CN110016236A - 一种环保生态发泡板材及制备工艺 - Google Patents

一种环保生态发泡板材及制备工艺 Download PDF

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CN110016236A
CN110016236A CN201910337315.8A CN201910337315A CN110016236A CN 110016236 A CN110016236 A CN 110016236A CN 201910337315 A CN201910337315 A CN 201910337315A CN 110016236 A CN110016236 A CN 110016236A
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王元超
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Wang Yuanchao
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Abstract

本发明公开了一种环保生态发泡板材的制备工艺。涉及板材制备技术领域,所述的环保生态发泡板材包含以下重量份原料:80‑120kg树脂、120‑155kg氢钙、3‑8kg复合稳定剂、4‑8kg发泡调节剂、2‑5kg氯化聚乙烯、0.5‑1.5kg黄发泡剂、1.0‑2.0kg白发泡剂,0.5‑1.5kg PE蜡1.0‑1.5kg硬脂酸,0.03‑0.08kg染料。本板材以树脂和轻钙为主要原料,制成的板材耐高温,不燃烧,不怕水,不含甲醛,具备节约木材的优点,并且拓展了板材的使用范围。

Description

一种环保生态发泡板材及制备工艺
技术领域
本发明涉及板材制备技术领域,具体为一种环保生态发泡板材的制备工艺。
背景技术
目前传统的板材例如细木工板,颗粒板,生态板等全部使用木材为原材料,并使用含有甲醛的胶水粘合压制在一起,第一对人体有严重的危害,第二木材的性质是易燃,不防水,易变形,使用时存在隐患,第三在提倡节能环保的大环境前提下,以木材为原料的板材大量浪费森林资源。
发明内容
本发明的目的在于提供一种环保生态发泡板材的制备工艺。
为实现上述目的,本发明提供如下技术方案:一种环保生态发泡板材包含以下重量份原料:80-120kg树脂、120-155kg氢钙、3-8kg复合稳定剂、4-8kg发泡调节剂、2-5kg 氯化聚乙烯、0.5-1.5kg黄发泡剂、1.0-2.0kg白发泡剂,0.5-1.5kg PE蜡,1.0-1.5kg硬脂酸,0.03-0.08kg染料。
进一步优选,所述的环保生态发泡板材包含以下重量份原料:100kg树脂、150kg氢钙、5kg复合稳定剂、6kg发泡调节剂、3kg 氯化聚乙烯、1kg黄发泡剂、1.5kg白发泡剂,1千克pe蜡,1.2kg硬脂酸,0.05kg染料。
一种环保生态发泡板材的制备方法:步骤一、按照保生态发泡板材的重量份原料进行配比,将所有原料放入混料机内混料;
步骤二、高温混料机将原料继续搅拌均匀,并达到120℃后将配料放出;
步骤三、将混合好的原料输送到挤出机后,经定型模具定型,冷却成型的板材尺寸为长2-3m,宽1-2m,厚4mm-20mm;
步骤四、在板材上覆膜、转印膜,裁边即可。
与现有技术相比,本发明的有益效果如下:本板材以树脂和轻钙为主要原料,制成的板材耐高温,不燃烧,不怕水,不含甲醛,具备节约木材的优点,并且拓展了板材的使用范围。
具体实施方式
下面将结合本发明实施例中对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
实施例1
一种环保生态发泡板材的制备方法:步骤一、按照保生态发泡板材的重量份原料进行配比,其中包含100kg树脂、150kg氢钙、5kg复合稳定剂、6kg发泡调节剂、3kg 氯化聚乙烯、1kg黄发泡剂、1.5kg白发泡剂,1千克pe蜡,1.2kg硬脂酸,0.05kg染料,将所有原料放入混料机内混料;
步骤二、高温混料机将原料继续搅拌均匀,并达到120℃后将配料放出;
步骤三、将混合好的原料输送到挤出机后,经定型模具定型,冷却成型的板材尺寸为长2m,宽1.2m,厚4mm;
步骤四、在板材上覆膜、转印膜,裁边即可。
实施例2
一种环保生态发泡板材的制备方法:步骤一、按照保生态发泡板材的重量份原料进行配比,其中80kg树脂、120kg氢钙、3kg复合稳定剂、4kg发泡调剂、2kg 氯化聚乙烯、0.5kg黄发泡剂、1.0kg白发泡剂,0.5kg PE蜡1.0kg硬脂酸,0.03kg染料,将所有原料放入混料机内混料;
步骤二、高温混料机将原料继续搅拌均匀,并达到120℃后将配料放出;
步骤三、将混合好的原料输送到挤出机后,经定型模具定型,冷却成型的板材尺寸为长3m,宽1.5m,厚20mm;
步骤四、在板材上覆膜、转印膜,裁边即可。
实施例3
一种环保生态发泡板材的制备方法:步骤一、按照保生态发泡板材的重量份原料进行配比,其中120kg树脂、155kg氢钙、8kg复合稳定剂、8kg发泡调节剂、5kg 氯化聚乙烯、1.5kg黄发泡剂、2.0kg白发泡剂,1.5kg PE蜡1.5kg硬脂酸,0.08kg染料,将所有原料放入混料机内混料;
步骤二、高温混料机将原料继续搅拌均匀,并达到120℃后将配料放出;
步骤三、将混合好的原料输送到挤出机后,经定型模具定型,冷却成型的板材尺寸为长3m,宽2m,厚15mm;
步骤四、在板材上覆膜、转印膜,裁边即可。
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。

