CN110002240B - Closed unloading system for barreled materials - Google Patents
Closed unloading system for barreled materials Download PDFInfo
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- CN110002240B CN110002240B CN201910341066.XA CN201910341066A CN110002240B CN 110002240 B CN110002240 B CN 110002240B CN 201910341066 A CN201910341066 A CN 201910341066A CN 110002240 B CN110002240 B CN 110002240B
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- 239000000463 material Substances 0.000 title claims abstract description 86
- 230000007246 mechanism Effects 0.000 claims abstract description 179
- 238000007789 sealing Methods 0.000 claims abstract description 56
- 230000007306 turnover Effects 0.000 claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims description 25
- 230000002093 peripheral effect Effects 0.000 claims description 15
- 238000003825 pressing Methods 0.000 claims description 6
- 230000003197 catalytic effect Effects 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 10
- 231100000331 toxic Toxicity 0.000 description 34
- 230000002588 toxic effect Effects 0.000 description 34
- 238000000034 method Methods 0.000 description 17
- 231100000614 poison Toxicity 0.000 description 15
- 230000008569 process Effects 0.000 description 14
- 230000007096 poisonous effect Effects 0.000 description 13
- 238000007599 discharging Methods 0.000 description 8
- 239000003054 catalyst Substances 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 238000003860 storage Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 239000002574 poison Substances 0.000 description 2
- 241000282414 Homo sapiens Species 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J4/00—Feed or outlet devices; Feed or outlet control devices
- B01J4/001—Feed or outlet devices as such, e.g. feeding tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/23—Devices for tilting and emptying of containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/18—Preventing escape of dust
- B65G69/181—Preventing escape of dust by means of sealed systems
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Closures For Containers (AREA)
Abstract
The invention discloses a closed unloading system for barreled materials, which comprises: the device comprises a closed box body, and a cover barrel mechanism, an expanding mechanism, a barrel supporting mechanism, a turnover mechanism and a lifting mechanism which are arranged in the closed box body; the lifting mechanism is respectively connected with the cover barrel mechanism and the expansion mechanism and can lift and operate the cover barrel mechanism and the expansion mechanism; when the barrel supporting mechanism works, the full barrel is held tightly by the barrel supporting mechanism, so that the axis of the full barrel coincides with the central line of the barrel covering mechanism; the fully charged barrel after being held tightly is sealed by a barrel covering mechanism; after the full bucket is turned over, the bucket covering mechanism is sealed by the expanding mechanism; the overturning mechanism can overturn the sealed full bucket so that the bucket mouth of the full bucket faces the expanding mechanism, or after the full bucket is unloaded, the empty bucket is overturned so that the bucket mouth of the empty bucket faces away from the expanding mechanism. The airtight unloading system for barreled materials has the advantages of good sealing effect, high automation degree and safe and reliable work.
Description
Technical Field
The invention belongs to the technical field of petrochemical unloading, and particularly relates to a closed unloading system for barreled materials.
Background
In petrochemical processes, the problem of adding catalyst to the reactor is often encountered, and the vast majority of catalyst materials are toxic materials and are essentially contained in sealed drums. At present, the catalyst feeding work is finished by manpower, and the greatest disadvantage of adopting a manual feeding method is that materials seriously overflow in the barrel pouring process, and the material overflow can seriously influence the physical health of people on one hand and pollute the environment on the other hand.
At present, the automatic equipment for catalyst feeding in China still belongs to the blank, so that a closed discharging system for barreled materials, which has good sealing effect, high automation degree and safe and reliable operation, is needed.
Disclosure of Invention
The technical solution of the invention is as follows: overcomes the defects of the prior art, and provides a closed discharging system for barreled materials, which has good sealing effect, high automation degree and safe and reliable work.
In order to solve the technical problems, the invention discloses a closed unloading system for barreled materials, which comprises: the device comprises a closed box body, and a cover barrel mechanism, an expanding mechanism, a barrel supporting mechanism, a turnover mechanism and a lifting mechanism which are arranged in the closed box body;
The barrel covering mechanism is positioned at the top of the closed box body, the expanding mechanism is positioned at the bottom of the closed box body, the overturning mechanism is positioned at the side surface of the closed box body, and the barrel supporting mechanism is arranged among the barrel covering mechanism, the expanding mechanism and the overturning mechanism; the lifting mechanism is respectively connected with the cover barrel mechanism and the expansion mechanism and can lift and operate the cover barrel mechanism and the expansion mechanism; when the barrel supporting mechanism works, the full barrel is held tightly by the barrel supporting mechanism, so that the axis of the full barrel coincides with the central line of the barrel covering mechanism; the fully charged barrel after being held tightly is sealed by a barrel covering mechanism; after the full bucket is turned over, the bucket covering mechanism is sealed by the expanding mechanism; the overturning mechanism can overturn the sealed full bucket so that the bucket mouth of the full bucket faces the expanding mechanism, or after the full bucket is unloaded, the empty bucket is overturned so that the bucket mouth of the empty bucket faces away from the expanding mechanism.
