A kind of full-automatic detection device
Technical field
The present invention relates to automobile parts technical field of automation equipment, and in particular to a kind of full-automatic detection device.
Background technique
Stabilizer bar (sway bar, anti-roll bar, stabilizer bar), also known as sway bar, balancing pole,
It is one of automotive suspension auxiliary elastic element.To improve vehicle running smoothness, usually suspension rate is designed to compare
It is low, as a result, affecting Riding Stability of Automobile.For this purpose, using horizontal stabilizer bar structure, in suspension systems for mentioning
High suspension roll angular rigidity reduces car body obliqueness.
The function of stabilizer bar is to prevent vehicle body from excessive lateral inclination occurring in turning, and vehicle body is made to keep flat as far as possible
Weighing apparatus.Degree is laterally rolled the purpose is to reduce automobile and improves ride comfort.Stabilizer bar is actually a horizontal torsion bar bullet
Spring can functionally regard a kind of special elastic element as.When vehicle body is only vertically moved, two sides Suspension Deformation phase
Together, stabilizer bar does not work.When automobile turning, body roll, suspension bounce in two sides is inconsistent, and outboard axle can press to
Stabiliser bar, stabiliser bar will be distorted, and the elastic force of shaft can prevent wheel lift, so that vehicle body be made to keep balancing as far as possible, rise
To laterally stable effect.
It needs to detect bushing when existing stabiliser bar bushing reproduction, whether detection content includes wrapping in bushing
Containing metallic framework and plastic skeleton, mainly this two detection process is operated separately in industry at present, is caused in this way
Detection efficiency is low, while human cost is higher, and mixing phenomenon is easy to appear between two procedures, causes missing inspection, miss detection,
In addition current detection gimmick is simpler and cruder, can not ensure detection quality.
Summary of the invention
It is an object of the invention to overcome problems of the prior art, a kind of full-automatic detection device is provided, it can
To realize the detection quality and efficiency that improve automobile stabilizer bar bushing.
To realize above-mentioned technical purpose and the technique effect, the present invention is achieved by the following technical solutions:
A kind of full-automatic detection device comprising:
Lathe bed;
Feeding mechanism, the feeding mechanism include pan feeding conveyer belt, metal detector, baffle, and the pan feeding conveyer belt is set
It sets in lathe bed side, the metal detector is set to pan feeding conveyer belt side, is drivingly connected with outer inside casing, and the baffle is set
In on pan feeding conveyer belt opposing metallic detector side and across pan feeding conveyer belt length direction;
Vision is taken pictures mechanism, and vision mechanism of taking pictures includes guide device, camera, light source, and the guide device includes
Horizontal correcting plate, vertical correcting plate, the horizontal correcting plate are set on pan feeding conveyer belt side, are driven and are connected with outer inside casing
It connecing, the vertical correcting plate is set on the pan feeding conveyer belt other side, and it is corresponding with the horizontal correcting plate, and and outer inside casing
It is drivingly connected, the light source is on pan feeding conveyer belt side and corresponding with vertical correcting plate, and the camera is corresponding with light source
On pan feeding conveyer belt side;
Material transferring mechanism, the material transferring mechanism include rotary cylinder, articulated arm, pneumatic-finger, the first rejected product channel, go out
Expect that conveyer belt, the rotary cylinder are set to pan feeding conveyer belt discharging side, the articulated arm is drivingly connected on rotary cylinder, described
Pneumatic-finger is connected on articulated arm and corresponding with pan feeding conveyer belt, and first rejected product channel is set to pan feeding conveyer belt
Exit side, the discharging conveyor belts are set to pan feeding conveyer belt side and corresponding with rotary cylinder;
Testing agency, the testing agency include electric cylinder, weighing sensor, displacement sensor, load-bearing baffle, briquetting,
Sliding panel, the electric cylinder are set on discharging conveyor belts side, and the weighing sensor is drivingly connected the cunning on electric cylinder
Movable plate is set to discharging conveyor belts side and affixed with weighing sensor by installation sliding-rail sliding, and institute's displacement sensors are set to bed
It is correspondingly arranged with it and with weighing sensor, the briquetting is fixed on sliding panel, and when electric cylinder movement, described in driving
Briquetting is mobile towards discharging conveyor belts direction, and the load-bearing baffle is set to the discharging conveyor belts other side and corresponding with briquetting;
Pusher cylinder, the pusher cylinder are set on the exit side of discharging conveyor belts;
Second rejected product channel, second rejected product channel is set on discharging conveyor belts side and and pusher cylinder
It is corresponding.
