CN109867512A - A kind of environment-friendly ceramic polished bricks and its low temperature preparation method - Google Patents
A kind of environment-friendly ceramic polished bricks and its low temperature preparation method Download PDFInfo
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- CN109867512A CN109867512A CN201910164173.XA CN201910164173A CN109867512A CN 109867512 A CN109867512 A CN 109867512A CN 201910164173 A CN201910164173 A CN 201910164173A CN 109867512 A CN109867512 A CN 109867512A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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Abstract
The invention discloses a kind of environment-friendly ceramic polished bricks and its low temperature preparing methods, method includes the following steps: ceramic polished slag is crossed 80 meshes, then mix with other raw materials, and through ball milling, granulation, being sieved is made material powder；By material powder carry out it is dry-pressing formed, be dried to obtain polished bricks green compact；Green compact are subjected to easy fired under the conditions of 850-1100 DEG C, obtain ceramic polished brick；Other described raw materials include talcum, feldspar, ball clay, black mud, kaolin；Ceramic polished slag accounts for the 0.5-50% of total mass of raw material.In the present invention, ceramic polished brick firing temperature is low, can both inhibit the firing foaming for polishing slag, the environment-friendly type polished bricks that processing machinery intensity is high, water absorption rate is low, and can substantially reduce the firing energy consumption of polished bricks, promote the industrial upgrading of polished bricks enterprise.
Description
Technical field
The present invention relates to a kind of environment-friendly ceramic polished bricks and its low temperature preparing methods.
Background technique
Ceramic polished brick density is high, water absorption rate is low, high mechanical strength, has superior antifouling, freeze proof and chemical stability,
Occupy very big ratio in Production of Ceramics.However, polished bricks production need with polishing machine to after firing ceramics carry out deburring,
Grinding and buffing is thrown with the requirement of the shape, specification, size and the finish that meet polished bricks etc. to generate a large amount of ceramics
Light slag.
Since polishing slag contains a small amount of SiC, MgO, MgCl2Impurity (is mainly derived from the SiC abrasive material and chlorine of grinding head for polishing
Oxygen magnesium binder), polishing slag can cause ceramic serious foaming, deformation in firing when recycling directly as ceramic raw material,
Its online direct utilization (being directly used in ceramic polished brick production online) is always puzzlement polished bricks industry for a long time
Realize the most critical technical problem of waste residue zero-emission (polished bricks there cannot be hole, need high compaction).Therefore, exploitation polishing slag
Line direct utilization technology has significant social and economic significance.
Currently, the patent about polishing slag resource utilization is relatively more.Chinese patent CN105174905A discloses one kind
Using the method for many kinds of solids waste manufacture ceramic antique bricks, introduce in the formula of ceramic antique bricks greater than 40wt%'s
Solid waste, finished product is made in sintering at 1185-1195 DEG C, and finished product water absorption rate is lower than 0.5%, but its ceramic polished slag utilization rate
Less than 10wt%, firing temperature is high.
Chinese patent CN102060541A discloses a kind of production method of polished bricks, using generating in ceramic tile production process
Various solid waste polished bricks of the water absorption rate less than 0.5% are prepared at 1180-1250 DEG C, disadvantage is similarly ceramic throwing
It is low to polish slag utilization rate less than 10wt% for light slag additional amount, and firing temperature is high.
Chinese patent CN103044009A discloses a kind of Antique Imitation Tiles and its preparation side for utilizing and polishing that brick field waste material produces
Method, this method use the raw materials such as ceramic polished slag and clay, quartz, porcelain stone, prepare when firing temperature is 1150-1200 DEG C
A kind of Antique Imitation Tiles, water absorption rate 1-3%, this method similarly polishes slag utilization rate, and low (polishing slag additional amount is
10wt%), firing temperature is high, and water absorption rate is high.
Summary of the invention
In the prior art, it is influenced, and then realized ceramic polished to weaken its foaming by SiC content in reduction formula mostly
The densification sintering of slag, because the foaming effect of SiC is obvious, the additional amount for needing to reduce polishing slag realizes densification sintering, institute
The addition for being usually no more than 10wt% to polish the additional amount of slag, while polishing slag can reduce the generation of liquid phase, firing temperature compared with
It is high.In order to overcome the disadvantage that the ceramic polished slag utilization rate of the prior art is low, firing temperature is high, the present invention in formula by adjusting producing
The component ratio of raw liquid phase, is added to the sintering aids such as a large amount of feldspar and ball clay, and making it at low temperature can generate largely
Liquid phase can mention simultaneously since corrosive power of the low temperature liquid phase to SiC is weaker in foaming of the control polishing slag in firing
The utilization rate of high ceramic polished slag, the environment-friendly type polished bricks that effective processing machinery intensity is high, water absorption rate is low；A large amount of low temperature liquid phases
Low-temperature sintering can be promoted again by generating, and reduce sintering temperature, and the easy fired of polished bricks may be implemented, and realize the online straight of polishing slag
Resource utilization is connect, the most critical technical problem for perplexing the waste residue zero-emission of polished bricks industrial realization always for a long time, society are solved
It can remarkable in economical benefits.
