CN110099794A - 具有照明装置的风挡组件 - Google Patents

具有照明装置的风挡组件 Download PDF

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CN110099794A
CN110099794A CN201880005238.XA CN201880005238A CN110099794A CN 110099794 A CN110099794 A CN 110099794A CN 201880005238 A CN201880005238 A CN 201880005238A CN 110099794 A CN110099794 A CN 110099794A
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windscreen
light source
photoconductor layer
component according
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CN110099794B (zh
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J·坦海伊梅尔
O·克莱纳特
B·哈尼施费格尔
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Webasto SE
Webasto Thermosysteme GmbH
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10009—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
    • B32B17/10018—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising only one glass sheet
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10009—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
    • B32B17/10036—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising two outer glass sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10165—Functional features of the laminated safety glass or glazing
    • B32B17/10541—Functional features of the laminated safety glass or glazing comprising a light source or a light guide
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60Q—ARRANGEMENT OF SIGNALLING OR LIGHTING DEVICES, THE MOUNTING OR SUPPORTING THEREOF OR CIRCUITS THEREFOR, FOR VEHICLES IN GENERAL
    • B60Q1/00—Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor
    • B60Q1/26—Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor the devices being primarily intended to indicate the vehicle, or parts thereof, or to give signals, to other traffic
    • B60Q1/2661—Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor the devices being primarily intended to indicate the vehicle, or parts thereof, or to give signals, to other traffic mounted on parts having other functions
    • B60Q1/268—Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor the devices being primarily intended to indicate the vehicle, or parts thereof, or to give signals, to other traffic mounted on parts having other functions on windscreens or windows
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60Q—ARRANGEMENT OF SIGNALLING OR LIGHTING DEVICES, THE MOUNTING OR SUPPORTING THEREOF OR CIRCUITS THEREFOR, FOR VEHICLES IN GENERAL
    • B60Q3/00—Arrangement of lighting devices for vehicle interiors; Lighting devices specially adapted for vehicle interiors
    • B60Q3/20—Arrangement of lighting devices for vehicle interiors; Lighting devices specially adapted for vehicle interiors for lighting specific fittings of passenger or driving compartments; mounted on specific fittings of passenger or driving compartments
    • B60Q3/208—Sun roofs; Windows
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60Q—ARRANGEMENT OF SIGNALLING OR LIGHTING DEVICES, THE MOUNTING OR SUPPORTING THEREOF OR CIRCUITS THEREFOR, FOR VEHICLES IN GENERAL
    • B60Q3/00—Arrangement of lighting devices for vehicle interiors; Lighting devices specially adapted for vehicle interiors
    • B60Q3/60—Arrangement of lighting devices for vehicle interiors; Lighting devices specially adapted for vehicle interiors characterised by optical aspects
    • B60Q3/62—Arrangement of lighting devices for vehicle interiors; Lighting devices specially adapted for vehicle interiors characterised by optical aspects using light guides
    • B60Q3/64—Arrangement of lighting devices for vehicle interiors; Lighting devices specially adapted for vehicle interiors characterised by optical aspects using light guides for a single lighting device
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2369/00—Polycarbonates
    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0075—Arrangements of multiple light guides
    • G02B6/0078—Side-by-side arrangements, e.g. for large area displays
    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0081—Mechanical or electrical aspects of the light guide and light source in the lighting device peculiar to the adaptation to planar light guides, e.g. concerning packaging
    • G02B6/0086—Positioning aspects
    • G02B6/009—Positioning aspects of the light source in the package

Abstract

本发明提出一种机动车的风挡组件，包括：面式的风挡体(18)和附接到所述风挡体(18)上的照明装置(22)，所述照明装置包括至少一个用于发出光的光源(24)和至少一个安装在所述风挡体(18)上的光导体层(28)，经由所述光导体层的边缘，从所述光源(24)发出的光的耦合到所述光导体层(28)中。所述光源(24)被在所述风挡体(18)上成型的、透明的铸造区段(30)接收，所述铸造区段填充位于所述光源(24)和所述光导体层(28)的边缘之间的中间空间，经由所述中间空间，从所述光源(24)发出的光耦合到所述光导体层(28)中。

