lower shell unreeling mechanism and the upper shell unreeling mechanism, two second motors fixed on the second support frame, and two shell punching dies respectively connected with the two second motors in a driving way;
the two shell punching molds are respectively and correspondingly arranged above the aluminum plastic films released by the lower shell unreeling mechanism and the upper shell unreeling mechanism.
The punching mechanism comprises a third supporting frame arranged above the aluminum plastic film released by the lower shell unreeling mechanism and the upper shell unreeling mechanism, two third motors fixed on the third supporting frame, and two punching dies respectively connected with the two third motors in a driving way;
the two punching point dies are respectively and correspondingly arranged above the aluminum plastic film released by the lower shell unreeling mechanism and the upper shell unreeling mechanism.
The cutter scribing mechanism comprises a fourth supporting frame arranged above the aluminum plastic film discharged by the upper shell unreeling mechanism, a fourth motor fixed on the fourth supporting frame, and a hob connected with the fourth motor in a driving way;
the hob is correspondingly arranged above the aluminum plastic film released by the upper shell unreeling mechanism.
The blanking conveying device comprises a blanking conveying track and a blanking platform which is arranged on the blanking conveying track and can slide along the blanking conveying track.
The code spraying and sweeping mechanism comprises a fifth support frame arranged above the blanking conveying track and a code spraying and sweeping device arranged on the fifth support frame.
In order to achieve the second object, the present invention is realized by the following technical scheme.
The packaging process of the full-automatic soft-package Bluetooth button battery packaging equipment comprises the following steps:
step one, film drawing preparation: the aluminum plastic films released by the lower shell unreeling mechanism and the upper shell unreeling mechanism are manually penetrated into the mechanism of each procedure to a die drawing mechanism, and the aluminum plastic films are pulled by the die drawing mechanism, so that the aluminum plastic films can be conveyed among the procedures;
step two, placing an electric core: manually placing the battery cell to be packaged into a battery cell feeding and conveying device;
step three, operation: the lower shell unreeling mechanism and the upper shell unreeling mechanism run synchronously with the battery cell feeding and conveying device;
step four, notching procedure: the notching mechanism drives the notching die to finish the notching process through a motor;
step five, shell punching process: then the drawing die mechanism pulls the aluminum plastic film to be conveyed to the shell punching mechanism, and the shell punching mechanism drives the shell punching die to complete the shell punching process through a motor;
step six, a point punching process: after the shell is punched, the aluminum plastic film is conveyed to a punching mechanism, and a punching machine 9 drives a punching die to complete a punching process through a motor;
step seven, cutting off the upper shell: the drawing die mechanism draws the aluminum-plastic film to the cutter cutting mechanism, and the cutter cutting mechanism cuts off the aluminum-plastic film of the upper shell;
step eight, weighing procedure: the battery cell feeding and conveying device moves to a feeding station, and the weighing manipulator grabs the battery cell to the weighing mechanism to finish the weighing process;
step nine, removing bad battery cells and feeding: after weighing, the weighing manipulator grabs the battery core with bad weighing to the NG material box, and the feeding manipulator grabs the battery core with qualified weighing to the shell cavity of the lower shell;
tenth, die assembly process: the feeding mechanical arm grabs the upper shell cut by the cutter cutting mechanism to a die closing station of the lower shell, die closing is completed through the die closing mechanism, and meanwhile, the feeding mechanical arm and the die closing mechanism tightly press and heat seal four corners of the aluminum plastic film released by the upper shell and the lower shell unreeling mechanism, so that dislocation of the upper film and the lower film during die drawing is avoided;
step eleven, top side sealing procedure: after die assembly is completed, the die pulling mechanism pulls the aluminum plastic film to be conveyed to the top side sealing mechanism to complete the top side sealing process;
step twelve, testing procedure: after the top side sealing process is finished, the aluminum plastic film is conveyed to a testing mechanism to detect whether a short circuit phenomenon occurs in the battery or not;
thirteenth step, cutting procedure: after the testing procedure is completed, the die drawing mechanism pulls the product to the cutting mechanism, the cutting mechanism cuts the aluminum-plastic film into multi-battery conjoined plate materials, and the battery conjoined plate materials are borne on the blanking supporting plate;
fourteen code spraying and code scanning processes: after finishing cutting, the blanking manipulator grabs the battery conjoined plate material to a blanking conveying device, the blanking conveying device drives a product to be conveyed to a code spraying and scanning mechanism to finish a code spraying and scanning function, and then the blanking conveying device conveys the product to the next procedure, so that the packaging process of the full-automatic soft package Bluetooth button battery packaging equipment is finished.