In the above-mentioned airtight unloading system for barreled material, the lid bucket mechanism includes: the fixed cover assembly, the valve plate assembly and the safety lock assembly are connected;
A stationary cover assembly comprising: the mounting plate, the cover body and the sealing flange; wherein, the lid body includes: a cylindrical structure and an extension plate formed radially inward from a bottom of the cylindrical structure; a sealing flange comprising: an annular body and a connection plate formed radially outwardly from an outer periphery of the annular body; a flexible piece is connected between the extension plate and the outer peripheral surface of the annular main body, the extension plate is connected with the connecting plate through a screw, and a spring is sleeved on the part of the screw between the extension plate and the connecting plate;
A valve plate assembly comprising: the first cylinder of fixing on fixed lid subassembly, with the rocking arm of first cylinder's piston rod connection, and with rocking arm linkage roll-over door, wherein, the roll-over door includes: the door comprises a door body, an adjusting screw and a pressing plate for pressing the adjusting screw in the door body;
A safety lock assembly, comprising: the second cylinder, the connecting handle and the lock pin; the piston rod of the second cylinder is connected with the first end of the connecting handle through a joint bearing, and the second end of the connecting handle is connected with the lock pin through a first rotating shaft; the second cylinder drives the connecting handle to rotate around the first rotating shaft so as to drive the lock pin to abut against the rotating arm, so that the roll-over door is locked; or the second cylinder drives the connecting handle to rotate around the first rotating shaft so as to drive the lock pin to move to one side of the rotating arm, so that the roll-over door is unlocked.
In the closed unloading system for barreled materials, the annular main body is provided with the first annular groove on one end face connected with the valve plate assembly, and the second annular groove is formed on the inner peripheral surface of the annular main body along the circumferential direction; the second annular groove is lower than the first annular groove in position, a first sealing piece used for sealing the fixed cover assembly and the valve plate assembly is contained in the first annular groove, and a second sealing piece used for sealing the outer edges of the cover barrel mechanism and the full barrel is contained in the second annular groove.
In the closed unloading system for barreled materials, the inner peripheral surface of the annular main body above the second annular groove is a cylindrical surface, and the inner peripheral surface of the annular main body below the second annular groove is a first conical surface; and the inner peripheral surface of the second sealing piece is a second conical surface, and the conicity of the first conical surface and the conicity of the second conical surface are the same.
In the above-mentioned airtight unloading system for barreled material, the tight mechanism of expanding includes: an inner cylinder, an outer cylinder, a second driving component and an annular air bag which are mutually sleeved;
The lower end of the outer cylinder is provided with a discharge hole which is connected with the collecting hopper; wherein the collecting hopper is cone-shaped and is positioned outside the closed box body, and the collecting hopper is in sealing connection with the catalytic device;
A third annular groove is formed on the inner peripheral wall of the upper end of the inner cylinder, an annular air bag is arranged in the third annular groove, the annular air bag is connected with a compressed air source through a pipeline, and the on-off of the air source is realized by an electromagnetic control valve; when the inner barrel is lifted to a preset height under the drive of the second driving assembly, the annular air bag seals the overturned fixed cover assembly of the barrel mouth of the full-charging barrel.
In the above-mentioned airtight unloading system for barreled material, hold in palm barrel mechanism includes: the bracket, the first driving component fixedly connected with the bracket and the enclasping component;
A carrier, comprising: the device comprises a cross beam, two stand columns connected to two ends of the cross beam, and two fork arms which are respectively connected with the two stand columns and are suspended towards one side where a full charging bucket is located, wherein the two fork arms are oppositely arranged;
a first drive assembly comprising: a third cylinder, a crank, and two connecting rods; the crank is connected with a piston rod of the third cylinder and is fixed on the positioning plate through a fixing screw; the two connecting rods are a first connecting rod and a second connecting rod respectively, the first end of the first connecting rod is connected with the first end of the crank, the second end of the first connecting rod is connected with the enclasping assembly, the first end of the second connecting rod is connected with the second end of the crank, and the second end of the second connecting rod is connected with the enclasping assembly; the third cylinder can drive the crank to rotate by taking the axis of the fixing screw as a rotation axis, so as to drive the distance between the second end of the first connecting rod and the second end of the second connecting rod in the horizontal direction to increase a first preset value or decrease a second preset value;
Hug subassembly, include: the device comprises two clamping arms arranged oppositely, two transmission rods arranged oppositely and two clamping fingers arranged oppositely; the two clamping arms are connected with the corresponding fork arms through mounting shafts respectively, and are opposite and parallel to each other; the two holding fingers are respectively connected with the end parts of the corresponding holding arms so as to hold the full bucket or the empty bucket tightly; the first end of the first transmission rod is connected with the second end of the first connecting rod, the second end of the first transmission rod is connected with the end part of one holding and clamping arm, the first end of the second transmission rod is connected with the second end of the second connecting rod, and the second end of the second transmission rod is connected with the end part of the other holding and clamping arm.
In the above-mentioned airtight unloading system for barreled material, tilting mechanism includes: the fixing frame, the second rotating shaft and the fourth cylinder;
a mount, comprising: a main frame and a cantilever; wherein, the cantilever is connected with the cover barrel mechanism, and the bracket is arranged in the main frame; the first end of the second rotating shaft is connected with the main frame, and the second end of the second rotating shaft is connected with the fourth cylinder so as to drive the main frame to rotate around the second rotating shaft.
In the above-mentioned airtight unloading system for barreled material, airtight box includes: a square main box body and a sliding door;
The main box body is provided with a sliding rail along the length direction on the outer wall of one side provided with the sliding door, and the sliding door can slide along the sliding rail to seal or open the main box body; the sliding door is provided with a plurality of bayonets; the clamping screw is arranged on the outer wall of the main box body at the position corresponding to the bayonet, and the sixth air cylinder is arranged on the inner wall of the main box body 51) at the position corresponding to the clamping screw, when the sliding door moves to the position where the clamping screw is clamped in the bayonet, the sixth air cylinder drives the clamping screw to move towards the main box body to lock the sliding door and the main box body.
