CN110076455A - A kind of electronic component laser soldering device and method - Google Patents

A kind of electronic component laser soldering device and method Download PDF

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Publication number
CN110076455A
CN110076455A CN201910445934.9A CN201910445934A CN110076455A CN 110076455 A CN110076455 A CN 110076455A CN 201910445934 A CN201910445934 A CN 201910445934A CN 110076455 A CN110076455 A CN 110076455A
Authority
CN
China
Prior art keywords
electronic component
laser
camera lens
welding
main part
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910445934.9A
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Chinese (zh)
Inventor
龚卫
彭秋云
高连忠
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DONGGUAN BETTER ELECTRONICS TECHNOLOGY Co Ltd
Original Assignee
DONGGUAN BETTER ELECTRONICS TECHNOLOGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by DONGGUAN BETTER ELECTRONICS TECHNOLOGY Co Ltd filed Critical DONGGUAN BETTER ELECTRONICS TECHNOLOGY Co Ltd
Priority to CN201910445934.9A priority Critical patent/CN110076455A/en
Publication of CN110076455A publication Critical patent/CN110076455A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/08Devices involving relative movement between laser beam and workpiece
    • B23K26/0869Devices involving movement of the laser head in at least one axial direction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/20Bonding
    • B23K26/21Bonding by welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • B23K26/702Auxiliary equipment

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Laser Beam Processing (AREA)
  • Electric Connection Of Electric Components To Printed Circuits (AREA)

Abstract

The invention belongs to fuse production technical fields, more particularly to a kind of electronic component laser soldering device, including electronic component fixing mechanism, laser fiber camera lens, the first fixed bracket and the second fixed bracket, the electronic component fixing mechanism is used to fix the main part and lead of electronic component, the electronic component fixing mechanism is fixed on the described first fixed bracket, the laser fiber camera lens is installed on the described second fixed bracket, and laser beam emitted by the laser fiber camera lens is directed at the junction of the main part Yu the lead.Compared with the prior art, the present invention realizes accurate welding, reduces the damage to electronic component, improves welding quality.In addition, easy to operate, welding accuracy and welding quality are high the present invention also provides a kind of electronic component method for laser welding.