Further, the feeding mechanism further includes restriction plate, and the restriction plate is connect on lathe bed by installing hinge axis
And it is located at the pan feeding side of pan feeding conveyer belt.
It further, further include lifting backgauge component comprising straddle the pan feeding conveyer belt, on discharging conveyor belts
Three lifting striker plates, three lifting striker plates and outer inside casing are drivingly connected, and respectively with the metal detector, light
Source, load-bearing baffle are corresponding.
Further, the testing agency further includes anti-turnover panel, and the anti-turnover panel is set to load-bearing baffle by mounting bracket
On, it is parallel with the discharging conveyor belts surface and corresponding with briquetting.
Further, display screen is additionally provided on the lathe bed.
Beneficial effects of the present invention: the equipment automatic identification in the way of image, magnetic force sensing, pressure sensing, displacement sensing
Product plays product error-disable function, is passed using high-precision smart camera and light source and high-precision magnetic force sensing, displacement
Sense, pressure sensing utensil, make the detection of product achieve the desired results, and improve production efficiency, reduce cost of labor;Utilize equipment
The False Rate that automatic identification function reduces product can be automatically by qualified product and rejected product additionally by various transfer devices
Sort out and place, reduces mixing phenomenon.
Detailed description of the invention
In order to illustrate the technical solution of the embodiments of the present invention more clearly, will be described below to embodiment required
Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for ability
For the those of ordinary skill of domain, without creative efforts, it can also be obtained according to these attached drawings other attached
Figure.
Fig. 1 is schematic perspective view of the invention;
Fig. 2 is Fig. 1 neutral body structure side angle schematic diagram;
Fig. 3 is the schematic diagram of another angle of Fig. 1 neutral body structure;
In attached drawing, component representated by each label is as follows:
1- lathe bed, 2- pan feeding conveyer belt, 3- metal detector, 4- baffle, 5- camera, 6- light source, the horizontal correcting plate of 7-, 8-
Vertical correcting plate, 9- rotary cylinder, 10- articulated arm, 11- pneumatic-finger, the first rejected product of 12- channel, 13- discharging conveying
Band, 14- electric cylinder, 15- weighing sensor, 16- displacement sensor, 17- load-bearing baffle, 18- briquetting, 19- sliding panel, 20- are pushed away
Material cylinder, the second rejected product of 21- channel, 22- restriction plate, 23- loose-leaf, 24- go up and down striker plate, the anti-turnover panel of 25-, and 26- is shown
Screen, 27- bushing.
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, below will
In conjunction with the attached drawing in the embodiment of the present invention, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that
Described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Based on the implementation in the present invention
Example, all other embodiment obtained by those of ordinary skill in the art without making creative efforts belong to
The scope of protection of the invention.
