CN109984344A - Artificial intelligence cashew nut is peeled off system integration standard workshop and process flow - Google Patents

Abstract

The invention belongs to the technical field of cashew nut processing, and in particular relates to an integrated standard workshop of an artificial intelligence cashew nut shelling system and a technological process, including a production workshop. The above-mentioned production workshop is also arranged in sequence with an evaporation drying system, a conveying system, a shelling system, a sorting system and a color sorting and screening system; the present invention is aimed at improving the equipment and innovating the production technology for the important processes in the production and processing of cashew nuts. While reducing the production cost, the production efficiency has been improved. Not only has the production efficiency been greatly improved, but also the breakage rate and the whole kernel rate of the product are better than those of manual shelling, which fully realizes the mechanization and automation of cashew production and solves the problem of cashew processing Due to the problems of low output and high broken kernel rate, the shelling system is implanted into a small intelligent standard workshop to realize artificial intelligence counting and statistics.

Description

Artificial intelligence cashew nut shelling system integrates standard workshop and process flow

technical field

The invention belongs to the technical field of cashew nut processing, and in particular relates to an integrated standard workshop and technological process of an artificial intelligence cashew nut shelling system.

Background technique

Cashew is the fruit of Anacardiaceae, cashew is a perennial plant. It is one of the four famous nuts in the world. The fruit is kidney-shaped. The origin is tropical Africa. The main producing countries are Brazil, India, Tanzambique, Tanzania, etc. Hainan, my country. And Yunnan, etc. are also planted. Cashews are a nutritious, sweet-tasting dried fruit that can be eaten as a snack or made into a delicious meal. Cashew products include cashew kernels, cashew shells and cashew pears. The consumption of cashew nuts in my country is mostly dependent on imports, and the imported products are mainly cashew nuts, of which the largest imports are from ASEAN countries led by Vietnam. In 2009, China imported about 60,000 tons of cashew nuts, which has become the world's second largest demander of cashew nuts. The annual demand is increasing by 15%-20%, and it is expected to exceed 300,000 tons by 2020. However, my country does not have a large cashew nut processing base, and the main processing bases in the world are concentrated in Vietnam and India. 50% of the raw materials of cashew nuts in Vietnam and India come from East Africa. As another major cashew nut producing region in the world, Africa accounts for one-third of the world's total cashew nut production, but due to historical factors, 80% of the raw cashew nuts are exported as raw materials to places such as India and Vietnam for further processing. At present, my country directly imports raw materials from Africa and processes them into products such as cashew kernels, cashew nut shell oil, and cardanol, which are rarely sold in the domestic market.

This is mainly due to the cumbersome processing of cashew nuts. There are more than 20 processes, especially the shelling process. Fully automated equipment is very expensive, which limits the processing capacity to a large extent. At present, most domestic cashew processing enterprises use high-temperature cooking. Then, the shell-opening method is added with manual drying, and the shell is mainly peeled by manually stepping on the shelling machine with a single foot. The shell kernel is separated by manual sorting. , mainly workshop-style processing. Most of the processing equipment used is outdated equipment produced in the 1990s, which is highly dependent on labor, wastes a lot of manpower and material resources, and has low production efficiency. In addition, unrefined cashew nut shells are directly used as fuel during the cooking process, which wastes resources and pollutes the environment.

To sum up, solving the domestic cashew nut processing and formulating a complete set of production process flow to realize the production operation of the flow-type artificial intelligence integrated workshop has become the problem that needs to be solved in the field of cashew nut processing in China.

SUMMARY OF THE INVENTION

The technical problem to be solved by the present invention is: to overcome the deficiencies of the prior art, to provide an integrated standard workshop and technological process of an artificial intelligence cashew nut shelling system, to realize the production operation of a flow-type artificial intelligence integrated workshop, and to be able to perform artificial intelligence counting and statistics. , can greatly improve production efficiency, improve production quality, reduce production costs, and improve food safety.

The artificial intelligence cashew nut shelling system integrated standard workshop of the present invention includes a production workshop. The production workshop is provided with a temporary storage area for cashew nut kernels, a temporary storage area for cashew nut shells, and a passage of people. The production workshop is also arranged with an evaporation and drying system in sequence. , conveying system, peeling system, sorting system and color sorting and screening system.

The steam-drying system includes a vibrating vertical hoist, a cooking pot, an inclined hoist, a draining and drying machine, a weighing-scanning roller conveyor, and the front-end of the vibrating vertical hoist is provided with a counting and scanning device. The standard weight shell cashew woven bag has a weight-counting code attached to the outside. After scanning the code in memory, it is transmitted to the entire information system; the discharge port of the vibrating vertical elevator is connected with the feed port of the cooking pot, and the discharging port of the cooking pot It is located above the inclined hoist, and the upper end of the water-draining and air-drying machine is provided with a power component that drives the action of the water-draining and air-drying machine;

The conveying system includes a weighing and scanning roller conveyor, the weighing and scanning roller conveyor is arranged at the outlet of the draining and drying machine, and multiple groups of turnover bins are arranged on the upper end of the weighing and scanning roller conveyor; Weighing and scanning code roller conveyor is equipped with a weighing system, which can weigh the turnover box full of cashew nuts. After weighing, the weighing code can be printed, which can be pasted on the turnover box.