Another object of the present invention is to provide ceramic polished brick prepared by the above method, high mechanical strengths, water suction
Rate is low, polishing slag utilization rate is high.
The purpose of the invention is achieved by the following technical solution:
A kind of preparation method of ceramic polished brick, comprising the following steps:
(1) ceramic polished slag is crossed into 80 meshes, is then mixed with other raw materials, through ball milling, granulation, being sieved is made raw material powder
Body；
The material powder is made of the raw material of following mass percent:
(2) by material powder carry out it is dry-pressing formed, be dried to obtain polished bricks green compact；By green compact under the conditions of 850-1100 DEG C
Easy fired is carried out, ceramic polished brick is obtained；
Feldspar described in step (1) is albite and/or potassium feldspar；
The time of step (1) described ball milling is 0.05-24h；
Step (1) sieving is 20-400 mesh；
Step (2) the molding pressure is 5-200MPa, and the temperature of the drying is 50-300 DEG C；
Easy fired described in step (2), heating rate are 3-15 DEG C/min, soaking time 0.3-12h.
The present invention has the following advantages and effects with respect to the prior art:
(1) in the present invention, ceramic polished slag utilization rate is high (up to 50wt%), not only substantially reduces cost of material, but also can
To realize the online direct utilization of polishing slag, solve to perplex the waste residue zero-emission of polished bricks industrial realization always for a long time
Most critical technical problem.
(2) in the present invention, ceramic polished brick firing temperature is low, can both inhibit the firing foaming for polishing slag, processing machinery
The environment-friendly type polished bricks that intensity is high, water absorption rate is low, and the firing energy consumption of polished bricks can be substantially reduced, promote polished bricks enterprise
Industrial upgrading.
(3) polished bricks consistency prepared by the present invention is high, water absorption rate is low, high mechanical strength.
(4) present invention process is simple, production cost is low, may be directly applied to existing polished bricks production line.
Detailed description of the invention
Fig. 1 is the cross-section morphology figure of ceramic polished brick；Wherein, the cross-section morphology figure of the commercially available polished bricks finished product of A-, this hair of B-
The cross-section morphology figure of bright 8 ceramic polished brick of embodiment.
Specific embodiment
Present invention will now be described in further detail with reference to the embodiments and the accompanying drawings, but embodiments of the present invention are unlimited
In this.
Embodiment 1
A kind of low temperature preparation method of environment-friendly ceramic polished bricks, comprising the following steps:
(1) spare after ceramic polished slag being carried out screening process with 80 meshes；
(2) the ceramic polished slag of 25g, 5g talcum, 20g potassium feldspar, 20g black mud, 30g kaolin, 100ml water, by raw material are taken
According to the proportion, ball milling mixing 3h dries mixed slurry in an oven, and the powder after drying crosses 60 meshes after being granulated, and obtains
It is spare to material powder；
(3) powder after granulation is being subjected to dry-pressing formed, briquetting pressure 20MPa, after drying in 200 DEG C of baking oven
Obtain polished bricks green compact.
(4) it puts the green body into Fast Sintering furnace and is sintered, firing temperature is 1000 DEG C, and heating rate is 15 DEG C/min, is protected
The warm time is 3h.
Environment-friendly ceramic polished bricks manufactured in the present embodiment, density 2.41g/cm3, water absorption rate 0.04%, bending resistance is strong
Degree is 55.21MPa.
Embodiment 2
A kind of low temperature preparation method of environment-friendly ceramic polished bricks, comprising the following steps:
(1) spare after ceramic polished slag being carried out screening process with 80 meshes；
(2) the ceramic polished slag of 10g, 7g talcum, 10g albite, 10g ball clay, 40g black mud, 23g kaolin, 110ml are taken
Water, according to the proportion by raw material, ball milling mixing 0.05h dry mixed slurry in an oven, after the powder after drying is granulated
30 meshes are crossed, it is spare to obtain material powder；
(3) powder after granulation is subjected to dry-pressing formed, briquetting pressure 50MPa, after being dried in 100 DEG C of baking oven
To polished bricks green compact.
(4) it puts the green body into Fast Sintering furnace and is sintered, firing temperature is 900 DEG C, and heating rate is 5 DEG C/min, heat preservation
Time is 1h.
