CN110027755B - Biscuit count package system - Google Patents
Biscuit count package system Download PDFInfo
- Publication number
- CN110027755B CN110027755B CN201910292750.3A CN201910292750A CN110027755B CN 110027755 B CN110027755 B CN 110027755B CN 201910292750 A CN201910292750 A CN 201910292750A CN 110027755 B CN110027755 B CN 110027755B
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- Prior art keywords
- channel
- turntable
- feeding
- conveying
- receiving channel
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- 235000015895 biscuits Nutrition 0.000 title claims abstract description 83
- 239000000463 material Substances 0.000 claims abstract description 49
- 238000004806 packaging method and process Methods 0.000 claims abstract description 49
- 230000007246 mechanism Effects 0.000 claims abstract description 46
- 238000005192 partition Methods 0.000 claims description 5
- 235000014510 cooky Nutrition 0.000 claims 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000006872 improvement Effects 0.000 description 8
- 230000009471 action Effects 0.000 description 3
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 238000002789 length control Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 239000013072 incoming material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B23/00—Packaging fragile or shock-sensitive articles other than bottles; Unpacking eggs
- B65B23/10—Packaging biscuits
- B65B23/12—Arranging, feeding or orientating the biscuits to be packaged
- B65B23/14—Forming groups of biscuits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/20—Applications of counting devices for controlling the feed of articles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
Abstract
The invention discloses a biscuit counting and packaging system which comprises a rack, wherein a turntable is arranged in the rack, a plurality of deflector rods are arranged on the turntable, a track is arranged on the rack, the deflector rods move along the track, a counter is also arranged in the rack, and the counter faces the turntable; a material receiving channel is arranged at the upper front part of the turntable, the material receiving channel is obliquely arranged from front to back, and a through groove for a deflector rod to pass through is arranged in the material receiving channel; the feeding device further comprises a feeding channel, wherein the feeding channel is positioned in front of the receiving channel, and a pushing mechanism is arranged between the feeding channel and the receiving channel. The beneficial effects of the invention are as follows: according to the invention, the counter is arranged on the turntable, and the rotation angle of the turntable is counted by the counter, so that the quantity of biscuits entering the receiving channel is counted accurately, and after a certain quantity of biscuits are reached, the biscuit group is sent into the feeding channel by the pushing mechanism, so that quantitative conveying of the biscuits is completed.
Description
Technical Field
The invention relates to automatic food processing equipment, in particular to a material arranging system for biscuits.
Background
In food packaging, especially automatic packaging of biscuits, a quantitative tray packaging mode is generally adopted. In the conventional quantitative control, the quantitative control is generally performed in a fixed-length mode, namely, the length of the biscuit groups is controlled, so that the purpose of controlling the quantity of biscuits in the biscuit groups is achieved, then the biscuit groups of one group are uniformly placed into a plastic tray, and then the tray filled with the biscuits is sent into a pillow type packaging machine to complete packaging of plastic bags. However, this fixed-length control type of quantitative package has many drawbacks, especially in the case of sheet-shaped biscuits, due to its small thickness, the accuracy is difficult to ensure during the fixed-length control. Often resulting in a different number of biscuits in the package when shipped from the factory. If the same number of biscuits in each package is desired, the prior art basically uses a manual number to package. This manual approach is not only inefficient, but is also prone to human error.
Disclosure of Invention
The invention aims to solve the technical problems that: the packaging equipment can accurately control the loading quantity of biscuits.
The invention solves the technical problems as follows: the biscuit counting and packaging system comprises a rack, wherein a turntable is arranged in the rack, a plurality of deflector rods are arranged on the turntable, a track is arranged on the rack, the deflector rods move along the track, a counter is also arranged in the rack, and the counter faces the turntable; a material receiving channel is arranged at the upper front part of the turntable, the material receiving channel is obliquely arranged from front to back, and a through groove for a deflector rod to pass through is arranged in the material receiving channel; the feeding device further comprises a feeding channel, wherein the feeding channel is positioned in front of the receiving channel, and a pushing mechanism is arranged between the feeding channel and the receiving channel.
