CN110011155A - A kind of automatic bonding equipment of data line - Google Patents
A kind of automatic bonding equipment of data line Download PDFInfo
- Publication number
- CN110011155A CN110011155A CN201910301904.0A CN201910301904A CN110011155A CN 110011155 A CN110011155 A CN 110011155A CN 201910301904 A CN201910301904 A CN 201910301904A CN 110011155 A CN110011155 A CN 110011155A
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- assembly
- clamp
- conveying
- glue spraying
- cylinder
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- 239000000463 material Substances 0.000 claims abstract description 299
- 238000003466 welding Methods 0.000 claims abstract description 121
- 230000007246 mechanism Effects 0.000 claims abstract description 81
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 33
- 229910000679 solder Inorganic materials 0.000 claims abstract description 18
- 239000003292 glue Substances 0.000 claims description 209
- 238000005507 spraying Methods 0.000 claims description 193
- 230000005540 biological transmission Effects 0.000 claims description 131
- 238000005520 cutting process Methods 0.000 claims description 57
- 210000001503 joint Anatomy 0.000 claims description 49
- 230000007306 turnover Effects 0.000 claims description 36
- 238000003848 UV Light-Curing Methods 0.000 claims description 27
- 230000001360 synchronised effect Effects 0.000 claims description 27
- 230000001680 brushing effect Effects 0.000 claims description 24
- 230000000903 blocking effect Effects 0.000 claims description 21
- 238000010008 shearing Methods 0.000 claims description 21
- 238000005476 soldering Methods 0.000 claims description 19
- 238000003825 pressing Methods 0.000 claims description 16
- 238000009434 installation Methods 0.000 claims description 12
- 238000005192 partition Methods 0.000 claims description 12
- 230000000712 assembly Effects 0.000 claims description 9
- 238000000429 assembly Methods 0.000 claims description 9
- 230000004907 flux Effects 0.000 claims description 8
- 230000008878 coupling Effects 0.000 claims description 7
- 238000010168 coupling process Methods 0.000 claims description 7
- 238000005859 coupling reaction Methods 0.000 claims description 7
- 239000000969 carrier Substances 0.000 claims description 6
- 238000001723 curing Methods 0.000 claims description 6
- 239000000853 adhesive Substances 0.000 claims description 4
- 230000001070 adhesive effect Effects 0.000 claims description 4
- 238000005452 bending Methods 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000009966 trimming Methods 0.000 abstract description 5
- 238000003032 molecular docking Methods 0.000 abstract 1
- 230000007723 transport mechanism Effects 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Wire Processing (AREA)
- Automatic Assembly (AREA)
Abstract
The present invention discloses a kind of automatic bonding equipment of data line, including rack, control system and cycloid mechanism, including conveying assembly, conveying assembly cycloid fixture can be delivered to at line processing mechanism docking location；Line processing mechanism, including shifting material component, trimming component, tangent line component, laser module, wire stripping component, upper tin component and tangent line head assembly, matching carry out trimming, tangent line mouth to conducting wire, cut rubber, wire stripping, upper solder resist and upper tin and the processing of tangent line head；Welding mechanism, including the first shifting material component, at least two welding units and blanking component, for welding TYPE-C and/or USB head to conducting wire；Transport mechanism, for the empty cycloid fixture of blanking component blanking to be sent back cycloid mechanism.
Description
Technical Field
The invention relates to the technical field of wire processing equipment, in particular to an automatic wire welding machine for a data wire.
Background
Conventionally, there are various data lines, such as a USB data line, a TYPE-C data line, an HDMI data line, and the like. In the production and processing process of the data line, the matched product can be formed by welding the matched type conducting wire and the corresponding data connector together.
In the prior art, two modes exist for processing the data wire, one mode is that a stripped and cut wire is welded with a corresponding data connector manually, and the mode has low processing efficiency, large labor force requirement and high production cost; the other method is to process the data line by automatic wire welding equipment, and the data line is processed by the automatic equipment, so that the processing efficiency is high, and the production cost is reduced. However, the existing equipment for finishing the data line processing has the following defects: firstly, the degree of automation is low, manual intervention is needed for preprocessing of the data line, and the quality of processed products is not high; secondly, the existing data line processing is completed by a plurality of devices, the line switching time among the devices is long, the processing efficiency is reduced, and the production cost is improved; thirdly, the consistency and the quality of the data line processed by the existing equipment are not high; fourthly, the types of the data lines which can be processed by the existing equipment are single, and the use is limited.
Disclosure of Invention
The technical problem solved by the invention is to provide an automatic data line bonding machine aiming at the defects in the prior art, wherein the automatic data line bonding machine has the advantages of high automation degree, high quality of a data line for bonding a wire, quick wire bonding and low production cost.
In order to solve the technical problem, the invention adopts the following technical scheme that the automatic data wire welding machine comprises a rack, a control system, a cycloid mechanism and a wire processing mechanism, wherein the cycloid mechanism comprises a conveying assembly, and the conveying assembly can convey a cycloid clamp for bending and clamping a wire of a data wire to a position in butt joint with the wire processing mechanism; the wire processing mechanism comprises a material moving assembly, a wire shearing assembly, a wire cutting assembly, a laser assembly, a wire stripping assembly, a tin feeding assembly and a wire cutting head assembly, wherein the material moving assembly can be used for transplanting cycloid clamps positioned on an initial station, the wire shearing assembly, the wire cutting assembly, the laser assembly, the wire stripping assembly, the tin feeding assembly and the wire cutting head assembly onto the wire shearing assembly, the wire cutting assembly, the laser assembly, the wire stripping assembly, the tin feeding assembly, the wire cutting head assembly and the welding mechanism, and the matched wire processing mechanism is used for carrying out wire shearing, wire cutting, rubber cutting, wire stripping, solder resist feeding, tin feeding and wire cutting head processing on a wire; the welding mechanism comprises a first material moving assembly, at least two welding units and a blanking assembly, wherein the first material moving assembly can bear and clamp the cycloid clamp of the processed lead from the butt joint position of the welding mechanism and the wire processing mechanism, and sequentially moves the cycloid clamp to the plurality of welding units and/or moves the cycloid clamp to the blanking assembly; the welding units are used for welding a TYPE-C head and/or a USB head for a group of wires on the cycloid clamp movably butted with the welding units; the blanking assembly is used for transferring the welded data line to a next station; and the conveying mechanism comprises a plurality of synchronous belt conveying belt modules which are arranged in an X direction and are in butt joint, and is used for conveying the hollow cycloid clamp of the blanking assembly to the cycloid mechanism.
As a further elaboration of the above technical solution:
in the technical scheme, the cycloid mechanism further comprises a first conveying assembly, a transverse moving assembly and a material blocking assembly, wherein the material blocking assembly is arranged on the conveying assembly and used for blocking or releasing cycloid fixtures conveyed along the conveying assembly, the transverse moving assembly is movably abutted with the conveying mechanism and the first conveying assembly and used for transferring the cycloid fixtures conveyed by the conveying mechanism to the first conveying assembly, the first conveying assembly is used for reversely conveying the cycloid fixtures received from the abutting position of the transverse moving assembly along the X direction and matching with manual operation to place the cycloid fixtures on the conveying assembly for conveying; the conveying assembly and the first conveying assembly are both conveying belt modules extending in the X direction; the transverse moving material assembly comprises a base extending in the Y direction, a material conveying groove is formed in the base, a sliding cylinder is arranged at the bottom end of the base, a linear guide rail extending in the Y direction is arranged on the upper end face of the base, a pushing table is fixedly arranged on a sliding seat of the linear guide rail, the pushing table is in transmission connection with the sliding cylinder through a connecting block and driven by the sliding cylinder to slide along the linear guide rail, a cycloid jig arranged on the material conveying groove is pushed in a matching mode to move from a butt joint position of the transverse moving material assembly and the conveying mechanism to a butt joint position of the transverse moving material assembly and the conveying mechanism along the Y direction, a material pushing cylinder is further arranged at a position, opposite to the first conveying assembly, of one side of the X direction of the material conveying groove, and the cycloid jig arranged on the material conveying; keep off the material subassembly include with the supporting seat of conveying subassembly rigid coupling, establish X on the supporting seat to the drive actuating cylinder that sets up, the piston connection that drives actuating cylinder can be relative its articulated trip, drive actuating cylinder transmission trip X and remove to, make the trip touch conveying subassembly and/or arrange the cycloid tool on the conveying subassembly matching position in and articulate, the matching blocks or releases the cycloid anchor clamps of carrying along the conveying subassembly.
In the technical scheme, the material moving assembly comprises a material conveying channel which is arranged on the rack through a plurality of first supporting seats and extends in the X direction, a first linear guide rail which extends in the X direction is arranged under the material conveying channel matched with the plurality of first supporting seats, a plurality of first pushing tables which are vertically inserted into the material conveying channel are arranged on the guide rail of the first linear guide rail at intervals in the X direction, the guide rail of the first linear guide rail is further in transmission connection with a ball screw transmission pair arranged on one side of the first supporting seat in the Y direction through a sliding seat, the ball screw transmission pair drives the guide rail of the first linear guide rail to drive the plurality of first pushing tables to move in the X direction of the material conveying channel, and the cycloid clamps positioned on the initial station, the thread cutting assembly, the laser assembly, the thread stripping assembly, the tin feeding assembly and the head assembly are synchronously transplanted to the thread cutting assembly, the thread cutting assembly, The laser assembly, the wire stripping assembly, the tinning assembly, the wire cutting head assembly and the welding mechanism are arranged on the welding mechanism; the wire shearing assembly comprises an installation base fixedly arranged on the rack, a second linear guide rail extending in the Y direction is arranged at the top end of the installation base, a sliding block is arranged on the second linear guide rail, a pneumatic finger is arranged on the sliding block, an upper scissors and a lower scissors which are symmetrically arranged in the Z direction are respectively arranged on two fingers of the pneumatic finger, the sliding block is in transmission connection with a driving cylinder arranged on the installation base, the driving cylinder can drive the sliding block to drive the pneumatic finger to move along the Y direction, the upper scissors and the lower scissors are driven to move in the Z direction in opposite directions by matching with the pneumatic finger, and wires on a cycloid clamp arranged on a wire shearing station are cut in a matching manner; the wire cutting assembly and the wire cutting head assembly respectively comprise first mounting bases fixedly arranged on a rack, two tenth linear guide rails are arranged on the front side surface of the first mounting base in the Y direction in the Z direction, two first sliding blocks are arranged on the two tenth linear guide rails, cutters are fixedly arranged at the bottom ends or the front sides of the top ends of the two first sliding blocks respectively, the two first sliding blocks are respectively in transmission connection with first driving cylinders arranged at the top ends and the bottom ends of the first mounting base in the Z direction, second driving cylinders arranged in the Y direction are fixedly arranged on the first mounting base, the second driving cylinders are connected with a top head, the two first driving cylinders can drive the two first sliding blocks to drive the two cutters to move in the Z direction, and the top heads are matched with the second driving cylinders to drive the top heads to move in the Y direction and abut against the ends of wires on a cycloid clamp arranged on a wire cutting station to finish wire cutting and wire cutting heads; the laser assembly is arranged on a glue stripping station matched with the rack, the laser assembly comprises two third linear guide rails which are arranged in parallel and extend along the X direction, a sliding plate is arranged on the two third linear guide rails in a crossing mode, the sliding plate is further in transmission connection with a first ball screw transmission pair arranged on the rack through a first sliding seat, two fourth linear guide rails extending along the Y direction are arranged on the sliding plate, a first sliding plate is arranged on the fourth linear guide rails, the first sliding plate is connected with a box body penetrating through the sliding plate and extending into the rack through an L-shaped connecting seat, the first sliding plate is further connected with a differential head assembly arranged along the Y direction, and the differential head assembly can drive the first sliding plate to drive the box body to move along the Y direction of the fourth linear guide rails; the box Z sets up the laser unit to the lower part, box Z sets up reflect meter to the top and laser unit just right position, the laser that laser unit sent can penetrate to reflect meter directly, reflect meter can with the laser reflection of accepting and shoot to establish the last laser head in box Y lateral wall outside to the front, go up the data line on the cycloid tool on the laser stripping station can be aimed at to arranging in, the matching cuts the glue to the first half laser of data line, still establish the third on the lateral wall inside wall of box Y backward, the third drives actuating cylinder and connects a first reflect meter, the third drives actuating cylinder can drive first reflect meter X and makes it arrange in on the straight line way of laser unit and reflect meter, makes the laser that laser unit sent reflect and penetrate to establishing the lower laser head in the lateral wall outside to the box Y forward by first reflect meter, the lower laser head is positioned right below the upper laser head in the arrangement position, and after receiving the laser reflected by the first reflecting device, the lower laser head can be aligned to the data line on the cycloid jig on the glue stripping station in the Z direction upwards, and the lower half part of the data line is matched for laser glue cutting; the wire stripping assembly comprises a second mounting base, a mounting bottom plate is fixedly arranged on the second mounting base, two fifth linear guide rails extending along the Y direction are arranged on the mounting bottom plate, a sliding plate is arranged on the two fifth linear guide rails, the sliding plate can be driven by a fourth driving cylinder arranged on the mounting bottom plate to move in the Y direction, a first vertical plate is vertically arranged on one side of the sliding plate in the Y direction, two sixth linear guide rails extending in the Z direction are arranged on the first vertical plate, an upper wire stripping knife and a lower wire stripping knife are arranged on the two sixth linear guide rails, the upper wire stripping knife and the lower wire stripping knife are in transmission connection with a driving motor fixedly arranged at the Z-direction top end of the first vertical plate through a third ball screw transmission pair and a coupler which are arranged between the two sixth linear guide rails, a material pressing cylinder is further arranged at the Z-direction top end of the second mounting base, a piston of the material pressing cylinder is connected with two pressure heads, the pressing cylinder is arranged in the Z direction and can drive the two pressing heads to abut against the data line on the cycloid jig arranged on the wire stripping station; the fourth driving air cylinder drives the sliding plate to drive the first vertical plate to move in the Y direction, the driving motor is matched to drive the upper wire stripping knife and the lower wire stripping knife to move oppositely along the Z direction, and the pressing air cylinder drives the two pressing heads to abut against the data wire on the cycloid jig arranged on the wire stripping station, so that the upper wire stripping knife and the lower wire stripping knife strip the wire adhesive head at the end of the data wire subjected to laser adhesive cutting of the laser assembly; the tin feeding assembly comprises a third mounting base, a seventh linear guide rail extending in the Z direction is arranged on the third mounting base, a first sliding plate is arranged on the seventh linear guide rail and can move in the Z direction along the seventh linear guide rail through a synchronous belt transmission auxiliary transmission device arranged on the third mounting base, a truss arm extending in the X direction is vertically arranged at the front end of the Y direction of the first sliding plate, both ends in the X direction of the truss arm are connected with a V-shaped trough bucket through an L-shaped connecting seat, the synchronous belt transmission auxiliary transmission truss arm drives the two V-shaped trough buckets to move in the Z direction and dip/lift the two V-shaped trough buckets into/out of a soldering flux bin and a tin soldering bin which are arranged below the V-shaped trough bucket in a matched mode, a supporting base is further arranged on the position, matched with a tin feeding station, the supporting base is connected with a turnover frame extending in the X direction through a pivot shaft, and the turnover frame is further connected with a fifth driving air cylinder fixedly arranged on the rack, the fifth driving cylinder can drive the turnover frame to drive the cycloid fixtures fixedly arranged at the X-direction two ends of the turnover frame to turn over for 90 degrees between a horizontal placing position and a vertical placing position; and the fifth driving cylinder drives the turnover frame to drive the two cycloid jigs to turn over from the horizontal placement position to the vertical placement position and place right above the two V-shaped groove hoppers, the truss arms are driven to move in the Z direction by the aid of the transmission of the synchronous belt pair to lift the two V-shaped groove hoppers out of the soldering flux material box and the soldering tin material box, and the wire ends of the data wires which are placed on the cycloid jigs and stripped are matched to be coated with the soldering flux and the soldering tin.