In the above-mentioned airtight unloading system for barreled material, elevating system includes: the device comprises two sliding blocks, two groups of guide rails and two fifth air cylinders, wherein one side of each group of guide rails is connected with an inner frame of the main frame, and the other side of each group of guide rails is connected with an outer frame of the bracket; the two fifth cylinders are connected with the bottom of the main frame and the top of the bracket after being connected with each other in an tail-to-tail mode.
In the above-mentioned airtight unloading system for barreled material, further include: the transmission device is arranged outside the closed box body; wherein, the full storage bucket that waits to unload gets into airtight box after transmission device transmission.
The invention has the following advantages:
The invention provides a closed unloading system for barreled materials, which comprises a closed box body, a barrel supporting mechanism, a lifting mechanism, a barrel covering mechanism, a turnover mechanism and an expanding mechanism, wherein the barrel covering mechanism comprises a fixed cover assembly, a valve plate assembly and a safety lock assembly which are connected, the fixed cover assembly is used for sealing a fully charged barrel after being held tightly, and the valve plate assembly is used for opening the sealed fully charged barrel after the safety lock assembly is unlocked. In the use process, the toxic barreled materials are poured into the closed box body to realize one-time sealing, after the toxic barreled materials are placed on the barrel supporting mechanism, the barrel opening is sealed by the barrel covering mechanism to realize one-time sealing, after the toxic barreled materials sealed by the barrel covering mechanism are integrally overturned by the overturning mechanism, the fixed cover assembly is sealed by the expanding mechanism to realize one-time sealing of the toxic barreled materials, the problem of massive overflow of the toxic materials during manual pouring in the prior art is solved through the three-time sealing, and the closed discharging system can realize almost zero overflow of the toxic materials, has good sealing effect and high degree of automation, and greatly improves the working efficiency of the petrochemical field in the process of adding the catalyst.
Drawings
FIG. 1 is a schematic view of the general structure of a closed discharge system for barreled material according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of the positional relationship between a capping mechanism and an expanding mechanism according to an embodiment of the present invention;
FIG. 3 is a schematic view of a cover barrel mechanism according to an embodiment of the present invention;
FIG. 4 is a cross-sectional view of a lid bucket mechanism in an embodiment of the invention;
FIG. 5 is a schematic view of an expanding mechanism according to an embodiment of the present invention;
FIG. 6 is a schematic diagram of a barrel supporting mechanism according to an embodiment of the present invention;
FIG. 7 is a schematic view of a turnover mechanism according to an embodiment of the present invention;
FIG. 8 is a schematic view of a closed casing according to an embodiment of the present invention;
Wherein:
1-lid bucket mechanism, 11-fixed lid assembly, 111-mounting plate, 112-lid body, 113-sealing flange, 1121-cylindrical structure, 1122-extension plate, 1131-annular body, 1132-connection plate, 1133-first annular groove, 1134-second annular groove, 12-valve plate assembly, 121-first cylinder, 122-swivel arm, 123-roll-over door, 1231-door body, 1232-adjusting screw, 1233-compression plate, 13-safety lock assembly, 131-second cylinder, 132-connection handle, 133-lock pin, 2-expanding mechanism, 21-inner cylinder, 22-outer cylinder, 23-second drive assembly, 24-annular air bag, 3-support bucket mechanism, 31-bracket, 311-cross beam, 312-upright post, 313-fork arm, 32-first drive assembly, 321-third cylinder, 322-crank, 323-connecting rod, 33-holding assembly, 331-holding clamp arm, 332-transmission rod, 333-holding clamp finger, 4-roll-over mechanism, 41-main frame, 412-main frame, 42-inner cylinder, 22-outer cylinder, 23-second drive assembly, 24-annular air bag, 3-holding arm, 32-first drive assembly, 321-third cylinder, 322-crank, 323-connecting rod, 33-holding arm, 33-holding finger, 4-rotating mechanism, 411, 41-main frame, 43-rotating shaft, 43-5-outer cylinder, 31-outer cylinder, 521-rotating shaft, 52-rotating shaft, and 52-lifting mechanism.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the present invention more apparent, the embodiments of the present invention disclosed herein will be described in further detail with reference to the accompanying drawings.
It is known that toxic barreled materials are more or less overflowed in the process of pouring, even a small amount of the toxic barreled materials overflow, a large amount of the toxic materials can be accumulated in the atmosphere after long-term pouring, and the toxic materials overflowed into the atmosphere seriously affect the health of human beings. The closed discharging system for the barreled materials is mainly aimed at toxic barreled materials, realizes the closed discharging of the toxic barreled materials, and greatly improves the discharging efficiency.
As shown in fig. 1 to 8, the closed discharging system for barreled materials comprises: the device comprises a closed box body 5, and a cover barrel mechanism 1, an expanding mechanism 2, a barrel supporting mechanism 3, a turnover mechanism 4 and a lifting mechanism 7 which are arranged in the closed box body 5. The barrel covering mechanism 1 is positioned at the top of the closed box body 5, the expanding mechanism 2 is positioned at the bottom of the closed box body 5, the turnover mechanism 4 is positioned at the side surface of the closed box body 5, and the barrel supporting mechanism 3 is arranged among the barrel covering mechanism 1, the expanding mechanism 2 and the turnover mechanism 4; the lifting mechanism 7 is respectively connected with the cover barrel mechanism 1 and the expansion mechanism 2, and can lift and operate the cover barrel mechanism 1 and the expansion mechanism 2.