The beneficial effects of the invention are as follows: according to the invention, the counter is arranged on the turntable, and the rotation angle of the turntable is counted by the counter, so that the quantity of biscuits entering the receiving channel is counted accurately, and after a certain quantity of biscuits are reached, the biscuit group is sent into the feeding channel by the pushing mechanism, so that quantitative conveying of the biscuits is completed.
As a further improvement of the technical scheme, the track comprises an arc section and an oblique line section, wherein the oblique line section is positioned in front of the turntable, and the oblique line section is connected with the arc section. Because the driving lever moves along the track, when the driving lever brings the biscuits into the material receiving channel, the driving lever can withdraw from the material receiving channel from the through groove, and because the rotary disc generally moves circularly, one inclined line segment is arranged at the upper front part of the channel in order to avoid the driving lever damaging the biscuits, so that the driving lever moves obliquely inwards after the biscuit pushing is finished, and the driving lever is prevented from damaging the biscuits when withdrawing after entering the material receiving channel.
As a further improvement of the technical scheme, the rear end of the feeding channel is hinged with the frame, a chute is arranged on the frame, the chute is positioned above the feeding channel and the receiving channel, the pushing mechanism slides along the chute, and the pushing mechanism also comprises a plunger rod which moves up and down along the length direction of the vertical receiving channel; and a gate is arranged below the feeding channel. Because the material receiving channel is obliquely arranged, the material feeding channel is hinged with the frame for facilitating subsequent loading and supporting, and the material feeding channel rotates by a certain angle after the biscuit groups completely enter the material feeding channel, so that the whole material feeding channel is parallel to the horizontal plane, and the loading and supporting are more convenient.
As a further improvement of the technical scheme, the front of the frame also comprises an automatic supporting device and an automatic packaging device, the automatic supporting device is communicated with the automatic packaging device through a transverse conveying device, the transverse conveying device is positioned below the front end of the feeding channel, and the transverse conveying device comprises a guide frame. Utilize automatic support device and automatic packing device that send for the packing of biscuit realizes the full automatization, further improves efficiency.
As a further improvement of the technical scheme, the automatic support conveying device comprises a material storage rack, a support separating mechanism and a support conveying mechanism, wherein the support separating mechanism is located below the material storage rack, the support separating mechanism is communicated with the support conveying mechanism through a tray channel, and the support conveying mechanism is located at the left end of the transverse conveying device.
As a further improvement of the above technical solution, the automatic packaging device includes a pillow type packaging machine and a terminal conveying mechanism, the terminal conveying mechanism is communicated with the transverse conveying device and the pillow type packaging machine, and the terminal conveying mechanism is located at the right end of the transverse conveying device.
As a further improvement of the technical scheme, the automatic feeding device further comprises a feeding device, wherein the feeding device comprises a material arranging channel and a conveying channel, the front of the conveying channel is connected with the turntable, and the material arranging channel is positioned above the rear of the conveying channel. Through optimizing feed arrangement, can make the biscuit quantity that gets into in the carousel more accurate.
As a further improvement of the technical scheme, a height adjusting frame is arranged between the material arranging channel and the conveying channel. By controlling the height between the material arranging channel and the conveying channel, the quantity of biscuits which enter the conveying channel from the material arranging channel at a time can be controlled.
As a further improvement of the technical scheme, a plurality of partition plates are arranged in the feeding channel and the receiving channel, and the partition plates are movably connected with the frame in an adjusting mode. A plurality of baffles are arranged in the channel, so that counting and packaging of a plurality of biscuits can be completed at one time.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings that are required to be used in the description of the embodiments will be briefly described below. It is evident that the drawings described are only some embodiments of the invention, but not all embodiments, and that other designs and drawings can be obtained from these drawings by a person skilled in the art without inventive effort.
FIG. 1 is an overall schematic perspective view of the packaging system of the present invention;
FIG. 2 is an overall elevation view of the packaging system of the present invention;
FIG. 3 is a feed device of the present invention;
Fig. 4 is a perspective view of a counting section of the present invention;
FIG. 5 is a cross-sectional view of a counting section of the present invention;
FIG. 6 is another perspective view of the counting section of the present invention;
fig. 7 is a schematic perspective view of the lateral transfer device of the present invention.
