CN109865678A - A kind of full-automatic detection device - Google Patents

A kind of full-automatic detection device Download PDF

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Publication number
CN109865678A
CN109865678A CN201910226785.7A CN201910226785A CN109865678A CN 109865678 A CN109865678 A CN 109865678A CN 201910226785 A CN201910226785 A CN 201910226785A CN 109865678 A CN109865678 A CN 109865678A
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CN
China
Prior art keywords
pan feeding
conveyer belt
feeding conveyer
conveyor belts
discharging conveyor
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Granted
Application number
CN201910226785.7A
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Chinese (zh)
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CN109865678B (en
Inventor
张铭
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Anhui Kang Kang Rubber Polytron Technologies Inc
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Anhui Kang Kang Rubber Polytron Technologies Inc
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Priority to CN201910226785.7A priority Critical patent/CN109865678B/en
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Abstract

The present invention relates to automobile parts technical field of automation equipment, more particularly to a kind of full-automatic detection device, it takes pictures mechanism, material transferring mechanism, testing agency, pusher cylinder, the second rejected product channel including lathe bed, feeding mechanism, vision, feeding mechanism includes pan feeding conveyer belt, metal detector, baffle, and vision mechanism of taking pictures includes guide device, camera, light source.Present invention equipment automatic identification product in the way of image, magnetic force sensing, pressure sensing, displacement sensing, play product error-disable function, utilize high-precision smart camera and light source, and high-precision magnetic force sensing, displacement sensing, pressure sensing utensil, the detection of product is set to achieve the desired results, production efficiency is improved, cost of labor is reduced;Qualified product and rejected product can be sorted out automatically and be placed, reduce mixing phenomenon additionally by various transfer devices by the False Rate that product is reduced using the automatic identification function of equipment.

Description

A kind of full-automatic detection device
Technical field
The present invention relates to automobile parts technical field of automation equipment, and in particular to a kind of full-automatic detection device.
Background technique
Stabilizer bar (sway bar, anti-roll bar, stabilizer bar), also known as sway bar, balancing pole, It is one of automotive suspension auxiliary elastic element.To improve vehicle running smoothness, usually suspension rate is designed to compare It is low, as a result, affecting Riding Stability of Automobile.For this purpose, using horizontal stabilizer bar structure, in suspension systems for mentioning High suspension roll angular rigidity reduces car body obliqueness.
The function of stabilizer bar is to prevent vehicle body from excessive lateral inclination occurring in turning, and vehicle body is made to keep flat as far as possible Weighing apparatus.Degree is laterally rolled the purpose is to reduce automobile and improves ride comfort.Stabilizer bar is actually a horizontal torsion bar bullet Spring can functionally regard a kind of special elastic element as.When vehicle body is only vertically moved, two sides Suspension Deformation phase Together, stabilizer bar does not work.When automobile turning, body roll, suspension bounce in two sides is inconsistent, and outboard axle can press to Stabiliser bar, stabiliser bar will be distorted, and the elastic force of shaft can prevent wheel lift, so that vehicle body be made to keep balancing as far as possible, rise To laterally stable effect.
It needs to detect bushing when existing stabiliser bar bushing reproduction, whether detection content includes wrapping in bushing Containing metallic framework and plastic skeleton, mainly this two detection process is operated separately in industry at present, is caused in this way Detection efficiency is low, while human cost is higher, and mixing phenomenon is easy to appear between two procedures, causes missing inspection, miss detection, In addition current detection gimmick is simpler and cruder, can not ensure detection quality.
Summary of the invention
It is an object of the invention to overcome problems of the prior art, a kind of full-automatic detection device is provided, it can To realize the detection quality and efficiency that improve automobile stabilizer bar bushing.