The invention has the beneficial effects that:
(1) The invention provides full-automatic soft-package Bluetooth button battery packaging equipment which comprises a machine table, a lower shell unreeling mechanism, an upper shell unreeling mechanism, a film pulling mechanism, a battery cell feeding and conveying device, a punching mechanism, a shell punching mechanism, a cutter drawing mechanism, a weighing manipulator, a weighing mechanism, a NG material box, a feeding manipulator, a mold clamping mechanism, a top side sealing mechanism, a testing mechanism, a cutting mechanism, a blanking supporting plate, a blanking manipulator, a blanking conveying device and a code spraying and sweeping mechanism. The full-automatic soft-package Bluetooth button battery packaging equipment adopts the design thought that the whole machine is out more than one, adopts a discharging mode that a multi-battery conjoined plate material is taken as a carrier, namely, when a shell is punched, each aluminum plastic film contains a plurality of shell cavities, a plurality of battery cores can be placed, and the production efficiency can be effectively improved by times. The packaging equipment overcomes the dilemma of difficult technical development of the full-automatic packaging equipment for soft-package Bluetooth button cells, effectively and greatly improves the production efficiency of the equipment, reduces the labor force, improves the automation degree of the equipment, and can meet the urgent demands of the market.
(2) The full-automatic soft-package Bluetooth button battery packaging device provided by the invention has the characteristics of simple structure, low production cost and suitability for mass production.
(3) According to the packaging technology of the full-automatic soft-package Bluetooth button battery packaging equipment, which is provided by the invention, a design thought that the whole machine is out of a plurality of parts is adopted, and a discharging mode that a multi-battery conjoined plate material is taken as a carrier is adopted, namely, when a shell is punched, each aluminum plastic film contains a plurality of shell cavities, a plurality of battery cores can be placed, and the production efficiency can be effectively improved by times. The packaging technology of the packaging equipment overcomes the dilemma of difficult technical development of the full-automatic packaging equipment for soft-package Bluetooth button cells, effectively and greatly improves the production efficiency of the equipment, reduces the labor force, improves the automation degree of the equipment and can meet the urgent demands of the market.
Drawings
Fig. 1 is a schematic structural diagram of a first view angle of a full-automatic soft-pack bluetooth button battery packaging device according to the present invention.
Fig. 2 is a schematic structural diagram of a second view angle of the full-automatic soft-pack bluetooth button battery packaging device according to the present invention.
Fig. 3 is a schematic structural diagram of a third view angle of the full-automatic soft-pack bluetooth button battery packaging device according to the present invention.
Fig. 4 is a schematic structural diagram of a first view angle of the full-automatic soft-package bluetooth button battery packaging device after hiding a feeding manipulator.
Fig. 5 is a schematic structural diagram of a full-automatic soft-package bluetooth button battery packaging device with a second view angle after hiding a feeding manipulator.
Fig. 6 is a schematic diagram of a packaging process of the full-automatic soft-package bluetooth button battery packaging device in processing a battery cell.