In the technical scheme, the welding mechanism further comprises a tin ball brushing component and a stripping component which are arranged between the welding unit close to the blanking component and the blanking component, wherein the tin ball brushing component is used for brushing tin balls on the positions of a wire welding TYPE-C head and/or a USB head, and the stripping component is used for opening a flap door of the cycloid jig and ejecting a data line arranged on the cycloid clamp so that the blanking component can clamp and clamp the data line which is welded; wherein, the first material moving component comprises a first material conveying channel which is arranged on the frame through a plurality of second supporting seats and extends along the X direction, eleventh linear guide rails which extend along the X direction are arranged under the plurality of second supporting seats and are matched with the first material conveying channel, a plurality of second push tables which are vertically inserted into the first material conveying channel are arranged on the guide rails of the eleventh linear guide rails along the X direction at intervals, the guide rails of the eleventh linear guide rails are also in transmission connection with a fourth ball screw transmission pair arranged on one side of the second supporting seats along the Y direction through second sliding seats, the guide rails of the eleventh linear guide rails are in transmission connection with the fourth ball screw transmission pair, drive the plurality of second push tables to move along the X direction of the first material conveying channel, and the cycloid clamps which are used for clamping the processed wires are transferred to a plurality of welding units from the butt joint position of the welding mechanism and the wire processing mechanism through matching, and/or transferring the cycloid clamp to a blanking assembly; the solder ball brushing assembly comprises a door-shaped seat, a brushing air cylinder arranged in the X direction is arranged at the top end of the door-shaped seat, the brushing air cylinder is connected with two brush heads symmetrically arranged up and down through a T-shaped connecting seat, the brushing air cylinder drives the two brush heads to move in the X direction through the T-shaped connecting seat, and the solder balls on the TYPE-C head and/or the USB head are welded in a matched brushing mode through a lead; the stripping assembly comprises a fourth mounting base, a Y-direction sliding rail is arranged on the fourth mounting base, a second sliding block is arranged on the Y-direction sliding rail, a rotating motor arranged in the Y direction is mounted on the second sliding block through a bearing, an output shaft of the rotating motor is connected with an opening clamp handle through a coupling and can drive the opening clamp handle to turn over, the second sliding block is also in transmission connection with a sixth driving cylinder arranged at one end of the fourth mounting base in the Y direction, the sixth driving cylinder drives the second sliding block to move in the Y direction, so that a notch formed in the opening clamp handle is buckled on a turnover door of the cycloid clamp at a matching position, and the opening clamp handle is driven to rotate by matching with the rotating motor to open the turnover door in a matching manner; the device is characterized by further comprising a material supporting cylinder, wherein the material supporting cylinder is arranged at the right lower end of the opening clamp handle, a material supporting knife is fixedly arranged on a piston of the material supporting cylinder, and the material supporting cylinder drives the material supporting knife to move in the Z direction and jack off a data line arranged on the cycloid clamp; the blanking assembly comprises a data line transfer assembly and a cycloid clamp blanking assembly, the data line transfer assembly comprises a second ball screw transmission pair which is arranged on the gantry and extends along the X direction, the sliding seat of the second ball screw transmission pair is fixedly provided with a second mounting plate, a lifting cylinder is arranged on the second mounting plate in the Z direction, the bottom end of the lifting cylinder is provided with a third pneumatic finger connected with the lifting cylinder, the third pneumatic finger is a pneumatic finger with double clamping fingers, the third pneumatic finger is also provided with a first material ejecting cylinder arranged in the X direction, the first material ejecting cylinder can drive an ejecting block connected with the first material ejecting cylinder to extend into the space between the two clamping fingers of the third pneumatic finger, the second ball screw transmission pair is used for transmitting the lifting cylinder to move in the X direction and is matched with the lifting cylinder to transmit the third pneumatic finger and the jacking block to move in the Z direction, so that the double clamping fingers of the third pneumatic finger extend into the matched cycloid clamp to clamp the welded data line and discharge or move the data line to the next station; the cycloid clamp blanking assembly is arranged on the side of the first material moving assembly in the X direction and comprises a clamp carrying platform connected with the rack through a screw rod bearing, the clamp carrying platform is in transmission connection with a second material ejecting cylinder arranged in the Z direction, the second material ejecting cylinder can drive the clamp carrying platform to move in the Z direction and is movably butted with the first material moving assembly and a first clamp carrying platform arranged on one side of the clamp carrying platform in the Y direction, and the empty cycloid clamp is matched with the first material moving assembly to be transferred from the tail end of the first material moving assembly to be at the position flush with the first clamp carrying platform; the other side of the clamp loading platform Y direction and one side of the first clamp loading platform X are both provided with a first material pushing assembly, the first material pushing assembly comprises a first material pushing cylinder fixedly arranged on the rack through an I-shaped mounting seat, and the first material pushing cylinder can push the cycloid clamp arranged in the clamp loading platform to the first clamp loading platform and/or push the cycloid clamp arranged in the first clamp loading platform to the conveying mechanism.
In the technical scheme, the plurality of welding units comprise TYPE-C head welding units and/or USB head welding units, wherein each TYPE-C head welding unit comprises a feeding assembly, a transfer assembly, a rotating assembly and a welding assembly; the feeding assembly comprises two X-direction slide rails arranged on the rack through a square seat, a support plate is arranged on the two X-direction slide rails, a plurality of carrying discs for placing TYPE-C heads are movably arranged on the support plate, an X-direction synchronous belt sliding table is arranged at the bottom end of the support plate, and the X-direction synchronous belt sliding table can drive the support plate to drive the carrying discs to move to the position in butt joint with the transplanting assembly in the X direction; the shifting assembly comprises a Y-direction ball screw transmission pair which is fixedly arranged on the rack through a supporting block, the Y-direction ball screw transmission pair is in transmission connection with the first truss plate, the first truss plate is fixedly connected with a Z-direction vertical plate, Z-direction slide rails are respectively arranged on the two X-direction side surfaces of the Z-direction vertical plate, first slide seats are respectively arranged on the Z-direction slide rails arranged on the two X-direction side surfaces of the Z-direction vertical plate, the first sliding seat is connected with a seventh driving cylinder arranged on the first truss plate in a transmission way, the first sliding seat is connected with a sucker mounting seat for mounting a connecting rod sucker, the Y-direction ball screw transmission pair transmits the first truss plate to drive the Z-direction vertical plate to move in the Y direction, and the first sliding seat is driven by a seventh driving air cylinder to drive the sucker mounting seat and the connecting rod sucker to move in the Z direction, so that the TYPE-C head is clamped from a carrying disc of the feeding assembly and then transferred to the transfer assembly and/or the TYPE-C head arranged on the transfer assembly is transferred to a carrier matched with the rotating assembly; the transfer assembly comprises a gantry support, a transfer carrier with a plurality of accommodating grooves is fixedly arranged at the top end of the gantry support, a threaded cylinder is arranged on one side of the transfer carrier in the Y direction and can drive a push head to be inserted into the accommodating grooves of the transfer carrier, a TYPE-C head transferred by the transfer assembly is pushed into the accommodating grooves in a matching manner, a first pneumatic finger arranged in the Z direction is further arranged on the other side of the transfer carrier in the Y direction, and the first pneumatic finger can clamp and position the TYPE-C head in the accommodating grooves; the rotary assembly comprises a rotary seat which is arranged on a bottom plate through a bearing, the rotary seat can be driven to rotate by a first driving motor fixedly arranged on a rack, two rotary carriers are arranged on the rotary seat in a central symmetry manner, the two rotary carriers can rotate along with the rotary seat and rotate between a butt joint position with the transfer assembly and a welding station, each rotary carrier is provided with a first containing groove matched with the number of the containing grooves, the front end or the rear end of the rotary carrier in the Y direction is provided with a second pneumatic finger, the second pneumatic finger is used for clamping and fixing a TYPE-C head arranged in the first containing groove, a material ejecting cylinder arranged in the Z direction is further arranged at a position matched with the welding station on the bottom plate, the material ejecting cylinder can drive the rotary carrier to move in the Z direction, and the second pneumatic finger can clamp and fix the TYPE-C head arranged in the first containing groove in a matching manner; the welding assembly is arranged at the upper end of the rotating assembly and comprises a gantry base, an inverted T-shaped supporting base is arranged at the top end of the gantry base, a fifth ball screw transmission pair is arranged on the front end face in the Y direction of the inverted T-shaped supporting base in the Z direction and is connected with an HB welding head through a first mounting plate, the HB welding head is driven by the fifth ball screw transmission pair to move towards a welding station, and a TYPE-C head rotated to the welding station by the rotating assembly is welded with a lead arranged on a matched cycloid clamp in a matched mode.
In the technical scheme, the USB head welding unit comprises a vibration disc feeding assembly, a pushing assembly, an ejecting assembly and a first welding assembly; the vibration disc feeding assembly comprises a vibration disc and a linear conveyor, one end of the linear conveyor is in butt joint with the vibration disc, the other end of the linear conveyor is vertically inserted into the material pushing assembly, and the USB head for vibration feeding of the vibration disc is conveyed to the material pushing assembly; the pushing assembly comprises partition plates arranged at intervals in the Y direction, a second truss plate is fixedly arranged on the partition plates, a guide plate of a guide chute extending in the Y direction is arranged on the second truss plate, a second pushing cylinder is arranged at one end of the guide plate in the Y direction and can drive a pushing plate movably embedded in the guide chute to move in the Y direction, and the pushing plate can convey the USB heads conveyed into the guide chute by the linear conveyor to a second containing groove of a USB carrying platform of the pushing assembly group by group; the ejection assembly further comprises first partition plates at intervals in the Y direction, a third truss plate is arranged on each first partition plate, an eighth linear guide rail extending in the Y direction is arranged on each third truss plate, a sliding table with an inclined top surface is arranged on each eighth linear guide rail, each sliding table is further in transmission connection with an eighth driving cylinder arranged at one end of each third truss plate, two fence plates are arranged at the other ends of the third truss plates in the Y direction, ninth linear guide rails in the Z direction are arranged on the inner side surfaces of the two fence plates, the USB carrying platform is movably connected with the two ninth linear guide rails, the USB carrying platform is further connected with a roller through an eccentric wheel, and the roller is in rolling contact with the sliding table; the eighth driving cylinder drives the sliding table to move along the Y direction of the eighth linear guide rail, so that the sliding table obliquely pushes up the roller to rotate, and drives the USB carrying platform to slide along the Z direction of the ninth linear guide rail through the eccentric wheel so as to push up the USB head arranged in the second accommodating groove to move towards the first welding assembly; the first welding assembly is arranged at the upper end of the ejection assembly and comprises a first gantry seat, a first inverted T-shaped supporting seat is arranged at the top end of the first gantry seat, a sixth ball screw transmission pair is arranged on the front end face in the Y direction of the first inverted T-shaped supporting seat in the Z direction, the sixth ball screw transmission pair is connected with the first HB welding head through a third mounting plate, the sixth ball screw transmission pair transmits the first HB welding head to move towards the welding station, and the USB head ejected from the ejection assembly to the matching welding station is welded with a lead arranged on the matching cycloid clamp.
In the technical scheme, the glue spraying device further comprises a glue spraying mechanism, wherein the glue spraying mechanism comprises a first feeding assembly, a glue spraying assembly and a first conveying assembly; the first feeding assembly is in butt joint with the blanking assembly and the glue spraying assembly and is used for transferring a glue spraying clamp for loading a data line welded with a TYPE-C head and/or a USB head to the glue spraying assembly; the glue spraying assembly comprises a second moving assembly, a first glue spraying unit, a first flanging unit, a second glue spraying unit, a UV curing unit, a second overturning unit and a blanking unit, the second moving assembly can receive a glue spraying clamp for feeding the first feeding assembly and sequentially transfer the glue spraying clamp to the first glue spraying unit, the first flanging unit, the second glue spraying unit, the UV curing unit, the second overturning unit and the blanking unit, and the matching glue spraying assembly is used for carrying out double-sided glue spraying on a data line of a welding TYPE-C head and/or a USB head; the first conveying assembly is in butt joint with the first feeding assembly and the glue spraying assembly and used for conveying the unloaded glue spraying clamp from the blanking end of the glue spraying assembly to the feeding end of the first feeding assembly.