To realize above-mentioned technical purpose and the technique effect, the present invention is achieved by the following technical solutions:
A kind of full-automatic detection device comprising:
Lathe bed;
Feeding mechanism, the feeding mechanism include pan feeding conveyer belt, metal detector, baffle, and the pan feeding conveyer belt is set It sets in lathe bed side, the metal detector is set to pan feeding conveyer belt side, is drivingly connected with outer inside casing, and the baffle is set In on pan feeding conveyer belt opposing metallic detector side and across pan feeding conveyer belt length direction;
Vision is taken pictures mechanism, and vision mechanism of taking pictures includes guide device, camera, light source, and the guide device includes Horizontal correcting plate, vertical correcting plate, the horizontal correcting plate are set on pan feeding conveyer belt side, are driven and are connected with outer inside casing It connecing, the vertical correcting plate is set on the pan feeding conveyer belt other side, and it is corresponding with the horizontal correcting plate, and and outer inside casing It is drivingly connected, the light source is on pan feeding conveyer belt side and corresponding with vertical correcting plate, and the camera is corresponding with light source On pan feeding conveyer belt side;
Material transferring mechanism, the material transferring mechanism include rotary cylinder, articulated arm, pneumatic-finger, the first rejected product channel, go out Expect that conveyer belt, the rotary cylinder are set to pan feeding conveyer belt discharging side, the articulated arm is drivingly connected on rotary cylinder, described Pneumatic-finger is connected on articulated arm and corresponding with pan feeding conveyer belt, and first rejected product channel is set to pan feeding conveyer belt Exit side, the discharging conveyor belts are set to pan feeding conveyer belt side and corresponding with rotary cylinder;
Testing agency, the testing agency include electric cylinder, weighing sensor, displacement sensor, load-bearing baffle, briquetting, Sliding panel, the electric cylinder are set on discharging conveyor belts side, and the weighing sensor is drivingly connected the cunning on electric cylinder Movable plate is set to discharging conveyor belts side and affixed with weighing sensor by installation sliding-rail sliding, and institute's displacement sensors are set to bed It is correspondingly arranged with it and with weighing sensor, the briquetting is fixed on sliding panel, and when electric cylinder movement, described in driving Briquetting is mobile towards discharging conveyor belts direction, and the load-bearing baffle is set to the discharging conveyor belts other side and corresponding with briquetting;
Pusher cylinder, the pusher cylinder are set on the exit side of discharging conveyor belts;
Second rejected product channel, second rejected product channel is set on discharging conveyor belts side and and pusher cylinder It is corresponding.
Further, the feeding mechanism further includes restriction plate, and the restriction plate is connect on lathe bed by installing hinge axis And it is located at the pan feeding side of pan feeding conveyer belt.
It further, further include lifting backgauge component comprising straddle the pan feeding conveyer belt, on discharging conveyor belts Three lifting striker plates, three lifting striker plates and outer inside casing are drivingly connected, and respectively with the metal detector, light Source, load-bearing baffle are corresponding.
Further, the testing agency further includes anti-turnover panel, and the anti-turnover panel is set to load-bearing baffle by mounting bracket On, it is parallel with the discharging conveyor belts surface and corresponding with briquetting.
Further, display screen is additionally provided on the lathe bed.
Beneficial effects of the present invention: the equipment automatic identification in the way of image, magnetic force sensing, pressure sensing, displacement sensing Product plays product error-disable function, is passed using high-precision smart camera and light source and high-precision magnetic force sensing, displacement Sense, pressure sensing utensil, make the detection of product achieve the desired results, and improve production efficiency, reduce cost of labor;Utilize equipment The False Rate that automatic identification function reduces product can be automatically by qualified product and rejected product additionally by various transfer devices Sort out and place, reduces mixing phenomenon.
Detailed description of the invention
In order to illustrate the technical solution of the embodiments of the present invention more clearly, will be described below to embodiment required Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for ability For the those of ordinary skill of domain, without creative efforts, it can also be obtained according to these attached drawings other attached Figure.
