CN107857567A - It is a kind of to utilize ceramic tile blank of shraff manufacture and preparation method thereof - Google Patents
It is a kind of to utilize ceramic tile blank of shraff manufacture and preparation method thereof Download PDFInfo
- Publication number
- CN107857567A CN107857567A CN201711175114.XA CN201711175114A CN107857567A CN 107857567 A CN107857567 A CN 107857567A CN 201711175114 A CN201711175114 A CN 201711175114A CN 107857567 A CN107857567 A CN 107857567A
- Authority
- CN
- China
- Prior art keywords
- shraff
- ceramic tile
- tile blank
- ceramic
- raw material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/132—Waste materials; Refuse; Residues
- C04B33/1324—Recycled material, e.g. tile dust, stone waste, spent refractory material
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/131—Inorganic additives
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/132—Waste materials; Refuse; Residues
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3427—Silicates other than clay, e.g. water glass
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Dispersion Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Environmental & Geological Engineering (AREA)
- Inorganic Chemistry (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Processing Of Solid Wastes (AREA)
- Compositions Of Oxide Ceramics (AREA)
Abstract
The invention discloses a kind of ceramic tile blank manufactured using shraff, it is characterised in that including following raw material by weight percentage：Clay 15 35%, polishing slag：40 60%, give up base powder：10 30%, sand class：0 10%, talcum：0.5 3%, waterglass：0.5 1%, water reducer：0.2 0.5%, surplus is water；The present invention utilizes useless base, useless powder in ceramics factory's semi-finished product manufacturing process, and Ceramic Tiles base substrate is fabricated to after processing, discarded raw material is taken full advantage of, has saved cost.Meanwhile water reducer is added in ceramic material so that ceramic can be degraded into powdered under field conditions (factors), be advantageous to environmental protection.
Description
Technical field
The invention belongs to Ceramic Tiles technical field, more particularly to a kind of ceramic tile blank and its system using shraff manufacture
Preparation Method.
Background technology
Chinese architecture sanitary ceramics yield is located at the whole world first in continuous 18 years, still, as ceramic industry is sent out rapidly
Exhibition, ceramic industry waste residue is increasing, especially ceramic polished waste residue.Estimation exists the yield of the ceramic polished waste residue in the whole nation every year
On 10000000 tons.So substantial amounts of ceramic polished waste residue has not been with soluble problem, Er Qiesui with simple land-fill method
Expanding economy and the progress of society, environmental protection has become focus of concern, and the accumulation of ceramic polished waste residue is squeezed
Soil is accounted for, influences the dust content of local air, and the cleaning of ceramic polished waste residue, landfill expend a large amount of manpower and materials, simultaneously
Groundwater quality is had a certain impact.A little polishing slags is turned waste into wealth, change resource circulation utilization, have become ceramic enterprise
The task of top priority of industry.
Due to containing the materials such as magnesia, carborundum in ceramic polished waste residue, impurity is more, and plasticity is low, burns till activity not
Height, the pernicious gases such as chlorine can be released when burning till, the ceramic product containing these waste residues can be because raw material be in high temperature production gas
Body and foam.Aspect is recycled in ceramic waste residue, the enterprise of some domestic production exterior wall tiles is given birth to using more than 40% waste residue
Exterior wall tile is produced, but the specification of exterior wall tile is small, comparatively technical difficulty is low, and because exterior wall tile dosage is smaller, it is consumed
Ceramic waste residue it is limited.Some other enterprises produce light-weight ceramic tile, but limits throughput using ceramic polished waste residue, ceramic polished
Waste residue is still based on landfill, and exploitation recycles what ceramic polished waste residue was produced for the big glaze for glazed tile of yield
New technology becomes the task of top priority.
The content of the invention
The problem of existing for prior art, it is an object of the invention to provide a kind of ceramic tile base manufactured using shraff
Body and preparation method thereof.
