CN209947941U - Full-automatic soft packet of bluetooth button cell annotates liquid equipment - Google Patents
Full-automatic soft packet of bluetooth button cell annotates liquid equipment Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及电池生产技术领域,特别是涉及一种全自动软包蓝牙纽扣电池注液设备。The utility model relates to the technical field of battery production, in particular to a liquid injection device for a fully automatic soft-pack bluetooth button battery.
背景技术Background technique
随着数码产品智能化、轻量化、小型化的发展趋势,设计灵活、能量密度高的软包电池已经在智能手机、平板电脑等消费电子产品中得到广泛应用,市场需求平缓增长。可随着穿戴设备、电子烟、无线蓝牙音箱等新兴电子产品的兴起与快速发展,软包蓝牙电池的市场需求高速增长。With the development trend of intelligent, lightweight and miniaturized digital products, soft pack batteries with flexible design and high energy density have been widely used in consumer electronic products such as smartphones and tablet computers, and the market demand has grown steadily. With the rise and rapid development of emerging electronic products such as wearable devices, electronic cigarettes, and wireless Bluetooth speakers, the market demand for soft-pack Bluetooth batteries has grown rapidly.
软包蓝牙电池的市场需求种类繁多,根据包装外形,主要可分为圆柱形软包蓝牙电池、方型软包蓝牙电池、纽扣式软包蓝牙电池等。在生产过程中,不同种类的软包电池,主要生产步骤、工艺基本相同,但是实现相同工艺的方式可能会存在很大的差异。There are various market demands for soft-packed Bluetooth batteries. According to the packaging shape, they can be mainly divided into cylindrical soft-packed Bluetooth batteries, square soft-packed Bluetooth batteries, and button-type soft-packed Bluetooth batteries. In the production process, the main production steps and processes of different types of soft pack batteries are basically the same, but there may be great differences in the way to achieve the same process.
注液工艺是软包电池生产制造的主要工艺之一,主要包含注液、静置、封装、称重等重要工序。由于软包蓝牙纽扣电池的规格、尺寸相对微小,直径仅有几毫米至十几毫米左右,从而给软包蓝牙纽扣电池的生产制造带来很大的难度,也给自动化生产设备的技术研发带来很大困难。在注液工艺上,受自动化生产设备技术研发困难和市场需求量等因素的影响,传统的注液工艺主要以电池单体为生产载体,即单个壳体内仅可放置一个电芯,因此生产效率低,另外,传统的软包蓝牙纽扣电池主要采用人工或手动设备进行各工序的产品加工,存在生产效率低,人工劳动力大,自动化程度低的缺陷。The liquid injection process is one of the main processes in the production of soft pack batteries, which mainly includes important processes such as liquid injection, standing, packaging, and weighing. Because the specifications and dimensions of the soft-pack Bluetooth button battery are relatively small, with a diameter of only a few millimeters to a dozen millimeters, it brings great difficulty to the production and manufacture of the soft-pack Bluetooth button battery, and also brings great difficulties to the technical research and development of automated production equipment. come with great difficulty. In the liquid injection process, affected by factors such as the difficulty of automatic production equipment technology research and development and market demand, the traditional liquid injection process mainly uses battery cells as the production carrier, that is, only one battery can be placed in a single shell, so the production efficiency In addition, the traditional soft-pack Bluetooth button battery mainly uses manual or manual equipment for product processing in each process, which has the defects of low production efficiency, large labor force and low degree of automation.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的在于针对现有技术中的不足之处而提供一种全自动软包蓝牙纽扣电池注液设备,该全自动软包蓝牙纽扣电池注液设备能够大大提高生产效率,降低人工劳动力,提高自动化程度。The purpose of the utility model is to provide a fully automatic soft-pack bluetooth button battery liquid injection device in view of the deficiencies in the prior art, which can greatly improve production efficiency and reduce manual labor. , improve the degree of automation.
为达到上述目的,本实用新型通过以下技术方案来实现。In order to achieve the above-mentioned purpose, the utility model is realized through the following technical solutions.