Reference numerals:
a machine 1;
an aluminum plastic film 2;
a lower shell unreeling mechanism 3;
an upper shell unreeling mechanism 4;
a film drawing mechanism 5;
the battery cell feeding and conveying device 6, the feeding and conveying rail 61, the battery cell feeding platform 62 and the battery cell groove 63;
the punching mechanism 7, the first supporting frame 71 and the first motor 72;
the shell punching mechanism 8, the second supporting frame 81 and the second motor 82;
the punching mechanism 9, the third supporting frame 91 and the third motor 92;
the cutter mechanism 10, the fourth supporting frame 101 and the fourth motor 102;
a weighing manipulator 11;
a weighing mechanism 12;
NG magazine 13;
a feeding manipulator 14;
a mold clamping mechanism 15;
a top side seal mechanism 16;
a test mechanism 17;
a cutting mechanism 18;
a blanking pallet 19;
a blanking manipulator 20;
a blanking conveying device 21, a blanking conveying track 211 and a blanking platform 212;
the code spraying and scanning mechanism 22, the fifth supporting frame 221 and the code spraying and scanning device 222;
a indicates the processing part of the punching mechanism, and is mainly used for die assembly alignment of the upper shell and the lower shell;
b indicates the processing part of the shell punching mechanism, and is an air bag;
c indicates the processing part of the notching mechanism, which is a liquid injection port;
d indicates the processing part of the shell punching mechanism, which is an upper shell cavity or a lower shell cavity;
e indicates the processing part of the notching mechanism, and the notching mechanism is a lug clearance gap.
Detailed Description
In order to make the technical problems, technical schemes and beneficial effects solved by the invention more clear, the invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
The first, second, third, fourth, front and rear orders and direction words mentioned in the present invention are merely for better describing the specific structure, but are not intended to limit the structure of the present invention.
Wherein, NG in the NG cartridge mentioned in the present invention means reject.
Example 1.
The full-automatic soft-package Bluetooth button battery packaging equipment comprises a machine table 1, a lower shell unreeling mechanism 3 and an upper shell unreeling mechanism 4 which are arranged at one end of the machine table 1 and used for paying out an aluminum plastic film 2, a film pulling mechanism 5 which is arranged at the other end of the machine table 1 and used for pulling the aluminum plastic film 2 of the lower shell unreeling mechanism 3 and the upper shell unreeling mechanism 4, a battery core feeding conveying device 6 which is arranged at one side of the lower shell unreeling mechanism 3, and a punching mechanism 7, a punching mechanism 8, a punching mechanism 9 and a cutter mechanism 10 which are sequentially arranged above the aluminum plastic film 2 paid out by the lower shell unreeling mechanism 3 and the upper shell unreeling mechanism 4, as shown in fig. 1 to 6.
The full-automatic soft-package Bluetooth button battery packaging equipment also comprises a weighing manipulator 11, a weighing mechanism 12, a NG material box 13, a feeding manipulator 14, a clamping mechanism 15, a top side sealing mechanism 16, a testing mechanism 17, a cutting mechanism 18, a blanking supporting plate 19, a blanking manipulator 20 and a blanking conveying device 21, wherein the weighing manipulator 11 is arranged above the rear end part of the battery cell feeding conveying device 6, the weighing mechanism 12 and the NG material box 13 are arranged on one side of the weighing manipulator 11, the feeding manipulator 14 is arranged on one side of the weighing mechanism 12, the clamping mechanism 15 is arranged below the feeding manipulator 14, and the top side sealing mechanism 16, the testing mechanism 17, the cutting mechanism 18 and the blanking conveying device 21 are sequentially arranged behind the clamping mechanism 15; the testing mechanism 17 is used for detecting whether a short circuit phenomenon occurs in the battery or not, and cutting the aluminum plastic film into multi-battery conjoined plates.
The full-automatic soft package Bluetooth button battery packaging equipment further comprises a code spraying and sweeping mechanism 22 arranged above the blanking conveying device 21.
In this embodiment, the battery cell feeding and conveying device 6 includes a feeding and conveying rail 61 disposed at one side of the lower shell unreeling mechanism 3, and a battery cell feeding platform 62 disposed on the feeding and conveying rail 61 and capable of sliding along the feeding and conveying rail 61.
In this embodiment, the cell loading platform 62 is provided with a plurality of cell slots 63 for placing the cells.
In this embodiment, the punching mechanism 7 includes a first support frame 71 disposed above the plastic-aluminum film 2 released by the lower shell unwinding mechanism 3 and the upper shell unwinding mechanism 4, two first motors 72 fixed on the first support frame 71, and two punching dies respectively in driving connection with the two first motors 72; wherein, two punching dies are respectively and correspondingly arranged above the aluminum plastic film 2 which is discharged by the lower shell unreeling mechanism 3 and the upper shell unreeling mechanism 4.