Description

具有照明装置的风挡组件
技术领域
本发明涉及一种具有权利要求1的前述部分特征的机动车的风挡组件。
背景技术
这种风挡组件由实践已知并且例如构成固定车顶元件或可运动的车顶元件。所述风挡组件包括面式的、必要时拱曲的风挡体，该风挡体为了附接到相关车辆的结构上设有由聚氨酯材料构成的环绕的边缘泡沫装置。所述风挡体设有照明装置，该照明装置包括作为光源的LED模块。此外，在风挡体上施加有光导体层，从光源发出的光可以耦合到所述光导体层中。在光导体的边缘和光源之间形成缝隙或者中间空间，该缝隙或者中间空间必须被从光源发出的光跨过。在光必须跨过的边界面上可能发生反射。
发明内容
本发明所基于的任务是，实现一种具有相对现有技术优化的照明装置的开头所述类型的风挡组件。
该任务根据本发明通过具有权利要求1特征的风挡组件来解决。
因此，根据本发明提出一种风挡组件，在该风挡组件中，光源直接被透明的铸造材料或铸造区段接收。铸造材料直接邻接到光导体层的边缘上，经由该边缘实现从光源发出的光耦合到光导体中。通过将光源铸造在由玻璃或塑料，例如聚碳酸酯构成的风挡体上，保护光源免受周围环境影响。不需要单独地装配或粘接光源。因为铸造材料直接邻接到光源上和光导体层上，光导体层安装在风挡体上并且尤其施加到风挡体上，所以能够以高的光学效率实现光到光导体层中的耦合。
为了在边界面上减少可能造成干扰的反射的风险，在根据本发明的风挡组件的一个优选实施方式中，用于铸造区段的材料具有至少很大程度上相当于光导体层折射率的折射率。
在根据本发明的风挡组件的一个优选实施方式中，接收光源的或将光源铸造在其中的铸造区段由聚合物材料构成。例如可以使用硅树脂、聚氨酯、聚碳酸酯或PMMA。
为了给根据本发明的风挡组件带来高质的视觉观感，铸造区段在一个特别的实施方式中具有限界面，该限界面与光导体层的可见面对齐。因此，所述限界面尤其无过渡地转变为光导体层的可见面。
所述铸造区域从风挡体起优选具有1mm至5mm、尤其3mm的厚度。该厚度尤其相当于光导体层与熔胶层共同的厚度，光导体层经由熔胶层附接到风挡体上。
在根据本发明的风挡组件的一个优选实施方式中，铸造区段是单独的区段，该区段独立于其它成型区段附接到风挡体上。对于风挡体被例如由聚氨酯泡沫构成的边缘泡沫装置包围的情况，铸造区段优选与边缘泡沫装置间隔开地布置。
根据本发明的风挡组件的光导体层可以由具有良好光导特性的不同材料制成。光导体层例如由聚碳酸酯材料、由PMMA材料或由玻璃构成。在最后一种情况中优选使用薄玻璃，例如以Gorilla品牌销售并且为了适应面式风挡体的可能拱曲而构造为柔性且易弯曲的玻璃。
被铸造区段接收和包围的光源以符合目的的方式由LED结构元件构成，该LED结构单元沿着光导体层的边缘延伸，经由该边缘实现从光源发出的光耦合到光导体层中。
LED结构单元例如是LED带，在LED带的情况下，在承载层上以均匀的间距布置有各个LED。也可以考虑，该LED结构元件由至少一个LED灯丝或者说LED灯柱构成。
在根据本发明的风挡组件的一个特别的实施方式中，在光导体层的至少两个边缘上布置有光源，所述光源分别被前面所说明类型的铸造区段接收。因此，可以在光导体层的多个边缘上发生光的耦合。各个光源能够根据本发明的风挡组件的设计单独地开关，或者仅同时地、即彼此依赖地或彼此独立地开关。所述光源也可以发出不同颜色的光。此外，所述光源可以分别这样地设计，使得它们本身根据开关状态分别发出不同的光色。
根据本发明的风挡组件尤其是与车辆固定的车顶元件或可运动的车顶元件，然而也可以布置在机动车的任何其它合适的位置处。
本发明的主题的其它优点和有利构型能够从说明书、附图和权利要求中得出。
附图说明
在附图中示意性地简化示出并且在下面的说明中详细地阐明根据本发明的风挡组件的实施例。附图示出了：
图1具有根据本发明的风挡组件的车顶的俯视图；
图2风挡组件沿着图1的剖面线-II的剖面；
图3风挡组件的一个替代实施方式的俯视图；
图4根据图3的风挡组件沿着图3的剖面线IV-IV的剖面；
图5风挡组件的第三实施方式的俯视图；和
图6根据图5的风挡组件沿着图5的剖面线VI-VI的剖面。
具体实施方式
在图1中示意性地简化示出车辆的车顶10。该车顶10包括固定车顶元件12和可运动的顶盖元件14，该可运动的顶盖元件为了打开未进一步示出的车顶开口能够从其在图1中所示的关闭位态朝车尾移动到固定车顶元件12上方并且为此设有同样未进一步示出的调节运动机构。固定车顶元件12构造为透明的并且由风挡组件16构成，该风挡组件在图2中单独示出。
风挡组件16包括必要时拱曲的、由单层安全玻璃(ESG)构成的风挡体18,该风挡体为了附接到车辆结构上而环绕地设有边缘泡沫装置20，该边缘泡沫装置由聚氨酯泡沫成型。