A kind of full-automatic detection device as shown in Figs. 1-3 comprising:
Lathe bed 1;
Feeding mechanism, the feeding mechanism include pan feeding conveyer belt 2, metal detector 3, baffle 4, the pan feeding conveyer belt
2 settings are set to 2 side of pan feeding conveyer belt in 1 side of lathe bed, the metal detector 3, are drivingly connected with outer inside casing, described
Baffle 4 is set on 2 opposing metallic detector of pan feeding conveyer belt, 3 side and across 2 length direction of pan feeding conveyer belt;
Vision is taken pictures mechanism, and vision mechanism of taking pictures includes guide device, camera 5, light source 6, the guide device packet
Horizontal correcting plate 7, vertical correcting plate 8 are included, the horizontal correcting plate 7 is set on 2 side of pan feeding conveyer belt, is driven with outer inside casing
Dynamic connection, the vertical correcting plate 8 is set on 2 other side of pan feeding conveyer belt, corresponding with the horizontal correcting plate 7, and with
Outer inside casing is drivingly connected, and the light source 6 is set on 2 side of pan feeding conveyer belt and, the camera corresponding with vertical correcting plate 8
6 are correspondingly arranged on 2 side of pan feeding conveyer belt with light source 6;
Material transferring mechanism, the material transferring mechanism include that rotary cylinder 9, articulated arm 10, pneumatic-finger 11, the first rejected product are logical
Road 12, discharging conveyor belts 13, the rotary cylinder 9 are set to 2 exit side of pan feeding conveyer belt, and the articulated arm 10, which is drivingly connected, to return
On rotaring cylinder 9, the pneumatic-finger 11 is connected on articulated arm 10 and corresponding with pan feeding conveyer belt 2, and described first is unqualified
Product channel 12 be set to pan feeding conveyer belt 2 exit side, the discharging conveyor belts 13 be set to 2 side of pan feeding conveyer belt and with revolution gas
Cylinder 9 is corresponding;
Testing agency, the testing agency include electric cylinder 14, weighing sensor 15, displacement sensor 16, load-bearing baffle
17, briquetting 18, sliding panel 19, the electric cylinder 12 are set on 13 side of discharging conveyor belts, and the driving of weighing sensor 15 connects
It connects on electric cylinder 14, the sliding panel 19 is set to 1 side of discharging conveyor belts and and weighing sensor by installation sliding-rail sliding
15 is affixed, and institute's displacement sensors 16 are set on lathe bed 1 and are correspondingly arranged with weighing sensor 15, and the briquetting 18 is fixed in cunning
On movable plate 19, and when the movement of the electric cylinder 14, drive the briquetting 18 mobile towards 13 direction of discharging conveyor belts, the load-bearing gear
Plate 17 is set to 13 other side of discharging conveyor belts and corresponding with briquetting 18;
Pusher cylinder 20, the pusher cylinder 20 are set on the exit side of discharging conveyor belts 13;
Second rejected product channel 21, second rejected product channel 21 be set to 13 side of discharging conveyor belts on and with push away
Expect that cylinder 20 is corresponding.
The feeding mechanism further includes restriction plate 22, the restriction plate 22 connect on lathe bed 1 by installing 23 axis of loose-leaf and
Positioned at the pan feeding side of pan feeding conveyer belt 2, guarantee operator when placing bushing 27, single operation can only place a bushing
27, it prevents from influencing testing result.
Further include lifting backgauge component comprising straddle the pan feeding conveyer belt 2, three on discharging conveyor belts 13 rise
Downshift flitch 24, three lifting striker plates 24 are drivingly connected with outer inside casing, and respectively with the metal detector 3, light
Source 6, load-bearing baffle 17 are corresponding.
The testing agency further includes anti-turnover panel 25, and the anti-turnover panel 25 is set on load-bearing baffle 17 by mounting bracket,
It is parallel with 13 surface of discharging conveyor belts and corresponding with briquetting 18, prevents briquetting 18 when being pressed against bushing 27, bushing 27
Generation is stirred, and testing result is influenced.
Display screen 26 is additionally provided on the lathe bed 1, display screen 26 is electrically connected peripheral control unit, for showing that bushing 27 exists
The testing result of each test point.
