CN109839300A - A kind of lithofacies production method of clinker ball - Google Patents
A kind of lithofacies production method of clinker ball Download PDFInfo
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- CN109839300A CN109839300A CN201910203282.8A CN201910203282A CN109839300A CN 109839300 A CN109839300 A CN 109839300A CN 201910203282 A CN201910203282 A CN 201910203282A CN 109839300 A CN109839300 A CN 109839300A
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- clinker
- mating plate
- ball
- lithofacies
- clinker ball
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Abstract
The invention discloses a kind of lithofacies production method of clinker ball, clinker ball is fixed on cutting clamper by this method first, cuts clinker ball along center line；Then sand paper corase grinding, bortz powder and schmigel fine grinding are used and is polished to mating plate with canvas and silk velvet；After polished mating plate is carried out ultrasonic cleaning, plane adjustment again, 1%NH is used4Cl and 5%K2SO4Mixing etching solution etch, obtain the lithofacies mating plate of micro- sem observation.The method of the present invention can be by simple tool, and realization is rapid to produce clinker lithofacies mating plate；After carrying out etch processing to the mating plate to complete, clinker lithofacies structure can be clearly observed.The method has many advantages, such as easy to operate, efficiently easy.On microcosmic can science, accurately judge clinker quality the case where, for improve manufacture of cement calcine technology and quality control with good directive significance.
Description
Technical field
The present invention relates to the lithofacies analysis field of clinker, in particular to a kind of simple and fast production lithofacies mating plate
Method, suitable for the application in terms of clinker microstructure.
Background technique
The micro-structuring state of clinker is its type of feed, proportion scale, grinding fineness, homo-effect, firing ring
The combined reaction of the conditions such as border, cooling system.By the inner constructional form of microexamination clinker, its production can be found out indirectly
The problem of being likely to occur in condition, it can make us quickly understand clinker quality situation from microcosmic, judge raw material proportioning, grinding
Whether fineness, homo-effect and quality coal in cement kiln systems thermal regulation are stable.According to actual working conditions, in conjunction with the lithofacies of clinker
Comprehensive analysis, thus give process problems diagnosis provide reference, to take timely measure, improve calcination operation, stablize
Operating condition improves clinker quality.Therefore clinker lithofacies have very important directive significance for clinker production control.Actually dividing
If lag can be then generated for the feedback of formation condition, to make to generation if the lithofacies production of clinker is excessively complicated when analysis
At adverse effect.Therefore, lithofacies mating plate and clear and intuitive observation lithofacies structure are quickly and easily made, for actual production
Guidance has more timeliness and accuracy.
Summary of the invention
Goal of the invention: the purpose of the present invention is to provide a kind of lithofacies production methods of simple and fast clinker, no
The Production Time of lithofacies mating plate can be only reduced, and lithofacies structure Minerals form can be made apparent.
Technical solution: for achieving the above object, The technical solution adopted by the invention is as follows:
A kind of lithofacies production method of clinker ball, includes the following steps:
(1) clinker ball is fixed on cutting clamper, the cutting clamper includes two clamping bars, and the clamping bar includes
Screw rod covers the six rib long nuts on the outside of screw rod, is located at the circular arc ball chuck of screw rod one end and is located at the rectangular rotation of the screw rod other end
Two six rib long nuts of lever, cutting clamper are fixed on the fixture of cutting machine, and clinker ball is placed between circular arc ball chuck, adjustment
Rectangular turn bar rotates screw rod, so that clinker ball is in clamped condition；
(2) the clinker ball center line of clamping is placed in cast-cutting saw face mouthful, clinker ball is cut；
(3) it selects the more satisfactory cutting hemisphere face cut in step (2) as floated finish, clinker ball is placed in clinker ball and is consolidated
In fixed cover, floated finish is directed at sand paper, is polished floated finish, and constantly adjustment polishing side with 500,800,1200 mesh sand paper respectively
To the time 5~10 minutes；
(4) using floated finish in step (3) as fine grinding face, pellet is placed in the fixed cover of clinker ball, by fine grinding in face of standard
It is sprayed on the flour milling of 1.0 micron diamond powder spray, and constantly adjustment polishing direction, the time 5~10 minutes；Fine grinding face is being sprayed with
It polishes on the flour milling of 0.5 micron of schmigel, and constantly adjustment polishing direction, the time 2~10 minutes；
(5) it regard fine grinding face in step (4) as burnishing surface, pellet is placed in the fixed cover of clinker ball, burnishing surface is distinguished
It is polished to mating plate with canvas and silk velvet, and constantly adjusts polishing direction, the time 5~10 minutes；
(6) mating plate polished in step (5) is put into and is contained in spirituous supersonic wave cleaning machine, scavenging period 2~10
Minute；Mating plate is dried up with hair dryer hot wind；
(7) mating plate pedestal cleaned in step (6) is placed on paraffin wax type greasy filth, with clean blank sheet of paper be padded on pressing face and
Between mating plate face, the mating plate upper and lower surface on greasy filth is flattened with press；
(8) mating plate etch 5~10 seconds will flattened in step (7) with etching solution, with absorbent cotton by the etching solution of mating plate
It blots, obtains lithofacies mating plate to be seen.