When the barrel supporting mechanism 3 works, the full barrel is held tightly, so that the axis of the full barrel coincides with the central line of the barrel covering mechanism 1; the fully charged barrel after being held tightly is sealed by a barrel covering mechanism 1; after the full bucket is turned over, the bucket covering mechanism 1 is sealed by the expanding mechanism 2; the overturning mechanism 4 can overturn the sealed full bucket so that the opening of the full bucket faces the expanding mechanism 2, or after the full bucket is unloaded, the empty bucket is overturned so that the opening of the empty bucket faces away from the expanding mechanism 2.
For a better understanding of the present invention, the structural distribution of the parts of the closed discharge system for barreled material will be described in detail.
Cover barrel mechanism 1
The barrel covering mechanism 1 is used as a main mechanism of the airtight unloading system, not only can seal the opening of the poisonous barreled materials (full barrel), but also can open the opening of the poisonous barreled materials for dumping after being matched and sealed with the expanding mechanism 2.
As shown in fig. 2 to 4, the cover bucket mechanism 1 may specifically include: a stationary cover assembly 11, a valve plate assembly 12 and a safety lock assembly 13 are connected. Wherein, fixed lid assembly 11 can be used to seal the full bucket after holding tightly, and valve plate assembly 12 can be used to open the sealed full bucket after safety lock assembly 13 unblock.
The fixed cover assembly 11 may specifically include: a mounting plate 111, a cover body 112 and a sealing flange 113. Wherein, lid body 112 includes: a cylindrical structure 1121 and an extension plate 1122 formed radially inward from the bottom of the cylindrical structure 1121; sealing flange 113, comprising: an annular body 1131 and a web 1132 formed radially outwardly from the outer circumference of the annular body 1131. Wherein, a flexible member, which may be cloth, plastic or the like having a sealing function, is connected between the extension plate 1122 and the outer circumferential surface of the ring-shaped main body 1131 for sealing the sealing flange 113 and the cover body 112.
The extension plate 1122 and the connection plate 1132 are both annular plates, through holes are formed in two positions, which are opposite to each other in the radial direction, of the extension plate 1122, through holes are formed in positions, which correspond to the extension plate 1122, of the connection plate 1132, the extension plate 1122 and the connection plate 1132 are connected through screws penetrating through the two corresponding through holes, and springs are sleeved on the portions, located between the extension plate 1122 and the connection plate 1132, of the screws. Since springs with the same elastic coefficient are arranged at two positions which are opposite in the radial direction, the sealing degree between the cover barrel mechanism 1 and the full barrel can be adjusted by utilizing the principle that the deformation amount generated by the two springs when the two springs are subjected to external force is the same. That is, after the toxic material barrel is held tightly by the barrel holding mechanism 3, the opening of the toxic material barrel is covered by the barrel covering mechanism 1, so that the opening of the toxic material barrel is sealed, but in the process of covering, a slight offset can occur to the full barrel, at this time, the position of the barrel covering mechanism 1 can be adjusted by the springs arranged at two opposite positions, so that the sealing degree between the barrel covering mechanism 1 and the full barrel can be adjusted.
The annular body 1131 is provided with a first annular groove 1133 on one end surface to which the valve plate assembly 12 is connected, and a second annular groove 1134 is formed on the inner circumferential surface of the annular body 1131 in the circumferential direction. Wherein, the position of the second annular groove 1134 is lower than the position of the first annular groove 1133, the first annular groove 1133 accommodates a first sealing member for sealing the fixed cover assembly 11 and the valve plate assembly 12, and the second annular groove 1134 accommodates a second sealing member for sealing the cover barrel mechanism 1 and the outer edge of the full barrel.
The inner circumferential surface of the annular main body 1131 above the second annular groove 1134 is a cylindrical surface, and the inner circumferential surface of the annular main body 1131 below the second annular groove 1134 is a first conical surface; and the inner peripheral surface of the second sealing piece is a second conical surface, and the conicity of the first conical surface and the conicity of the second conical surface are the same. Through setting up the tapering of first circular conical surface and second circular conical surface the same, in full storage bucket in-process that upwards moves or lid bucket mechanism 1 downwardly moving's in-process, full storage bucket (i.e. the bucket of filling poisonous material, poisonous barreled material promptly) border and second sealing member contact back contact volume grow gradually to realize sealed effect better, and then guarantee that poisonous material zero overflows, can not adjust the contact volume of both better when having avoided plane or side to seal in the prior art, still have the possibility of leakage or excessive.
The above-mentioned fixed lid assembly 11 realizes once sealing of the poisonous barreled material in the process of contacting with the poisonous barreled material and sealing the opening.
Valve plate assembly 12 may specifically include: a first cylinder 121 fixed to the fixed cover assembly 11, a swivel arm 122 connected to a piston rod of the first cylinder 121, and a roll-over door 123 coupled to the swivel arm 122. Wherein, roll-over door 123 includes: a door body 1231, an adjusting screw 1232, and a pressing plate 1233 pressing the adjusting screw 1232 into the door body 1231. It should be noted that, the door body 1231 is a hollow disc structure, and the diameter of the pressing plate 1233 is about one tenth of the diameter of the door body 1231.