To achieve these goals, the present invention uses following technical scheme：
A kind of ceramic tile blank manufactured using shraff, including following raw material by weight percentage：
Clay 15-35%,
Polishing slag：40-60%,
Useless base powder：10-30%,
Sand class：0-10%,
Talcum：0.5-3%,
Waterglass：0.5-1%,
Water reducer：0.2-0.5%,
Surplus is water.
Preferably, the particle diameter of the useless base powder is not more than 1mm.
Preferably, the particle diameter of the sand class is not more than 5mm.
Preferably, the polishing slag is pressure of the waste water after processing caused by each operation in ceramic polished brick production process
Press filt slag.
Preferably, the useless base powder is the powder reclaimed during ceramic polished brick base substrate processed.
The preparation method of the above-mentioned ceramic tile blank using shraff manufacture, comprises the following steps：
(1) each raw material is weighed by weight, then raw material is added to ball mill ball milling together, and the material starched is through iron removaling mistake
Sieve, be spray dried to powder；
(2) powder that step (1) is prepared is put into the die cavity of press-forming machine, is pressed into wet base, enters dry kiln
Inside it is dried, is calcined after drying, obtain the ceramic tile blank.
Preferably, in step (1), the method for ball milling is：Add the water of raw material gross mass 34~46%, Ball-milling Time 8-12 is small
When, ball milling fineness tails over the 0.6-0.8% for accounting for gross weight for 250 mesh sieves, and the flow velocitys of 100mL slurries is 40~80s, proportion
1.66~1.70g/ml.
Preferably, in step (2), the technique of calcining is：Biscuiting is carried out at a temperature of 1080 DEG C -1160 DEG C, and is taken
It is incubated in 1040 DEG C of -1060 DEG C of temperature provinces, and oxidation reinforced atmosphere simultaneously.
Beneficial effects of the present invention：
The present invention utilizes useless base, useless powder in ceramics factory's semi-finished product manufacturing process, and ceramic adobe is fabricated to after processing
Body, discarded raw material are taken full advantage of, have saved cost.Meanwhile water reducer is added in ceramic material so that ceramic
It can under field conditions (factors) be degraded into powdered, be advantageous to environmental protection.
Embodiment
Embodiment 1
A kind of ceramic tile blank manufactured using shraff, including following raw material by weight percentage：
Clay 35%,
Polishing slag：40%,
Useless base powder：10%,
Sand class：3%,
Talcum：1%,
Waterglass：0.8%,
Water reducer：0.2%,
Surplus is water.
The preparation method of the above-mentioned ceramic tile blank using shraff manufacture, comprises the following steps：
(1) each raw material is weighed by weight, then raw material is added to ball mill ball milling together, and the material starched is through iron removaling mistake
Sieve, be spray dried to powder；Wherein, the method for ball milling is：Add the water of raw material gross mass 34~46%, Ball-milling Time 10 hours,
Ball milling fineness tails over the 0.6-0.8% for accounting for gross weight for 250 mesh sieves, and the flow velocitys of 100mL slurries is 60s, and proportion 1.66~
1.70g/ml。
(2) powder that step (1) is prepared is put into the die cavity of press-forming machine, is pressed into wet base, enters dry kiln
Inside it is dried, biscuiting is carried out at a temperature of 1080 DEG C -1160 DEG C, and takes and enter in 1040 DEG C of -1060 DEG C of temperature provinces
Row insulation, and oxidation reinforced atmosphere simultaneously, obtain the ceramic tile blank.
Embodiment 2
A kind of ceramic tile blank manufactured using shraff, including following raw material by weight percentage：
Clay 15%,
Polishing slag：60%,
Useless base powder：20%,
Sand class：5%,
Talcum：1%,
Waterglass：0.8%,
Water reducer：0.2%,
Surplus is water.