The shelling system includes multiple groups of pneumatic shelling machines arranged on both sides of the weighing and scanning code roller conveyor; the pneumatic shelling machine is equipped with a code scanner. After the manual shelling is completed, the turnover box can be turned over The weighing code on the box is scanned and counted, and passed into the entire information system for artificial intelligence counting and statistics.

The sorting system includes a first double-layer vibration screening machine, a wind sorter, a second double-layer vibration screening machine, a third double-layer vibration screening machine and a cashew nut shell sorting machine, which are arranged in sequence. The fruit outlet of the screening machine is connected to the conveyor belt, the secondary fruit outlet of the first double-layer vibration screening machine is connected to the air separator, and the outlet of the wind separator is connected to the second double-layer vibration screening machine. The fruit outlet of the second double-layer vibrating screening machine is connected to the conveyor belt. The outlet of the second double-layer vibration screening machine is provided with an air duct, and the outlet of the air duct is set in the cashew nut shell temporary storage area. The third double-layer vibration The fruit outlet of the screening machine is connected to the conveyor belt, and the fruit shell outlet of the third double-layer vibration screening machine is connected to the cashew nut shell sorting machine;

The color sorting and screening system includes a color sorter and a nut screening machine, the conveyor belt is connected to the feeding port of the color sorting machine, the discharge port of the color sorting machine is connected to the nut screening machine, and the nut screening machine is installed below. There is a weighing system, which collects the whole kernels and half kernels collected at the lower part of the screening machine for standard weight collection. Through the artificial intelligence calculation of the information system, the output of shelled cashew nuts in the integrated workshop can be completely calculated in one day, the number of shells opened by each person, the weight of whole kernels, and the weight of broken kernels. Kindness.

Preferably, the cashew nut shell sorting machine includes a bottom frame, the upper part of the bottom frame is provided with a vibration component and a bracket, and the upper end of the bracket is respectively provided with a lower screen surface, a middle layer screen surface and an upper layer screen surface fixedly connected by a screen surface connecting plate, the said The vibration assembly includes a drive motor and a fixed bearing seat arranged on the upper end of the chassis, the fixed bearing seat is respectively provided with an eccentric wheel and a pulley connected by a connecting shaft, the drive motor and the pulley are connected by a belt drive, and the eccentric wheel is connected with the pull rod , the other side of the tie rod is connected to the lower screen surface by connecting the buffer rubber block.

Preferably, the air separator includes a material barrel, a material inlet and a material outlet are respectively provided on both sides of the material barrel, an air inlet is arranged at the lower end of the material barrel, and a fan is connected to the air inlet.

Preferably, the lower ends of the inclined elevator and the draining air dryer are both provided with water receiving buckets.

Preferably, an operation table is arranged on one side of the air-pressure peeling machine, and the turnover bin is placed on the operation table.

The technological process of the integrated standard workshop of the artificial intelligence cashew shelling system includes the following steps:

1), face recognition: enter the employee information after the training into the face recognition system, and the employees who enter the system can only enter the production workshop and related processing procedures after face recognition; outsiders, who cannot pass face recognition, cannot Enter the production workshop;

2) Material entering the factory: All graded shell cashew nuts enter the production workshop by standard weight, and each woven bag is marked with a weight counting code;

3) Scanning and counting: The front end of the vibrating vertical hoist is equipped with a counting and scanning instrument, and the outside of the standard weight shell cashew woven bag is affixed with a weight-counting code. After scanning the code, it is transmitted to the information system;

4) Vibration lifting: Pour the scanned raw cashew nuts into the hopper on the vibrating vertical elevator, uniformly feed the material by vibrating the cloth, and lift it into the cooking pot through the vibrating vertical elevator, and seal the entrance;

5) Cooking: Open the water drain valve at the bottom of the cooking pot, and start the cooking pot at the same time. When the gas boiler reaches a certain pressure, first open the steam valve of the cooking pot, and at the same time, the gas gauge is adjusted to the pressure of 3-4 kg, and then open to the cooking pot. The internal valve, the gas meter of the cooking pot is adjusted to the pressure of 2 kg, and the time is kept at the same time; observe whether the water discharge valve of the boiler flows outward, and after the water flow is empty, first open the exhaust valve of the drum, then close the water discharge valve, and start the drum to stir, at the same time pay attention to When the air pressure changes, after 22-26 minutes, turn off the drum stirring, close the main intake valve of the boiler, open the exhaust valve, and at the same time the gas gauge pressure returns to zero, pay attention to turn the water discharge valve to the lower part to discharge water, and close the water discharge valve after the water is exhausted. Through the cooking process, the shelled cashew nuts are expanded, and the separation of the shell and kernel of the cashew nuts can be realized, and no longer stick together;