Environment-friendly ceramic polished bricks manufactured in the present embodiment, density 2.40g/cm3, water absorption rate 0.06%, bending resistance is strong
Degree is 54.52MPa.
Embodiment 3
A kind of low temperature preparation method of environment-friendly ceramic polished bricks, comprising the following steps:
(1) spare after ceramic polished slag being carried out screening process with 80 meshes；
(2) the ceramic polished slag of 30g, 5g talcum, 10g albite, 10g potassium feldspar, 20g ball clay, 25g kaolin, 120ml are taken
Water, according to the proportion by raw material, ball milling mixing 12h dry mixed slurry in an oven, mistake after the powder after drying is granulated
20 meshes, it is spare to obtain material powder；
(3) powder after granulation is subjected to dry-pressing formed, briquetting pressure 60MPa, after being dried in 120 DEG C of baking oven
To polished bricks green compact.
(4) it puts the green body into Fast Sintering furnace and is sintered, firing temperature is 1000 DEG C, and heating rate is 5 DEG C/min, heat preservation
Time is 4.5h.
Environment-friendly ceramic polished bricks manufactured in the present embodiment, density 2.43g/cm3, water absorption rate 0.03%, bending resistance is strong
Degree is 56.31MPa.
Embodiment 4
A kind of low temperature preparation method of environment-friendly ceramic polished bricks, comprising the following steps:
(1) spare after ceramic polished slag being carried out screening process with 80 meshes；
(2) the ceramic polished slag of 50g is taken, 5g potassium feldspar, 30g black mud, 10g kaolin, 100ml water, according to the proportion by raw material,
Ball milling mixing 21h dries mixed slurry in an oven, and the powder after drying sieves with 100 mesh sieve after being granulated, and obtains raw material powder
Body is spare；
(3) powder after granulation is subjected to dry-pressing formed, briquetting pressure 5MPa, is obtained after being dried in 80 DEG C of baking oven
Polished bricks green compact.
(4) it puts the green body into Fast Sintering furnace and is sintered, firing temperature is 1100 DEG C, and heating rate is 15 DEG C/min, is protected
The warm time is 10h.
Environment-friendly ceramic polished bricks manufactured in the present embodiment, density 2.38g/cm3, water absorption rate 0.12%, bending resistance is strong
Degree is 48.44MPa.
Embodiment 5
A kind of low temperature preparation method of environment-friendly ceramic polished bricks, comprising the following steps:
(1) spare after ceramic polished slag being carried out screening process with 80 meshes；
(2) the ceramic polished slag of 0.5g is taken, 4.5g talcum, 20g albite, 15g ball clay, 45g black mud, 15g kaolin,
100ml water, according to the proportion by raw material, ball milling mixing 15h dry mixed slurry in an oven, and the powder after drying is made
300 meshes are crossed after grain, and it is spare to obtain material powder；
(3) powder after granulation is subjected to dry-pressing formed, briquetting pressure 200MPa, after being dried in 80 DEG C of baking oven
To polished bricks green compact.
(4) it puts the green body into Fast Sintering furnace and is sintered, firing temperature is 850 DEG C, and heating rate is 10 DEG C/min, heat preservation
Time is 0.3h.
Environment-friendly ceramic polished bricks manufactured in the present embodiment, density 2.44g/cm3, water absorption rate 0.02%, bending resistance is strong
Degree is 62.36MPa.
Embodiment 6
A kind of low temperature preparation method of environment-friendly ceramic polished bricks, comprising the following steps:
(1) spare after ceramic polished slag being carried out screening process with 80 meshes；
(2) the ceramic polished slag of 40g is taken, 10g albite, 10g potassium feldspar, 20g ball clay, 20g kaolin, 110ml water will be former
According to the proportion, ball milling mixing 9h dries mixed slurry to material in an oven, and the powder after drying crosses 400 meshes after being granulated,
It is spare to obtain material powder；
(3) powder after granulation is subjected to dry-pressing formed, briquetting pressure 150MPa, after being dried in 50 DEG C of baking oven
To polished bricks green compact.
(4) it puts the green body into Fast Sintering furnace and is sintered, firing temperature is 950 DEG C, and heating rate is 5 DEG C/min, heat preservation
Time is 8h.
Environment-friendly ceramic polished bricks manufactured in the present embodiment, density 2.41g/cm3, water absorption rate 0.06%, bending resistance is strong
Degree is 50.26MPa.
Embodiment 7
A kind of low temperature preparation method of environment-friendly ceramic polished bricks, comprising the following steps:
(1) ceramic polished slag is carried out after the pretreatment such as sieving with 80 meshes, it is spare；
(2) the ceramic polished slag of 25g, 10g talcum, 15g potassium feldspar, 10g ball clay, 10g black mud, 30g kaolin, 120ml are taken
For 24 hours, mixed slurry is dried in an oven for water, according to the proportion by raw material, ball milling mixing, mistake after the powder after drying is granulated
325 meshes, it is spare to obtain material powder；
(3) powder after granulation is subjected to dry-pressing formed, briquetting pressure 100MPa, after drying in 300 DEG C of baking oven
Obtain polished bricks green compact.