Detailed Description
The conception, specific structure, and technical effects produced by the present invention will be clearly and completely described below with reference to the embodiments and the drawings to fully understand the objects, features, and effects of the present invention. It is apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments, and that other embodiments obtained by those skilled in the art without inventive effort are within the scope of the present invention based on the embodiments of the present invention. In addition, all coupling/connection relationships mentioned herein do not refer to direct connection of the components, but rather, refer to the fact that a more optimal coupling structure may be formed by adding or subtracting coupling aids depending on the particular implementation. The technical features in the invention can be interactively combined on the premise of no contradiction and conflict.
Embodiment one: referring to fig. 1 to 7, a biscuit counting and packaging system comprises an incoming material module, a counting module and a packaging module from back to front according to the biscuit production process, wherein all the modules are mounted on a frame 1.
The feeding module comprises a feeding device 2, the feeding device 2 comprises a material arranging channel 21 and a conveying channel 22, the front part of the conveying channel 22 is connected with the counting module, and the material arranging channel 21 is positioned at the rear upper part of the conveying channel 22. A height adjusting frame 23 is arranged between the material arranging channel 21 and the conveying channel 22.
The counting module comprises a rotary table 3 arranged on a machine frame, a plurality of deflector rods 31 are arranged on the rotary table 3, a track 32 is arranged on the machine frame 1, the track 32 comprises an arc section 321 and an inclined line section 322, the inclined line section 322 is positioned at the upper front of the rotary table, the inclined line section 322 is connected with the arc section 321 and transits through an arc, see fig. 5 in detail, the inclined line section gradually inclines downwards from back to front, when the rotary table rotates relative to the machine frame, the rotary table drives all deflector rods to move, and because one end of each deflector rod 31 is embedded in the track 32, all deflector rods 31 move along with the shape of the track, when the deflector rods 31 pass through the inclined line section, the deflector rods incline forwards and downwards, and the movement track can prevent biscuits from being scratched by the deflector rods after the deflector rods are separated from the deflector rods. The frame 1 is also provided with a counter (not shown in the figure), preferably, the counter can be an encoder or a photoelectric sensor counter, the counter faces the turntable 3, the upper front part of the turntable 3 is provided with a material receiving channel 4, the material receiving channel 4 is obliquely arranged from front to back, the material receiving channel 4 is provided with a through groove for a deflector rod to pass through, and after the turntable is determined to rotate a certain angle through calculation and measurement, the deflector rod can be determined to send the biscuits on the biscuit receiving channel 4; the device also comprises a feeding channel 5, and a gate is arranged below the feeding channel 5; the feeding channel 5 is positioned in front of the receiving channel 4, and a pushing mechanism 6 is arranged between the feeding channel 5 and the receiving channel 4. The rear end of the feeding channel 5 is hinged to the frame 1, a sliding groove is formed in the frame and located above the feeding channel and the receiving channel, the pushing mechanism 6 slides along the sliding groove, the pushing mechanism 6 further comprises a plunger 61, and the plunger 61 moves up and down along the length direction of the vertical receiving channel.
The packaging module comprises an automatic supporting device 7 and an automatic packaging device 8, the automatic supporting device 7 is communicated with the automatic packaging device 8 through a transverse conveying device 9, the transverse conveying device 9 is positioned below the front end of the feeding channel 5, and the transverse conveying device 9 comprises a guide frame. The automatic tray conveying device 7 comprises a material storage frame 71, a tray separating mechanism 72 and a tray conveying mechanism 73, wherein the tray separating mechanism is located below the material storage frame, the tray separating mechanism is communicated with the tray conveying mechanism through a tray channel, and the tray conveying mechanism is located at the left end of the transverse conveying device. The automatic packaging device 8 comprises a pillow type packaging machine 81 and an end conveying mechanism 82, wherein the end conveying mechanism 82 is communicated with the transverse conveying device 9 and the pillow type packaging machine 81, and the end conveying mechanism 81 is located at the right end of the transverse conveying device.