Description

A kind of electronic component laser soldering device and method
Technical field
The invention belongs to production of electronic components technical field more particularly to a kind of electronic component laser soldering device and sides Method.
Background technique
Electronic component (electronic component), is the basic element in electronic circuit, usually individual encapsulation, And there is two or more lead or metallic contact.Electronic component can be individual encapsulation, for example, resistor, capacitor, Inductor, transistor, diode, fuse etc..Electronic component listed above is all by main part and to be connected to main part two The lead at end is constituted.In the prior art, the mode of butt-joint or high-frequency welding is mostly used to be connected to one between main part and lead It rises.However, butt-joint has the risk for causing electronical elements surface to damage because of directly impact;High-frequency welding adds because of entire electronic component Heat, heat-affected zone have damage greatly the risk of electronic component.
In view of this, it is necessory to provide it is a kind of can reduce to the mode of electronic component damage risk come to electronic component into Row installation.
Summary of the invention
One of it is an object of the invention to: in view of the deficiencies of the prior art, and provide a kind of electronic component Laser Welding tipping It sets, realizes precisely welding, reduce the damage to electronic component, improve welding quality.
To achieve the goals above, the invention adopts the following technical scheme:
A kind of electronic component laser soldering device, including electronic component fixing mechanism, laser fiber camera lens, the first fixed branch Frame and the second fixed bracket, the electronic component fixing mechanism are used to fix the main part and lead of electronic component, the electronics Element fixed mechanism is fixed on the described first fixed bracket, and the laser fiber camera lens is installed on the described second fixed bracket On, laser beam emitted by the laser fiber camera lens is directed at the junction of the main part Yu the lead.
As a kind of improvement of electronic component laser soldering device of the present invention, the laser fiber camera lens with it is described The distance between electronic component fixing mechanism is d, and the focal length of the laser fiber camera lens is f, d=f ± 2mm.
As a kind of improvement of electronic component laser soldering device of the present invention, the focal length of the laser fiber camera lens F is 30~100mm.Focal length should not be too large or too small, and when focal length is excessive, correspondingly, laser fiber camera lens and electronic component are solid It is also bigger to determine the distance between mechanism, welding accuracy can be reduced;When focal length is too small, correspondingly, laser fiber camera lens with The distance between electronic component fixing mechanism is just smaller, will affect the reasonability of the mounting structure of whole device.More preferably, The focal length f of the laser fiber camera lens is 50mm.
It further include mobile mechanism as a kind of improvement of electronic component laser soldering device of the present invention, the shifting Motivation structure is set on the described second fixed bracket, and the laser fiber camera lens is installed in the mobile mechanism.Pass through movement Mechanism moves laser fiber camera lens, realizes the welding at electronic component both ends and lead, and without artificial mobile, precision is higher, effect Rate is faster.
It further include PLC control system as a kind of improvement of electronic component laser soldering device of the present invention, it is described PLC control system works for coordinated control mobile mechanism.
The beneficial effect of one of the object of the invention is: the present invention provides a kind of electronic component laser soldering device, utilizes Laser beam emitted by laser fiber camera lens welds main part and lead, right and wrong between laser beam and electronic component Contact type welding, and be the fusing connection realized by temperature caused by laser beam between the two, avoid touching formula Directly heat the risk that damage is caused to electronic component;In addition, laser beam hot spot is small, it can be achieved that pinpoint welds.Therefore, Compared with the prior art, electronic component laser soldering device of the invention realizes accurate welding, reduces to electronic component Damage, improves welding quality.
The second object of the present invention is: providing a kind of electronic component method for laser welding, comprising the following steps:
Main part and lead are fixed on electronic component fixing mechanism, the position of laser fiber camera lens is adjusted, makes its institute The junction of laser beam alignment main part one end and lead of injection, completes the laser welding of main part one end and lead;
Laser fiber camera lens is adjusted again, and the laser beam emitted by it is made to be directed at the connection of the main part other end and lead Place completes the laser welding of the main part other end and lead;
The main part for completing welding and lead are removed, main part and lead is replaced, repeats above operation.
As a kind of improvement of electronic component method for laser welding of the present invention, the laser fiber lens location is logical It crosses and moves mobile mechanism and be adjusted, the work of the mobile mechanism passes through PLC control system and controls.Pass through PLC control system Control, precision is high, and efficiency is fast.
As a kind of improvement of electronic component method for laser welding of the present invention, the welding temperature of the laser welding It is adjusted by way of changing the irradiation time of the laser beam and the output power of the laser beam;Work as welding temperature One timing, irradiation time increase, and output power then becomes smaller, and irradiation time shortens, and output power then becomes larger.
As a kind of improvement of electronic component method for laser welding of the present invention, the irradiation time of the laser beam For 0.4 ± 0.1s, the output power of the laser beam is 50 ± 5W.The irradiation time and output power that the present invention limits only are made For preferred value, specific irradiation time and output power can make the appropriate adjustments according to practical operation, be not limited only to limit in the present invention Fixed numberical range.
Two beneficial effect of the object of the invention is: electronic component method for laser welding of the invention, in welding process In, electronic component do not carried out with welding equipment it is any directly contact, be to realize that heating is completed to weld by the heat of laser beam , compared to contact and direct-fired welding method, this method will not cause to damage to electronic component.In addition, this method Welding temperature is adjusted by control irradiation time and output power, welding temperature can be precisely controlled.Therefore, of the invention Welding method precision is higher, and welding quality is more preferably.
Detailed description of the invention
Fig. 1 is one of structural schematic diagram of the invention.
Fig. 2 is second structural representation of the invention.
Fig. 3 is the enlarged drawing of part-structure in the present invention.
Wherein: 1- electronic component fixing mechanism, 2- laser fiber camera lens, the fixed bracket of 3- first, the fixed bracket of 4- second, 5- mobile mechanism, 6- laser beam, 7- main part, 8- lead.
Specific embodiment
With reference to embodiment and Figure of description, the present invention is described in further detail, but the present invention Embodiment be not limited to this.
Embodiment 1
As shown in Figures 1 to 3, a kind of electronic component laser soldering device, including electronic component fixing mechanism 1, laser fiber The fixed bracket 3 of camera lens 2, first and the second fixed bracket 4, electronic component fixing mechanism 1 are used to fix the main part 7 of electronic component With lead 8, electronic component fixing mechanism 1 is fixed on the first fixed bracket 3, and laser fiber camera lens 2 is installed on the second fixed branch On frame 4, laser beam 6 emitted by laser fiber camera lens 2 is directed at the junction of main part 7 and lead 8.
Further, the distance between laser fiber camera lens 2 and electronic component fixing mechanism 1 are d, laser fiber camera lens 2 Focal length be f, d=f ± 5mm.The focal length f of laser fiber camera lens 2 is 30mm.
Further, the invention also includes mobile mechanism 5, mobile mechanism 5 is set on the second fixed bracket 4, laser light Fine camera lens 2 is installed in mobile mechanism 5.
Further, the invention also includes PLC control system, PLC control system is used for 5 work of coordinated control mobile mechanism Make.
Embodiment 2
Unlike the first embodiment: the focal length f of laser fiber camera lens 2 is 50mm.
Remaining is with embodiment 1, and which is not described herein again.
Embodiment 3
Unlike the first embodiment: the focal length f of laser fiber camera lens 2 is 100mm.
Remaining is with embodiment 1, and which is not described herein again.
Embodiment 4
A kind of electronic component method for laser welding of the electronic component laser soldering device using embodiment 1, including it is following Step:
Main part 7 and lead 8 are fixed on electronic component fixing mechanism 1, the position of laser fiber camera lens 2 is adjusted, makes Laser beam 6 emitted by it is directed at the junction of main part 7 one end and lead 8, and completion 7 one end of main part is swashed with lead 8 Photocoagulation;
Laser fiber camera lens 2 is adjusted again, and the laser beam 6 emitted by it is made to be directed at 7 other end of main part and lead 8 The laser welding of main part 7 other end and lead 8 is completed in junction;
The main part 7 for completing welding and lead 8 are removed, main part 7 and lead 8 is replaced, repeats above operation.
Further, 2 position of laser fiber camera lens passes through mobile mobile mechanism 5 and is adjusted, and the work of mobile mechanism 5 is logical Cross PLC control system control.
Further, irradiation time and the laser beam 6 that the welding temperature of laser welding passes through change laser beam 6 The mode of output power adjust;When one timing of welding temperature, irradiation time increases, and output power then becomes smaller, irradiation time Shorten, output power then becomes larger.
Further, the irradiation time of laser beam 6 is 0.4 ± 0.1s, and the output power of laser beam 6 is 50 ± 5W.
Embodiment 5
As different from Example 4: the present embodiment using embodiment 2 electronic component laser soldering device.
Remaining is with embodiment 4, and which is not described herein again.
Embodiment 6
As different from Example 4: the present embodiment using embodiment 3 electronic component laser soldering device.
Remaining is with embodiment 4, and which is not described herein again.
Fuse made from electronic component method for laser welding using embodiment 4~6 is tested, acquired results are such as Shown in table 1.
1 test result of table
As can be seen from Table 1, using the electronic component laser soldering device of above-described embodiment 1~3 and embodiment 4~6 Fuse welding quality made from electronic component method for laser welding is good, and electronic component does not damage, and welding position is accurate.This be because For present invention employs laser weldings, avoid soldering appliance and directly contact with electronic component, to avoid making electronic component At damage, and the hot spot of laser beam is small, it can be achieved that pinpoint welds.
According to the disclosure and teachings of the above specification, those skilled in the art in the invention can also be to above-mentioned embodiment party Formula is changed and is modified.Therefore, the invention is not limited to above-mentioned specific embodiment, all those skilled in the art exist Made any conspicuous improvement, replacement or modification all belong to the scope of protection of the present invention on the basis of the present invention.This Outside, although using some specific terms in this specification, these terms are merely for convenience of description, not to the present invention Constitute any restrictions.