In this embodiment, the shell punching mechanism 8 includes a second supporting frame 81 disposed above the plastic-aluminum film 2 released by the lower shell unwinding mechanism 3 and the upper shell unwinding mechanism 4, two second motors 82 fixed on the second supporting frame 81, and two shell punching molds respectively connected with the two second motors 82 in a driving manner; wherein, two shell punching dies are respectively and correspondingly arranged above the aluminum plastic film 2 which is released by the lower shell unwinding mechanism 3 and the upper shell unwinding mechanism 4.
In this embodiment, the punching mechanism 9 includes a third supporting frame 91 disposed above the plastic-aluminum film 2 released by the lower shell unwinding mechanism 3 and the upper shell unwinding mechanism 4, two third motors 92 fixed on the third supporting frame 91, and two punching dies respectively connected with the two third motors 92 in a driving manner; wherein, two punching point moulds are respectively correspondingly arranged above the aluminum plastic film 2 which is released by the lower shell unwinding mechanism 3 and the upper shell unwinding mechanism 4.
In this embodiment, the cutter mechanism 10 includes a fourth supporting frame 101 disposed above the plastic-aluminum film 2 released by the upper shell unreeling mechanism 4, a fourth motor 102 fixed on the fourth supporting frame 101, and a hob connected with the fourth motor 102 in a driving manner; wherein, the hob is arranged above the aluminum plastic film 2 released by the upper shell unreeling mechanism 4.
In this embodiment, the discharging and conveying device 21 includes a discharging and conveying track 211, and a discharging platform 212 disposed on the discharging and conveying track 211 and capable of sliding along the discharging and conveying track 211. After the cutting is completed, the discharging manipulator 20 grabs the battery plate to the discharging platform 212.
In this embodiment, the code spraying and scanning mechanism 22 includes a fifth supporting frame 221 disposed above the discharging conveying rail 211, and a code spraying and scanning device 222 disposed on the fifth supporting frame 221.
Example 2.
The packaging process of the full-automatic soft-package Bluetooth button battery packaging equipment comprises the following steps:
step one, film drawing preparation: the aluminum plastic film 2 released by the lower shell unreeling mechanism 3 and the upper shell unreeling mechanism 4 is manually penetrated into the mechanism of each process to the drawing mechanism 5, and the aluminum plastic film 2 is pulled by the drawing mechanism 5, so that the aluminum plastic film 2 can be conveyed among the processes;
step two, placing an electric core: manually placing the battery cells to be packaged on a battery cell feeding platform 62 of the battery cell feeding and conveying device 6;
step three, operation: the lower shell unreeling mechanism 3 and the upper shell unreeling mechanism 4 run synchronously with the battery cell feeding and conveying device 6;
step four, notching procedure: the notching mechanism 7 drives the notching die to finish the notching process through the first motor 72;
step five, shell punching process: then the drawing die mechanism 5 pulls the aluminum plastic film 2 to be conveyed to the shell punching mechanism 8, and the shell punching mechanism 8 drives the shell punching die to complete the shell punching process through the second motor 82;
step six, a point punching process: after the shell is punched, the aluminum plastic film 2 is conveyed to a punching mechanism 9, and the punching mechanism 9 drives a punching die to complete a punching process through a third motor 92;
step seven, cutting off the upper shell: the drawing die mechanism 5 draws the aluminum-plastic film 2 to the cutter cutting mechanism 10, and the cutter cutting mechanism 10 drives the hob to slide to cut off the aluminum-plastic film of the upper shell;
step eight, weighing procedure: the battery cell feeding and conveying device 6 moves the battery cell feeding platform 62 to a feeding station, and the weighing manipulator 11 grabs the battery cell to the weighing mechanism 12 to finish a weighing process;
step nine, removing bad battery cells and feeding: after weighing, the weighing manipulator 11 grabs the battery cells with bad weighing into the NG material box 13, and the feeding manipulator 14 grabs the battery cells with qualified weighing into the shell cavity of the lower shell;
tenth, die assembly process: the feeding mechanical arm 14 grabs the upper shell cut by the cutter mechanism 10 to a die clamping station of the lower shell, die clamping is completed through the die clamping mechanism 15, and meanwhile, the feeding mechanical arm 14 and the die clamping mechanism 15 tightly press and heat seal four corners of the aluminum-plastic film discharged by the upper shell and lower shell unreeling mechanism 3, so that dislocation of the upper and lower films during die drawing is avoided;
step eleven, top side sealing procedure: after the die assembly is completed, the die pulling mechanism 5 pulls the aluminum plastic film 2 to be conveyed to the top side sealing mechanism 16 to complete the top side sealing process;
step twelve, testing procedure: after the top side sealing process is finished, the aluminum plastic film 2 is conveyed to a testing mechanism 17 to detect whether a short circuit phenomenon occurs in the battery;