Fig. 1 is schematic perspective view of the invention;
Fig. 2 is Fig. 1 neutral body structure side angle schematic diagram;
Fig. 3 is the schematic diagram of another angle of Fig. 1 neutral body structure;
In attached drawing, component representated by each label is as follows:
1- lathe bed, 2- pan feeding conveyer belt, 3- metal detector, 4- baffle, 5- camera, 6- light source, the horizontal correcting plate of 7-, 8- Vertical correcting plate, 9- rotary cylinder, 10- articulated arm, 11- pneumatic-finger, the first rejected product of 12- channel, 13- discharging conveying Band, 14- electric cylinder, 15- weighing sensor, 16- displacement sensor, 17- load-bearing baffle, 18- briquetting, 19- sliding panel, 20- are pushed away Material cylinder, the second rejected product of 21- channel, 22- restriction plate, 23- loose-leaf, 24- go up and down striker plate, the anti-turnover panel of 25-, and 26- is shown Screen, 27- bushing.
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, below will In conjunction with the attached drawing in the embodiment of the present invention, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that Described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Based on the implementation in the present invention Example, all other embodiment obtained by those of ordinary skill in the art without making creative efforts belong to The scope of protection of the invention.
A kind of full-automatic detection device as shown in Figs. 1-3 comprising:
Lathe bed 1;
Feeding mechanism, the feeding mechanism include pan feeding conveyer belt 2, metal detector 3, baffle 4, the pan feeding conveyer belt 2 settings are set to 2 side of pan feeding conveyer belt in 1 side of lathe bed, the metal detector 3, are drivingly connected with outer inside casing, described Baffle 4 is set on 2 opposing metallic detector of pan feeding conveyer belt, 3 side and across 2 length direction of pan feeding conveyer belt;
Vision is taken pictures mechanism, and vision mechanism of taking pictures includes guide device, camera 5, light source 6, the guide device packet Horizontal correcting plate 7, vertical correcting plate 8 are included, the horizontal correcting plate 7 is set on 2 side of pan feeding conveyer belt, is driven with outer inside casing Dynamic connection, the vertical correcting plate 8 is set on 2 other side of pan feeding conveyer belt, corresponding with the horizontal correcting plate 7, and with Outer inside casing is drivingly connected, and the light source 6 is set on 2 side of pan feeding conveyer belt and, the camera corresponding with vertical correcting plate 8 6 are correspondingly arranged on 2 side of pan feeding conveyer belt with light source 6;
Material transferring mechanism, the material transferring mechanism include that rotary cylinder 9, articulated arm 10, pneumatic-finger 11, the first rejected product are logical Road 12, discharging conveyor belts 13, the rotary cylinder 9 are set to 2 exit side of pan feeding conveyer belt, and the articulated arm 10, which is drivingly connected, to return On rotaring cylinder 9, the pneumatic-finger 11 is connected on articulated arm 10 and corresponding with pan feeding conveyer belt 2, and described first is unqualified Product channel 12 be set to pan feeding conveyer belt 2 exit side, the discharging conveyor belts 13 be set to 2 side of pan feeding conveyer belt and with revolution gas Cylinder 9 is corresponding;
Testing agency, the testing agency include electric cylinder 14, weighing sensor 15, displacement sensor 16, load-bearing baffle 17, briquetting 18, sliding panel 19, the electric cylinder 12 are set on 13 side of discharging conveyor belts, and the driving of weighing sensor 15 connects It connects on electric cylinder 14, the sliding panel 19 is set to 1 side of discharging conveyor belts and and weighing sensor by installation sliding-rail sliding 15 is affixed, and institute's displacement sensors 16 are set on lathe bed 1 and are correspondingly arranged with weighing sensor 15, and the briquetting 18 is fixed in cunning On movable plate 19, and when the movement of the electric cylinder 14, drive the briquetting 18 mobile towards 13 direction of discharging conveyor belts, the load-bearing gear Plate 17 is set to 13 other side of discharging conveyor belts and corresponding with briquetting 18;
Pusher cylinder 20, the pusher cylinder 20 are set on the exit side of discharging conveyor belts 13;
Second rejected product channel 21, second rejected product channel 21 be set to 13 side of discharging conveyor belts on and with push away Expect that cylinder 20 is corresponding.