The adjusting screw 1232 is located at the center of the door body 1231, and the head of the adjusting screw 1232 is located in the hollow disc structure, and the head of the adjusting screw contacts the hollow disc structure to form an arc surface. Preferably, the arc surface is an arc surface formed by a minor arc, the tail of the adjusting screw 1232 is in a free state so as to adjust the sealing degree between the cover barrel mechanism 1 and the full barrel, and it is noted that the adjusting screw 1232 has preset weight and is not an ordinary screw, and the specific weight value can be set according to the actual use requirement. It can be appreciated that, since the head of the adjusting screw 1232 is in a minor arc, when the barrel covering mechanism 1 is tightly covered on the opening of the toxic barrel material, if a slight deviation occurs, the adjusting screw 1232 has the function of automatically leveling the door body 1231 under the action of gravity, thereby realizing better sealing of the opening of the toxic barrel material.
The valve plate assembly 12 is arranged so that the opening of the poison barreled material is better sealed, and the poison material basically cannot overflow or leak.
The safety lock assembly 13 may specifically include: a second cylinder 131, a connecting handle 132 and a locking pin 133. The piston rod of the second cylinder 131 is connected with the first end of the connecting handle 132 through a joint bearing, and the second end of the connecting handle 132 is connected with the lock pin 133 through a first rotating shaft; the second cylinder 131 drives the connecting handle 132 to rotate around the first rotation shaft so as to drive the lock pin 133 to abut against the rotating arm 122, so as to lock the roll-over door 123; or the second cylinder 131 drives the connecting handle 132 to rotate around the first rotation shaft so as to drive the lock pin 133 to move to one side of the rotating arm 122, so as to unlock the roll-over door 123.
One of the functions of the safety lock assembly 13 is to lock the roll-over door 123 by the safety lock assembly 13 when sealing toxic barreled materials, unlock the safety lock assembly 13 as required when dumping the materials once sealing preparation is done, and electrically connect the safety lock assembly 13 with an automatic control cabinet, thereby realizing intelligent and automatic unlocking or unlocking.
Expansion mechanism 2
As shown in fig. 5, the expanding mechanism 2 may specifically include: an inner cylinder 21 and an outer cylinder 22 which are sleeved with each other, and a second driving assembly 23 and an annular air bag 24.
The lower end of the outer barrel 22 is provided with a discharge hole which is connected with a collecting hopper; wherein, the collecting hopper is cone-shaped and is positioned outside the closed box body 5, and the collecting hopper is connected with the catalytic device in a sealing way; a third annular groove is formed on the inner peripheral wall of the upper end of the inner cylinder 21, an annular air bag 24 is arranged in the third annular groove, the annular air bag 24 is connected with a compressed air source through a pipeline, and the on-off of the air source is realized by an electromagnetic control valve; when the inner cylinder 21 is lifted to a preset height under the drive of the second driving assembly 23, the annular air bag 24 seals the fixed cover assembly 11 of the mouth of the overturned full bucket.
It should be noted that, the second driving assembly 23 may be a cylinder, or may be other components having a driving function known to those skilled in the art. In the initial sealing stage, the cover body 112 is sealed with the mouth of the toxic barreled material, and after the overturning, the outer peripheral wall of the cylindrical structure 1121 is sealed with the annular air bag 24 arranged at the upper end of the inner cylinder 21. The expansion mechanism 2 realizes the secondary sealing of the poisonous barreled materials, so that the poisonous barreled materials are completely free from overflowing during the pouring process, and the pouring efficiency is greatly improved.
Bucket supporting mechanism 3
The barrel supporting mechanism 3 can be used for tightly holding the full barrel, and the axis of the full barrel is overlapped with the central line of the barrel covering mechanism 1. As shown in fig. 6, the bucket mechanism 3 may specifically include: the bracket 31, the first drive assembly 32 fixedly connected with the bracket 31, and the hugging assembly 33.
The bracket 31 may specifically include: the cross beam 311, two stand columns 312 connected to two ends of the cross beam 311, and two fork arms 313 which are respectively connected with the two stand columns 312 and are suspended towards one side where the full bucket is located. Wherein the two prongs 313 are arranged opposite.
The first driving assembly 32 may specifically include: a third cylinder 321, a crank 322, and two connecting rods 323. The crank 322 is connected with a piston rod of the third cylinder 321, and the crank 322 is fixed on the positioning plate through a fixing screw; the two connecting rods 323 are a first connecting rod and a second connecting rod respectively, the first end of the first connecting rod is connected with the first end of the crank 322, the second end of the first connecting rod is connected with the enclasping assembly 33, the first end of the second connecting rod is connected with the second end of the crank 322, and the second end of the second connecting rod is connected with the enclasping assembly 33; the third cylinder 321 can drive the crank 322 to rotate by taking the axis of the fixing screw as the rotation axis, so as to drive the distance between the second end of the first connecting rod and the second end of the second connecting rod in the horizontal direction to increase the first preset value or decrease the second preset value. The first preset value and the second preset value can be set to a reasonable value according to actual use requirements, and the value is not limited further in the embodiment of the invention.
The clasping assembly 33 may specifically include: two oppositely arranged holding arms 331, two oppositely arranged transmission rods 332 and two oppositely arranged holding fingers 333. The two clamping arms 331 are respectively connected with the corresponding fork arms 313 through mounting shafts, and the two clamping arms 331 are opposite and arranged in parallel; two holding fingers 333 are respectively connected with the ends of the corresponding holding arms 331 to hold the full bucket or the empty bucket; the first end of the first transmission rod is connected with the second end of the first connecting rod, the second end of the first transmission rod is connected with the end part of one holding and clamping arm 331, the first end of the second transmission rod is connected with the second end of the second connecting rod, and the second end of the second transmission rod is connected with the end part of the other holding and clamping arm 331.