6) Discharging and lifting: open the discharging port of the cooking pot, and start the inclined elevator at the same time to uniformly discharge and lift the materials of the cooking pot;

7) Draining and air-drying: The inclined elevator lifts the cooked cashews evenly to the entrance of the draining and air-drying machine, turns on the draining and air-drying machine, and at the same time turns on the fan, blows and cools, dries the moisture on the surface of the cashews and reduces the surface temperature, and blows them off. The water droplets flowed into the water collecting bucket below through the drain mesh belt for collection, and then discharged into the trench through the water receiving pipe after collection;

8) Weighing and sticking: At the exit of the draining and drying machine, there is a weighing and scanning roller conveyor. The front of the weighing and scanning roller conveyor consists of an unpowered roller, and a turnover box is placed on the roller. After the revolving material box is full of cooking shelled cashews, it can be pushed without power, pushed to the weighing instrument, weighed and coded, and then pushed into the weighing and scanning roller conveyor after weighing and coded;

9) Power conveying and reclaiming: After weighing and sticking the code, the revolving material box is pushed into the weighing and scanning roller conveyor for power conveying. After being transported to the manual peeling position, the material is reclaimed and placed under the air pressure. on the shelling machine console;

10) Code scanning and counting: After placing the revolving material box that weighs and pastes the code on the operating table, the code is scanned by the code scanner on the side of the air pressure sheller, and the weight is counted and transmitted to the information system;

11) Shelling: place the material in the knife groove of the air pressure shelling machine, input the signal from the foot pedal switch, transmit the air cylinder to move downward, push the pressing knife to press down the material, and the shelled cashew nuts pass through the knife groove. The cutting of the blade, the cashew nut shell is cut open, and the material after opening the shell falls into the lower material box conveyor;

12), shell kernel conveying: the material after opening the shell falls into the lower material box conveyor, is lifted by the material box conveyor, and is lifted to the first double-layer vibration screening machine;

13), one-time vibration separation: the shell kernel mixture after the shell is opened is vibrated and fed on the first double-layer vibration screening machine, wherein the cashew kernels fall into the middle layer through the sieve holes of the upper screen surface, and the shell kernels in the middle of the cashew kernels are mixed. The crushed powder falls into the bottom layer through the sieving of the screen surface of the middle layer, and the crushed powder passes through the bottom connecting plate to collect the impurities.

14), air selection: the cashew nut shells, side fruits and unopened fruits on the upper layer enter the air separator through the sieving of the sieve surface, and through the blowing of the fan, the cashew nut shells pass through the upper opening of the air separator and fall into the second double layer. Vibration screening machine, the fruit on the bottom side and the unopened fruit are blown by a fan and blown into the third double-layer vibration screening machine, and the side fruit is separated from the shell and kernel by beating the barrel;

15), secondary vibration separation: use the second double-layer vibration screening machine to carry out the same action of the same vibration separation process;

16), three vibration separation: use the third double-layer vibration screening machine to carry out the same action of the same vibration separation process;

17), fruit shell classification: through the roller classifier, the fruit shell, the side fruit, and the unopened are classified, the fruit shell is collected, dropped into the hopper, and the second double-layer vibration screening machine is carried out through the fan, and the side fruit falls. Enter the turnover bin for separate collection; unopened nuts are output from the end of the cashew nut shell sorting machine for collection;

18), husk collection: all husks are outputted by the upper layer of the second double-layer vibration screening machine, fall into the collection hopper, and are blown into the cashew husk temporary storage area by a fan;

19) Nuts lifting and conveying: the nuts conveyed by the middle screen surface of the first double-layer vibration screening machine, the second double-layer vibration screening machine, and the third double-layer vibration screening machine fall into the material box elevator and pass through the material box. The elevator is lifted to the feed port of the color sorter;

20) Color sorting: turn on the color sorting machine, start sorting, collect the impurities at the bottom in the material box, and drop the qualified nuts into the material box elevator;

21), nut screening: the nuts after passing through the color sorter fall into the hopper elevator, and are lifted by conveying and fall into the nut screening machine, and the whole kernel and the half kernel are screened and collected separately;

22), weighing and counting; a weighing system is installed under the nut screening machine, and the whole kernels and half kernels collected in the lower part of the nut screening machine are collected by standard weight. Enter the information system, carry out artificial intelligence counting statistics, through the artificial intelligence calculation of the information system, complete the calculation of the one-day cashew nut production in the integrated workshop, the amount of shelled open per person, the weight of the whole kernel, the weight of the broken kernel, and the complete calculation of the cashew nut in the integrated workshop. Shelling rate and whole kernel rate.

Compared with the prior art, the present invention has the following beneficial effects:

The invention improves the equipment and innovates the production technology for the important procedures in the production and processing of cashew nuts. The company reduces the production cost and improves the production efficiency, not only the production efficiency is greatly improved, but also the breakage rate of the product, the whole kernel The rate is better than manual shelling, fully realize the mechanization and automation of cashew production, solve the problems of low output and high broken kernel rate in the cashew processing field, and implant the shelling system into a small intelligent standard workshop to realize artificial intelligence counting and According to statistics, the company + rural cooperative model is adopted, centered on the central processing plant, and is widely replicated in surrounding rural areas for processing, which not only expands production capacity, reduces the company's operating costs, solves the problem of surplus rural labor, but also achieves a win-win situation of targeted poverty alleviation.