In the technical scheme, the first feeding assembly comprises a switch clamp assembly for opening the glue spraying clamp, a second pushing assembly for pushing the glue spraying clamp to the second conveying assembly, and a second conveying assembly for conveying the glue spraying clamp to the second moving assembly along the X direction; wherein the switch clamp assembly comprises a fifth mounting base, a first Y-direction slide rail is arranged on the fifth mounting base, the first Y-direction sliding rail is provided with a third sliding block, the third sliding block is provided with a first rotating motor arranged in the Y direction through a bearing, an output shaft of the first rotating motor is connected with a first unclamping handle through a coupler and can drive the first unclamping handle to turn over, the third sliding block is also in transmission connection with a ninth driving cylinder arranged at one end of a fifth mounting seat in the Y direction, the ninth driving cylinder drives the third sliding block to move in the Y direction, so that a wedge formed on the first unclamping handle is buckled on a cover plate of a glue spraying clamp at a feeding station at the feeding end of the first feeding assembly, the first unclamping handle is driven to rotate by matching with the first rotating motor, and the cover plate is opened or buckled in a matching manner, so that the blanking assembly can move a data line welded with a TYPE-C head and/or a USB head to the glue spraying clamp at the feeding station to load or lock the cover plate; the second pushing assembly comprises a third pushing cylinder fixedly arranged on a sixth mounting base, the third pushing cylinder is arranged on one side of the feeding station in the X direction, and the third pushing cylinder can push the glue spraying clamp which is arranged on the feeding station and clamps the data line to the second conveying assembly along the X direction; the second conveying assembly is also a conveying belt module arranged in the X direction.
In the above technical solution, the second material moving assembly includes a first material moving unit, a second material moving unit and a third material moving unit, which are sequentially arranged along the X direction, the first material moving unit is in butt joint with the second conveying assembly and is used for conveying the glue spraying clamps located at the butt joint position of the first material moving unit and the second conveying assembly and the first glue spraying unit to the first glue spraying unit and the first overturning unit, the second material moving unit is in butt joint with the first overturning unit and the second overturning unit and is used for matching and conveying the glue spraying clamps located at the tail ends of the first overturning unit, the second glue spraying unit and the UV curing unit to the second glue spraying unit, the UV curing unit and the second overturning unit, and the third material moving unit is in butt joint with the second overturning unit and is used for transferring the glue spraying clamps located on the second overturning unit to the blanking unit, wherein the first material moving unit, the second material moving unit, the blanking unit, the second material moving unit and the third material moving unit are sequentially arranged along the X direction The second material moving unit and the third material moving unit comprise a second material conveying channel which is arranged on the rack through a plurality of third supporting seats and extends along the X direction, a twelfth linear guide rail which extends along the X direction is arranged under the plurality of third supporting seats and is matched with the second material conveying channel, a plurality of third push platforms which are vertically inserted into the second material conveying channel are arranged on the guide rail of the twelfth linear guide rail at intervals along the X direction, the guide rail of the twelfth linear guide rail is also in transmission connection with a seventh ball screw transmission pair arranged on one side of the third supporting seats in the Y direction through a third sliding seat, the guide rail of the seventh ball screw transmission pair drives the plurality of third push platforms to move along the X direction of the second material conveying channel, and the second material moving assembly is matched with a glue spraying clamp for receiving the material of the first material feeding assembly and sequentially transfers the glue spraying clamp to the first glue spraying unit, the first flanging unit, The second glue spraying unit, the UV curing unit, the second overturning unit and the blanking unit; the first glue spraying unit and the second glue spraying unit both comprise a second gantry, a ball screw sliding table arranged in the Y direction is arranged on the second gantry, a first ball screw sliding table arranged in the X direction is arranged on the ball screw sliding table, a Z-axis air cylinder in transmission connection with the first ball screw sliding table is arranged on the Y front end face of the first ball screw sliding table, the Z-axis air cylinder is connected with a glue spraying head arranged in the Z direction, the ball screw sliding table transmits the first ball screw sliding table and the Z-axis air cylinder to move in the Y direction, and the first ball screw sliding table transmits the X-direction movement of the Z-axis air cylinder and transmits the Z-direction movement of the glue spraying head to enable the glue spraying head to aim at a glue spraying clamp arranged on a glue spraying station to finish glue spraying; the first overturning unit and the second overturning unit respectively comprise a rotary cylinder fixedly arranged on a fourth supporting seat, the rotary cylinder is in transmission connection with a first overturning frame, the rotary cylinder can drive the first overturning frame to overturn for 180 degrees, so that a glue spraying fixture transferred by the first material transferring unit/the second material transferring unit is turned over and then is transferred to the second material transferring unit/the third material transferring unit, and the second glue spraying unit can spray glue on the other side of the data line after the first glue spraying unit finishes spraying glue on one side of the data line and/or a cover plate of the glue spraying fixture can be turned over and opened by a blanking assembly to discharge the data line; the UV curing unit comprises two UV curing boxes which are symmetrically arranged on the curing station from top to bottom, the second material moving unit transversely penetrates through the two UV curing boxes, and the glue spraying fixtures clamping the data lines with double-sided glue spraying are transferred through the two UV curing boxes one by one to complete curing; the blanking unit comprises a cover plate overturning assembly, a finished product transferring assembly and a glue spraying clamp blanking assembly, wherein the cover plate overturning assembly comprises a seventh mounting base, a second Y-direction slide rail is arranged on the seventh mounting base, a fourth sliding block is arranged on the second Y-direction sliding rail, a second rotating motor arranged in the Y direction is mounted on the fourth sliding block through a bearing, an output shaft of the second rotating motor is connected with a second clamp opening handle through a coupler and can drive the second clamp opening handle to turn over, the fourth sliding block is also in transmission connection with a tenth driving air cylinder arranged at one end of a seventh mounting base in the Y direction, the tenth driving air cylinder drives the fourth sliding block to move in the Y direction, so that a wedge formed on the second clamp opening handle is buckled on a turnover door of a glue spraying clamp on a blanking station at a blanking end, the second clamping opening handle is driven to rotate by matching with the second rotating motor, and a cover plate is opened in a matching manner, so that a finished product transfer assembly can transfer and finish glue spraying data lines and blanking; the finished product transferring assembly comprises a first synchronous belt sliding table module which is arranged on a third gantry and extends along the X direction, the first synchronous belt sliding table module is connected with a first Z-axis cylinder, the bottom end of the first Z-axis cylinder is provided with a fourth pneumatic finger connected with the first Z-axis cylinder, two clamping fingers of the fourth pneumatic finger are respectively connected with a clamping knife with clamping teeth, the two clamping knives are driven by the two clamping fingers to move, so that the matched clamping teeth move oppositely to form a clamping opening for clamping a data line, the first synchronous belt sliding table module drives the first Z-axis cylinder and the fourth pneumatic finger to move in the X direction, and the first Z-axis cylinder drives the fourth pneumatic finger to move in the Z direction to match and clamp the data line which is arranged on a blanking station and finishes glue spraying so as to blank; the glue spraying clamp blanking assembly is arranged below the finished product transferring assembly Z and comprises a second clamp carrying platform connected with the rack through a first screw rod bearing, the second clamp carrying platform is in transmission connection with a third material ejecting cylinder arranged in the Z direction, the third material ejecting cylinder can drive the second clamp carrying platform to move in the Z direction and is movably butted with the finished product transferring assembly and a third clamp carrying platform arranged on one side of the second clamp carrying platform in the Y direction, and an empty glue spraying clamp is matched to be transferred from the tail end of the finished product transferring assembly to a position flush with the third clamp carrying platform; and a third material pushing assembly is arranged on the other side of the second clamp carrying platform Y and one side of the third clamp carrying platform X, the third material pushing assembly comprises a fourth material pushing cylinder fixedly arranged on the rack through a first I-shaped mounting seat, and the fourth material pushing cylinder can push the glue spraying clamp arranged in the second clamp carrying platform to the third clamp carrying platform and/or push the glue spraying clamp arranged in the second clamp carrying platform to the first conveying assembly.
In the technical scheme, the first conveying assembly comprises a plurality of glue spraying clamps which are arranged along the X direction and connected with a third conveying assembly in a butt joint mode, a first material blocking assembly, a first transverse material moving assembly and a material lifting assembly in a butt joint mode, the first material blocking assembly is arranged on the third conveying assembly and used for blocking or releasing glue spraying clamps conveyed along the third conveying assembly, the first transverse material moving assembly is movably in butt joint with the material lifting assembly and the third conveying assembly and used for transferring the glue spraying clamps conveyed by the third conveying assembly to a position in butt joint with the material lifting assembly, and the third conveying assembly is used for conveying empty glue spraying clamps discharged by the discharging unit to a position in butt joint with the first transverse material moving assembly along the X direction; the third conveying assembly is a conveying belt module extending in the X direction; the first material blocking assembly comprises a fifth supporting seat fixedly connected with the third conveying assembly, an eleventh driving cylinder arranged in the X direction is arranged on the fifth supporting seat, a piston of the eleventh driving cylinder is connected with a first clamping hook capable of rotating relative to the piston, the eleventh driving cylinder drives the first clamping hook to move in the X direction, so that the first clamping hook touches the third conveying assembly and/or a glue spraying fixture arranged on a matching position of the third conveying assembly to rotate in a hinged mode, and the glue spraying fixture conveyed along the third conveying assembly is blocked or released in a matched mode; the first transverse moving component comprises a material conveying plate which is arranged in a Y-direction in an extending mode, a transverse moving cylinder is arranged beside the material conveying plate in an X-direction, the transverse moving cylinder is connected with a second clamping hook which can rotate oppositely in a transmission mode, and the transverse moving cylinder drives the second clamping hook to move in a Y-direction so as to push a glue spraying clamp arranged on the material conveying plate to the material lifting component; the material lifting assembly comprises a Z-direction arranged installation supporting seat, a first Z-direction sliding rail is arranged on the installation supporting seat, a supporting plate mounting plate is arranged on the first Z-direction sliding rail, the supporting plate mounting plate is in transmission connection with a twelfth driving cylinder arranged on the installation supporting seat through a first connecting plate, the twelfth driving cylinder can drive the supporting plate mounting plate to drive the supporting plate to move along the Z-direction of the first Z-direction sliding rail, the supporting plate is movably butted with a material conveying plate and a material loading station in a matching mode, and the glue spraying fixture is transferred to the first material loading assembly.
The invention has the beneficial effects that: firstly, the wire welding machine integrates wire cutting, glue stripping, wire stripping, tinning, welding and glue spraying, a data wire can be processed at one time, the quality of the welded data wire is good, and the reject ratio of products is low; secondly, the welding machine of the invention can finish the welding action of the data line smoothly, the time is short, and the working efficiency is high; thirdly, the wire bonding machine of the invention has compact structure, small occupied area and low equipment cost.
Drawings
FIG. 1 is a schematic perspective view of a wire bonding machine according to the present invention;
FIG. 2 is an assembly view of the conveyor assembly, first conveyor assembly, cross feed assembly and stop assembly of the present invention;
FIG. 3 is a structural view of the thread processing mechanism of the present invention;
FIG. 4 is a structural view of the transfer assembly of the present invention;
FIG. 5 is a structural view of the thread trimming assembly of the present invention;
FIG. 6 is a structural view of the tangent assembly and tangent head assembly of the present invention;
figure 7 is a structural view of the wire stripping assembly of the present invention;
FIG. 8 is a structural view of a laser assembly of the present invention;
FIG. 9 is a structural view of the tin application assembly of the present invention in a horizontally disposed position;
FIG. 10 is a structural view of the vertical placement position of the tin assembly of the present invention;
FIG. 11 is a structural view of the welding mechanism of the present invention;
FIG. 12 is an assembly view of the brush solder ball, the stripper assembly, the blanking assembly and the frame of the present invention;
FIG. 13 is a structural view of a TYPE-C head welding unit of the present invention;
FIG. 14 is a partial assembly view of the TYPE-C head welding unit of the present invention;
fig. 15 is a structural view of a USB head welding unit of the present invention;
FIG. 16 is a structural view of another welder of the present invention;
FIG. 17 is a structural view of the glue dispensing mechanism of the present invention;
fig. 18 is a structural view of the glue-spraying assembly of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Fig. 1-18 illustrate an embodiment of the present invention, and referring to fig. 1-14, an automatic data wire bonding machine includes a rack 000 and a control system (PLC controller), and further includes:
the cycloid mechanism 001 comprises a conveying component 11, the conveying component 11 can convey the cycloid clamp 12 which clamps the conducting wires of the data wires in a bending way to the position where the cycloid clamp is in butt joint with the wire processing mechanism 002, the bending clamping means that one data wire is bent into a U shape, two ends of the data wire are buckled on the cycloid clamp 100 in a buckling way, and then two ends of the data wire are welded and processed; the cycloid mechanism 001 further comprises a first conveying assembly 12, a transverse moving assembly 13 and a material blocking assembly 14, wherein the material blocking assembly 14 is arranged on the conveying assembly 11 and used for blocking or releasing the cycloid fixtures 100 conveyed along the conveying assembly 11, the transverse moving assembly 13 is movably abutted with the conveying mechanism 004 and the first conveying assembly 12 and used for transferring the cycloid fixtures 100 conveyed by the conveying mechanism 004 to the first conveying assembly 12, the first conveying assembly 12 is used for reversely conveying the cycloid fixtures 100 received from the abutting position of the transverse moving assembly 13 along the X direction, so that the cycloid fixtures 100 are manually placed on the conveying assembly 11 for conveying, and in practice, the cycloid fixtures 100 on the first conveying assembly 12 are manually placed on the conveying assembly 11;
the wire processing mechanism 002 comprises a material moving assembly 21, a wire shearing assembly 22, a wire cutting assembly 23, a laser assembly 24, a wire stripping assembly 25, a tinning assembly 26 and a wire cutting head assembly 27, wherein the material moving assembly 21 can transplant the cycloid clamps 100 positioned on an initial station (the butt joint position of the cycloid mechanism 001 and the wire processing mechanism 002), the wire shearing assembly 22, the wire cutting assembly 23, the laser assembly 24, the wire stripping assembly 25, the tinning assembly 26 and the wire cutting head assembly 27 to the wire shearing assembly 22, the wire cutting assembly 23, the laser assembly 24, the wire stripping assembly 25, the tinning assembly 26, the wire cutting head assembly 27 and the welding mechanism 003, and the matched wire processing mechanism 002 carries out wire shearing, wire cutting, rubber cutting, wire stripping, solder resist coating, tinning and wire cutting head processing on a wire;
the welding mechanism 003 comprises a first material moving assembly 31, at least two welding units 32 and a blanking assembly 33, wherein the first material moving assembly 31 can receive and clamp the cycloid clamp 12 of the processed lead from the butt joint position of the welding mechanism 003 and the wire processing mechanism 002, and sequentially move the cycloid clamp 100 to the plurality of welding units 32 and/or move the cycloid clamp 33 to the blanking assembly 33; the plurality of welding units 32 are used for welding a TYPE-C head and/or a USB head for a group of wires placed on the cycloid clamps 100 movably butted with the plurality of welding units 32; the blanking component 33 is used for transferring and blanking the welded data line or transferring the welded data line to the next station, the welding mechanism 003 further comprises a solder ball brushing component 34 and a material stripping component 35 which are arranged between the welding unit 32(b) close to the blanking component 33 and the blanking component 33, the solder ball brushing component 34 is used for brushing off the solder ball on the position of a wire welding TYPE-C head and/or a USB head, and the material stripping component 35 is used for opening the turnover door 121 of the cycloid jig 100 and ejecting the data line arranged on the cycloid jig 100, so that the blanking component 33 can clamp and clamp the welded data line;
the conveying mechanism 004 comprises a plurality of synchronous belt conveying belt modules 41 which are arranged in an X direction and connected in a butt joint mode, and is used for conveying the hollow cycloid clamps of the blanking assembly 33 to the cycloid mechanism 001.