Turnover mechanism 4
The overturning mechanism 4 may be used to overturn the sealed full bucket so that the mouth of the full bucket faces the expanding mechanism, or overturn the empty bucket after unloading so that the mouth of the empty bucket faces away from the expanding mechanism. As shown in fig. 7, the tilting mechanism 4 may specifically include: a fixing frame 41, a second rotating shaft 42 and a fourth cylinder 43. The fixing frame 41 may specifically include: a main frame 411 and a cantilever 412. Wherein the cantilever 412 is connected with the cover barrel mechanism 1, and the bracket 31 is arranged in the main frame 411; the first end of the second rotating shaft 42 is connected with the main frame 411, and the second end of the second rotating shaft 42 is connected with the fourth cylinder 43 to drive the main frame 411 to rotate around the second rotating shaft 42.
It should be noted that, because the toxic barreled material is tightly covered by the barrel covering mechanism 1, the turning mechanism 4 drives the toxic barreled material to rotate together with the barrel covering mechanism 1, and not only drives the charging barrel to rotate.
Closed box 5
Because the sealed unloading system is a full-automatic sealed unloading system, a transmission device 6 is arranged outside the sealed box body 5 (a full barrel to be unloaded enters the sealed box body 5 after being transmitted by the transmission device 6), and the transmission device 6 can automatically send toxic barreled materials into the sealed box body 5, then the sealed box body 5 inevitably has a feed port, a switch door, such as a sliding door, is usually arranged at the feed port in the prior art, but a device capable of further realizing a sealing function is not arranged between the sliding door and the feed port, and the toxic materials cannot meet the sealing function aiming at the sliding door and the feed port in the prior art in the embodiment of the invention, so the structure of the sealed box body 5 is designed.
As shown in fig. 8, the closed casing 5 may specifically include: a square main box 51 and a sliding door 52. The main box 51 is provided with a sliding rail 511 along the length direction on the outer wall of one side provided with a sliding door 52, and the sliding door 52 can slide along the sliding rail 511 to seal or open the main box 51; the sliding door 52 is provided with a plurality of bayonets 521; a clamping screw 522 is arranged on the outer wall of the main box body 51 at a position corresponding to the bayonet 521, and a sixth air cylinder is arranged on the inner wall of the main box body 51 at a position corresponding to the clamping screw 522, when the sliding door 52 moves to the position where the clamping screw 522 is clamped into the bayonet 521, the sixth air cylinder drives the clamping screw 522 to move towards the inside of the main box body 51 so as to lock the sliding door 52 and the main box body 51.
In the process of driving the clamping screw 522 to move towards the main box body 51 through the sixth cylinder to lock the sliding door 52 and the main box body 51, the sealing effect of the sliding door 52 and the main box body 51 is further improved, and due to the effect of the sixth cylinder, the sliding door 52 is tightly matched with the main box body 51, and the sealing is realized for discharging the toxic barreled materials again.
Lifting mechanism 7
In the embodiment of the invention, only one preferable structure of the lifting mechanism is provided, and any structure capable of realizing the lifting function can be adopted by a person skilled in the art. Specifically, the lifting mechanism 7 may include: two sliding blocks, two groups of guide rails and two fifth air cylinders, wherein one side of each group of guide rails is connected with the inner frame of the main frame 411, and the other side of each group of guide rails is connected with the outer frame of the bracket 31; the two fifth cylinders are connected end to end and then connected to the bottom of the main frame 411 and the top of the bracket 31 respectively.
It should be noted that, the lifting mechanism can realize the lifting process of the toxic barreled material, but the invention is not limited to lifting the toxic barreled material, and the cover barrel mechanism 1 or the expansion mechanism 2 can also be lifted, so long as the structure of the sealing function provided in the specific embodiment of the invention can be realized.
On the basis of the above embodiments, the working process of the closed unloading system for barreled materials is briefly described below, so as to better understand the present invention, and the specific working process may be as follows:
The toxic barreled materials to be unloaded are put on a transmission device 6, and enter a closed box body 5 after being transmitted by the transmission device 6, and a sliding door 52 of the closed box body 5 is closed; the fork arm 313 carries the toxic barreled material to be discharged, the toxic barreled material to be discharged is tightly held by the holding assembly 33, and then the toxic barreled material to be discharged is lifted to a certain height (the height is determined according to the distance between the full bucket and the bucket covering mechanism 1 in actual use) under the action of the lifting structure, so that the fixed cover assembly 11 in the bucket covering mechanism 1 seals the toxic barreled material to be discharged; the sealed cover barrel mechanism 1 and the toxic barreled materials to be discharged are integrally turned over by the turning mechanism 4, the inner barrel 21 in the expanding mechanism 2 rises to a certain height under the action of the second driving component 23 (the height is determined according to the distance between the cover barrel mechanism 1 and the expanding mechanism 2 in actual use), and the annular air bag 24 is sealed again with the cylindrical structure 1121 in the cover body 112 after being filled with air; after the sealing is completed, the turnover door 123 in the safety lock assembly unlocking rear valve plate assembly 12 is opened, and toxic materials enter the catalytic device or other needed devices through the outer cylinder 22 in the expanding mechanism 2. Therefore, the invention realizes multi-direction, multi-angle and multi-time sealing on the poisonous barreled materials, and simultaneously realizes the full-automatic dumping process of the poisonous materials, more importantly, in the process, the poisonous materials have no overflow phenomenon, the sealing effect is good, the use effect is good after the poisonous materials are put in the market, the very good effect is generated, and the air and the environment which we depend on to live are protected to a certain extent.