Claims (10)

1. a kind of electronic component laser soldering device, it is characterised in that: including electronic component fixing mechanism, laser fiber camera lens, First fixed bracket and the second fixed bracket, the electronic component fixing mechanism are used to fix the main part of electronic component and draw Line, the electronic component fixing mechanism are fixed on the described first fixed bracket, and the laser fiber camera lens is installed on described the On two fixed brackets, laser beam emitted by the laser fiber camera lens is directed at the connection of the main part Yu the lead Place.
2. electronic component laser soldering device according to claim 1, it is characterised in that: the laser fiber camera lens and institute Stating the distance between electronic component fixing mechanism is d, and the focal length of the laser fiber camera lens is f, d=f ± 2mm.
3. electronic component laser soldering device according to claim 2, it is characterised in that: the coke of the laser fiber camera lens It is 30~100mm away from f.
4. electronic component laser soldering device according to claim 3, it is characterised in that: the coke of the laser fiber camera lens It is 50mm away from f.
5. electronic component laser soldering device according to claim 1, it is characterised in that: it further include mobile mechanism, it is described Mobile mechanism is set on the described second fixed bracket, and the laser fiber camera lens is installed in the mobile mechanism.
6. electronic component laser soldering device according to claim 5, it is characterised in that: it further include PLC control system, institute PLC control system is stated to work for coordinated control mobile mechanism.
7. a kind of electronic component method for laser welding, which comprises the following steps:
Main part and lead are fixed on electronic component fixing mechanism, the position of laser fiber camera lens is adjusted, makes emitted by it Laser beam alignment main part one end and lead junction, complete main part one end and lead laser welding;
Laser fiber camera lens is adjusted again, and the laser beam emitted by it is made to be directed at the junction of the main part other end and lead, Complete the laser welding of the main part other end and lead;
The main part for completing welding and lead are removed, main part and lead is replaced, repeats above operation.
8. electronic component method for laser welding according to claim 7, it is characterised in that: the laser fiber lens location It is adjusted by mobile mobile mechanism, the work of the mobile mechanism is controlled by PLC control system.
9. electronic component method for laser welding according to claim 7, it is characterised in that: the welding temperature of the laser welding It spends by way of the output power of the irradiation time and the laser beam that change the laser beam and adjusts;When welding temperature One timing of degree, irradiation time increase, and output power then becomes smaller, and irradiation time shortens, and output power then becomes larger.
10. electronic component method for laser welding according to claim 7, it is characterised in that: the irradiation of the laser beam Time is 0.4 ± 0.1s, and the output power of the laser beam is 50 ± 5W.
CN201910445934.9A 2019-05-27 2019-05-27 A kind of electronic component laser soldering device and method Pending CN110076455A (en)