When the biscuit baking machine works, biscuits are processed from rear automatic baking equipment, stacked and conveyed forward and enter a feeding device, the biscuits firstly move from a material sorting channel 21, and the biscuits slowly overturn from a standing state after passing through the material sorting channel due to the fact that the material sorting channel 21 is integrally in an arc section, so that the biscuits are in a flat state at the tail end of the material sorting channel 21, and are closely adhered to each other in the material sorting channel due to the fact that the biscuits are stacked; a placing cushion is arranged at the tail end of the material arranging channel 21, the height of the placing cushion can be adjusted according to the height adjusting frame, and when the placing cushion is adjusted upwards, the falling height of biscuits can be made to be larger; biscuits fall onto the placing cushion from the material arranging channel 21, then the pushing rods in the conveying channel take away the biscuits on the placing cushion from back to front, and after the lowest biscuits are taken away, the biscuits above the placing cushion move downwards in sequence, so when the height of the placing cushion is adjusted to be only one biscuit thickness, the pushing rods of the conveying channel can only take away one biscuit each time, a plurality of pushing rods are arranged on the conveying channel, the distance between the pushing rods is the same, and therefore a plurality of biscuits are conveyed forwards on the conveying channel and enter a subsequent counting module.
Referring to fig. 2, when the biscuit enters the front end of the conveying channel 22, the biscuit breaks away from the conveying channel due to the downward and backward circular movement of the push rod, the deflector rod on the turntable just moves forward and upward at the moment, the biscuit falls onto the deflector rod, then the biscuit moves forward and upward gradually under the driving of the deflector rod, when the biscuit enters the receiving channel, the biscuit stays in the receiving channel, the moving track of the deflector rod just reaches the diagonal segment, the deflector rod does not perform circular movement any more, but moves forward and downward gradually, and breaks away from the receiving channel from the through groove, so that the contact area of the deflector rod and the biscuit is gradually reduced, and the deflector rod continues to move an arc track again until the deflector rod is completely separated from the biscuit; the stirring rod moves circularly and reciprocally, so that biscuits are continuously piled on the material receiving channel, and the biscuits can be orderly piled up under the action of dead weight and cannot be scattered due to the fact that the material receiving channel is inclined downwards. When the biscuits enter the receiving channel once, the counter counts, after the given quantity is reached, for example, six biscuits are moved, the inserted link 61 of the pushing mechanism 6 acts, then the pushing mechanism moves forwards, the inserted link drives the six biscuits to move forwards at the same time until the biscuits enter the feeding channel 5, then the feeding channel rotates downwards, the originally inclined feeding channel becomes horizontal, and the pushing mechanism also resets at the same time so as to drive the biscuits to move next time; when the feeding channel is horizontal, six biscuits can fall down smoothly by opening the gate, so that the six biscuits enter the packaging module for packaging.
Referring to fig. 1, an automatic tray feeding device in a packaging module automatically separates a stack of packaging trays and feeds the stack of packaging trays to a transverse conveying device, then the packaging trays move forwards under the action of the transverse conveying device and accurately enter the lower part of a material feeding channel, and when a gate is opened, the packaging trays are positioned right above biscuits, so that after the gate is opened, the biscuits accurately fall onto the packaging trays, and in order to prevent the biscuits from deviating in the falling process, a guide frame is arranged on the transverse conveying device, and the biscuits enter the packaging trays along the guide frame; after the packaging tray is completely held, the packaging tray enters into the rear end conveying mechanism 82, the rear end conveying mechanism 82 sends the packaging tray into the pillow type packaging machine 81, and the pillow type packaging machine packages the biscuits.
Of course, the "channel" mentioned herein does not represent that only one biscuit exists in one channel, the channel can be divided into a plurality of small channels by arranging a plurality of partition boards, and the small channels correspond to a plurality of driving levers, and the driving levers on the same level can be fixedly connected through connecting rods, so that the driving levers on the same level can have the same movement track. The width of each small channel is slightly larger than the outer diameter of a single biscuit, so that a plurality of side-by-side biscuit packages can be completed in one action. Moreover, the partition board is adjustable in relative movement and is prepared according to the size of the biscuit to be produced.