After the unloading is completed, the annular air bag 24 is deflated, the inner barrel 21 descends under the action of the second driving component 23, the turnover mechanism 4 reversely turns over the cover barrel mechanism 1 and the unloaded empty barrel, then the lifting mechanism drives the unloaded empty barrel to descend, the sliding door 52 of the closed box body 5 is opened, and finally the closed box body is conveyed to the barrel placing position through the conveying device 6.
In this description, each embodiment is described in a progressive manner, and each embodiment is mainly described by differences from other embodiments, so that identical and similar parts between the embodiments are all enough to be referred to each other.
The foregoing is merely illustrative of the best embodiments of the present invention, and the present invention is not limited thereto, but any changes or substitutions easily contemplated by those skilled in the art within the scope of the present invention should be construed as falling within the scope of the present invention.
What is not described in detail in the present specification belongs to the known technology of those skilled in the art.
Claims (10)
1. A closed discharge system for barreled material comprising: the device comprises a closed box body (5), and a cover barrel mechanism (1), an expanding mechanism (2), a barrel supporting mechanism (3), a turnover mechanism (4) and a lifting mechanism (7) which are arranged in the closed box body (5);
The bucket covering mechanism (1) is positioned at the top of the closed box body (5), the expanding mechanism (2) is positioned at the bottom of the closed box body (5), the turnover mechanism (4) is positioned at the side surface of the closed box body (5), and the bucket supporting mechanism (3) is arranged among the bucket covering mechanism (1), the expanding mechanism (2) and the turnover mechanism (4); the lifting mechanism (7) is respectively connected with the cover barrel mechanism (1) and the expansion mechanism (2) and can lift and operate the cover barrel mechanism (1) and the expansion mechanism (2); when the barrel supporting mechanism (3) is in operation, the full barrel is held tightly, so that the axis of the full barrel is overlapped with the central line of the barrel covering mechanism (1); the fully charged barrel after being held tightly is sealed by a barrel covering mechanism (1); after the full bucket is turned over, the bucket covering mechanism (1) is sealed by the expanding mechanism (2); the overturning mechanism (4) can overturn the sealed full bucket so that the bucket mouth of the full bucket faces the expanding mechanism (2), or after the full bucket is unloaded, the empty bucket is overturned so that the bucket mouth of the empty bucket faces away from the expanding mechanism (2).
2. Closed discharge system for barreled material according to claim 1, characterized by a lid-barrel mechanism (1) comprising: a fixed cover assembly (11), a valve plate assembly (12) and a safety lock assembly (13) which are connected;
Fixed cover assembly (11), comprising: a mounting plate (111), a cover body (112) and a sealing flange (113); wherein, lid body (112) includes: a cylindrical structure (1121) and an extension plate (1122) formed radially inward from the bottom of the cylindrical structure (1121); a sealing flange (113), comprising: an annular body (1131) and a connection plate (1132) formed radially outwardly from an outer periphery of the annular body (1131); a flexible piece is connected between the extension plate (1122) and the outer peripheral surface of the annular main body (1131), the extension plate (1122) is connected with the connecting plate (1132) through a screw, and a spring is sleeved on the part of the screw between the extension plate (1122) and the connecting plate (1132);
Valve plate assembly (12), comprising: a first cylinder (121) fixed on a fixed cover assembly (11), a swivel arm (122) connected with a piston rod of the first cylinder (121), and a roll-over door (123) linked with the swivel arm (122), wherein the roll-over door (123) comprises: a door body (1231), an adjusting screw (1232), and a pressing plate (1233) that presses the adjusting screw (1232) into the door body (1231);
Safety lock assembly (13), comprising: a second cylinder (131), a connecting handle (132) and a lock pin (133); the piston rod of the second cylinder (131) is connected with the first end of the connecting handle (132) through a joint bearing, and the second end of the connecting handle (132) is connected with the lock pin (133) through a first rotating shaft; the second cylinder (131) drives the connecting handle (132) to rotate around the first rotating shaft so as to drive the lock pin (133) to abut against the rotating arm (122) to lock the turnover door (123); or the second cylinder (131) drives the connecting handle (132) to rotate around the first rotating shaft so as to drive the lock pin (133) to move to one side of the rotating arm (122) to unlock the turnover door (123).
3. The closed discharge system for barreled materials according to claim 2, wherein the annular main body (1131) is provided with a first annular groove (1133) on one end surface connected with the valve plate assembly (12), and a second annular groove (1134) is formed on the inner peripheral surface of the annular main body (1131) along the circumferential direction; the position of the second annular groove (1134) is lower than that of the first annular groove (1133), a first sealing piece used for sealing the fixed cover assembly (11) and the valve plate assembly (12) is contained in the first annular groove (1133), and a second sealing piece used for sealing the cover barrel mechanism (1) and the outer edge of the full barrel is contained in the second annular groove (1134).
4. A closed discharge system for barreled materials according to claim 3, wherein the inner peripheral surface of the annular main body (1131) above the second annular groove (1134) is a cylindrical surface, and the inner peripheral surface of the annular main body (1131) below the second annular groove (1134) is a first conical surface; and the inner peripheral surface of the second sealing piece is a second conical surface, and the conicity of the first conical surface and the conicity of the second conical surface are the same.