The feeding mechanism further includes restriction plate 22, the restriction plate 22 connect on lathe bed 1 by installing 23 axis of loose-leaf and Positioned at the pan feeding side of pan feeding conveyer belt 2, guarantee operator when placing bushing 27, single operation can only place a bushing 27, it prevents from influencing testing result.
Further include lifting backgauge component comprising straddle the pan feeding conveyer belt 2, three on discharging conveyor belts 13 rise Downshift flitch 24, three lifting striker plates 24 are drivingly connected with outer inside casing, and respectively with the metal detector 3, light Source 6, load-bearing baffle 17 are corresponding.
The testing agency further includes anti-turnover panel 25, and the anti-turnover panel 25 is set on load-bearing baffle 17 by mounting bracket, It is parallel with 13 surface of discharging conveyor belts and corresponding with briquetting 18, prevents briquetting 18 when being pressed against bushing 27, bushing 27 Generation is stirred, and testing result is influenced.
Display screen 26 is additionally provided on the lathe bed 1, display screen 26 is electrically connected peripheral control unit, for showing that bushing 27 exists The testing result of each test point.
The present invention is when in use: external power supply connected, pan feeding, discharging conveyor belts are started, it manually will limitation by operator Plate is rotated along loose-leaf shaft, makes restriction plate at vertical state, then uses stabiliser bar to be detected either manually or by external device (ED) Bushing is placed on pan feeding conveyer belt, after placement, unclamps restriction plate, and restriction plate is rotated backward to horizontality, places behaviour Make personnel's blowing again, at the same time, bushing is delivered at metal detector by pan feeding conveyer belt, external at this time close to switch sense The signal of bushing should be arrived, and generates signal and is transferred to peripheral control unit, peripheral control unit starts outer inside casing, drives metal detection Device is mobile towards pan feeding belt direction, and supports bushing, and under the position-limiting action of baffle, bushing is stablized on pan feeding conveyer belt, Metal detector has metallic framework detect while can be managed just bushing to whether assembling (assembling) in bushing simultaneously, After detection, if metallic framework is not detected, peripheral control unit will generate alarm, directly drive pan feeding conveyer belt bushing is defeated It send to exit side, and falls into the first rejected product channel, be collected by external device (ED), if being detected with metallic framework, outside Portion's cylinder drives metal detector to reset, while peripheral control unit will continue to drive pan feeding conveyer belt that bushing is delivered to light source Place, it is external at this time to receive bushing locations signal close to switch, and it is transferred to peripheral control unit, peripheral control unit drives external gas Cylinder drives vertical correcting plate, horizontal correcting plate to limit bushing, guarantees that the profile of metallic framework can be clapped by camera completely Take the photograph, after limit, horizontal correcting plate and vertical correcting sheet reset, light source to bushing carry out polishing, while camera to bushing into Row is taken pictures, if the profile of metallic framework is imperfect, peripheral control unit will receive the shooting result of camera and pan feeding is driven to convey Band continues for bushing to be delivered at exit side, and falls into the first rejected product channel, is collected by external device (ED), if profile Completely, i.e., metallic framework is properly assembled in bushing, at this point, bushing is delivered to pneumatically by peripheral control unit driving pan feeding conveyer belt It at finger, and drives pneumatic-finger to act simultaneously, bushing is clamped, peripheral control unit controls rotary cylinder movement, driving revolution 90 degree of arm rotations, bushing is delivered on the pan feeding side of discharging conveyor belts, into the bushing on discharging conveyor belts, is conveyed by discharging Band is delivered to position corresponding with briquetting, and bushing is located at anti-turnover panel subjacent at this time, and outside detects bushing position close to switch Confidence number generates signal and is transferred to peripheral control unit, and peripheral control unit drives electric cylinder movement, drives sliding panel sliding on lathe bed It is dynamic, make briquetting against bushing, the limit due to anti-turnover panel bottom surface to bushing, bushing will not be generated under the supporting of briquetting and be turned at this time It is dynamic, when briquetting supports bushing, displacement sensor and weighing sensor synchronize to bushing whether assembled plastic skeleton into It is selective to be provided with 2 kinds of detection modes according to the softer characteristic of rubber product in the program of peripheral control unit for row detection:
1, specified power is set, and displacement sensor measures the distance of electric cylinder walking, judges whether product is qualified.