提供一种全自动软包蓝牙纽扣电池注液设备,包括机台、固定于所述机台上的用于运载多电池连体板料的来料输送装置、设置于所述来料输送装置的一侧的NG料盒、设置于所述NG料盒的一侧的联动装置、用于将所述来料输送装置中不合格的多电池连体板料抓取到所述NG料盒并将合格的多电池连体板料抓取到所述联动装置的上料机械手、设置于所述联动装置的一侧的前称重机构、用于将所述联动装置的多电池连体板料抓取到所述前称重机构的旋转机械手、设置于所述前称重机构和所述旋转机械手的一侧的齿轮夹具转盘;Provided is a fully automatic soft-pack bluetooth button battery liquid injection device, comprising a machine, an incoming conveying device fixed on the machine for carrying multi-battery conjoined sheets, and a device arranged on the incoming conveying device. The NG material box on one side and the linkage device arranged on one side of the NG material box are used to grab the unqualified multi-battery conjoined sheets in the incoming material conveying device to the NG material box and transfer the The qualified multi-battery conjoined sheet is grasped to the loading manipulator of the linkage, the front weighing mechanism arranged on one side of the linkage, and the multi-battery conjoined sheet of the linkage is grasped. Get the rotating manipulator of the front weighing mechanism, and the gear clamp turntable arranged on one side of the front weighing mechanism and the rotating manipulator;
还包括固定于所述齿轮夹具转盘的并用于装载通过所述旋转机械手从所述前称重机构中抓取来的多电池连体板料的下腔、设置于所述齿轮夹具转盘的上方的并能与经旋转后的下腔形成密闭空间的注液机构、设置于所述齿轮夹具转盘的上方的并设置于所述注液机构的一侧的且能与经旋转后的下腔形成密闭空间的静置机构、设置于所述齿轮夹具转盘的上方的并设置于所述静置机构的一侧的且能与经旋转后的下腔形成真空腔的封装机构、设置于所述齿轮夹具转盘的一侧并用于称量通过所述旋转机械手从所述下腔中抓取来的多电池连体板料的后称重机构;It also includes a lower cavity fixed to the gear fixture turntable and used for loading the multi-battery conjoined sheets picked up from the front weighing mechanism by the rotating manipulator, and a lower cavity arranged above the gear fixture turntable. A liquid injection mechanism that can form a closed space with the rotated lower cavity, a liquid injection mechanism disposed above the gear clamp turntable and located on one side of the liquid injection mechanism and capable of forming a closed space with the rotated lower cavity The static mechanism of the space, the packaging mechanism arranged above the gear fixture turntable and provided on one side of the static mechanism and capable of forming a vacuum cavity with the rotated lower cavity, and provided on the gear fixture One side of the turntable is used for weighing the multi-battery conjoined sheet material grabbed from the lower cavity by the rotating manipulator;
还包括设置于所述联动装置的一侧的下料机构、用于将多电池连体板料从所述联动装置抓取到所述下料机构的下料机械手;It also includes a blanking mechanism arranged on one side of the linkage device, and a blanking manipulator for grabbing the multi-battery conjoined sheet from the linkage device to the blanking mechanism;
所述上料机械手和所述下料机械手分别相对设置于所述联动装置的两侧。The loading manipulator and the unloading manipulator are respectively arranged opposite to the two sides of the linkage device.
所述下料机构设置有用于装载合格的多电池连体板料的料盒、以及用于装载不合格的多电池连体板料的第二NG料盒。The unloading mechanism is provided with a magazine for loading qualified multi-cell conjoined sheets, and a second NG magazine for loading unqualified multi-cell conjoined sheets.
所述来料输送装置包括用于装载多电池连体板料的来料平台、以及用于运送所述来料平台的来料传输轨道。The incoming material conveying device includes an incoming material platform for loading multi-battery conjoined sheets, and an incoming material conveying track for conveying the incoming material platform.
所述联动装置包括用于装载多电池连体板料的联动平台、以及用于运送所述联动平台的第二传输轨道。The linkage device includes a linkage platform for loading multi-battery conjoined sheets, and a second transmission track for transporting the linkage platform.