Description of drawings

Fig. 1 is the structural representation of the present invention;

Fig. 2 is the structure schematic diagram of the drying system of the present invention;

Fig. 3 is the structural representation of cashew nut shell sorting machine of the present invention;

4 is a schematic structural diagram of the vibration assembly of the present invention;

FIG. 5 is a schematic structural diagram of the wind separator of the present invention.

In the picture: 1. Evaporation drying system; 2. Production workshop; 3. Conveyor belt; 4. People flow channel; 5. Pneumatic shelling machine; 6. Operating table; machine; 9. Color sorter; 10. The third double-layer vibration screening machine; 11. Conveying port; 12. Air sorter; 13. Conveyor belt; 14. The second double-layer vibration screening machine; 15. Fan; 16. Cashew nut shell sorting machine; 17. Cashew nut kernel temporary storage area; 18. Air duct; 19. Nut kernel screening machine; 20. Cashew nut shell temporary storage area; 21. Cooking pot; 22. Inclined elevator; 23. Drain and air dry 24. Air-drying support; 25. Power components; 26. Weighing and scanning roller conveyor; 27. Water bucket; 28. Vibrating vertical elevator; 29. Upper screen surface; 30. Middle screen surface; 31. Lower screen surface; 32, chassis; 33, belt; 34, drive motor; 35, screen surface connecting plate; 36, connecting buffer rubber block; 37, tie rod; 38, locking limit stop; 39, connecting shaft; 40, eccentric wheel; 41, fixed bearing seat; 42, pulley; 43, outlet; 44, air inlet; 45, inlet.

Detailed ways

Embodiments of the present invention will be further described below in conjunction with the accompanying drawings:

Example 1:

As shown in Figures 1-5, the artificial intelligence cashew nut shelling system integrated standard workshop of the present invention includes a production workshop 2, and the production workshop 2 is provided with a cashew nut kernel temporary storage area 17, a cashew nut shell temporary storage area 20 and a people flow channel 4 , The production workshop 2 is also arranged in sequence with an evaporation drying system 1, a conveying system, a shelling system, a sorting system and a color sorting and screening system.

The steaming and drying system 1 includes a vibrating vertical elevator 28, a cooking pot 21, an inclined elevator 22, a draining air dryer 23, a weighing and scanning roller conveyor 26, and a front end of the vibrating vertical elevator 28 is provided with a counter. Code scanner, the standard weight shell cashew nut woven bag shipped has a weight-counting code attached to the outside. After scanning the code in memory, it is transmitted to the entire information system; vibrating the discharge port 43 of the vertical elevator 28 and the feeding of the cooking pot 21 The port 45 is connected, and the feeding port of the cooking pot 21 is located above the inclined elevator 22. The mesh belt air dryer includes an air drying bracket 24, and the end of the air drying bracket 24 is provided with a power component for driving the action of the mesh belt air dryer 23. 25;

The conveying system includes a weighing and scanning roller conveyor 26, and a conveyor belt 3 is arranged on the weighing and scanning roller conveyor 26, and the weighing and scanning roller conveyor 26 is arranged at the outlet of the draining and drying machine 23, The upper end of the weighing and scanning roller conveyor 26 is provided with multiple groups of turnover bins 7; the weighing and scanning roller conveyor 26 is provided with a weighing system, which can weigh the turnover box full of cashew nuts. , print the weighing code, which can be pasted on the turnover box 7.

The shelling system includes multiple groups of pneumatic shelling machines 5 arranged on both sides of the weighing and scanning roller conveyor 26; a barcode scanner is installed on the pneumatic shelling machine 5, and after the manual shelling is completed, the turnover can be carried out. The weighing code on the material box 7 is scanned and counted, and it is transmitted to the entire information system for artificial intelligence counting and statistics.

The sorting system includes a first double-layer vibration screening machine 8, a wind sorter 12, a second double-layer vibration screening machine 14, a third double-layer vibration screening machine 10, and a cashew nut shell sorting machine 16, which are arranged in sequence. The fruit outlet of the first double-layer vibration screening machine 8 is connected to the conveyor belt 13 through the conveying port 11, and the secondary fruit discharge port 43 of the first double-layer vibration screening machine 8 is connected to the air separator 12. The discharge port 43 is connected to the second double-layer vibration screening machine 14, the fruit outlet of the second double-layer vibration screening machine 14 is connected to the conveyor belt 13, and an air duct is installed at the nut shell outlet of the second double-layer vibration screening machine 14. 18. The outlet of the air duct 18 is arranged in the cashew nut shell temporary storage area 20, the fruit outlet of the third double-layer vibration screening machine 10 is connected to the conveyor belt 13, and the fruit shell outlet of the third double-layer vibration screening machine 10 is exported. connected to the cashew nut shell sorting machine 16;