(4) it puts the green body into Fast Sintering furnace and is sintered, firing temperature is 1050 DEG C, and heating rate is 3 DEG C/min, heat preservation
Time is 6h.
Environment-friendly ceramic polished bricks manufactured in the present embodiment, density 2.43g/cm3, water absorption rate 0.04%, bending resistance is strong
Degree is 63.81MPa.
Embodiment 8
A kind of low temperature preparation method of environment-friendly ceramic polished bricks, comprising the following steps:
(1) spare after ceramic polished slag being carried out screening process with 80 meshes；
(2) the ceramic polished slag of 30g is taken, 5g talcum, 20g potassium feldspar, 45g black mud, 120ml water, according to the proportion by raw material, ball
Mill mixing 18h, mixed slurry is dried in an oven, and the powder after drying crosses 80 meshes after being granulated, and obtains material powder
It is spare；
(3) powder after granulation is subjected to dry-pressing formed, briquetting pressure 30MPa, after being dried in 150 DEG C of baking oven
To polished bricks green compact.
(4) it puts the green body into Fast Sintering furnace and is sintered, firing temperature is 1100 DEG C, and heating rate is 3 DEG C/min, heat preservation
Time is 1.5h.
Environment-friendly ceramic polished bricks manufactured in the present embodiment, density 2.41g/cm3, water absorption rate 0.05%, bending resistance is strong
Degree is 53.97MPa.
Embodiment 9
A kind of low temperature preparation method of environment-friendly ceramic polished bricks, comprising the following steps:
(1) ceramic polished slag is carried out after the pretreatment such as sieving with 80 meshes, it is spare；
(2) the ceramic polished slag of 40g, 3g talcum, 10g potassium feldspar, 32g black mud, 15g kaolin, 100ml water, by raw material are taken
According to the proportion, ball milling mixing 6h dries mixed slurry in an oven, and the powder after drying crosses 200 meshes after being granulated, and obtains
It is spare to material powder；
(3) powder after granulation is subjected to dry-pressing formed, briquetting pressure 10MPa, after being dried in 250 DEG C of baking oven
To polished bricks green compact.
(4) it puts the green body into Fast Sintering furnace and is sintered, firing temperature is 900 DEG C, and heating rate is 10 DEG C/min, heat preservation
Time is 12h.
Environment-friendly ceramic polished bricks manufactured in the present embodiment, density 2.36g/cm3, water absorption rate 0.51%, bending resistance is strong
Degree is 47.97MPa.
Fig. 1 is the cross-section morphology figure of the embodiment of the present invention 8 Yu commercially available ceramic polished brick, it can be seen that obtained by the present invention
Its cross-section morphology of ceramic polished brick is similar with the cross-section morphology of commercially available polished bricks, and the method for the present invention lacks on microscopic appearance without obvious
It falls into, meets product requirement.
The above embodiment is a preferred embodiment of the present invention, but embodiments of the present invention are not by above-described embodiment
Limitation, other any changes, modifications, substitutions, combinations, simplifications made without departing from the spirit and principles of the present invention,
It should be equivalent substitute mode, be included within the scope of the present invention.
Claims (7)
1. a kind of preparation method of ceramic polished brick, it is characterised in that the following steps are included:
(1) ceramic polished slag is crossed into 80 meshes, is then mixed with other raw materials, through ball milling, granulation, being sieved is made material powder；
The material powder is made of the raw material of following mass percent:
(2) by material powder carry out it is dry-pressing formed, be dried to obtain polished bricks green compact；Green compact are carried out under the conditions of 850-1100 DEG C
Easy fired obtains ceramic polished brick.
2. preparation method according to claim 1, it is characterised in that: feldspar described in step (1) is albite and/or potassium
Feldspar.
3. preparation method according to claim 1, it is characterised in that: the time of step (1) described ball milling is 0.05-24h.
4. preparation method according to claim 1, it is characterised in that: step (1) sieving is 20-400 mesh.
5. preparation method according to claim 1, it is characterised in that: step (2) the molding pressure is 5-200MPa,
The temperature of the drying is 50-300 DEG C.
6. preparation method according to claim 1, it is characterised in that: easy fired described in step (2), heating rate are
3-15 DEG C/min, soaking time 0.3-12h.
7. a kind of ceramic polished brick, it is characterised in that: be made by method described in any one of claims 1-6.
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Application publication date: 20190611 |