Referring to fig. 1-2, in the present embodiment, the conveying assembly 11 and the first conveying assembly 12 are both conveyor belt modules extending in the X direction; the transverse moving component 13 comprises a base 131 extending in the Y direction, a material conveying groove 132 is formed in the base 131, a sliding cylinder 133 is arranged at the bottom end of the base 131, a linear guide rail 134 extending in the Y direction is arranged on the upper end surface of the base 131, a pushing table 135 is fixedly arranged on a sliding seat of the linear guide rail 134, the pushing table 135 is further in transmission connection with the sliding cylinder 133 through a connecting block 136 and driven by the sliding cylinder to slide along the linear guide rail 134, the cycloid jig 100 arranged on the material conveying groove 132 is pushed in a matching manner to move from the butt joint position of the transverse moving component 13 and the conveying mechanism 004 to the butt joint position with the first conveying component 12 along the Y direction, a material pushing cylinder 137 is further arranged at the position, opposite to the first conveying component 12, of one side in the X direction of the material conveying groove 132, and the cycloid jig 100 arranged on the material conveying groove 132 can be pushed to the first conveying component 12; the material blocking assembly 14 comprises a supporting seat 141 fixedly connected with the conveying assembly 11, a driving cylinder 142 arranged in the X direction is arranged on the supporting seat 141, a piston of the driving cylinder 142 is connected with a clamping hook 143 capable of rotating relative to the piston, the driving cylinder 142 drives the clamping hook 143 to move in the X direction, the clamping hook 143 is made to touch the conveying assembly 11 and/or the cycloid fixture 100 arranged on the matching position of the conveying assembly 11 to rotate in the X direction, and the cycloid fixture 100 conveyed along the conveying assembly 11 is blocked or released in a matching mode.
Referring to fig. 1 and fig. 3 to 4, the material transferring assembly 21 includes a material conveying channel 212 installed on the rack 000 through a plurality of first supporting seats 211 and extending in the X direction, a first linear guide rail 213 extending in the X direction is installed under the material conveying channel 22 on the plurality of first supporting seats 211, a plurality of first pushing tables 214 vertically inserted into the material conveying channel 212 are arranged on the guide rail of the first linear guide rail 213 at intervals in the X direction, the guide rail of the first linear guide rail 213 is further connected with a ball screw transmission pair 216 arranged on one side of the first supporting seat 211 in the Y direction through a sliding seat 215, the ball screw transmission pair 216 transmits the guide rail of the first linear guide rail 213 to drive the plurality of first pushing tables 214 to move along the material conveying channel 212 in the X direction, and the wire shearing assembly 22, the wire shearing assembly 23, the laser assembly 24, the wire stripping assembly 25, the upper tin assembly 26 and the wire shearing head assembly 27 are matched to be synchronously transferred to the wire shearing assembly 22, and the wire shearing assembly 22, A wire cutting component 23, a laser component 24, a wire stripping component 25, a tin feeding component 26, a wire cutting head component 27 and a welding mechanism 003; referring to fig. 3 and 5, the trimming assembly 22 includes a mounting base 221 fixedly mounted on the frame 000, a second linear guide 222 extending in the Y direction is disposed at the top end of the mounting base 221, a sliding block 223 is disposed on the second linear guide 222, a pneumatic finger 224 is disposed on the sliding block 223, upper scissors 225 and lower scissors 226 symmetrically disposed in the Z direction are disposed on two fingers of the pneumatic finger 224, respectively, the sliding block 223 is further connected to a driving cylinder 227 disposed on the mounting base 221 in a transmission manner, the driving cylinder 227 can drive the sliding block 223 to drive the pneumatic finger 224 to move in the Y direction, and the pneumatic finger 224 is matched to drive the upper scissors 225 and the lower scissors 226 to move in the Z direction to match with a wire on the cycloid clamp 100 disposed on the trimming station; referring to fig. 3 and 6, each of the tangent assembly 23 and the tangent head assembly 27 includes a first mounting base 231 fixed on the frame 000, two tenth linear guide rails 232 are arranged on the front side surface of the first mounting base 231 in the Y direction in the Z direction, two first sliding blocks 233 are arranged on the two tenth linear guide rails 232, a cutter 234 is fixed on the bottom end or the front side of the top end of each of the two first sliding blocks 233, the two first sliding blocks 233 are further connected with a first driving cylinder 235 arranged on the top end and the bottom end of the first mounting base 231 in the Z direction, a second driving cylinder 236 arranged in the Y direction is further fixed on the first mounting base 231, the second driving cylinder 236 is connected with a top 237, the two first driving cylinders 235 can drive the two first sliding blocks 233 to drive the two cutters 234 to move in the Z direction, and the top 237 is matched with the second driving cylinder 236 to drive the top 237 to move in the Y direction and abut against the end of the wire on the tangent station 100 to complete tangent and tangent head (the tangent head is the tangent head) Cutting off the tin tip at the front end after the lead is coated with tin); referring to fig. 3 and 7, the laser assembly 24 is located at a stripping station on the frame 000, the laser assembly 24 is a carbon dioxide laser, which can melt off the glue on the outer surface of the wire, and includes two third linear guide rails 241 arranged in parallel and extending along the X direction, a sliding plate 242 straddling over the two third linear guide rails 241, the slide plate 242 is also in transmission connection with a first ball screw transmission pair 244 arranged on the machine frame 000 through a first slide seat 243, two fourth linear guide rails 245 extending along the Y direction are arranged on the sliding plate 242, a first sliding plate 246 is arranged on the fourth linear guide rails 245, the first slide 246 is connected to a housing 248 extending through the slide 242 and into the housing 000 by an L-shaped connector block 247, the first sliding plate 246 is also connected with a Y-direction arranged differential head assembly 249, and the differential head assembly 249 can drive the first sliding plate 246 to drive the box 248 to move along the fourth linear guide rail 245 along the Y direction; a laser unit 2410 is arranged at the lower part of the Z direction of the box 248, a reflecting device 2411 is arranged at the position, opposite to the laser unit 2410, of the top end of the Z direction of the box 248, the laser emitted by the laser unit 2410 can be directly emitted to the reflecting device 2411, the reflecting device 2411 can reflect the received laser and emit the laser to an upper laser head 2412 arranged at the outer side of the Y direction front side wall of the box 248, the upper laser head 2412 can be aligned with a data line on the cycloid jig 100 arranged on the peeling station and matched with the upper half part of the data line for laser glue cutting, a third driving air cylinder 2413 is also arranged on the inner side wall of the Y direction back side wall of the box 248, the third driving air cylinder 2413 is connected with a first reflecting device 2414, the third driving air cylinder 2413 can drive the first reflecting device 2414 to move along the X direction and enable the first reflecting device 2414 to be arranged on a straight ray path of the laser unit 2410 and the reflecting device 2411, so that the laser emitted by the laser unit 2410 is reflected by the first reflecting device 2414, the lower laser head 2415 is positioned right below the upper laser head 2412 in the arrangement position, and after receiving the laser reflected by the first reflecting device 2414, the lower laser head 2415 can be aligned upwards in the Z direction to the data line on the cycloid jig 100 on the glue stripping station, and the lower half part of the data line is matched for laser glue cutting; referring to fig. 3 and 8, the wire stripping assembly 25 includes a second mounting base 251, a mounting base plate 252 is fixedly disposed on the second mounting base 251, two fifth linear guide rails 253 extending along the Y direction are disposed on the mounting base plate 252, a sliding plate 254 is disposed on the two fifth linear guide rails 253, the sliding plate 254 can be driven by a fourth driving cylinder 255 disposed on the mounting base plate 252 to move in the Y direction, a first vertical plate 256 is vertically disposed on one side of the sliding plate 254 in the Y direction, two sixth linear guide rails 257 extending in the Z direction are disposed on the first vertical plate 256, an upper wire stripping knife 258 and a lower wire stripping knife 259 are disposed on the two sixth linear guide rails 257, the upper wire stripping knife 258 and the lower wire stripping knife 259 are in transmission connection with a driving motor 2511 fixed at the top end of the first vertical plate 256 through a third ball screw transmission pair 2510 and a coupling disposed between the two sixth linear guide rails 257, a material pressing cylinder 2512 is further disposed at the top end of the Z direction of the second mounting base 251, the piston of the swaging cylinder 2512 is connected with two pressing heads 2513, and the swaging cylinder 2512 is arranged along the Z direction and can drive the two pressing heads 2513 to press against the data line on the cycloid jig 100 arranged on the wire stripping station; the fourth driving cylinder 255 drives the sliding plate 254 to drive the first vertical plate 256 to move along the Y direction, and the driving motor 2511 drives the upper wire stripping knife 258 and the lower wire stripping knife 259 to move oppositely along the Z direction and the material pressing cylinder 2512 drives the two pressure heads 2513 to abut against the data lines on the cycloid jig 100 arranged on the wire stripping station, so that the upper wire stripping knife 258 and the lower wire stripping knife 259 can strip the wire ends of the data line ends subjected to laser rubber cutting of the laser assembly 24, in the actual wire stripping process, when the upper wire stripping knife 258 and the lower wire stripping knife 259 cut the wire ends and retreat, the lower wire stripping knife 259 lifts the Z direction when the fourth driving cylinder 255 drives the first vertical plate 256 to retreat along the Y direction to enable the lower wire stripping knife 259 to lift the ends of the data lines, and when the lower wire stripping knife drives the first vertical plate 256 to retreat along the Y direction to retreat, the wire ends of the data lines are quickly stripped; referring to fig. 3 and fig. 9-10, the tinning module 26 includes a third mounting base 261, a seventh linear guide 262 extending in the Z direction is disposed on the third mounting base 261, a first sliding plate 263 is disposed on the seventh linear guide 262, the first sliding plate 263 can be driven to move in the Z direction along the seventh linear guide 262 by a synchronous belt drive pair 267 disposed on the third mounting base 261, a truss arm 264 extending in the X direction is vertically disposed at a front Y end of the first sliding plate 263, both ends in the X direction of the truss arm 264 are connected to a "V" shaped chute 266 through an L-shaped connecting seat 265, the synchronous belt drive pair 267 can drive the truss arm 264 to drive the two "V" shaped chutes 266 to move in the Z direction, so as to dip/lift the two "V" shaped chutes 266 into/out of a Z-downward direction hopper 268 and a solder hopper 269 disposed on the "V" shaped chute 266, a supporting base 2610 is further disposed on the rack 000 at a position matching with the tinning station, the supporting base 2610 is connected with an X-direction extending turnover frame 2612 through a pivot shaft 2611, the turnover frame 2612 is further in transmission connection with a fifth driving cylinder 2613 fixedly arranged on the rack 000, and the fifth driving cylinder 2613 can drive the turnover frame 2612 to drive the cycloid jigs 100 fixedly arranged at the X-direction two ends of the turnover frame 2612 to turn over by 90 degrees between a horizontal placement position and an upright placement position; when tin is coated, the fifth driving cylinder 2613 drives the turnover frame 2612 to drive the two cycloid jigs 100 to turn over from the horizontal placement position to the vertical placement position and place the two cycloid jigs at positions right above the two V-shaped groove hoppers 266, the two V-shaped groove hoppers 266 are lifted out of the soldering flux bin 268 and the soldering tin bin 269 by matching the transmission truss arms 264 of the synchronous belt transmission pair 267 to move along the Z direction, and the wire ends of the data wires which are placed on the cycloid jigs 100 and are stripped are coated with the soldering flux and the tin in a matching mode.