2, specified distance is set, and weighing sensor measures the difference in size by power to judge whether product is qualified;With Whether upper two ways can be accurately to plastic skeleton completion detection be assembled in bushing, the present embodiment is same by two kinds of detection modes Shi Yunyong further increases detection quality, if unassembled plastic skeleton in testing result, pusher cylinder will be in peripheral control units Under driving, bushing is pushed into the second rejected product channel, is collected by external device (ED) by movement.Complete the detection of bushing.
Present invention disclosed above preferred embodiment is only intended to help to illustrate the present invention.There is no detailed for preferred embodiment All details are described, are not limited the invention to the specific embodiments described.Obviously, according to the content of this specification, It can make many modifications and variations.These embodiments are chosen and specifically described to this specification, is in order to better explain the present invention Principle and practical application, so that skilled artisan be enable to better understand and utilize the present invention.The present invention is only It is limited by claims and its full scope and equivalent.

Claims (5)

1. a kind of full-automatic detection device, characterized in that it comprises:
Lathe bed (1);
Feeding mechanism, the feeding mechanism include pan feeding conveyer belt (2), metal detector (3), baffle (4), the pan feeding conveying Band (2) setting is set to pan feeding conveyer belt (2) side in lathe bed (1) side, the metal detector (3), drives with outer inside casing Dynamic connection, the baffle (4) are set on pan feeding conveyer belt (2) opposing metallic detector (3) side and across pan feeding conveyer belt (2) Length direction;
Vision is taken pictures mechanism, and vision mechanism of taking pictures includes guide device, camera (5), light source (6), the guide device packet Include horizontal correcting plate (7), vertical correcting plate (8), the horizontal correcting plate (7) is set on pan feeding conveyer belt (2) side, and outer Portion's cylinder is drivingly connected, and the vertical correcting plate (8) is set on pan feeding conveyer belt (2) other side, with the horizontal correcting plate (7) corresponding, and with outer inside casing be drivingly connected, the light source (6) be set to pan feeding conveyer belt (2) side on and with vertical correcting Plate (8) is corresponding, and the camera (6) and light source (6) are correspondingly arranged on pan feeding conveyer belt (2) side;
Material transferring mechanism, the material transferring mechanism include rotary cylinder (9), articulated arm (10), pneumatic-finger (11), the first rejected product Channel (12), discharging conveyor belts (13), the rotary cylinder (9) are set to pan feeding conveyer belt (2) exit side, the articulated arm (10) Be drivingly connected on rotary cylinder (9), the pneumatic-finger (11) be connected on articulated arm (10) and with pan feeding conveyer belt (2) phase Corresponding, first rejected product channel (12) is set to the exit side of pan feeding conveyer belt (2), and the discharging conveyor belts (13) are set to Pan feeding conveyer belt (2) side and corresponding with rotary cylinder (9);
Testing agency, the testing agency include electric cylinder (14), weighing sensor (15), displacement sensor (16), load-bearing gear Plate (17), briquetting (18), sliding panel (19), the electric cylinder (12) are set on discharging conveyor belts (13) side, and the weighing passes Sensor (15) is drivingly connected on electric cylinder (14), and the sliding panel (19) is set to discharging conveyor belts by installation sliding-rail sliding (1) side and affixed with weighing sensor (15), institute's displacement sensors (16) are set on lathe bed (1) and and weighing sensor (15) it is correspondingly arranged, the briquetting (18) is fixed on sliding panel (19), and when the electric cylinder (14) movement, drives the pressure Block (18) is mobile towards discharging conveyor belts (13) direction, the load-bearing baffle (17) be set to discharging conveyor belts (13) other side and with pressure Block (18) is corresponding;
Pusher cylinder (20), the pusher cylinder (20) are set on the exit side of discharging conveyor belts (13);
Second rejected product channel (21), second rejected product channel (21) be set to discharging conveyor belts (13) side on and with Pusher cylinder (20) is corresponding.