The color sorting and screening system includes a color sorter 9 and a nut screening machine 19, the conveyor belt 13 is connected to the feed port of the color sorter 9, and the discharge port 43 of the color sorter 9 is connected to the nut screening machine 19. , A weighing system is installed under the nut screening machine 19, and the whole kernels and half kernels collected in the lower part of the screening machine are collected by standard weight, and then weighed and coded, scanned and transmitted to the entire information system for manual labor. Smart counting statistics. Through the artificial intelligence calculation of the information system, the output of shelled cashew nuts in the integrated workshop can be completely calculated in one day, the number of shells opened by each person, the weight of whole kernels, and the weight of broken kernels. Kindness.

Wherein, the cashew nut shell sorting machine 16 includes a bottom frame 32, the upper part of the bottom frame 32 is provided with a vibration component and a support, and the upper end of the support is respectively provided with a lower screen surface 31, a middle screen surface 30 and an upper layer that are fixedly connected by a screen surface connecting plate 35. The screen surface 29, the vibration assembly includes a drive motor 34 and a fixed bearing seat 41 arranged on the upper end of the chassis 32. The fixed bearing seat 41 is respectively provided with an eccentric 40 and a pulley 42 connected by a connecting shaft 39. The drive motor 34 and the pulley 42 are connected by transmission through the belt 33, one side of the eccentric wheel 40 is provided with a locking limit stop 38, the eccentric wheel 40 is connected to the pull rod 37, and the other side of the pull rod 37 is connected to the lower screen by connecting the buffer rubber block 36. Surface 31; the air separator 12 includes a material barrel, the two sides of the material barrel are respectively provided with a feeding port 45 and a material outlet port 43, the lower end of the material barrel is provided with an air inlet 44, and the air inlet 44 is connected to the external fan 15; the inclined elevator 22 and The lower end of the water draining and drying machine 23 is provided with a water receiving bucket 27 ; one side of the air-pressure peeling machine 5 is provided with an operating table 6 , and the turnover material box 7 is placed on the operating table 6 .

The technological process of the integrated standard workshop of the artificial intelligence cashew shelling system includes the following steps:

1), face recognition: enter the information of the qualified employees into the face recognition system, and the employees who enter the system can only enter the production workshop 2 and enter the relevant processing procedures after face recognition; outsiders, who cannot pass face recognition, Can not enter the production workshop 2 workshop;

2), materials entering the factory: all graded shell cashew nuts enter the production workshop 2 by standard weight, and each woven bag is marked with a weight count code;

3) Scanning and counting: A counting and scanning instrument is installed at the front end of the vibrating vertical elevator 28, and a weight-counting code is attached to the outside of the transported standard-weight shell cashew woven bag. After scanning the code, it is transmitted to the information system;

4) Vibration lifting: pour the scanned raw cashew nuts into the hopper on the vibrating vertical elevator 28, uniformly feed the material by vibrating the cloth, and lift the raw cashew nuts into the cooking pot 21 through the vibrating vertical elevator 28, and seal the entrance. live;

5) Cooking: open the water discharge valve at the bottom of the cooking pot 21, and start the cooking pot 21 at the same time. When the gas boiler reaches a certain pressure, first open the steam valve of the cooking pot 21, and at the same time, the gas gauge is adjusted to the pressure of 3-4 kg, and then open the Put the valve in the cooking pot 21, adjust the gas gauge of the cooking pot 21 to 2 kg, and time it at the same time; observe whether the water discharge valve of the boiler flows outward, and after the water is empty, first open the exhaust valve of the drum, then close the water discharge valve, and start the drum Carry out stirring, and pay attention to the change of air pressure. After 22-26 minutes, turn off the drum stirring, close the main inlet valve of the boiler, open the exhaust valve, and at the same time, the pressure of the gas gauge returns to zero. Pay attention to turning the water discharge valve to the lower part to discharge water, and drain the water completely. Then close the water discharge valve, and expand the shell cashew nuts through the cooking process, which can realize the separation of the shell and kernel of the cashew nuts, and no longer stick together;

6), discharging and lifting: open the discharging port of the cooking pot 21, start the inclined elevator 22 at the same time, and uniformly discharge and lift the materials of the cooking pot 21;

7), drain and air-dry: the inclined elevator 22 evenly lifts the boiled cashews to the entrance of the drain-dryer 23, turns on the drain-dryer 23, and simultaneously turns on the fan, blowing and cooling, drying the water on the surface of the cashews and lowering the surface temperature , the blown water droplets flow into the water receiving bucket 27 below through the draining mesh belt for collection, and after collection, they are discharged into the trench through the water receiving pipe;

8) Weighing and sticking: At the exit of the draining and drying machine 23, there is a weighing and scanning roller conveyor 26. The front of the weighing and scanning roller conveyor 26 is composed of an unpowered roller, and a turnover is placed on the roller. Material box 7, turnover material box 7 After the cooking shell cashews are filled, they can be pushed without power, pushed to the weighing instrument, weighed and coded, and then pushed into the weighing and scanning roller conveyor after weighing and coded. 26;