所述联动平台设置有若干个用于夹持多电池连体板料的夹具。The linkage platform is provided with a plurality of clamps for clamping the multi-battery conjoined sheets.
所述全自动软包蓝牙纽扣电池注液设备还包括固定于所述机台的支撑架,所述注液机构、所述静置机构和封装机构均固定于所述支撑架。The fully automatic soft pack Bluetooth button battery liquid injection device further includes a support frame fixed to the machine table, and the liquid injection mechanism, the static mechanism and the packaging mechanism are all fixed to the support frame.
所述注液机构包括注液机主体、以及用于驱动所述注液机主体升降的第一升降装置。The liquid injection mechanism includes a liquid injection machine main body and a first lifting device for driving the liquid injection machine main body to rise and fall.
所述静置机构包括静置机主体、以及用于驱动所述静置机主体升降的第二升降装置。The stationary mechanism includes a stationary machine main body and a second lifting device for driving the stationary machine main body to ascend and descend.
所述封装机构包括封装机主体、以及用于驱动所述封装机主体升降的第三升降装置。The packaging mechanism includes a packaging machine main body and a third lifting device for driving the packaging machine main body to rise and fall.
本实用新型的有益效果:The beneficial effects of the present utility model:
(1)本实用新型提供的一种全自动软包蓝牙纽扣电池注液设备,包括机台、来料输送装置、NG料盒、联动装置、上料机械手、前称重机构、旋转机械手、齿轮夹具转盘、下腔、注液机构、静置机构、封装机构、后称重机构、下料机构和下料机械手;该全自动软包蓝牙纽扣电池注液设备采用整机一出多的设计思路,通过多电池连体板料上、下料的输送方式,利用齿轮夹具转盘循环作业的工艺形式,克服了软包蓝牙纽扣电池全自动化注液设备技术研发难的困境,由于以多电池连体为生产载体,即单个壳体内可放置多个电芯,能有效倍速提高生产效率,因此,该全自动软包蓝牙纽扣电池注液设备有效的大大提高了设备的生产效率、降低了人工劳动力、提高了设备自动化程度、并满足市场的迫切需求。(1) A fully automatic soft pack Bluetooth button battery injection equipment provided by the present utility model includes a machine, an incoming material conveying device, a NG material box, a linkage device, a feeding manipulator, a front weighing mechanism, a rotating manipulator, and a gear. Fixture turntable, lower cavity, liquid injection mechanism, static mechanism, packaging mechanism, post-weighing mechanism, blanking mechanism and blanking manipulator; this fully automatic soft-pack Bluetooth button battery liquid injection equipment adopts the design idea of one out of the whole machine , Through the conveying method of multi-battery conjoined sheet material loading and unloading, and using the process form of gear fixture turntable cycle operation, it overcomes the difficulty of research and development of soft-pack Bluetooth button battery fully automatic liquid injection equipment technology. In order to produce the carrier, that is, multiple batteries can be placed in a single shell, which can effectively double the speed and improve the production efficiency. Therefore, the fully automatic soft-pack Bluetooth button battery injection equipment effectively greatly improves the production efficiency of the equipment, reduces the labor force, Improve the degree of equipment automation, and meet the urgent needs of the market.
(2)本实用新型提供的一种全自动软包蓝牙纽扣电池注液设备,具有结构简单,生产成本低,并能适用于大规模生产的特点。(2) The fully automatic soft-pack Bluetooth button battery liquid injection device provided by the utility model has the characteristics of simple structure, low production cost and suitable for large-scale production.
附图说明Description of drawings
图1是本实用新型的一种全自动软包蓝牙纽扣电池注液设备的第一视角的结构示意图。FIG. 1 is a schematic structural diagram from a first perspective of a fully automatic soft-pack Bluetooth button battery injection device of the present invention.
图2是本实用新型的一种全自动软包蓝牙纽扣电池注液设备的第二视角的结构示意图。2 is a schematic structural diagram of a fully automatic soft-pack Bluetooth button battery injection device of the present invention from a second perspective.