5. Closed discharge system for barreled material according to claim 1, characterized by an expanding mechanism (2) comprising: an inner cylinder (21) and an outer cylinder (22) which are sleeved with each other, and a second driving component (23) and an annular air bag (24);
The lower end of the outer barrel (22) is provided with a discharge hole which is connected with the collecting hopper; wherein the collecting hopper is cone-shaped and is positioned outside the closed box body (5), and the collecting hopper is in sealing connection with the catalytic device;
A third annular groove is formed on the inner peripheral wall of the upper end of the inner cylinder (21), an annular air bag (24) is arranged in the third annular groove, the annular air bag (24) is connected with a compressed air source through a pipeline, and the on-off of the air source is realized by an electromagnetic control valve; when the inner cylinder (21) is lifted to a preset height under the drive of the second driving assembly (23), the annular air bag (24) seals the fixed cover assembly (11) of the mouth of the overturned full-charge barrel.
6. Closed discharge system for barreled material according to claim 1, characterized by a bucket holding mechanism (3) comprising: the device comprises a bracket (31), a first driving assembly (32) fixedly connected with the bracket (31) and a holding assembly (33);
A bracket (31) comprising: the automatic feeding device comprises a cross beam (311), two stand columns (312) connected to two ends of the cross beam (311), and two fork arms (313) which are respectively connected with the two stand columns (312) and are suspended towards one side where a full charging basket is located, wherein the two fork arms (313) are oppositely arranged;
A first drive assembly (32) comprising: a third cylinder (321), a crank (322), and two connecting rods (323); the crank (322) is connected with a piston rod of the third cylinder (321), and the crank (322) is fixed on the positioning plate through a fixing screw; the two connecting rods (323) are respectively a first connecting rod and a second connecting rod, the first end of the first connecting rod is connected with the first end of the crank (322), the second end of the first connecting rod is connected with the enclasping component (33), the first end of the second connecting rod is connected with the second end of the crank (322), and the second end of the second connecting rod is connected with the enclasping component (33); the third air cylinder (321) can drive the crank (322) to rotate by taking the axis of the fixing screw as the rotation axis, so as to drive the distance between the second end of the first connecting rod and the second end of the second connecting rod in the horizontal direction to increase a first preset value or decrease a second preset value;
Hug assembly (33), comprising: two clamping arms (331) which are arranged oppositely, two transmission rods (332) which are arranged oppositely, and two clamping fingers (333) which are arranged oppositely; the two clamping arms (331) are connected with the corresponding fork arms (313) through mounting shafts respectively, and the two clamping arms (331) are opposite and arranged in parallel; two holding fingers (333) are respectively connected with the end parts of the corresponding holding arms (331) so as to hold the full bucket or the empty bucket tightly; the first end of the first transmission rod is connected with the second end of the first connecting rod, the second end of the first transmission rod is connected with the end part of one holding and clamping arm (331), the first end of the second transmission rod is connected with the second end of the second connecting rod, and the second end of the second transmission rod is connected with the end part of the other holding and clamping arm (331).
7. Closed discharge system for barreled material according to claim 1, characterized in that the tilting mechanism (4) comprises: a fixing frame (41), a second rotating shaft (42) and a fourth cylinder (43);
A holder (41) comprising: a main frame (411) and a cantilever (412); wherein, the cantilever (412) is connected with the cover barrel mechanism (1), and the bracket (31) is arranged in the main frame (411); the first end of the second rotating shaft (42) is connected with the main frame (411), and the second end of the second rotating shaft (42) is connected with the fourth air cylinder (43) so as to drive the main frame (411) to rotate around the second rotating shaft (42).
8. Closed discharge system for barreled material according to claim 1, characterized in that the closed box (5) comprises: a square main box body (51) and a sliding door (52);
The main box body (51) is provided with a sliding rail (511) along the length direction on the outer wall of one side provided with a sliding door (52), and the sliding door (52) can slide along the sliding rail (511) to seal or open the main box body (51); the sliding door (52) is provided with a plurality of bayonets (521); clamping screws (522) are arranged on the outer wall of the main box body (51) at positions corresponding to the bayonets (521), sixth air cylinders are arranged on the inner wall of the main box body (51) at positions corresponding to the clamping screws (522), and when the sliding door (52) moves to the positions where the clamping screws (522) are clamped into the bayonets (521), the sixth air cylinders drive the clamping screws (522) to move towards the inside of the main box body (51) so as to lock the sliding door (52) and the main box body (51).
9. Closed discharge system for barreled material according to claim 1, characterized in that the lifting mechanism (7) comprises: two sliding blocks, two groups of guide rails and two fifth air cylinders, wherein one side of each group of guide rails is connected with the inner frame of the main frame (411), and the other side of each group of guide rails is connected with the outer frame of the bracket (31); the tail ends of the two fifth air cylinders are connected with the bottom of the main frame (411) and the top of the bracket (31) respectively.
10. The closed discharge system for barreled material of claim 1, further comprising: a transmission device (6) arranged outside the closed box body (5); wherein, the full bucket to be unloaded enters the airtight box body (5) after being transmitted by the transmission device (6).
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| CN201910341066.XA CN110002240B (en) | 2019-04-25 | 2019-04-25 | Closed unloading system for barreled materials |
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| CN201910341066.XA CN110002240B (en) | 2019-04-25 | 2019-04-25 | Closed unloading system for barreled materials |
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| CN110577090A (en) * | 2019-09-30 | 2019-12-17 | 华中科技大学 | Air bag gripper and dust-free overturning method |
| CN111994655B (en) * | 2020-08-12 | 2021-10-22 | 浙江升丽纺织有限公司 | Hopper convenient to discharge and using method thereof |
| CN113335802B (en) * | 2021-06-04 | 2023-07-21 | 上海华那先生物技术发展有限公司 | Organic garbage transport vehicle and anti-drip discharge opening |
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