Claims (3)

1.一种环保生态发泡板材,其特征在于:所述的环保生态发泡板材包含以下重量份原料:80-120kg树脂、120-155kg氢钙、3-8kg复合稳定剂、4-8kg发泡调节剂、2-5kg 氯化聚乙烯、0.5-1.5kg黄发泡剂、1.0-2.0kg白发泡剂,0.5-1.5kg PE蜡1.0-1.5kg硬脂酸,0.03-0.08kg染料。
2.根据权利要求1所述的一种环保生态发泡板材,其特征在于:所述的环保生态发泡板材包含以下重量份原料:100kg树脂、150kg氢钙、5kg复合稳定剂、6kg发泡调节剂、3kg 氯化聚乙烯、1kg黄发泡剂、1.5kg白发泡剂,1千克pe蜡,1.2kg硬脂酸,0.05kg染料。
3.一种环保生态发泡板材的制备方法,其特征在于:具体方法为:步骤一、按照保生态发泡板材的重量份原料进行配比,将所有原料放入混料机内混料;
步骤二、高温混料机将原料继续搅拌均匀,并达到120℃后将配料放出;
步骤三、将混合好的原料输送到挤出机后,经定型模具定型,冷却成型的板材尺寸为长2-3m,宽1-2m,厚4mm-20mm;
步骤四、在板材上覆膜、转印膜,裁边即可。
CN201910337315.8A 2019-04-25 2019-04-25 一种环保生态发泡板材及制备工艺 Pending CN110016236A (zh)

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CN104497441A (zh) * 2014-12-05 2015-04-08 厦门稻美橡塑制品有限公司 一种生态防潮板及其制备方法
CN109354800A (zh) * 2018-10-08 2019-02-19 蒋云忠 一种新型板材及其制备方法

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CN102464841A (zh) * 2010-11-19 2012-05-23 山东博拓塑业股份有限公司 硬质聚氯乙烯发泡板材
CN102040785A (zh) * 2010-11-29 2011-05-04 山东鑫海汽车配件有限公司 聚氯乙烯/氯化聚氯乙烯结皮发泡板材及其制备方法
CN102391594A (zh) * 2011-12-06 2012-03-28 山东博拓塑业股份有限公司 聚氯乙烯发泡板材及其制备方法
CN102391595A (zh) * 2011-12-06 2012-03-28 山东博拓塑业股份有限公司 聚氯乙烯结皮发泡板材及其制备方法
CN102492244A (zh) * 2011-12-06 2012-06-13 山东博拓塑业股份有限公司 聚氯乙烯自由发泡板材及其制备方法
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CN104017309A (zh) * 2014-06-20 2014-09-03 无锡市宏宇汽车配件制造有限公司 一种聚氯乙烯低发泡汽车板材及其制备方法
CN104497441A (zh) * 2014-12-05 2015-04-08 厦门稻美橡塑制品有限公司 一种生态防潮板及其制备方法
CN109354800A (zh) * 2018-10-08 2019-02-19 蒋云忠 一种新型板材及其制备方法

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