图3是本实用新型的一种全自动软包蓝牙纽扣电池注液设备的第三视角的结构示意图。3 is a schematic structural diagram from a third perspective of a fully automatic soft-pack Bluetooth button battery liquid injection device of the present invention.
附图标记:Reference number:
机台1;machine 1;
来料输送装置2、来料平台21、来料传输轨道22;Incoming material conveying device 2,
NG料盒3;
联动装置4、联动平台41、第二传输轨道42、夹具401;
上料机械手5;
前称重机构6;The former weighing mechanism 6;
旋转机械手7;
齿轮夹具转盘8;
下腔9;lower chamber 9;
注液机构10;
静置机构11;static mechanism 11;
封装机构12;
后称重机构13;
下料机构14;
下料机械手15;
支撑架16。
具体实施方式Detailed ways
为了使本实用新型所解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图和实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the technical problems, technical solutions and beneficial effects solved by the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention.
其中,本实用新型提及的第一、第二、第三、前、后等词,只是用于更好地描述本实用新型的结构,但不能用于限定本实用新型的结构。Among them, the terms first, second, third, front and rear mentioned in the present invention are only used to better describe the structure of the present invention, but cannot be used to limit the structure of the present invention.
本实施例的一种全自动软包蓝牙纽扣电池注液设备,如图1至图3所示,包括机台1、固定于机台1上的用于运载多电池连体板料的来料输送装置2、设置于来料输送装置2的一侧的NG料盒3、设置于NG料盒3的一侧的联动装置4、用于将来料输送装置2中不合格的多电池连体板料抓取到NG料盒3并将合格的多电池连体板料抓取到联动装置4的上料机械手5、设置于联动装置4的一侧的前称重机构6、用于将联动装置4的多电池连体板料抓取到前称重机构6的旋转机械手7、设置于前称重机构6和旋转机械手7的一侧的齿轮夹具转盘8。As shown in Figures 1 to 3, a fully automatic soft-pack Bluetooth button battery injection device in this embodiment includes a machine 1 and incoming materials fixed on the machine 1 for carrying multi-battery conjoined sheets Conveying device 2,
该全自动软包蓝牙纽扣电池注液设备还包括固定于齿轮夹具转盘8的并用于装载通过旋转机械手7从前称重机构6中抓取来的多电池连体板料的下腔9、设置于齿轮夹具转盘8的上方的并能与经旋转后的下腔9形成密闭空间的注液机构10、设置于齿轮夹具转盘8的上方的并设置于注液机构10的一侧的且能与经旋转后的下腔9形成密闭空间的静置机构11、设置于齿轮夹具转盘8的上方的并设置于静置机构11的一侧的且能与经旋转后的下腔9形成真空腔的封装机构12、设置于齿轮夹具转盘8的一侧并用于称量通过旋转机械手7从下腔9中抓取来的多电池连体板料的后称重机构13。The fully automatic soft-pack bluetooth button battery liquid injection device also includes a lower cavity 9 fixed to the
该全自动软包蓝牙纽扣电池注液设备还包括设置于联动装置4的一侧的下料机构14、用于将多电池连体板料从联动装置4抓取到下料机构14的下料机械手15。The fully automatic soft-pack bluetooth button battery injection equipment also includes a
其中,上料机械手5和下料机械手15分别相对设置于联动装置4的两侧。Wherein, the
本实施例中,下料机构14设置有用于装载合格的多电池连体板料的料盒、以及用于装载不合格的多电池连体板料的第二NG料盒。其中,在后称重机构13中完成称重作业并计算注液后,旋转机械手7将多电池连体板料抓取到联动装置4,然后联动装置4移动到下料工位,下料机械手15将合格的多电池连体板料抓取到下料机构14的料盒内,其中注液不良的不合格产品被抓取到下料机构14的第二NG料盒内。In this embodiment, the
本实施例中,来料输送装置2包括用于装载多电池连体板料的来料平台21、以及用于运送来料平台21的来料传输轨道22。In this embodiment, the incoming material conveying device 2 includes an
本实施例中,联动装置4包括用于装载多电池连体板料的联动平台41、以及用于运送联动平台41的第二传输轨道42。In this embodiment, the
本实施例中,联动平台41设置有若干个用于夹持多电池连体板料的夹具401。In this embodiment, the
本实施例中,该全自动软包蓝牙纽扣电池注液设备还包括固定于机台1的支撑架16,注液机构10、静置机构11和封装机构12均固定于支撑架16。In this embodiment, the fully automatic soft pack Bluetooth button battery injection device further includes a
本实施例中,注液机构10包括注液机主体、以及用于驱动注液机主体升降的第一升降装置。In this embodiment, the
本实施例中,静置机构11包括静置机主体、以及用于驱动静置机主体升降的第二升降装置。In this embodiment, the stationary mechanism 11 includes a stationary machine body, and a second lifting device for driving the stationary machine body to ascend and descend.