9) Power conveying and reclaiming: After weighing and sticking the code, the revolving material box 7 is pushed into the weighing and scanning roller conveyor 26 for power conveying. After being conveyed to the manual peeling position, the material is reclaimed and placed. On the operating table 6 of the pneumatic peeler 5;

10), code scanning and counting: after placing the revolving material box 7 for weighing and sticking code on the operating table 6, scan the code through the code scanner on the side of the air peeling machine 5, carry out weight counting, and transmit it to the information system;

11), shelling: place the material in the knife groove of the air pressure shelling machine 5, and input the signal input of the foot pedal switch, enter the air cylinder to move downward, push the pressing knife to press down the material, and the shelled cashew nuts pass through the knife groove The inner blade is divided, the cashew nut shell is cut, and the material after the shell is opened falls into the lower material box conveyor;

12), shell kernel conveying: the material after opening the shell falls into the lower material box conveyor, is lifted by the material box conveyor, and is lifted to the first double-layer vibration screening machine 8;

13), one-time vibration separation: the shell kernel mixture after the shell is opened is vibrated and fed on the first double-layer vibration screening machine 8, wherein the cashew kernels fall into the middle layer through the sieve holes of the upper screen surface 29, and are mixed in the middle of the cashew kernels. The crushed shell kernels fall into the bottom layer through the screen of the middle layer, and the crushed powder passes through the bottom plate to collect the impurities.

14), air selection: the cashew nut shell, side fruit and unopened fruit of the upper layer, through the sieving of the sieve surface, enter the air separator 12, and by the blowing of the fan 15, the cashew nut shell is caught by the air separator 12 and falls into the air separator 12. The second double-layer vibrating screening machine 14, the side fruit at the bottom, and the unopened fruit, is blown by the fan 15, and blown into the third double-layer vibrating screening machine 10, and the side fruit is separated from the shell and kernel by beating the bucket;

15), secondary vibration separation: use the second double-layer vibration screening machine 14 to carry out the same action of the same vibration separation process;

16), three vibration separation: use the third double-layer vibration screening machine 10 to carry out the same action of the same vibration separation process;

17), husk grading: by roller classifier, husk, side fruit, unopened are classified, the husk is collected, falls into the hopper, enters and exits the second double-layer vibration screening machine 14 through the fan 15, and the side The fruit falls into the turnover bin 7 for separate collection; the unopened fruit is output from the end of the cashew nut shell sorting machine 16 for collection;

18), husk collection: all husks are output by the upper layer of the second double-layer vibration screening machine 14, fall into the collection hopper, and are blown into the cashew husk temporary storage area 20 by the fan 15;

19), nut lifting and conveying: the nuts conveyed by the middle screen surface 30 on the first double-layer vibration screening machine 8, the second double-layer vibration screening machine 14, and the third double-layer vibration screening machine 10 fall into the material box for lifting The machine is lifted to the feed port 45 of the color sorter 9 by the material box elevator;

20), color sorting: turn on the color sorter 9, start sorting, collect the impurities at the bottom in the material box, and the qualified nuts fall into the material box elevator;

21), nut screening: the nuts after passing through the color sorter 9 fall into the hopper elevator, and are lifted by conveying and fall into the nut screening machine 19, and the whole kernel and the half kernel are screened and collected respectively;

22), weighing and counting; a weighing system is installed below the nut screening machine 19, and the whole kernel and half kernel collected in the lower part of the nut screening machine 19 are collected by standard weight, and after the collection is weighed and coded, and the code is scanned After passing into the information system, artificial intelligence counting statistics, through the artificial intelligence calculation of the information system, the complete calculation and integration of the workshop's one-day output of shelled cashew nuts, the amount of open shells per person, the weight of whole kernels, the weight of broken kernels, complete calculation integration The kernel rate and whole kernel rate of cashew nut shelling in the workshop.

Claims (6)