thirteenth step, cutting procedure: after the testing procedure is completed, the die pulling mechanism 5 pulls the product to the cutting mechanism 18, the cutting mechanism 18 cuts the aluminum plastic film 2 into multi-battery connected plates, and the battery connected plates are borne on the blanking supporting plate 19;
fourteen code spraying and code scanning processes: after finishing cutting, the blanking manipulator 20 grabs the battery conjoined plate material to the blanking platform 212 of the blanking conveying device 21, the blanking platform 212 drives the product to be conveyed to the code spraying and scanning mechanism 22 to finish the code spraying and scanning function, and then the blanking platform 212 conveys the product to the next procedure, namely, the packaging process of the full-automatic soft package Bluetooth button battery packaging equipment is finished.
Finally, it should be noted that the above embodiments are only for illustrating the technical solution of the present invention and not for limiting the scope of the present invention, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made to the technical solution of the present invention without departing from the spirit and scope of the technical solution of the present invention.
Claims (2)
1. Full-automatic soft package bluetooth button cell encapsulation equipment, its characterized in that: the device comprises a machine table, a lower shell unreeling mechanism and an upper shell unreeling mechanism which are arranged at one end of the machine table and used for paying out an aluminum plastic film, a film pulling mechanism which is arranged at the other end of the machine table and used for pulling the aluminum plastic film of the lower shell unreeling mechanism and the upper shell unreeling mechanism, a battery cell feeding and conveying device which is arranged at one side of the lower shell unreeling mechanism, and a punching mechanism, a shell punching mechanism, a point punching mechanism and a cutter drawing mechanism which are sequentially arranged above the aluminum plastic film paid out by the lower shell unreeling mechanism and the upper shell unreeling mechanism;
the battery cell feeding and conveying device comprises a battery cell feeding and conveying device, a weighing manipulator arranged above the rear end part of the battery cell feeding and conveying device and used for grabbing a battery cell, a weighing mechanism and a NG material box arranged on one side of the weighing manipulator, a feeding manipulator arranged on one side of the weighing mechanism, a mold clamping mechanism arranged below the feeding manipulator, and a top side sealing mechanism, a testing mechanism, a cutting mechanism, a blanking supporting plate, a blanking manipulator and a blanking conveying device which are sequentially arranged behind the mold clamping mechanism; the device also comprises a code spraying and sweeping mechanism arranged above the blanking conveying device;
the battery cell feeding and conveying device comprises a feeding and conveying track arranged on one side of the lower shell unreeling mechanism and a battery cell feeding platform which is arranged on the feeding and conveying track and can slide along the feeding and conveying track;
the battery cell feeding platform is provided with a plurality of battery cell grooves for placing battery cells;
the punching mechanism comprises a first support frame arranged above the aluminum plastic film released by the lower shell unreeling mechanism and the upper shell unreeling mechanism, two first motors fixed on the first support frame, and two punching dies respectively connected with the two first motors in a driving way; the two punching dies are respectively and correspondingly arranged above the aluminum-plastic films released by the lower shell unreeling mechanism and the upper shell unreeling mechanism;
the shell punching mechanism comprises a second support frame arranged above the aluminum plastic film released by the lower shell unreeling mechanism and the upper shell unreeling mechanism, two second motors fixed on the second support frame, and two shell punching dies respectively connected with the two second motors in a driving way; the two shell punching molds are respectively and correspondingly arranged above the aluminum-plastic films released by the lower shell unreeling mechanism and the upper shell unreeling mechanism;
the punching mechanism comprises a third supporting frame arranged above the aluminum plastic film released by the lower shell unreeling mechanism and the upper shell unreeling mechanism, two third motors fixed on the third supporting frame, and two punching dies respectively connected with the two third motors in a driving way; the two punching point dies are respectively and correspondingly arranged above the aluminum-plastic films released by the lower shell unreeling mechanism and the upper shell unreeling mechanism;
the cutter scribing mechanism comprises a fourth supporting frame arranged above the aluminum plastic film discharged by the upper shell unreeling mechanism, a fourth motor fixed on the fourth supporting frame, and a hob connected with the fourth motor in a driving way;
the hob is correspondingly arranged above the aluminum-plastic film discharged by the upper shell unreeling mechanism;
the blanking conveying device comprises a blanking conveying track and a blanking platform which is arranged on the blanking conveying track and can slide along the blanking conveying track;
the code spraying and sweeping mechanism comprises a fifth support frame arranged above the blanking conveying track and a code spraying and sweeping device arranged on the fifth support frame.