风挡体18在其面向车辆内部空间的一侧上设有照明装置22，该照明装置在需要的情况下用于照亮相关车辆的车辆乘客空间的后座区域。照明装置22包括光源24,该光源由LED带构成并且平行于风挡组件16的车尾侧边缘上的边缘泡沫装置20沿车顶横向方向延伸。光源24以未示出的方式与相关车辆的车载电网连接并且可以借助合适的开关被操纵。
在风挡体18的面向车辆内部空间的一侧上在熔胶层26上方施加有光导体层28。该光导体层由可塑的薄玻璃构成并且依从风挡体18的可能的拱曲或凸起。
在光导体层28的车尾侧边缘上邻接有铸造区段30，该铸造区段也包围或者接收光源24。借助相应的塑料成型工具成型到风挡体18的内侧上的铸造区段30同样将光源24固定在风挡体18的内侧上。在制造铸造区段30时，必要时可以将光源24借助胶预固定在风挡体18的内侧上。
铸造区段30具有限界面或可见面，该限界面或可见面与光导体层28的面向车辆内部空间的一侧或者说可见面对齐。因此，铸造区段30与光导体层28一起构成连续的、无过渡的面。从风挡体18的内侧出发，铸造区段30具有约3mm的厚度。
与边缘泡沫装置20间隔开的铸造区段30由透明的聚合物材料构成。铸造区段30例如由聚碳酸酯制成。为了使铸造区段30和光导体层28之间的边界面上的反射最小化或者排除该反射，铸造区段30具有相当于光导体层28的光折射率的光折射率。
此外，风挡体18可以在铸造区段30的区域中设有增附剂层，使得在制造铸造区段30时，被带入到相应的模型中的铸造树脂良好地附着在风挡体18上。
如从图2可看到，铸造区段30填充位于光源24和光导体层28的边缘之间的中间空间。从光源24发出的光经由铸造区段30的该区域被引导至光导体层28并且经由面向光源24的边缘耦合到所述光导体层中。然后，耦合的光可以照亮整个光导体层28。此外，可以向下、即朝车辆内部空间的方向进行光的脱耦，使得车辆内部空间被照亮。
在图3和4中示出根据本发明的风挡组件40的一个替代的实施方式。该风挡组件与根据图1和2的风挡组件的区别于：该风挡组件在风挡体18的内侧上承载照明装置22',该照明装置关于垂直的车顶纵向中心平面在两侧分别具有光源24A或24B，所述光源由LED带构成并且沿着风挡体18的相应纵向边缘延伸。在布置在两侧的光源24A和24B之间布置有相应于根据图1和2的实施方式的、由薄玻璃构成的光导体层28，该光导体层经由熔胶层26被施加到风挡体18的内侧上。两个光源24A和24B被分别铸造到由聚合物材料构成的铸造区段30A或30B中，所述铸造区段与风挡体18的环绕的边缘泡沫装置20间隔开并且在面向车辆纵向中心面的一侧上邻接到光导体层28上，使得相关光源24A或24B和光导体层28的相关边缘之间的中间空间被填充。
两个铸造区段30A和30B由铸造树脂制成，该铸造树脂在硬化状态中的折射率相当于薄玻璃的折射率。此外，铸造区段30A和30B分别具有限界面或可见面，该限界面或可见面与光导体层28的面向车辆内部空间一侧或者说可见面对齐并且与该侧或者说可见面形成连续的、无过渡的面。
两个光源24A和24B可以通过耦合从所述光源发出的光根据开关状态或者仅从选择的一侧或者从两侧照亮光导体层28。可以通过用户定义的方式选择从光源24A和24B发出的光的颜色。此外，从光源24A和24B发出的光的颜色可以不同。
在图5和6中示出风挡组件50的另一实施方式，该风挡组件与在图3中所示的实施方式的区别在于：该风挡组件设有布置在风挡体18内侧的照明装置22"，该照明装置具有两个分别构造为LED带的光源24A和24B，所述光源嵌埋在中央的、沿车顶纵向方向延伸的铸造区段30中，该铸造区段构造为关于垂直的车顶纵向中心平面镜像对称。在由透明的硅树脂、透明的聚氨酯、透明的聚碳酸酯或透明的PMMA构成的、中央的梁状铸造区段30与风挡组件50的两个纵向边缘之间分别布置有由聚碳酸酯构成的光导体层28A或28B，该光导体层经由相关的熔胶层26A或26B施加到风挡体18的内侧上并且所述光导体层的折射率相当于铸造区段30的折射率。
光源24A朝一个光导体层28A的方向发出它的光，相反地，光源24B朝另一光导体层28B的方向发出它的光。在此，光分别穿过铸造区段30的在相应的光源24A或24B和相应的光导体层28A或28B的所属的、面向垂直的车辆纵向中心平面的边缘之间成型的相应区域，并且然后耦合到相应的光导体层28A或28B中。
附图标记列表
10 车顶
12 固定车顶元件
14 顶盖元件
16 风挡组件
18 风挡体
20 边缘泡沫装置
22,22',22" 照明装置
24,24A,24B 光源
26,26A,26B 熔胶层
28,28A,28B 光导体层
30,30A,30B 铸造区段
40 风挡组件
50 风挡组件