In this embodiment, the structure of the first material moving assembly 31 and the material moving assembly 21 have the same structure, and the movement principle thereof is also the same, except that a driving cylinder is adopted in the first material moving assembly 31 to replace the ball screw transmission pair 216 in the material moving assembly 21, for the structural description of the first material moving assembly 31, reference is made to the above description of the material moving assembly 21, only the function is described here, and the first material moving assembly can transfer the cycloid clamp 100, which receives the processed lead from the butt joint position of the welding mechanism 003 and the wire processing mechanism 002, to the plurality of welding units 32, and/or transfer the cycloid clamp 100 to the blanking assembly 33; referring to fig. 11-12, in this embodiment, the solder ball brushing assembly 34 includes a gate-shaped base 341, a brushing cylinder 342 installed in the X direction is disposed at the top end of the gate-shaped base 341, the brushing cylinder 342 is connected to two brush heads 344 symmetrically disposed up and down through a "T" shaped connecting base 343, the brushing cylinder 342 drives the two brush heads 344 to move in the X direction through the "T" shaped connecting base 343, and the solder balls at the positions of TYPE-C head and/or USB head are soldered by matching with the brushing wires; referring to fig. 11 to 12, the stripping assembly 35 includes a fourth mounting base 351, a Y-direction sliding rail 352 is provided on the fourth mounting base 351, a second sliding block 353 is provided on the Y-direction sliding rail 352, a Y-direction rotating motor 354 is mounted on the second sliding block 353 through a bearing, an output shaft of the rotating motor 354 is connected to a clamp opening handle 355 through a coupling and can drive the clamp opening handle to turn over, the second sliding block 353 is further connected to a sixth driving cylinder 359 provided at one Y-direction end of the fourth mounting base 351 in a transmission manner, the sixth driving cylinder 359 drives the second sliding block 353 to move in the Y-direction, so that a wedge 356 formed on the clamp opening handle 355 is buckled with the turnover door 101 of the cycloid clamp 100 at a matching position, and the rotating motor 354 is matched to drive the clamp opening handle 355 to rotate to match and open the turnover door 101; the stripping assembly 35 further comprises a material supporting cylinder 357, the material supporting cylinder 357 is arranged at the lower end of the clamp opening handle 355, a material supporting knife 358 is fixedly arranged on a piston of the material supporting cylinder 357, and the material supporting cylinder 357 drives the material supporting knife 358 to move along the Z direction and jack off a data line arranged on the cycloid clamp 100, so that the blanking assembly 33 can conveniently clamp the data line which is welded;
the blanking assembly 33 comprises a data line transfer assembly 36 and a cycloid clamp blanking assembly 37, the data line transfer assembly 36 comprises a second ball screw transmission pair 362 arranged on a gantry 361 and extending along the direction X, a sliding seat of the second ball screw transmission pair 362 is fixedly provided with a second mounting plate 363, a lifting cylinder 364 arranged on the second mounting plate 363 along the direction Z, the bottom end of the lifting cylinder 364 is provided with a third pneumatic finger 365 connected with the lifting cylinder, the third pneumatic finger 365 is a pneumatic finger with double clamping fingers, the third pneumatic finger 365 is further provided with a first ejecting cylinder 366 arranged along the direction X, the first ejecting cylinder 366 can drive an ejecting block 367 connected with the first ejecting cylinder to extend into a space between the two clamping fingers of the third pneumatic finger 365, the second ball screw transmission pair 362 transmits the lifting cylinder 364 to move along the direction X, and the third pneumatic finger 365 and the ejecting block 367 are matched with the lifting cylinder to transmit the movement along the direction Z, the double clamping fingers of the third pneumatic finger 365 extend into the matched cycloid clamp 100 to clamp the welded data line and perform blanking or material moving to the next station; the cycloid clamp blanking assembly 37 is arranged on the side of the first material moving assembly 31 in the X direction, the cycloid clamp blanking assembly 37 comprises a clamp carrier 372 connected with the rack 001 through a screw rod bearing 371, the clamp carrier 372 is in transmission connection with a second material ejecting cylinder 373 arranged in the Z direction, the second material ejecting cylinder 373 can drive the clamp carrier 372 to move in the Z direction and is movably abutted with the first material moving assembly 31 and a first clamp carrier 374 arranged on one side of the clamp carrier 372 in the Y direction, and the empty cycloid clamp 100 is matched to be moved from the tail end 374 of the first material moving assembly 31 to a position flush with the first clamp carrier; the other side of the clamp carrier 372 in the Y direction and one side of the first clamp carrier 374 in the X direction are both provided with a first material pushing assembly 375, the first material pushing assembly 375 comprises a first material pushing cylinder 377 fixedly arranged on the rack 000 through an i-shaped mounting seat 376, and the first material pushing cylinder 377 can push the cycloid clamp 100 arranged in the clamp carrier 372 to the first clamp carrier 374 and/or push the cycloid clamp 100 arranged in the first clamp carrier 374 to the transmission mechanism 004.
Referring to fig. 11 and 13-15, the plurality of welding units 32 includes a TYPE-C head welding unit 32(a) and/or a USB head welding unit 32(b), wherein the TYPE-C head welding unit 32(a) includes a feeding assembly 81, a transferring assembly 82, a transferring assembly 83, a rotating assembly 84, and a welding assembly 85; the feeding assembly 81 comprises two X-direction sliding rails 812 arranged on the rack 00 through square seats 811, a carrier plate 813 is arranged on the two X-direction sliding rails 812, a plurality of carrier discs 814 for placing TYPE-C heads are movably arranged on the carrier plate 813, an X-direction synchronous belt sliding table 815 is arranged at the bottom end of the carrier plate 813, and the X-direction synchronous belt sliding table 815 can drive the carrier plate 813 to drive the carrier discs 814 to move to the position of butt joint with the transplanting assembly 82 along the X direction; the transfer component 82 comprises a Y-direction ball screw transmission pair 822 fixedly arranged on the rack 000 through a supporting block 821, the Y-direction ball screw transmission pair 822 is in transmission connection with a first truss plate 823, the first truss plate 823 is fixedly connected with a Z-direction vertical plate 824, Z-direction slide rails 825 are arranged on two sides of the Z-direction vertical plate 824 in the X direction, first slide seats 826 are arranged on the Z-direction slide rails 825 arranged on two sides of the Z-direction vertical plate 824 in the X direction, the first slide seats 826 are in transmission connection with a seventh driving cylinder 827 arranged on the first truss plate 823, the first slide seats 826 are connected with a suction cup mounting seat 829 for mounting a connecting rod suction cup 828, the Y-direction ball screw transmission pair 822 is used for transmitting the first truss plate 823 to drive the Z-direction vertical plate 824 to move along the Y direction, the seventh driving cylinder 827 is used for driving the first slide seats 826 to drive the suction cup mounting seat 829 and the connecting rod suction cup 828 to move in the Z direction, and the Y-direction transfer component 83 and/or the transfer component 83 is transferred after being clamped by a TYPE The TYPE-C head is transferred to a carrier matched with the rotating assembly 84; the transfer assembly 83 comprises a gantry support 831, a transfer carrier 832 with a plurality of accommodating grooves 834 is fixedly arranged at the top end of the gantry support 831, a threaded cylinder 833 is arranged on one side of the transfer carrier 832 in the Y direction, the threaded cylinder 833 can drive a push head 835 to be inserted into the accommodating groove 834 of the transfer carrier 832, a TYPE-C head transferred by the transfer assembly 82 is pushed into the accommodating groove 834 in a matching manner, a first pneumatic finger 836 arranged in the Z direction is further arranged on the other side of the transfer carrier 832 in the Y direction, and the first pneumatic finger 836 can clamp and position the TYPE-C head arranged in the accommodating groove 834; the rotating assembly 84 includes a rotating base 842 bearing-mounted on a bottom plate 841, the rotating base 842 can be driven to rotate by a first driving motor 843 fixed on the frame 001, two rotary carriers 844 are arranged on the rotary seat 842 in a central symmetry manner, the two rotary carriers 844 can rotate along with the rotary seat 842 and rotate between a butt joint position with the transfer component 83 and a welding station, each rotary carrier 844 is provided with first containing grooves 845 the number of which is matched with that of the containing grooves 834, a second pneumatic finger 846 is arranged at the front end or the rear end of the rotating carrier 844 in the Y direction, the second pneumatic finger 846 is used for clamping and fixing the TYPE-C head placed in the first containing groove 845, a Z-direction arranged material ejecting cylinder 847 is also arranged on the bottom plate 841 at the position matched with the welding station, the material ejecting cylinder 847 can drive the rotary carrier 844 to move in the Z direction, and the second pneumatic finger 846 can clamp and fix the TYPE-C head in the first accommodating groove 845 in a matching manner; the welding subassembly 85 is established directly over at rotating assembly 84, the welding subassembly 85 includes portal 851, "T" shape supporting seat 852 is established on portal 851 top, Z is to setting up the vice 853 of fifth ball screw transmission on the Y of "T" shape supporting seat 852 to the preceding terminal surface, the vice 853 of fifth ball screw transmission is connected with HB soldered connection 855 through first mounting panel 854, the vice 853 transmission soldered connection HB 855 of fifth ball screw transmission moves towards welding station, matches will be rotated by rotating assembly 84 to the TYPE-C head on the welding station with place the wire welding on matching cycloid anchor clamps 100.
Referring to fig. 11 and 15, the USB head welding unit 32(b) includes a vibrating tray feeding assembly 91, a pushing assembly 92, an ejecting assembly 93, and a first welding assembly 94; the vibrating disc feeding assembly 91 comprises a vibrating disc 911 and a linear conveyor 912, one end of the linear conveyor 912 is butted with the vibrating disc 911, the other end of the linear conveyor is vertically inserted into the material pushing assembly 92, and a USB head for vibrating and feeding the vibrating disc 911 is conveyed to the material pushing assembly 92; the pushing assembly 92 comprises a partition 921 arranged at intervals in the Y direction, a second truss 922 is fixedly arranged on the partition 921, a guide plate 924 of a guide chute 923 extending in the Y direction is arranged on the second truss 922, a second pushing cylinder 925 is arranged at one end of the guide plate 924 in the Y direction, and the second pushing cylinder 925 can drive a pushing plate (not shown in the drawing) movably embedded in the guide chute 923 to move in the Y direction, so that the pushing plate can convey the USB heads conveyed into the guide chute 923 by the linear conveyor 912 to a second accommodating groove 932 of a USB carrier 931 of the pushing assembly 93 group by group; the material ejecting assembly 93 further comprises a first partition plate 933 spaced in the Y direction, a third truss plate 934 is arranged on the first partition plate 933, an eighth linear guide rail 935 extending in the Y direction is arranged on the third truss plate 934, a sliding table 936 with an inclined top surface is arranged on the eighth linear guide rail 935, the sliding table 936 is further in transmission connection with an eighth driving cylinder 937 arranged at one end of the third truss plate 933, two fence plates 938 are arranged at the other end of the third truss plate 933 in the Y direction, ninth linear guide rails 939 in the Z direction are arranged on the inner side surfaces of the two fence plates 938, the USB carrying platform 931 is movably connected with the two ninth linear guide rails 939, the USB carrying platform 931 is further connected with a roller 9311 through an eccentric wheel 9310, and the roller 9310 is in rolling contact with the sliding table 936; the eighth driving cylinder 937 drives the sliding table 936 to move along the eighth linear guide 935 along the Y direction, so that the sliding table 936 pushes the roller 9311 obliquely and drives the USB carrying table 931 to slide along the ninth linear guide 939 along the Z direction through the eccentric 9311 to jack up the USB head placed in the second containing groove 932 to move towards the first welding assembly 94;
first welding subassembly 94 is established directly over the end at liftout subassembly 93, first welding subassembly 94 includes first gantry base 941, first "T" shape supporting seat 942 is established on first gantry base 941 top, Z is to setting up the vice 943 of sixth ball screw transmission on the preceding terminal surface of the Y of first "T" shape supporting seat 942, the vice 943 of sixth ball screw transmission is connected with first HB soldered connection through third mounting panel 944, the vice 943 transmission of sixth ball screw transmission first HB soldered connection 945 moves towards welding station, matches to be pushed up to the USB head on the matching welding station by liftout subassembly 93 and the wire welding of arranging on the cycloid anchor clamps 100 in.
In another alternative embodiment, referring to fig. 1 to 18, the automatic soldering machine is further provided with a glue spraying mechanism 005, and the glue spraying mechanism 005 comprises a first feeding assembly 51, a glue spraying assembly 52 and a first conveying assembly 53; the first feeding assembly 51 is butted with the blanking assembly 33 and the glue spraying assembly 52 and is used for transferring a glue spraying clamp for loading data lines of a welding TYPE-C head and/or a USB head to the glue spraying assembly; the glue spraying assembly 52 comprises a second material moving assembly 61, a first glue spraying unit 62, a first flanging unit 63, a second glue spraying unit 64, a UV curing unit 65, a second turning unit 66 and a blanking unit 67, the second material moving assembly 61 can receive a glue spraying clamp for feeding the first feeding assembly 51 and sequentially transfer the glue spraying clamp to the first glue spraying unit 62, the first flanging unit 63, the second glue spraying unit 64, the UV curing unit 65, the second turning unit 66 and the blanking unit 67, and the glue spraying assembly 52 is matched to perform double-sided glue spraying on the data lines of the welding TYPE-C head and/or the USB head; the first conveying assembly 53 is butted with the first feeding assembly 51 and the glue spraying assembly 52, and is used for conveying the empty glue spraying fixture from the material discharging end of the glue spraying assembly 52 to the material feeding end of the first feeding assembly 51.
Referring to fig. 17 to 18, the first feeding assembly 51 includes a switch clamp assembly 501 for opening the glue spraying fixture, a second feeding assembly 503 for pushing the glue spraying fixture 500 to the second conveying assembly 502, and a second conveying assembly 502 for conveying the glue spraying fixture to the second feeding assembly 61 along the X direction; the structure of the switch clamp assembly 501 is the same as that of the stripping assembly 35, except that the material supporting cylinder 357 is omitted, here, the structure of the switch clamp assembly 501 is not further explained, specifically, reference is made to the explanation of the stripping assembly 35, and the function of the switch clamp assembly 501 is to open or lock the cover plate of the glue spraying fixture, so that the blanking assembly 33 can move the data line welded with the TYPE-C head and/or the USB head to the glue spraying fixture at the loading station for loading or lock the cover plate after the data line is clamped; the structures of the second pushing assembly 503 and the second conveying assembly 502 are described in part with reference to the cycloid mechanism 001 for the conveying assembly 11 and the pushing cylinder 137.