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Application Number Priority Date Filing Date Title
CN201910445934.9A CN110076455A (en) 2019-05-27 2019-05-27 A kind of electronic component laser soldering device and method

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Application Number Priority Date Filing Date Title
CN201910445934.9A CN110076455A (en) 2019-05-27 2019-05-27 A kind of electronic component laser soldering device and method

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112885653A (en) * 2021-01-13 2021-06-01 东莞市贝特电子科技股份有限公司 Fuse and manufacturing method thereof
CN113369690A (en) * 2021-06-30 2021-09-10 哈尔滨工业大学(威海) Connection method and clamp for laser brazing of vibrating mirror of temperature receiver resistor component

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JP2011238659A (en) * 2010-05-06 2011-11-24 Sumitomo Wiring Syst Ltd Electronic component holder
CN202384285U (en) * 2011-12-27 2012-08-15 东莞市贝特电子科技有限公司 Anti-explosion fuse
CN103280320A (en) * 2013-05-08 2013-09-04 佛山市三水日明电子有限公司 Polymer solid aluminum electrolytic capacitor and manufacturing method thereof
CN203984371U (en) * 2014-06-25 2014-12-03 唐志强 A kind of metallic packaging electronical elements surface mounts makeup distribution structure
CN204122932U (en) * 2014-08-18 2015-01-28 武汉洛芙科技股份有限公司 A kind of Thermal Cutoffs and nickel plating pin weld jig
CN205428697U (en) * 2016-02-18 2016-08-03 德州信平电子有限公司 Power transformer lead welding structure
CN207668707U (en) * 2017-12-13 2018-07-31 大族激光科技产业集团股份有限公司 A kind of laser soldering device
CN208600868U (en) * 2018-07-27 2019-03-15 兰州石化职业技术学院 A kind of electronic field welder
CN208644383U (en) * 2018-07-06 2019-03-26 新际电子元件(杭州)有限公司 A kind of transformer lead pin lead bonding device

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011238659A (en) * 2010-05-06 2011-11-24 Sumitomo Wiring Syst Ltd Electronic component holder
CN202384285U (en) * 2011-12-27 2012-08-15 东莞市贝特电子科技有限公司 Anti-explosion fuse
CN103280320A (en) * 2013-05-08 2013-09-04 佛山市三水日明电子有限公司 Polymer solid aluminum electrolytic capacitor and manufacturing method thereof
CN203984371U (en) * 2014-06-25 2014-12-03 唐志强 A kind of metallic packaging electronical elements surface mounts makeup distribution structure
CN204122932U (en) * 2014-08-18 2015-01-28 武汉洛芙科技股份有限公司 A kind of Thermal Cutoffs and nickel plating pin weld jig
CN205428697U (en) * 2016-02-18 2016-08-03 德州信平电子有限公司 Power transformer lead welding structure
CN207668707U (en) * 2017-12-13 2018-07-31 大族激光科技产业集团股份有限公司 A kind of laser soldering device
CN208644383U (en) * 2018-07-06 2019-03-26 新际电子元件(杭州)有限公司 A kind of transformer lead pin lead bonding device
CN208600868U (en) * 2018-07-27 2019-03-15 兰州石化职业技术学院 A kind of electronic field welder

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112885653A (en) * 2021-01-13 2021-06-01 东莞市贝特电子科技股份有限公司 Fuse and manufacturing method thereof
CN113369690A (en) * 2021-06-30 2021-09-10 哈尔滨工业大学(威海) Connection method and clamp for laser brazing of vibrating mirror of temperature receiver resistor component
CN113369690B (en) * 2021-06-30 2023-03-14 哈尔滨工业大学(威海) Connection method and clamp for laser brazing of vibrating mirror of temperature receiver resistor component

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Application publication date: 20190802