1. An artificial intelligence cashew nut shelling system integrated standard workshop, comprising a workshop body, a cashew nut kernel temporary storage area (17), a cashew nut shell temporary storage area (20) and a people flow channel (4) are arranged in the workshop body, and the workshop Also arranged in the body are an evaporation drying system (1), a conveying system, a shelling system, a sorting system and a color sorting and screening system, characterized in that: The steaming and drying system (1) includes a vibrating vertical elevator (28), a cooking pot (21), an inclined elevator (22), a draining and drying machine (23), a weighing and scanning code roller conveyor (26), which are arranged in sequence. ), the front end of the vibrating vertical elevator (28) is provided with a counting scanner; the discharge port (43) of the vibrating vertical elevator (28) is communicated with the feeding port (45) of the cooking pot (21). The feeding opening of (21) is located above the inclined hoist (22), and the upper end of the draining and drying machine (23) is provided with a power assembly (25) for driving the action of the draining and drying machine (23); The conveying system comprises a weighing code scanning roller conveyor (26), the weighing code scanning roller conveyor (26) is arranged at the exit of the draining air dryer (23), and the weighing code scanning roller conveyor (26) The upper end of (26) is provided with multiple groups of turnover bins (7); The shelling system comprises multiple groups of pneumatic shelling machines (5) arranged on both sides of the weighing and scanning roller conveyor (26); The sorting system comprises a first double-layer vibration screening machine (8), a wind sorter (12), a second double-layer vibration screening machine (14), a third double-layer vibration screening machine (10) and a cashew nut, which are arranged in sequence. Shell sorting machine (16), the fruit outlet of the first double-layer vibration screening machine (8) is connected to the conveyor belt (13), and the secondary fruit discharge port (43) of the first double-layer vibration screening machine (8) ) is connected to the air separator (12), the discharge port (43) of the air separator (12) is connected to the second double-layer vibration screening machine (14), and the result of the second double-layer vibration screening machine (14) The outlet is connected to the conveyor belt (13), an air duct (18) is arranged at the nut shell outlet of the second double-layer vibration screening machine (14), and the outlet of the air duct (18) is arranged in the cashew nut shell temporary storage area (20), The fruit outlet of the third double-layer vibration screening machine (10) is connected to the conveyor belt (13), and the fruit shell outlet of the third double-layer vibration screening machine (10) is connected to the cashew nut shell sorting machine (16). ); The color sorting and screening system includes a color sorter (9) and a nut screening machine (19), the conveyor belt (13) is connected to the material inlet of the color sorter (9), and the output of the color sorter (9) is connected to the conveyor belt (13). The feeding port (43) is connected to the nut screening machine (19). 2. The artificial intelligence cashew nut shelling system integrated standard workshop according to claim 1, wherein the cashew nut shell sorting machine (16) comprises a chassis (32), and the upper part of the chassis (32) is provided with a vibration component and a support , the upper end of the bracket is respectively provided with a lower screen surface (31), a middle screen surface (30) and an upper screen surface (29) which are fixedly connected through the screen surface connecting plate (35), and the vibration assembly comprises a bottom frame (32). ) at the upper end of the drive motor (34) and the fixed bearing seat (41), the fixed bearing seat (41) is respectively provided with an eccentric wheel (40) and a pulley (42) connected by a connecting shaft (39), the drive motor ( 34) It is connected with the pulley (42) through the belt (33), the eccentric wheel (40) is connected with the pull rod (37), and the other side of the pull rod (37) is connected with the lower screen surface (36) by connecting the buffer rubber block (36). 31). 3. The artificial intelligence cashew nut shelling system integrated standard workshop according to claim 1 is characterized in that, the air separator (12) comprises a barrel, and both sides of the barrel are respectively provided with a feeding port (45) and a discharging port (43), the lower end of the barrel is provided with an air inlet (44), and the air inlet (44) is connected to an external fan (15). 4. The artificial intelligence cashew nut shelling system integrated standard workshop according to claim 1, characterized in that, the lower ends of the inclined elevator (22) and the mesh belt air dryer are all provided with water receiving buckets (27). 5. The artificial intelligence cashew nut shelling system integrated standard workshop according to claim 1, is characterized in that, one side of the air pressure shelling machine (5) is provided with an operating table (6), and the turnover material box (7) is placed on the operating table (6) on. 6. a technological process that adopts the artificial intelligence cashew nut shelling system integrated standard workshop described in any one of claim 1-5, is characterized in that, comprises the following steps: 1), face recognition: enter the information of the qualified employees into the face recognition system, and the employees who enter the system can only enter the production workshop after face recognition (2), and enter the relevant processing procedures; foreign personnel cannot pass face recognition , can not enter the production workshop (2) workshop; 2), materials entering the factory: all graded shell cashew nuts enter the production workshop (2) by standard weight, and each woven bag is marked with a weight counting code; 3) Scanning and counting: The front end of the vibrating vertical hoist (28) is equipped with a counting and scanning instrument, and the outside of the transported standard-weight shell cashew woven bag is affixed with a weight-counting code. After scanning the code, it is transmitted to the information system; 4) Vibration lifting: pour the scanned raw cashew nuts into the hopper on the vibrating vertical elevator (28), uniformly feed the material by vibrating the cloth, and lift the raw cashew nuts into the cooking pot (21) by vibrating the vertical elevator (28). ), seal the entrance; 5) Cooking: Open the water discharge valve at the bottom of the cooking pot (21), and start the cooking pot (21) at the same time. When the gas boiler reaches a certain pressure, open the steam valve of the cooking pot (21) first, and adjust the gas gauge to the pressure of 