Referring to the drawing, the second material moving assembly 61 comprises a first material moving unit 61-1, a second material moving unit 61-2 and a third material moving unit 61-3 which are sequentially arranged along the X direction, the first material moving unit 61-1 is butted with the second conveying assembly 502 and is used for conveying glue spraying clamps at the butting position of the first material moving unit 61-1 and the second conveying assembly 502 and at the first glue spraying unit 62 to the first glue spraying unit 62 and the first overturning unit 63, the second material moving unit 61-2 is butted with the first overturning unit 63 and the second overturning unit 66 and is used for matching and conveying the glue spraying clamps at the tail ends of the first overturning unit 63, the second glue spraying unit 64 and the UV curing unit 65 to the second glue spraying unit 64, the UV curing unit 65 and the second overturning unit 66, the third material moving unit 61-3 is butted with the second overturning unit 66 and the blanking unit 67, and is used for transferring the glue spraying fixture placed on the second turning unit 66 to the blanking unit, wherein the first material transferring unit 61-1, the second material transferring unit 61-2 and the third material transferring unit 61-3 have the same structure, except that the material transferring lengths are different, and the structures of the three material transferring units are similar to the structure of the material transferring assembly 21, except that the first material transferring unit 61-1, the second material transferring unit 61-2 and the third material transferring unit 61-3 adopt a transmission cylinder to replace a ball screw transmission pair 216 in the material transferring assembly 21, please refer to the explanation of the material transferring assembly 21 in the above, and here, the specific structures of the first material transferring unit 61-1, the second material transferring unit 61-2 and the third material transferring unit 61-3 are not described; the first material moving unit 61-1, the second material moving unit 61-2 and the third material moving unit 61-3 in the glue spraying mechanism 005 are used for matching with a glue spraying clamp for receiving the material loading of the first material loading assembly 51 by the second material moving assembly 61 and sequentially transferring the glue spraying clamp to the first glue spraying unit 62, the first flanging unit 63, the second glue spraying unit 64, the UV curing unit 65, the second overturning unit 66 and the blanking unit 67;
referring to fig. 16-18, each of the first glue spraying unit 62 and the second glue spraying unit 64 includes a second gantry 621, a ball screw sliding table 622 disposed in the Y direction is disposed on the second gantry 621, a first ball screw sliding table 623 disposed in the X direction is disposed on the ball screw sliding table 622, a Z-axis cylinder 624 in transmission connection with the first ball screw sliding table 623 is disposed on the front Y end surface of the first ball screw sliding table 623, the Z-axis cylinder 624 is connected with a glue spraying head 625 disposed in the Z direction, the ball screw sliding table 622 drives the first ball screw sliding table 623 and the Z-axis cylinder 624 to move in the Y direction, and the first ball screw sliding table 623 drives the Z-axis cylinder 624 to move in the X direction and the Z-axis cylinder 624 drives the glue spraying head 625 to move in the Z direction, so that the glue spraying head 625 aligns with a glue spraying clamp disposed on a glue spraying station to complete double-sided glue spraying; the first overturning unit 63 and the second overturning unit 66 both comprise a rotary cylinder 632 fixedly arranged on a fourth supporting seat 631, the rotary cylinder 632 is in transmission connection with a first overturning frame 633, the rotary cylinder 632 can drive the first overturning frame 633 to overturn for 180 degrees, so that a glue spraying fixture transferred by the first material transferring unit 61-1/the second material transferring unit 61-2 is turned over and then is sent to the second material transferring unit 61-2/the third material transferring unit 61-3, and the second glue spraying unit 64 can spray glue on one side of the data line after the first glue spraying unit 62 finishes glue spraying on the other side of the data line and/or a cover plate of the glue spraying fixture can be turned over and opened by the blanking assembly 67 to blank the data line; the UV curing unit 65 comprises two UV curing boxes 651 which are symmetrically arranged on the curing station up and down, the second material moving unit 61-2 transversely penetrates through the two UV curing boxes 651, and the glue spraying clamps for clamping the data lines with double-sided glue spraying are transferred through the two UV curing boxes 651 one by one to complete curing; referring to fig. 17, the blanking unit 67 includes a cover plate flipping module 671, a finished product transferring module 672 and a glue spraying fixture blanking module 673, wherein the structure of the cover plate flipping module 671 is the same as the structure of the material removing module 35 and the structure of the switch clamp module 501, and for the specific structure of the cover plate flipping module 671, reference is made to the description of the material removing module 35, which is not described herein again, and when the cover plate flipping module 671 works, the blanking unit is used for opening the cover plate, so that the finished product transferring module 672 can transfer the data line for completing glue spraying and blanking; referring to fig. 17 and fig. 12 to 13, the structure of the finished product transferring assembly 672 is similar to that of the data line transferring assembly 36, and the related explanation may refer to the explanation of the data line transferring assembly 36, specifically, the finished product transferring assembly 672 includes a first synchronous belt sliding table module 6722 which is arranged on a third gantry 6721 and extends along the X direction, the first synchronous belt sliding table module 6722 is connected to a first Z-axis cylinder 6723, a fourth pneumatic finger 6724 connected to the first Z-axis cylinder 6723 is arranged at the bottom end of the first Z-axis cylinder 6723, two clamping fingers of the fourth pneumatic finger 6724 are respectively connected to a clamping knife 6725 having clamping teeth, and the two clamping knives 6725 are driven by the two clamping fingers to move so that the matched clamping teeth move oppositely to form a clamping opening for clamping the data line; when finished products are transplanted, the first synchronous belt sliding table module 6722 drives the first Z-axis cylinder 6723 and the fourth pneumatic finger 6724 to move along the X direction, the first Z-axis cylinder 6723 is matched with the fourth pneumatic finger 6724 to drive the fourth pneumatic finger 6724 to move along the Z direction, and the data lines which are arranged on a blanking station and finish glue spraying are clamped to be blanked; the glue spraying clamp blanking assembly 673 is arranged below the finished product transferring assembly Z, the structure of the glue spraying clamp blanking assembly 673 and the structure of the cycloid clamp blanking assembly 37 are described above, specifically, reference may be made to the description of the cycloid clamp blanking assembly 37, which is not described herein again, and the glue spraying clamp blanking assembly is used for transferring an empty glue spraying clamp from the end of the finished product transferring assembly 672 to the first conveying assembly 53; referring to fig. 17-18, the first conveying assembly 53 includes a plurality of third conveying assemblies 531, a first material blocking assembly 532, a first traverse material assembly 533, and a material lifting assembly 534 disposed along the X direction and connected in a butt joint manner, the third conveying assemblies 531 are the same as the conveying assemblies 11 and the first conveying assemblies 12, which are not described herein, the first material blocking assembly 532 is the same as the material blocking assembly 14, which is not described herein, the first traverse material assembly 533 includes a material conveying plate 5331 extending in the Y direction, a traverse air cylinder 5332 is disposed beside the material conveying plate 5331 in the X direction, the traverse air cylinder 5332 is connected to a second latch 5333 capable of relatively pivoting in a transmission manner, and the traverse air cylinder 5332 drives the second latch 5333 to move along the Y direction to push the glue spraying clamp disposed on the material conveying plate 5331 to the material lifting assembly 534; the material lifting assembly 534 comprises a mounting support 5341 arranged in the Z direction, a first Z-direction slide rail 5342 is arranged on the mounting support 5341, a supporting plate mounting plate 5343 is arranged on the first Z-direction slide rail 5342, the supporting plate mounting plate 5343 is in transmission connection with a twelfth driving air cylinder 5345 arranged on the mounting support 5341 through a first connecting plate 5344, the twelfth driving air cylinder 5345 can drive the supporting plate mounting plate 5343 to drive the supporting plate 5346 to move along the Z direction along the first Z-direction slide rail 5342, the supporting plate 5346 is movably abutted to the material conveying plate 5331 and the material loading station in a matching manner, and the glue spraying fixture is transferred to the first material loading assembly 51.
The technical scope of the present invention is not limited to the above embodiments, and any modifications, equivalent variations and modifications made to the above embodiments according to the technical spirit of the present invention still fall within the technical scope of the present invention.
Claims (10)
1. The utility model provides an automatic wire bonding machine of data line, includes frame and control system, its characterized in that still includes:
the cycloid mechanism comprises a conveying component, and the conveying component can convey the cycloid clamp which is used for bending and clamping the lead of the data wire to a position where the cycloid clamp is in butt joint with the wire processing mechanism;
the wire processing mechanism comprises a material moving assembly, a wire shearing assembly, a wire cutting assembly, a laser assembly, a wire stripping assembly, a tin feeding assembly and a wire cutting head assembly, wherein the material moving assembly can be used for transplanting cycloid clamps positioned on an initial station, the wire shearing assembly, the wire cutting assembly, the laser assembly, the wire stripping assembly, the tin feeding assembly and the wire cutting head assembly onto the wire shearing assembly, the wire cutting assembly, the laser assembly, the wire stripping assembly, the tin feeding assembly, the wire cutting head assembly and the welding mechanism, and the matched wire processing mechanism is used for carrying out wire shearing, wire cutting, rubber cutting, wire stripping, solder resist feeding, tin feeding and wire cutting head processing on a wire;
the welding mechanism comprises a first material moving assembly, at least two welding units and a blanking assembly, wherein the first material moving assembly can bear and clamp the cycloid clamp of the processed lead from the butt joint position of the welding mechanism and the wire processing mechanism, and sequentially moves the cycloid clamp to the plurality of welding units and/or moves the cycloid clamp to the blanking assembly; the welding units are used for welding a TYPE-C head and/or a USB head for a group of wires on the cycloid clamp movably butted with the welding units; the blanking assembly is used for transferring the welded data line to a next station;
and the conveying mechanism comprises a plurality of synchronous belt conveying belt modules which are arranged in an X direction and are in butt joint, and is used for conveying the hollow cycloid clamp of the blanking assembly to the cycloid mechanism.
2. The automatic data line welding machine according to claim 1, wherein the cycloid mechanism further comprises a first conveying assembly, a transverse moving assembly and a material blocking assembly, the material blocking assembly is arranged on the conveying assembly and used for blocking or releasing cycloid fixtures conveyed along the conveying assembly, the transverse moving assembly is movably abutted with the conveying mechanism and the first conveying assembly and used for transferring the cycloid fixtures conveyed by the conveying mechanism onto the first conveying assembly, the first conveying assembly is used for reversely conveying the cycloid fixtures received from the abutting position of the transverse moving assembly along the X direction, and the cycloid fixtures are placed on the conveying assembly and conveyed in a matching manner; the conveying assembly and the first conveying assembly are both conveying belt modules extending in the X direction; the transverse moving material assembly comprises a base extending in the Y direction, a material conveying groove is formed in the base, a sliding cylinder is arranged at the bottom end of the base, a linear guide rail extending in the Y direction is arranged on the upper end face of the base, a pushing table is fixedly arranged on a sliding seat of the linear guide rail, the pushing table is in transmission connection with the sliding cylinder through a connecting block and driven by the sliding cylinder to slide along the linear guide rail, a cycloid jig arranged on the material conveying groove is pushed in a matching mode to move from a butt joint position of the transverse moving material assembly and the conveying mechanism to a butt joint position of the transverse moving material assembly and the conveying mechanism along the Y direction, a material pushing cylinder is further arranged at a position, opposite to the first conveying assembly, of one side of the X direction of the material conveying groove, and the cycloid jig arranged on the material conveying; keep off the material subassembly include with the supporting seat of conveying subassembly rigid coupling, establish X on the supporting seat to the drive actuating cylinder that sets up, the piston connection that drives actuating cylinder can be relative its articulated trip, drive actuating cylinder transmission trip X and remove to, make the trip touch conveying subassembly and/or arrange the cycloid tool on the conveying subassembly matching position in and articulate, the matching blocks or releases the cycloid anchor clamps of carrying along the conveying subassembly.