2. a kind of full-automatic detection device according to claim 1, which is characterized in that the feeding mechanism further includes limitation Plate (22), the restriction plate (22) connect the pan feeding on lathe bed (1) and being located at pan feeding conveyer belt (2) by installation loose-leaf (23) axis Side.
3. a kind of full-automatic detection device according to claim 1, which is characterized in that it further include lifting backgauge component, Including straddling the pan feeding conveyer belt (2), three lifting striker plates (24) on discharging conveyor belts (13), three liftings Striker plate (24) and outer inside casing are drivingly connected, and respectively with the metal detector (3), light source (6), load-bearing baffle (17) phase It is corresponding.
4. a kind of full-automatic detection device according to claim 1, which is characterized in that the testing agency further includes anti-turns over Plate (25), the anti-turnover panel (25) is set on load-bearing baffle (17) by mounting bracket, with the discharging conveyor belts (13) table Face is parallel and corresponding with briquetting (18).
5. a kind of full-automatic detection device according to claim 1, which is characterized in that be additionally provided on the lathe bed (1) aobvious Display screen (26).
CN201910226785.7A 2019-03-25 2019-03-25 Full-automatic detection equipment Active CN109865678B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN109865678B CN109865678B (en) 2020-11-06

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3116150A1 (en) * 1981-04-23 1982-11-11 Justus Technik GmbH Industrie-Anlagen, 2000 Hamburg Apparatus for sorting out faulty or incorrectly filled containers
CN102721387A (en) * 2012-06-25 2012-10-10 天津市中马骏腾精密机械制造有限公司 Full-automatic inspection production line for circular parts
CN206588563U (en) * 2017-03-30 2017-10-27 广东和氏工业技术集团股份有限公司 A kind of detection and assembling equipment for automobile absorber
CN206638836U (en) * 2017-03-21 2017-11-14 环宇东海橡塑(天津)有限公司 A kind of error-proof detection device for bushing for automobile stabilizer bar
CN207984024U (en) * 2018-03-09 2018-10-19 苏州贝亚特精密自动化机械有限公司 The automatic processing detection device of bushing
CN208213694U (en) * 2018-01-25 2018-12-11 东莞市矩正电子科技有限公司 A kind of metal detection and the transport mechanism of weighing

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3116150A1 (en) * 1981-04-23 1982-11-11 Justus Technik GmbH Industrie-Anlagen, 2000 Hamburg Apparatus for sorting out faulty or incorrectly filled containers
CN102721387A (en) * 2012-06-25 2012-10-10 天津市中马骏腾精密机械制造有限公司 Full-automatic inspection production line for circular parts
CN206638836U (en) * 2017-03-21 2017-11-14 环宇东海橡塑(天津)有限公司 A kind of error-proof detection device for bushing for automobile stabilizer bar
CN206588563U (en) * 2017-03-30 2017-10-27 广东和氏工业技术集团股份有限公司 A kind of detection and assembling equipment for automobile absorber
CN208213694U (en) * 2018-01-25 2018-12-11 东莞市矩正电子科技有限公司 A kind of metal detection and the transport mechanism of weighing
CN207984024U (en) * 2018-03-09 2018-10-19 苏州贝亚特精密自动化机械有限公司 The automatic processing detection device of bushing

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