3-4. After kilograms, open the valve leading to the cooking pot (21), adjust the gas gauge of the cooking pot (21) to 2 kg, and keep track of the time; observe whether the boiler water discharge valve is flowing outward, and after the water is empty, open the drum drain first. After 22-26 minutes, close the drum stirring, close the main inlet valve of the boiler, open the exhaust valve, and at the same time the gas gauge pressure is reset to zero, pay attention to the Turn the water discharge valve to the lower part to discharge water, and close the water discharge valve after the water is exhausted; 6), discharging and lifting: open the discharging port of the cooking pot (21), start the inclined elevator (22) at the same time, and uniformly discharge and lift the material of the cooking pot (21); 7) Draining and air-drying: the inclined elevator (22) evenly lifts the boiled cashews to the entrance of the draining and air-drying machine (23), turns on the draining and air-drying machine (23), and at the same time turns on the fan, blows for cooling, and dries the surface of the cashew nuts. water and reduce the surface temperature, the blown water droplets flow into the water receiving bucket (27) below through the draining mesh belt for collection, and after collection, the water droplets are discharged into the trench through the water receiving pipe; 8) Weighing and sticking: at the exit of the draining and drying machine (23), there is a roller conveyor (26) for weighing and scanning, and the front of the roller conveyor (26) for weighing and scanning is an unpowered roller. A revolving material box (7) is placed on the roller. After the revolving material box (7) is filled with cooking shelled cashews, it can be pushed without power, and pushed to the weighing instrument for weighing and coding. After weighing and coding, Push in the weighing and scanning roller conveyor (26); 9) Power conveying and reclaiming: After weighing and sticking the code, the revolving material box (7) is pushed into the weighing and scanning roller conveyor (26) for power conveying. Take the material and place it on the operating table (6) of the air pressure peeler (5); 10) Code scanning and counting: After placing the revolving material box (7) for weighing and sticking code on the operating table (6), scan the code with the code scanner on the side of the air-pressure peeling machine (5) for weight counting. , into the information system; 11) Shelling: place the material in the knife groove of the air pressure shelling machine (5), input the signal from the foot pedal switch, and send it into the air cylinder to move downward, push the pressing knife to press down the material, and the shelled cashew nuts pass through. The cutting of the blade in the trough cuts the cashew nut shell, and the material after opening the shell falls into the lower material box conveyor; 12), shell kernel conveying: the material after shell opening falls into the lower material box conveyor, is lifted by the material box conveyor, and is lifted to the first double-layer vibration screening machine (8); 13), one-time vibration separation: the shell kernel mixture after the shell is opened is vibrated and fed on the first double-layer vibration screening machine (8), wherein the cashew kernels fall into the middle layer through the sieve holes of the upper screen surface (29), and are doped. The shell kernels in the middle of the cashew kernels fall into the bottom layer through the screen of the middle layer, and the particles pass through the bottom connecting plate to collect the impurities. 14), air selection: the cashew nut shells, side fruits and unopened fruits on the upper layer are sifted through the sieve surface and enter the air separator (12), and are blown by the fan (15), and the cashew nut shells pass through the air separator (12). ) catch, fall into the second double-layer vibrating screening machine (14), and the fruit on the bottom side, if the fruit is not opened, is blown by the fan (15), blown into the third double-layer vibrating screening machine (10), and is blown into the third double-layer vibrating screening machine (10) by beating the bucket. , the side fruit is separated from the shell and kernel; 15), secondary vibration separation: use the second double-layer vibration screening machine (14) to perform the same action in the same vibration separation process; 16), three vibration separation: use the third double-layer vibration screening machine (10) to carry out the same action of the same vibration separation process; 17), fruit shell classification: through the roller classifier, the fruit shell, the side fruit, and the unopened are classified, the fruit shell is collected, falls into the hopper, and enters the second double-layer vibration screening machine (14) through the fan (15). ) to carry out, the side fruit falls into the turnover material box (7) and is collected separately; The unopened fruit is exported from the cashew nut shell sorting machine (16) end to collect; 18), husk collection: all husks are outputted by the upper layer of the second double-layer vibration screening machine (14), fall into the collection hopper, and are blown into the cashew husk temporary storage area (20) by blower fan (15); 19), nut lifting and conveying: the first double-layer vibration screening machine (8), the second double-layer vibration screening machine (14), the third double-layer vibration screening machine (10) on the middle screen surface (30) conveyed. Nuts fall into the hopper elevator, and are lifted to the feed port (45) of the color sorter (9) through the hopper elevator; 20), color sorting: open the color sorter (9), start sorting, collect the impurities at the bottom in the material box, and the qualified nuts fall into the material box elevator; 21), nut screening: the nuts after passing through the color sorter (9) fall into the hopper elevator, and are lifted by conveying, and then fall into the nut screening machine (19), and the whole kernel and half kernel are screened and collected separately. ; 22), weighing and counting; a weighing system is installed below the nut screening machine (19), and the whole kernels and half kernels collected in the lower part of the nut screening machine (19) are collected by standard weight, and are weighed and coded after collection. , After scanning the code, it is transmitted to the information system, and artificial intelligence counting statistics are carried out. Through the artificial intelligence calculation of the information system, the complete calculation of the output of shelled cashew nuts in the integrated workshop in one day, the number of shells per person, the weight of whole kernels, the weight of broken kernels, The complete calculation and integration of the cashew shelling rate and the whole kernel rate in the workshop.