3. The automatic wire welding machine of claim 2, wherein the material moving assembly includes a material conveying channel extending in the X direction and mounted on the frame through a plurality of first supporting seats, a first linear guide rail extending in the X direction is disposed on the first supporting seats under the material conveying channel, a plurality of first pushing platforms vertically inserted into the material conveying channel are disposed on the guide rail of the first linear guide rail at intervals in the X direction, the guide rail of the first linear guide rail is further in transmission connection with a ball screw transmission pair disposed on the Y direction side of the first supporting seat through a sliding seat, the ball screw transmission pair transmits the guide rail of the first linear guide rail to drive the first pushing platforms to move in the X direction of the material conveying channel, and the matching synchronously transfers cycloid clamps located on the initial station, the wire cutting assembly, the laser assembly, the wire stripping assembly, the wire feeding assembly and the wire cutting assembly to the wire cutting assembly, The wire cutting assembly, the laser assembly, the wire stripping assembly, the tinning assembly, the wire cutting head assembly and the welding mechanism are arranged on the welding mechanism;
the wire shearing assembly comprises an installation base fixedly arranged on the rack, a second linear guide rail extending in the Y direction is arranged at the top end of the installation base, a sliding block is arranged on the second linear guide rail, a pneumatic finger is arranged on the sliding block, an upper scissors and a lower scissors which are symmetrically arranged in the Z direction are respectively arranged on two fingers of the pneumatic finger, the sliding block is in transmission connection with a driving cylinder arranged on the installation base, the driving cylinder can drive the sliding block to drive the pneumatic finger to move along the Y direction, the upper scissors and the lower scissors are driven to move in the Z direction in opposite directions by matching with the pneumatic finger, and wires on a cycloid clamp arranged on a wire shearing station are cut in a matching manner;
the wire cutting assembly and the wire cutting head assembly respectively comprise first mounting bases fixedly arranged on a rack, two tenth linear guide rails are arranged on the front side surface of the first mounting base in the Y direction in the Z direction, two first sliding blocks are arranged on the two tenth linear guide rails, cutters are fixedly arranged at the bottom ends or the front sides of the top ends of the two first sliding blocks respectively, the two first sliding blocks are respectively in transmission connection with first driving cylinders arranged at the top ends and the bottom ends of the first mounting base in the Z direction, second driving cylinders arranged in the Y direction are fixedly arranged on the first mounting base, the second driving cylinders are connected with a top head, the two first driving cylinders can drive the two first sliding blocks to drive the two cutters to move in the Z direction, and the top heads are matched with the second driving cylinders to drive the top heads to move in the Y direction and abut against the ends of wires on a cycloid clamp arranged on a wire cutting station to finish wire cutting and wire cutting heads;
the laser assembly is arranged on a glue stripping station matched with the rack, the laser assembly comprises two third linear guide rails which are arranged in parallel and extend along the X direction, a sliding plate is arranged on the two third linear guide rails in a crossing mode, the sliding plate is further in transmission connection with a first ball screw transmission pair arranged on the rack through a first sliding seat, two fourth linear guide rails extending along the Y direction are arranged on the sliding plate, a first sliding plate is arranged on the fourth linear guide rails, the first sliding plate is connected with a box body penetrating through the sliding plate and extending into the rack through an L-shaped connecting seat, the first sliding plate is further connected with a differential head assembly arranged along the Y direction, and the differential head assembly can drive the first sliding plate to drive the box body to move along the Y direction of the fourth linear guide rails; the box Z sets up the laser unit to the lower part, box Z sets up reflect meter to the top and laser unit just right position, the laser that laser unit sent can penetrate to reflect meter directly, reflect meter can with the laser reflection of accepting and shoot to establish the last laser head in box Y lateral wall outside to the front, go up the data line on the cycloid tool on the laser stripping station can be aimed at to arranging in, the matching cuts the glue to the first half laser of data line, still establish the third on the lateral wall inside wall of box Y backward, the third drives actuating cylinder and connects a first reflect meter, the third drives actuating cylinder can drive first reflect meter X and makes it arrange in on the straight line way of laser unit and reflect meter, makes the laser that laser unit sent reflect and penetrate to establishing the lower laser head in the lateral wall outside to the box Y forward by first reflect meter, the lower laser head is positioned right below the upper laser head in the arrangement position, and after receiving the laser reflected by the first reflecting device, the lower laser head can be aligned to the data line on the cycloid jig on the glue stripping station in the Z direction upwards, and the lower half part of the data line is matched for laser glue cutting;
the wire stripping assembly comprises a second mounting base, a mounting bottom plate is fixedly arranged on the second mounting base, two fifth linear guide rails extending along the Y direction are arranged on the mounting bottom plate, a sliding plate is arranged on the two fifth linear guide rails, the sliding plate can be driven by a fourth driving cylinder arranged on the mounting bottom plate to move in the Y direction, a first vertical plate is vertically arranged on one side of the sliding plate in the Y direction, two sixth linear guide rails extending in the Z direction are arranged on the first vertical plate, an upper wire stripping knife and a lower wire stripping knife are arranged on the two sixth linear guide rails, the upper wire stripping knife and the lower wire stripping knife are in transmission connection with a driving motor fixedly arranged at the Z-direction top end of the first vertical plate through a third ball screw transmission pair and a coupler which are arranged between the two sixth linear guide rails, a material pressing cylinder is further arranged at the Z-direction top end of the second mounting base, a piston of the material pressing cylinder is connected with two pressure heads, the pressing cylinder is arranged in the Z direction and can drive the two pressing heads to abut against the data line on the cycloid jig arranged on the wire stripping station; the fourth driving air cylinder drives the sliding plate to drive the first vertical plate to move in the Y direction, the driving motor is matched to drive the upper wire stripping knife and the lower wire stripping knife to move oppositely along the Z direction, and the pressing air cylinder drives the two pressing heads to abut against the data wire on the cycloid jig arranged on the wire stripping station, so that the upper wire stripping knife and the lower wire stripping knife strip the wire adhesive head at the end of the data wire subjected to laser adhesive cutting of the laser assembly;
the tin feeding assembly comprises a third mounting base, a seventh linear guide rail extending in the Z direction is arranged on the third mounting base, a first sliding plate is arranged on the seventh linear guide rail and can move in the Z direction along the seventh linear guide rail through a synchronous belt transmission auxiliary transmission device arranged on the third mounting base, a truss arm extending in the X direction is vertically arranged at the front end of the Y direction of the first sliding plate, both ends in the X direction of the truss arm are connected with a V-shaped trough bucket through an L-shaped connecting seat, the synchronous belt transmission auxiliary transmission truss arm drives the two V-shaped trough buckets to move in the Z direction and dip/lift the two V-shaped trough buckets into/out of a soldering flux bin and a tin soldering bin which are arranged below the V-shaped trough bucket in a matched mode, a supporting base is further arranged on the position, matched with a tin feeding station, the supporting base is connected with a turnover frame extending in the X direction through a pivot shaft, and the turnover frame is further connected with a fifth driving air cylinder fixedly arranged on the rack, the fifth driving cylinder can drive the turnover frame to drive the cycloid fixtures fixedly arranged at the X-direction two ends of the turnover frame to turn over for 90 degrees between a horizontal placing position and a vertical placing position; and the fifth driving cylinder drives the turnover frame to drive the two cycloid jigs to turn over from the horizontal placement position to the vertical placement position and place right above the two V-shaped groove hoppers, the truss arms are driven to move in the Z direction by the aid of the transmission of the synchronous belt pair to lift the two V-shaped groove hoppers out of the soldering flux material box and the soldering tin material box, and the wire ends of the data wires which are placed on the cycloid jigs and stripped are matched to be coated with the soldering flux and the soldering tin.
4. The automatic wire bonding machine for data wire according to claim 1, wherein said soldering mechanism further comprises a solder ball brushing assembly and a stripping assembly disposed between the soldering unit and the blanking assembly adjacent to the blanking assembly, said solder ball brushing assembly is used for brushing off the solder ball on the position of the wire soldering TYPE-C head and/or USB head, said stripping assembly is used for opening the door of the cycloid jig and for ejecting the data wire placed on the cycloid fixture, so that the blanking assembly can clamp the data wire which has been soldered; wherein,
the first material moving component comprises a first material conveying channel which is arranged on the frame through a plurality of second supporting seats and extends along the X direction, an eleventh linear guide rail extending in the X direction is arranged right below the plurality of second supporting seats matched with the first material conveying channel, a plurality of second pushing platforms which are vertically inserted into the first material conveying channel are arranged on the guide rail of the eleventh linear guide rail at intervals along the X direction, the guide rail of the eleventh linear guide rail is also in transmission connection with a fourth ball screw transmission pair arranged on one side of the second supporting seat in the Y direction through a second sliding seat, the fourth ball screw transmission pair transmits a guide rail of the eleventh linear guide rail to drive the second push tables to move along the X direction of the first material conveying channel, and the cycloid clamps carrying and clamping the processed wires from the butt joint position of the welding mechanism and the wire processing mechanism are transferred to the welding units in a matching mode, and/or the cycloid clamps are transferred to the blanking assembly;
the solder ball brushing assembly comprises a door-shaped seat, a brushing air cylinder arranged in the X direction is arranged at the top end of the door-shaped seat, the brushing air cylinder is connected with two brush heads symmetrically arranged up and down through a T-shaped connecting seat, the brushing air cylinder drives the two brush heads to move in the X direction through the T-shaped connecting seat, and the solder balls on the TYPE-C head and/or the USB head are welded in a matched brushing mode through a lead;
the stripping assembly comprises a fourth mounting base, a Y-direction sliding rail is arranged on the fourth mounting base, a second sliding block is arranged on the Y-direction sliding rail, a rotating motor arranged in the Y direction is mounted on the second sliding block through a bearing, an output shaft of the rotating motor is connected with an opening clamp handle through a coupling and can drive the opening clamp handle to turn over, the second sliding block is also in transmission connection with a sixth driving cylinder arranged at one end of the fourth mounting base in the Y direction, the sixth driving cylinder drives the second sliding block to move in the Y direction, so that a notch formed in the opening clamp handle is buckled on a turnover door of the cycloid clamp at a matching position, and the opening clamp handle is driven to rotate by matching with the rotating motor to open the turnover door in a matching manner; the device is characterized by further comprising a material supporting cylinder, wherein the material supporting cylinder is arranged at the right lower end of the opening clamp handle, a material supporting knife is fixedly arranged on a piston of the material supporting cylinder, and the material supporting cylinder drives the material supporting knife to move in the Z direction and jack off a data line arranged on the cycloid clamp;
the blanking assembly comprises a data line transfer assembly and a cycloid clamp blanking assembly, the data line transfer assembly comprises a second ball screw transmission pair which is arranged on the gantry and extends along the X direction, the sliding seat of the second ball screw transmission pair is fixedly provided with a second mounting plate, a lifting cylinder is arranged on the second mounting plate in the Z direction, the bottom end of the lifting cylinder is provided with a third pneumatic finger connected with the lifting cylinder, the third pneumatic finger is a pneumatic finger with double clamping fingers, the third pneumatic finger is also provided with a first material ejecting cylinder arranged in the X direction, the first material ejecting cylinder can drive an ejecting block connected with the first material ejecting cylinder to extend into the space between the two clamping fingers of the third pneumatic finger, the second ball screw transmission pair is used for transmitting the lifting cylinder to move in the X direction and is matched with the lifting cylinder to transmit the third pneumatic finger and the jacking block to move in the Z direction, so that the double clamping fingers of the third pneumatic finger extend into the matched cycloid clamp to clamp the welded data line and discharge or move the data line to the next station; the cycloid clamp blanking assembly is arranged on the side of the first material moving assembly in the X direction and comprises a clamp carrying platform connected with the rack through a screw rod bearing, the clamp carrying platform is in transmission connection with a second material ejecting cylinder arranged in the Z direction, the second material ejecting cylinder can drive the clamp carrying platform to move in the Z direction and is movably butted with the first material moving assembly and a first clamp carrying platform arranged on one side of the clamp carrying platform in the Y direction, and the empty cycloid clamp is matched with the first material moving assembly to be transferred from the tail end of the first material moving assembly to be at the position flush with the first clamp carrying platform; the other side of the clamp loading platform Y direction and one side of the first clamp loading platform X are both provided with a first material pushing assembly, the first material pushing assembly comprises a first material pushing cylinder fixedly arranged on the rack through an I-shaped mounting seat, and the first material pushing cylinder can push the cycloid clamp arranged in the clamp loading platform to the first clamp loading platform and/or push the cycloid clamp arranged in the first clamp loading platform to the conveying mechanism.
5. The automatic wire bonding machine of claim 4 wherein a plurality of said bonding units comprise TYPE-C head bonding units and/or USB head bonding units, wherein,
the TYPE-C head welding unit comprises a feeding assembly, a transferring assembly, a rotating assembly and a welding assembly;
the feeding assembly comprises two X-direction slide rails arranged on the rack through a square seat, a support plate is arranged on the two X-direction slide rails, a plurality of carrying discs for placing TYPE-C heads are movably arranged on the support plate, an X-direction synchronous belt sliding table is arranged at the bottom end of the support plate, and the X-direction synchronous belt sliding table can drive the support plate to drive the carrying discs to move to the position in butt joint with the transplanting assembly in the X direction;
the shifting assembly comprises a Y-direction ball screw transmission pair which is fixedly arranged on the rack through a supporting block, the Y-direction ball screw transmission pair is in transmission connection with the first truss plate, the first truss plate is fixedly connected with a Z-direction vertical plate, Z-direction slide rails are respectively arranged on the two X-direction side surfaces of the Z-direction vertical plate, first slide seats are respectively arranged on the Z-direction slide rails arranged on the two X-direction side surfaces of the Z-direction vertical plate, the first sliding seat is connected with a seventh driving cylinder arranged on the first truss plate in a transmission way, the first sliding seat is connected with a sucker mounting seat for mounting a connecting rod sucker, the Y-direction ball screw transmission pair transmits the first truss plate to drive the Z-direction vertical plate to move in the Y direction, and the first sliding seat is driven by a seventh driving air cylinder to drive the sucker mounting seat and the connecting rod sucker to move in the Z direction, so that the TYPE-C head is clamped from a carrying disc of the feeding assembly and then transferred to the transfer assembly and/or the TYPE-C head arranged on the transfer assembly is transferred to a carrier matched with the rotating assembly;
the transfer assembly comprises a gantry support, a transfer carrier with a plurality of accommodating grooves is fixedly arranged at the top end of the gantry support, a threaded cylinder is arranged on one side of the transfer carrier in the Y direction and can drive a push head to be inserted into the accommodating grooves of the transfer carrier, a TYPE-C head transferred by the transfer assembly is pushed into the accommodating grooves in a matching manner, a first pneumatic finger arranged in the Z direction is further arranged on the other side of the transfer carrier in the Y direction, and the first pneumatic finger can clamp and position the TYPE-C head in the accommodating grooves;
the rotary assembly comprises a rotary seat which is arranged on a bottom plate through a bearing, the rotary seat can be driven to rotate by a first driving motor fixedly arranged on a rack, two rotary carriers are arranged on the rotary seat in a central symmetry manner, the two rotary carriers can rotate along with the rotary seat and rotate between a butt joint position with the transfer assembly and a welding station, each rotary carrier is provided with a first containing groove matched with the number of the containing grooves, the front end or the rear end of the rotary carrier in the Y direction is provided with a second pneumatic finger, the second pneumatic finger is used for clamping and fixing a TYPE-C head arranged in the first containing groove, a material ejecting cylinder arranged in the Z direction is further arranged at a position matched with the welding station on the bottom plate, the material ejecting cylinder can drive the rotary carrier to move in the Z direction, and the second pneumatic finger can clamp and fix the TYPE-C head arranged in the first containing groove in a matching manner;
the welding assembly is arranged at the upper end of the rotating assembly and comprises a gantry base, an inverted T-shaped supporting base is arranged at the top end of the gantry base, a fifth ball screw transmission pair is arranged on the front end face in the Y direction of the inverted T-shaped supporting base in the Z direction and is connected with an HB welding head through a first mounting plate, the HB welding head is driven by the fifth ball screw transmission pair to move towards a welding station, and a TYPE-C head rotated to the welding station by the rotating assembly is welded with a lead arranged on a matched cycloid clamp in a matched mode.