Embodiment two: the feeding device may be other mechanisms besides the structure of the first embodiment, for example, the feeding device may be a mechanism that the biscuits are conveyed forward in a square manner.
Embodiment III: when packaging is carried out, a mode of holding the biscuits is not needed, for example, some biscuits are not needed to be held, and the biscuits can be directly sent into a packaging bag to be packaged.
While the preferred embodiment of the present application has been described in detail, the application is not limited to the embodiments, and various equivalent modifications and substitutions can be made by those skilled in the art without departing from the spirit of the application, and these modifications and substitutions are intended to be included in the scope of the present application as defined in the appended claims.
Claims (5)
1. A biscuit count package system, includes frame, its characterized in that: the rack is internally provided with a turntable, a plurality of deflector rods are arranged on the turntable, a track is arranged on the rack, the deflector rods move along the track, and a counter is also arranged in the rack and faces the turntable; a material receiving channel is arranged at the upper front part of the turntable, the material receiving channel is obliquely arranged from front to back, and a through groove for a deflector rod to pass through is arranged in the material receiving channel; the feeding device further comprises a feeding channel, wherein the feeding channel is positioned in front of the receiving channel, and a pushing mechanism is arranged between the feeding channel and the receiving channel; the rear end of the feeding channel is hinged with the frame, a chute is arranged on the frame, the chute is positioned above the feeding channel and the receiving channel, the pushing mechanism slides along the chute, the pushing mechanism also comprises an inserting rod, and the inserting rod moves up and down along the length direction of the vertical receiving channel; a gate is arranged below the feeding channel; the front of the frame also comprises an automatic support conveying device and an automatic packaging device, the automatic support conveying device is communicated with the automatic packaging device through a transverse conveying device, the transverse conveying device is positioned below the front end of the feeding channel, and the transverse conveying device comprises a guide frame; the feeding device comprises a material arranging channel and a conveying channel, the front of the conveying channel is connected with the turntable, and the material arranging channel is positioned at the rear upper part of the conveying channel; a height adjusting frame is arranged between the material arranging channel and the conveying channel, and a placing cushion is arranged at the tail end of the material arranging channel.
2. The cookie counting packaging system according to claim 1, wherein: the track comprises an arc section and an oblique line section, wherein the oblique line section is positioned at the upper front part of the turntable, and the oblique line section is connected with the arc section.
3. The cookie counting packaging system according to claim 1, wherein: the automatic support conveying device comprises a material storage rack, a support separating mechanism and a support conveying mechanism, wherein the support separating mechanism is located below the material storage rack, the support separating mechanism is communicated with the support conveying mechanism through a tray channel, and the support conveying mechanism is located at the left end of the transverse conveying device.
4. A biscuit count packaging system according to claim 3, wherein: the automatic packaging device comprises a pillow type packaging machine and a tail end conveying mechanism, wherein the tail end conveying mechanism is communicated with the transverse conveying device and the pillow type packaging machine, and the tail end conveying mechanism is located at the right end of the transverse conveying device.
5. The cookie counting packaging system according to any one of claims 1-4, wherein: and a plurality of partition plates are arranged in the feeding channel and the receiving channel and are movably connected with the frame in an adjusting manner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910292750.3A CN110027755B (en) | 2019-04-12 | 2019-04-12 | Biscuit count package system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910292750.3A CN110027755B (en) | 2019-04-12 | 2019-04-12 | Biscuit count package system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110027755A CN110027755A (en) | 2019-07-19 |
| CN110027755B true CN110027755B (en) | 2024-04-30 |
Family
ID=67238218
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910292750.3A Active CN110027755B (en) | 2019-04-12 | 2019-04-12 | Biscuit count package system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110027755B (en) |
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| CN109466818A (en) * | 2018-12-27 | 2019-03-15 | 佛山市松川机械设备有限公司 | Multi-disc biscuit dress, which applys for remittance to attach together, to be set |
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| US4755093A (en) * | 1986-12-09 | 1988-07-05 | Cavanna S.P.A. | Device for dividing flat products, such as cookies and the like, into groups for packaging |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN110027755A (en) | 2019-07-19 |
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