The present invention is when in use: external power supply connected, pan feeding, discharging conveyor belts are started, it manually will limitation by operator
Plate is rotated along loose-leaf shaft, makes restriction plate at vertical state, then uses stabiliser bar to be detected either manually or by external device (ED)
Bushing is placed on pan feeding conveyer belt, after placement, unclamps restriction plate, and restriction plate is rotated backward to horizontality, places behaviour
Make personnel's blowing again, at the same time, bushing is delivered at metal detector by pan feeding conveyer belt, external at this time close to switch sense
The signal of bushing should be arrived, and generates signal and is transferred to peripheral control unit, peripheral control unit starts outer inside casing, drives metal detection
Device is mobile towards pan feeding belt direction, and supports bushing, and under the position-limiting action of baffle, bushing is stablized on pan feeding conveyer belt,
Metal detector has metallic framework detect while can be managed just bushing to whether assembling (assembling) in bushing simultaneously,
After detection, if metallic framework is not detected, peripheral control unit will generate alarm, directly drive pan feeding conveyer belt bushing is defeated
It send to exit side, and falls into the first rejected product channel, be collected by external device (ED), if being detected with metallic framework, outside
Portion's cylinder drives metal detector to reset, while peripheral control unit will continue to drive pan feeding conveyer belt that bushing is delivered to light source
Place, it is external at this time to receive bushing locations signal close to switch, and it is transferred to peripheral control unit, peripheral control unit drives external gas
Cylinder drives vertical correcting plate, horizontal correcting plate to limit bushing, guarantees that the profile of metallic framework can be clapped by camera completely
Take the photograph, after limit, horizontal correcting plate and vertical correcting sheet reset, light source to bushing carry out polishing, while camera to bushing into
Row is taken pictures, if the profile of metallic framework is imperfect, peripheral control unit will receive the shooting result of camera and pan feeding is driven to convey
Band continues for bushing to be delivered at exit side, and falls into the first rejected product channel, is collected by external device (ED), if profile
Completely, i.e., metallic framework is properly assembled in bushing, at this point, bushing is delivered to pneumatically by peripheral control unit driving pan feeding conveyer belt
It at finger, and drives pneumatic-finger to act simultaneously, bushing is clamped, peripheral control unit controls rotary cylinder movement, driving revolution
90 degree of arm rotations, bushing is delivered on the pan feeding side of discharging conveyor belts, into the bushing on discharging conveyor belts, is conveyed by discharging
Band is delivered to position corresponding with briquetting, and bushing is located at anti-turnover panel subjacent at this time, and outside detects bushing position close to switch
Confidence number generates signal and is transferred to peripheral control unit, and peripheral control unit drives electric cylinder movement, drives sliding panel sliding on lathe bed
It is dynamic, make briquetting against bushing, the limit due to anti-turnover panel bottom surface to bushing, bushing will not be generated under the supporting of briquetting and be turned at this time
It is dynamic, when briquetting supports bushing, displacement sensor and weighing sensor synchronize to bushing whether assembled plastic skeleton into
It is selective to be provided with 2 kinds of detection modes according to the softer characteristic of rubber product in the program of peripheral control unit for row detection:
1, specified power is set, and displacement sensor measures the distance of electric cylinder walking, judges whether product is qualified.
2, specified distance is set, and weighing sensor measures the difference in size by power to judge whether product is qualified;With
Whether upper two ways can be accurately to plastic skeleton completion detection be assembled in bushing, the present embodiment is same by two kinds of detection modes
Shi Yunyong further increases detection quality, if unassembled plastic skeleton in testing result, pusher cylinder will be in peripheral control units
Under driving, bushing is pushed into the second rejected product channel, is collected by external device (ED) by movement.Complete the detection of bushing.
Present invention disclosed above preferred embodiment is only intended to help to illustrate the present invention.There is no detailed for preferred embodiment
All details are described, are not limited the invention to the specific embodiments described.Obviously, according to the content of this specification,
It can make many modifications and variations.These embodiments are chosen and specifically described to this specification, is in order to better explain the present invention
Principle and practical application, so that skilled artisan be enable to better understand and utilize the present invention.The present invention is only
It is limited by claims and its full scope and equivalent.