6. The automatic wire bonding machine of claim 5, wherein the USB head welding unit comprises a vibrating disk feeding assembly, a pushing assembly, an ejecting assembly and a first welding assembly;
the vibration disc feeding assembly comprises a vibration disc and a linear conveyor, one end of the linear conveyor is in butt joint with the vibration disc, the other end of the linear conveyor is vertically inserted into the material pushing assembly, and the USB head for vibration feeding of the vibration disc is conveyed to the material pushing assembly;
the pushing assembly comprises partition plates arranged at intervals in the Y direction, a second truss plate is fixedly arranged on the partition plates, a guide plate of a guide chute extending in the Y direction is arranged on the second truss plate, a second pushing cylinder is arranged at one end of the guide plate in the Y direction and can drive a pushing plate movably embedded in the guide chute to move in the Y direction, and the pushing plate can convey the USB heads conveyed into the guide chute by the linear conveyor to a second containing groove of a USB carrying platform of the pushing assembly group by group;
the ejection assembly further comprises first partition plates at intervals in the Y direction, a third truss plate is arranged on each first partition plate, an eighth linear guide rail extending in the Y direction is arranged on each third truss plate, a sliding table with an inclined top surface is arranged on each eighth linear guide rail, each sliding table is further in transmission connection with an eighth driving cylinder arranged at one end of each third truss plate, two fence plates are arranged at the other ends of the third truss plates in the Y direction, ninth linear guide rails in the Z direction are arranged on the inner side surfaces of the two fence plates, the USB carrying platform is movably connected with the two ninth linear guide rails, the USB carrying platform is further connected with a roller through an eccentric wheel, and the roller is in rolling contact with the sliding table; the eighth driving cylinder drives the sliding table to move along the Y direction of the eighth linear guide rail, so that the sliding table obliquely pushes up the roller to rotate, and drives the USB carrying platform to slide along the Z direction of the ninth linear guide rail through the eccentric wheel so as to push up the USB head arranged in the second accommodating groove to move towards the first welding assembly;
the first welding assembly is arranged at the upper end of the ejection assembly and comprises a first gantry seat, a first inverted T-shaped supporting seat is arranged at the top end of the first gantry seat, a sixth ball screw transmission pair is arranged on the front end face in the Y direction of the first inverted T-shaped supporting seat in the Z direction, the sixth ball screw transmission pair is connected with the first HB welding head through a third mounting plate, the sixth ball screw transmission pair transmits the first HB welding head to move towards the welding station, and the USB head ejected from the ejection assembly to the matching welding station is welded with a lead arranged on the matching cycloid clamp.
7. The automatic data line welding machine according to any one of claims 1 to 6, characterized by further comprising a glue spraying mechanism, wherein the glue spraying mechanism comprises a first feeding assembly, a glue spraying assembly and a first conveying assembly; the first feeding assembly is in butt joint with the blanking assembly and the glue spraying assembly and is used for transferring a glue spraying clamp for loading a data line welded with a TYPE-C head and/or a USB head to the glue spraying assembly; the glue spraying assembly comprises a second moving assembly, a first glue spraying unit, a first flanging unit, a second glue spraying unit, a UV curing unit, a second overturning unit and a blanking unit, the second moving assembly can receive a glue spraying clamp for feeding the first feeding assembly and sequentially transfer the glue spraying clamp to the first glue spraying unit, the first flanging unit, the second glue spraying unit, the UV curing unit, the second overturning unit and the blanking unit, and the matching glue spraying assembly is used for carrying out double-sided glue spraying on a data line of a welding TYPE-C head and/or a USB head; the first conveying assembly is in butt joint with the first feeding assembly and the glue spraying assembly and used for conveying the unloaded glue spraying clamp from the blanking end of the glue spraying assembly to the feeding end of the first feeding assembly.
8. The automatic wire bonding machine of claim 7, wherein the first loading assembly comprises a switch clamp assembly for opening the glue spraying clamp, a second pushing assembly for pushing the glue spraying clamp to the second conveying assembly, and a second conveying assembly for conveying the glue spraying clamp to the second moving assembly along the X direction; wherein,
the switch clamp assembly comprises a fifth mounting base, a first Y-direction slide rail is arranged on the fifth mounting base, the first Y-direction sliding rail is provided with a third sliding block, the third sliding block is provided with a first rotating motor arranged in the Y direction through a bearing, an output shaft of the first rotating motor is connected with a first unclamping handle through a coupler and can drive the first unclamping handle to turn over, the third sliding block is also in transmission connection with a ninth driving cylinder arranged at one end of a fifth mounting seat in the Y direction, the ninth driving cylinder drives the third sliding block to move in the Y direction, so that a wedge formed on the first unclamping handle is buckled on a cover plate of a glue spraying clamp at a feeding station at the feeding end of the first feeding assembly, the first unclamping handle is driven to rotate by matching with the first rotating motor, and the cover plate is opened or buckled in a matching manner, so that the blanking assembly can move a data line welded with a TYPE-C head and/or a USB head to the glue spraying clamp at the feeding station to load or lock the cover plate; the second pushing assembly comprises a third pushing cylinder fixedly arranged on a sixth mounting base, the third pushing cylinder is arranged on one side of the feeding station in the X direction, and the third pushing cylinder can push the glue spraying clamp which is arranged on the feeding station and clamps the data line to the second conveying assembly along the X direction; the second conveying assembly is also a conveying belt module arranged in the X direction.
9. The automatic data line bonding machine of claim 8,
the second material moving assembly comprises a first material moving unit, a second material moving unit and a third material moving unit which are sequentially arranged along the X direction, the first material moving unit is in butt joint with the second conveying assembly and used for conveying glue spraying clamps positioned at the butt joint position of the first material moving unit and the second conveying assembly and at the first glue spraying unit to the first glue spraying unit and the first overturning unit, the second material moving unit is in butt joint with the first overturning unit and the second overturning unit and used for matching and conveying the glue spraying clamps positioned at the tail ends of the first overturning unit, the second glue spraying unit and the UV curing unit to the second glue spraying unit, the UV curing unit and the second overturning unit, the third material moving unit is in butt joint with the second overturning unit and the blanking unit and used for transferring the glue spraying clamps positioned on the second overturning unit to the blanking unit, wherein the first material moving unit, the second material moving unit and the third material moving unit are installed on the rack through a plurality of third supporting seats and are installed on the rack along the supporting seats A twelfth linear guide rail extending in the X direction is arranged on the plurality of third supporting seats under the condition of being matched with the second conveying channel, a plurality of third pushing platforms vertically inserted into the second conveying channel are arranged on the guide rail of the twelfth linear guide rail at intervals in the X direction, the guide rail of the twelfth linear guide rail is further in transmission connection with a seventh ball screw transmission pair arranged on one side of the third supporting seats in the Y direction through a third sliding seat, the guide rail of the twelfth linear guide rail is in transmission connection with the seventh ball screw transmission pair, the seventh ball screw transmission pair drives the plurality of third pushing platforms to move in the X direction of the second conveying channel, and the second moving assembly is matched with a glue spraying clamp for receiving the material loaded by the first material loading assembly and sequentially transfers the glue spraying clamp to the first glue spraying unit, the first flanging unit, the second glue spraying unit, the UV curing unit, the second overturning unit and the blanking unit;
the first glue spraying unit and the second glue spraying unit both comprise a second gantry, a ball screw sliding table arranged in the Y direction is arranged on the second gantry, a first ball screw sliding table arranged in the X direction is arranged on the ball screw sliding table, a Z-axis air cylinder in transmission connection with the first ball screw sliding table is arranged on the Y front end face of the first ball screw sliding table, the Z-axis air cylinder is connected with a glue spraying head arranged in the Z direction, the ball screw sliding table transmits the first ball screw sliding table and the Z-axis air cylinder to move in the Y direction, and the first ball screw sliding table transmits the X-direction movement of the Z-axis air cylinder and transmits the Z-direction movement of the glue spraying head to enable the glue spraying head to aim at a glue spraying clamp arranged on a glue spraying station to finish glue spraying;
the first overturning unit and the second overturning unit respectively comprise a rotary cylinder fixedly arranged on a fourth supporting seat, the rotary cylinder is in transmission connection with a first overturning frame, the rotary cylinder can drive the first overturning frame to overturn for 180 degrees, so that a glue spraying fixture transferred by the first material transferring unit/the second material transferring unit is turned over and then is transferred to the second material transferring unit/the third material transferring unit, and the second glue spraying unit can spray glue on the other side of the data line after the first glue spraying unit finishes spraying glue on one side of the data line and/or a cover plate of the glue spraying fixture can be turned over and opened by a blanking assembly to discharge the data line;
the UV curing unit comprises two UV curing boxes which are symmetrically arranged on the curing station from top to bottom, the second material moving unit transversely penetrates through the two UV curing boxes, and the glue spraying fixtures clamping the data lines with double-sided glue spraying are transferred through the two UV curing boxes one by one to complete curing;
the blanking unit comprises a cover plate overturning assembly, a finished product transferring assembly and a glue spraying clamp blanking assembly, wherein,
the cover plate overturning assembly comprises a seventh mounting base, a second Y-direction sliding rail is arranged on the seventh mounting base, a fourth sliding block is arranged on the second Y-direction sliding rail, a second rotating motor arranged in the Y direction is mounted on the fourth sliding block through a bearing, an output shaft of the second rotating motor is connected with a second open clamping handle through a coupling and can drive the second open clamping handle to overturn, the fourth sliding block is further connected with a tenth driving cylinder arranged at one Y-direction end of the seventh mounting base in a transmission manner, the tenth driving cylinder drives the fourth sliding block to move in the Y direction, so that a wedge formed on the second open clamping handle is buckled with a turnover door of a glue spraying clamp arranged on a blanking station at a blanking end, the second open clamping handle is driven to rotate by matching with the second rotating motor, the cover plate is opened, and the finished product transferring assembly can transfer and complete glue spraying data lines to achieve blanking; the finished product transferring assembly comprises a first synchronous belt sliding table module which is arranged on a third gantry and extends along the X direction, the first synchronous belt sliding table module is connected with a first Z-axis cylinder, the bottom end of the first Z-axis cylinder is provided with a fourth pneumatic finger connected with the first Z-axis cylinder, two clamping fingers of the fourth pneumatic finger are respectively connected with a clamping knife with clamping teeth, the two clamping knives are driven by the two clamping fingers to move, so that the matched clamping teeth move oppositely to form a clamping opening for clamping a data line, the first synchronous belt sliding table module drives the first Z-axis cylinder and the fourth pneumatic finger to move in the X direction, and the first Z-axis cylinder drives the fourth pneumatic finger to move in the Z direction to match and clamp the data line which is arranged on a blanking station and finishes glue spraying so as to blank;
the glue spraying clamp blanking assembly is arranged below the finished product transferring assembly Z and comprises a second clamp carrying platform connected with the rack through a first screw rod bearing, the second clamp carrying platform is in transmission connection with a third material ejecting cylinder arranged in the Z direction, the third material ejecting cylinder can drive the second clamp carrying platform to move in the Z direction and is movably butted with the finished product transferring assembly and a third clamp carrying platform arranged on one side of the second clamp carrying platform in the Y direction, and an empty glue spraying clamp is matched to be transferred from the tail end of the finished product transferring assembly to a position flush with the third clamp carrying platform; and a third material pushing assembly is arranged on the other side of the second clamp carrying platform Y and one side of the third clamp carrying platform X, the third material pushing assembly comprises a fourth material pushing cylinder fixedly arranged on the rack through a first I-shaped mounting seat, and the fourth material pushing cylinder can push the glue spraying clamp arranged in the second clamp carrying platform to the third clamp carrying platform and/or push the glue spraying clamp arranged in the second clamp carrying platform to the first conveying assembly.
10. The automatic data line welding machine according to claim 9, wherein the first conveying assembly comprises a plurality of third conveying assemblies, a first material blocking assembly, a first transverse material moving assembly and a material lifting assembly which are arranged along the X direction and are in butt joint with each other, the first material blocking assembly is arranged on the third conveying assemblies and is used for blocking or releasing glue spraying fixtures conveyed along the third conveying assemblies, the first transverse material moving assembly is in movable butt joint with the material lifting assembly and the third conveying assemblies and is used for transferring the glue spraying fixtures conveyed by the third conveying assemblies to a position in butt joint with the material lifting assembly, and the third conveying assembly is used for conveying empty glue spraying fixtures discharged by the discharging unit to a position in butt joint with the first transverse material moving assembly along the X direction; the third conveying assembly is a conveying belt module extending in the X direction; the first material blocking assembly comprises a fifth supporting seat fixedly connected with the third conveying assembly, an eleventh driving cylinder arranged in the X direction is arranged on the fifth supporting seat, a piston of the eleventh driving cylinder is connected with a first clamping hook capable of rotating relative to the piston, the eleventh driving cylinder drives the first clamping hook to move in the X direction, so that the first clamping hook touches the third conveying assembly and/or a glue spraying fixture arranged on a matching position of the third conveying assembly to rotate in a hinged mode, and the glue spraying fixture conveyed along the third conveying assembly is blocked or released in a matched mode; the first transverse moving component comprises a material conveying plate which is arranged in a Y-direction in an extending mode, a transverse moving cylinder is arranged beside the material conveying plate in an X-direction, the transverse moving cylinder is connected with a second clamping hook which can rotate oppositely in a transmission mode, and the transverse moving cylinder drives the second clamping hook to move in a Y-direction so as to push a glue spraying clamp arranged on the material conveying plate to the material lifting component; the material lifting assembly comprises a Z-direction arranged installation supporting seat, a first Z-direction sliding rail is arranged on the installation supporting seat, a supporting plate mounting plate is arranged on the first Z-direction sliding rail, the supporting plate mounting plate is in transmission connection with a twelfth driving cylinder arranged on the installation supporting seat through a first connecting plate, the twelfth driving cylinder can drive the supporting plate mounting plate to drive the supporting plate to move along the Z-direction of the first Z-direction sliding rail, the supporting plate is movably butted with a material conveying plate and a material loading station in a matching mode, and the glue spraying fixture is transferred to the first material loading assembly.
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| CN114392895A (en) * | 2022-02-24 | 2022-04-26 | 深圳鼎生源电子科技有限公司 | Automatic glue spraying and curing machine |
| CN114986111A (en) * | 2022-05-25 | 2022-09-02 | 隆士丹智能科技(苏州)有限公司 | Threading mechanism for gas mask |
| CN117154504A (en) * | 2023-10-24 | 2023-12-01 | 江苏安澜万锦电子股份有限公司 | High-speed cable production equipment and working method thereof |
| CN117817216A (en) * | 2024-03-06 | 2024-04-05 | 山西省公路局晋中分局试验室 | Welding equipment for road and bridge expansion joint processing |
| CN117902333A (en) * | 2024-03-19 | 2024-04-19 | 金洲精工科技(昆山)有限公司 | Cutter divides material unloading equipment |
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