2. The packaging process of the full-automatic soft-package Bluetooth button cell packaging device is characterized in that: it comprises the following steps:
step one, film drawing preparation: the aluminum plastic films released by the lower shell unreeling mechanism and the upper shell unreeling mechanism are manually penetrated into the mechanism of each procedure to a die drawing mechanism, and the aluminum plastic films are pulled by the die drawing mechanism, so that the aluminum plastic films can be conveyed among the procedures;
step two, placing an electric core: manually placing the battery cell to be packaged into a battery cell feeding and conveying device;
step three, operation: the lower shell unreeling mechanism and the upper shell unreeling mechanism run synchronously with the battery cell feeding and conveying device;
step four, notching procedure: the notching mechanism drives the notching die to finish the notching process through a motor;
step five, shell punching process: then the drawing die mechanism pulls the aluminum plastic film to be conveyed to the shell punching mechanism, and the shell punching mechanism drives the shell punching die to complete the shell punching process through a motor;
step six, a point punching process: after the shell is punched, the aluminum plastic film is conveyed to a punching mechanism, and the punching mechanism drives a punching die to complete a punching process through a motor;
step seven, cutting off the upper shell: the drawing die mechanism draws the aluminum-plastic film to the cutter cutting mechanism, and the cutter cutting mechanism cuts off the aluminum-plastic film of the upper shell;
step eight, weighing procedure: the battery cell feeding and conveying device moves to a feeding station, and the weighing manipulator grabs the battery cell to the weighing mechanism to finish the weighing process;
step nine, removing bad battery cells and feeding: after weighing, the weighing manipulator grabs the battery core with bad weighing to the NG material box, and the feeding manipulator grabs the battery core with qualified weighing to the shell cavity of the lower shell;
tenth, die assembly process: the feeding mechanical arm grabs the upper shell cut by the cutter cutting mechanism to a die closing station of the lower shell, die closing is completed through the die closing mechanism, and meanwhile, the feeding mechanical arm and the die closing mechanism tightly press and heat seal four corners of the aluminum plastic film released by the upper shell and the lower shell unreeling mechanism, so that dislocation of the upper film and the lower film during die drawing is avoided;
step eleven, top side sealing procedure: after die assembly is completed, the die pulling mechanism pulls the aluminum plastic film to be conveyed to the top side sealing mechanism to complete the top side sealing process;
step twelve, testing procedure: after the top side sealing process is finished, the aluminum plastic film is conveyed to a testing mechanism to detect whether a short circuit phenomenon occurs in the battery or not;
thirteenth step, cutting procedure: after the testing procedure is completed, the die drawing mechanism pulls the product to the cutting mechanism, the cutting mechanism cuts the aluminum-plastic film into multi-battery conjoined plate materials, and the battery conjoined plate materials are borne on the blanking supporting plate;
fourteen code spraying and code scanning processes: after finishing cutting, the blanking manipulator grabs the battery conjoined plate material to a blanking conveying device, the blanking conveying device drives a product to be conveyed to a code spraying and scanning mechanism to finish a code spraying and scanning function, and then the blanking conveying device conveys the product to the next procedure, so that the packaging process of the full-automatic soft package Bluetooth button battery packaging equipment is finished.
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