Claims (12)

1.一种机动车的风挡组件，所述风挡组件包括面式的风挡体(18)和附接到所述风挡体(18)上的照明装置(22)，所述照明装置包括至少一个用于发出光的光源(24,24A,24B)和至少一个安装在所述风挡体(18)上的光导体层(28,28A,28B)，经由所述光导体层的边缘，从所述光源(24,24A,24B)发出的光的耦合到所述光导体层(28,28A,28B)中，其特征在于，所述光源(24,24A,24B)被铸造到在所述风挡体(18)上成型的、透明的铸造区段(30,30A,30B)中，所述铸造区段填充位于所述光源(24,24A,24B)和所述光导体层(28,28A,28B)的边缘之间的中间空间，经由所述中间空间，从所述光源(24,24A,24B)发出的光耦合到所述光导体层(28,28A,28B)中。
2.根据权利要求1所述的风挡组件，其特征在于，所述铸造区段(30,30A,30B)由一种材料制成，所述材料的折射率至少很大程度上相当于所述光导体层(28,28A,28B)的折射率。
3.根据权利要求1或2所述的风挡组件，其特征在于，所述铸造区段(30,30A,30B)由聚合物材料制成，尤其由硅树脂、聚氨酯、聚碳酸酯或PMMA制成。
4.根据权利要求1至3中任一项所述的风挡组件，其特征在于，所述铸造区段(30,30A,30B)具有限界面，所述限界面与所述光导体层(28,28A,28B)的可见面对齐。
5.根据权利要求1至4中任一项所述的风挡组件，其特征在于，所述铸造区段(30,30A,30B)从所述风挡体(18)出发具有1mm至5mm的厚度，尤其具有约3mm的厚度。
6.根据权利要求1至5中任一项所述的风挡组件，其特征在于，所述铸造区段(30,30A,30B)与所述风挡体(18)的边缘泡沫装置(20)间隔开。
7.根据权利要求1至6中任一项所述的风挡组件，其特征在于，所述光导体层(28,28A,28B)由聚碳酸酯、PMMA、或玻璃制成。
8.根据权利要求1至7中任一项所述的风挡组件，其特征在于，所述光导体层(28,28A,28B)经由熔胶层(26,26A,26B)附接到所述风挡体(18)上。
9.根据权利要求1至8中任一项所述的风挡组件，其特征在于，所述光源(24,24A,24B)由LED结构元件构成，所述结构元件沿着所述光导体层(28,28A,28B)的边缘延伸，经由所述边缘，从所述光源(24,24A,24B)发出的光耦合到所述光导体层(28,28A,28B)中。
10.根据权利要求9所述的风挡组件，其特征在于，所述LED结构元件是LED带或LED灯丝。
11.根据权利要求1至10中任一项所述的风挡组件，其特征在于，设置至少两个光源(24,24A,24B)，所述至少两个光源分别布置在所述光导体层(24,24A,24B)的边缘上。
12.根据权利要求1至11中任一项所述的风挡组件，其特征在于，所述风挡组件是与车辆固定的车顶元件或可运动的车顶元件。
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