The preparation method of the above-mentioned ceramic tile blank using shraff manufacture, comprises the following steps：
(1) each raw material is weighed by weight, then raw material is added to ball mill ball milling together, and the material starched is through iron removaling mistake
Sieve, be spray dried to powder；Wherein, the method for ball milling is：Add the water of raw material gross mass 34~46%, Ball-milling Time 10 hours,
Ball milling fineness tails over the 0.6-0.8% for accounting for gross weight for 250 mesh sieves, and the flow velocitys of 100mL slurries is 60s, and proportion 1.66~
1.70g/ml。
(2) powder that step (1) is prepared is put into the die cavity of press-forming machine, is pressed into wet base, enters dry kiln
Inside it is dried, biscuiting is carried out at a temperature of 1080 DEG C -1160 DEG C, and takes and enter in 1040 DEG C of -1060 DEG C of temperature provinces
Row insulation, and oxidation reinforced atmosphere simultaneously, obtain the ceramic tile blank.
Embodiment 3
A kind of ceramic tile blank manufactured using shraff, including following raw material by weight percentage：
Clay 20%,
Polishing slag：50%,
Useless base powder：10%,
Sand class：10%,
Talcum：1%,
Waterglass：0.8%,
Water reducer：0.2%,
Surplus is water.
The preparation method of the above-mentioned ceramic tile blank using shraff manufacture, comprises the following steps：
(1) each raw material is weighed by weight, then raw material is added to ball mill ball milling together, and the material starched is through iron removaling mistake
Sieve, be spray dried to powder；Wherein, the method for ball milling is：Add the water of raw material gross mass 34~46%, Ball-milling Time 10 hours,
Ball milling fineness tails over the 0.6-0.8% for accounting for gross weight for 250 mesh sieves, and the flow velocitys of 100mL slurries is 60s, and proportion 1.66~
1.70g/ml。
(2) powder that step (1) is prepared is put into the die cavity of press-forming machine, is pressed into wet base, enters dry kiln
Inside it is dried, biscuiting is carried out at a temperature of 1080 DEG C -1160 DEG C, and takes and enter in 1040 DEG C of -1060 DEG C of temperature provinces
Row insulation, and oxidation reinforced atmosphere simultaneously, obtain the ceramic tile blank.
Claims (8)
1. a kind of ceramic tile blank manufactured using shraff, it is characterised in that including following raw material by weight percentage：
Clay 15-35%,
Polishing slag：40-60%,
Useless base powder：10-30%,
Sand class：0-10%,
Talcum：0.5-3%,
Waterglass：0.5-1%,
Water reducer：0.2-0.5%,
Surplus is water.
2. the ceramic tile blank according to claim 1 manufactured using shraff, it is characterised in that the grain of the useless base powder
Footpath is not more than 1mm.
3. the ceramic tile blank according to claim 1 manufactured using shraff, it is characterised in that the particle diameter of the sand class
No more than 5mm.
4. the ceramic tile blank according to claim 1 manufactured using shraff, it is characterised in that the polishing slag is
Squeezing body refuse of the waste water caused by each operation after processing in ceramic polished brick production process.
5. the ceramic tile blank according to claim 1 manufactured using shraff, it is characterised in that the useless base powder is system
The powder reclaimed during ceramic polished brick base substrate.
6. the preparation method of the ceramic tile blank using shraff manufacture according to any one of claim 1-5, it is special
Sign is, comprises the following steps：
(1) each raw material is weighed by weight, then raw material is added to ball mill ball milling together, the material starched sieves through iron removaling,
It is spray dried to powder；
(2) powder that step (1) is prepared is put into the die cavity of press-forming machine, is pressed into wet base, enters in dry kiln
Row drying, calcined after drying, obtain the ceramic tile blank.
7. the preparation method of the ceramic tile blank according to claim 6 using shraff manufacture, it is characterised in that step
(1) in, the method for ball milling is：Add the water of raw material gross mass 34~46%, Ball-milling Time 8-12 hours, ball milling fineness is 250 mesh
Sieve tails over the 0.6-0.8% for accounting for gross weight, and the flow velocity of 100mL slurries is 40~80s, 1.66~1.70g/ml of proportion.