本实施例中,封装机构12包括封装机主体、以及用于驱动封装机主体升降的第三升降装置。In this embodiment, the
该全自动软包蓝牙纽扣电池注液设备的注液工艺如下:完成上道工序的多电池连体板料通过人工或者机械手放置于来料输送装置2的来料平台21,然后通过来料传输轨道22运送来料平台21到上料工位,然后上料机械手5将上道工序扫码不良的多电池连体板料抓取到NNG料盒3内,另外,上料机械手5将上道工序合格的多电池连体板料抓取到联动装置4的联动平台41的夹具401内,联动平台41通过第二传输轨道42移动到下个工位。然后,旋转机械手7将多电池连体板料抓取到前称重机构6,完成称重工序。然后旋转机械手7将多电池连体板料抓取到齿轮夹具转盘8的下腔9内。然后齿轮夹具转盘8转动,将放置于下腔9的多电池连体板料旋转到注液机构10的下方,然后注液机构10下降与下腔9形成密闭空间,以完成真空注液工序。完成注液工序后,齿轮夹具转盘8转动至静置机构11的下方,静置机构11下降与下腔9形成密闭空间,以完成真空静置功能。然后齿轮夹具转盘8转动到封装机构12的下方,封装机构12下降与下腔9形成真空腔,以完成封装工序。然后齿轮夹具转盘8转动至齿轮夹具转盘8的上下料工位,然后旋转机械手7将多电池连体板料抓取到后称重机构13,以完成称重作业并计算注液量。然后,旋转机械手7将多电池连体板料抓取到联动装置4的联动平台41的夹具401内,联动平台41通过第二传输轨道42移动到下料工位,下料机械手15将多电池连体板料抓取到下料机构14的料盒内,其中注液不良的产品被抓取到下料机构14的第二NG料盒内,即完成注液工艺。The liquid injection process of the fully automatic soft-pack Bluetooth button battery liquid injection equipment is as follows: the multi-battery conjoined sheet that has completed the previous process is placed on the
最后应当说明的是,以上实施例仅用于说明本实用新型的技术方案而非对本实用新型保护范围的限制,尽管参照较佳实施例对本实用新型作了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit the protection scope of the present invention. It is understood that the technical solutions of the present invention may be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110861262A (en) * | 2019-11-14 | 2020-03-06 | 珠海格力智能装备有限公司 | Plastic product production system |
| CN111261920A (en) * | 2020-01-22 | 2020-06-09 | 深圳市恒翼能技术有限公司 | Restraint and restraint equipment |
| CN111834604A (en) * | 2020-08-21 | 2020-10-27 | 东莞市德瑞精密设备有限公司 | A bluetooth battery injection machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110861262A (en) * | 2019-11-14 | 2020-03-06 | 珠海格力智能装备有限公司 | Plastic product production system |
| CN111261920A (en) * | 2020-01-22 | 2020-06-09 | 深圳市恒翼能技术有限公司 | Restraint and restraint equipment |
| CN111834604A (en) * | 2020-08-21 | 2020-10-27 | 东莞市德瑞精密设备有限公司 | A bluetooth battery injection machine |
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