8. the preparation method of the ceramic tile blank according to claim 6 using shraff manufacture, it is characterised in that step
(2) in, the technique of calcining is：Biscuiting is carried out at a temperature of 1080 DEG C -1160 DEG C, and is taken in 1040 DEG C of -1060 DEG C of temperature
It is incubated in region, and oxidation reinforced atmosphere simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711175114.XA CN107857567A (en) | 2017-11-22 | 2017-11-22 | It is a kind of to utilize ceramic tile blank of shraff manufacture and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711175114.XA CN107857567A (en) | 2017-11-22 | 2017-11-22 | It is a kind of to utilize ceramic tile blank of shraff manufacture and preparation method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107857567A true CN107857567A (en) | 2018-03-30 |
Family
ID=61703338
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711175114.XA Pending CN107857567A (en) | 2017-11-22 | 2017-11-22 | It is a kind of to utilize ceramic tile blank of shraff manufacture and preparation method thereof |
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| Country | Link |
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| CN (1) | CN107857567A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109867512A (en) * | 2019-03-05 | 2019-06-11 | 华南理工大学 | A kind of environment-friendly ceramic polished bricks and its low temperature preparation method |
| CN111958762A (en) * | 2020-09-03 | 2020-11-20 | 赣州艺佳兴陶瓷有限公司 | Method for manufacturing ceramic body by using ceramic waste |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1587168A (en) * | 2004-09-03 | 2005-03-02 | 佛山欧神诺陶瓷有限公司 | Method for producing ceramic tile using polished waste material |
| JP2006193345A (en) * | 2005-01-11 | 2006-07-27 | Tosoh Corp | Ceramic microsphere and method for producing the same |
| CN102249694A (en) * | 2011-04-29 | 2011-11-23 | 佛山石湾鹰牌陶瓷有限公司 | Production method of lightweight ceramic bricks |
| CN102617123A (en) * | 2012-02-29 | 2012-08-01 | 广东宏陶陶瓷有限公司 | Formula and method for manufacturing ceramic tile blank bodies and glazed tiles by utilizing polished waste residues |
| CN103978747B (en) * | 2014-05-29 | 2016-03-16 | 德化县太阳鸟工艺品有限公司 | Ceramic made by waste old ceramics and preparation method thereof |
| CN106380217A (en) * | 2015-12-07 | 2017-02-08 | 蒋宏凯 | Making method for lightweight environment-friendly ceramic plate |
| CN107129271A (en) * | 2017-07-05 | 2017-09-05 | 徐忠 | A kind of method that foamed ceramic panel is made of ceramic polished waste residue |
-
2017
- 2017-11-22 CN CN201711175114.XA patent/CN107857567A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1587168A (en) * | 2004-09-03 | 2005-03-02 | 佛山欧神诺陶瓷有限公司 | Method for producing ceramic tile using polished waste material |
| JP2006193345A (en) * | 2005-01-11 | 2006-07-27 | Tosoh Corp | Ceramic microsphere and method for producing the same |
| CN102249694A (en) * | 2011-04-29 | 2011-11-23 | 佛山石湾鹰牌陶瓷有限公司 | Production method of lightweight ceramic bricks |
| CN102617123A (en) * | 2012-02-29 | 2012-08-01 | 广东宏陶陶瓷有限公司 | Formula and method for manufacturing ceramic tile blank bodies and glazed tiles by utilizing polished waste residues |
| CN103978747B (en) * | 2014-05-29 | 2016-03-16 | 德化县太阳鸟工艺品有限公司 | Ceramic made by waste old ceramics and preparation method thereof |
| CN106380217A (en) * | 2015-12-07 | 2017-02-08 | 蒋宏凯 | Making method for lightweight environment-friendly ceramic plate |
| CN107129271A (en) * | 2017-07-05 | 2017-09-05 | 徐忠 | A kind of method that foamed ceramic panel is made of ceramic polished waste residue |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109867512A (en) * | 2019-03-05 | 2019-06-11 | 华南理工大学 | A kind of environment-friendly ceramic polished bricks and its low temperature preparation method |
| CN111958762A (en) * | 2020-09-03 | 2020-11-20 | 赣州艺佳兴陶瓷有限公司 | Method for manufacturing ceramic body by using ceramic waste |
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| SE01 | Entry into force of request for substantive examination | ||
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Application publication date: 20180330 |
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