Preferably, flexible material (such as cotton-wool, cloth) can be filled in the circular arc ball chuck of the cutting clamper, so as to ripe
Pellet steps up and is hardly damaged.
Preferably, the fixed cover of the clinker ball includes round table-like pellet cover and the handle being connected with pellet cover, step
(2), (3), substance semi-flexible (such as rubber, plastic block) can be filled in pellet cover in (4) so that pellet is not easily shifted.
Preferably, the etching solution in the step (8) is the 1%NH mixed in the ratio of 2:14Cl and 5%K2SO4It is molten
Liquid.
Preferably, burnishing surface is smooth enough, can only be polished on silk velvet in step (5).
The utility model has the advantages that the present invention has to assist cutting pellet by clinker ball chuck in clinker ball lithofacies manufacturing process, lead to
Overdone pellet is fixed to cover on corase grinding, fine grinding, clinker ball is fixed in polishing process, and clinker ball chuck tool and the fixed cover of clinker ball make
With reducing the time needed in traditional fabrication using die casting clinker grain, while also avoiding the correlatives such as casting
Consumption.It is levelling by the auxiliary mating plate viewing surface of paraffin wax type greasy filth, and 1%NH is mixed using in the ratio of 2:14Cl and 5%
K2SO4Solution corrodes mating plate, can be more clear during the microexamination of mating plate, hence for clinker microstructure
Find out it is more definite, be actual production operation adjustment feedback with more directiveness.
Detailed description of the invention
Fig. 1 is the fabrication processing figure of the embodiment of the present invention.
Fig. 2 is the clinker ball cutting clamper used in the embodiment of the present invention.
1- circular arc ball chuck in Fig. 2, six rib long nut of 2-, 3- screw rod, the rectangular turn bar of 4-.
Fig. 3 is the fixed cover of clinker ball used in the embodiment of the present invention.
5- pellet cover in Fig. 3,6- handle.
Fig. 4 is the clinker ball figure in the example 1 of the embodiment of the present invention.
Fig. 5 is the clinker petrographic map in the example 1 of the embodiment of the present invention.
Fig. 6 is the clinker ball figure in the example 2 of the embodiment of the present invention.
Fig. 7 is the clinker petrographic map in the example 2 of the embodiment of the present invention.
Specific embodiment
As shown in Figure 1, a kind of lithofacies production method of clinker ball provided in an embodiment of the present invention, first selection diameter
The clinker ball of about 15~50mm, steps are as follows for specific embodiment:
(1) two six rib long nuts 2 for having clinker ball chuck are fixed on the fixture of lithofacies cutting machine, and clinker ball is placed in
Between circular arc ball chuck 1, adjusts rectangular turn bar 4 and rotate screw rod 3, so that clinker ball is in clamped condition；
(2) pellet is cut: the clinker ball center line of the clamping in step (1) being placed in cast-cutting saw face mouthful, by clinker ball edge
Approximate centerline is cut；
(3) it roughly grinds operation: selecting more complete, the smooth cutting hemisphere face cut in step (2) as floated finish, will expect
Ball is placed in the pellet cover 5 of the fixed cover of clinker ball, is pinned handle 6 for floated finish and is directed at sand paper, respectively with 500,800,1200 mesh
Sand paper polishing flour milling, and constantly adjustment polishing direction, the time 5~10 minutes；
(4) fine grinding operation: pellet is placed in pellet cover 5 by floated finish in step (3) as fine grinding face, pins handle 6
By fine grinding on the flour milling for being sprayed with the spray of 1.0 micron diamond powder respectively, and constantly adjustment polishing direction, the time 5~10 minutes；
Fine grinding face is polished on the flour milling for being sprayed with 0.5 micron of schmigel again, and constantly adjustment polishing direction, the time 2~10 minutes；
(5) it polishing operation: regard fine grinding face in step (4) as burnishing surface, pellet is placed in pellet cover 5, handle 6 is pinned
Burnishing surface is polished to mating plate with canvas and silk velvet respectively, and constantly adjusts polishing direction, the time 5~10 minutes；Polishing
When face is smooth enough, can also only it be polished on silk velvet；
(6) mating plate cleans: mating plate polished in step (5) is put into and is contained in spirituous supersonic wave cleaning machine, cleaning
Time 2~10 minutes；Mating plate is dried up with hair dryer hot wind；
(7) plane adjusts: mating plate pedestal cleaned in step (6) being placed on paraffin wax type greasy filth, with clean blank sheet of paper pad
Between the face of pressing and mating plate face, the mating plate upper and lower surface on greasy filth is flattened with press；
(8) mating plate etch: with the 1%NH mixed in the ratio of 2:14Cl and 5%K2SO4Solution will flatten in step (7)
Mating plate etch 5~10 seconds, the etching solution of mating plate is blotted with absorbent cotton, obtains lithofacies mating plate to be seen；
(9) lithofacies are observed: the mating plate of etch in step (8) is placed in its structure of microscopically observation.
Embodiment 1
Clinker ball as shown in Figure 4 is placed on the lithofacies cutting machine on clinker ball stationary fixture, pellet is then carried out
Cutting, selects comparatively ideal cut surface to carry out corase grinding operation；Cover is fixed with clinker ball and fixes pellet, using cut surface as corase grinding
Face, respectively with 500,800,1200 mesh sand paper polish flour milling, and constantly adjustment polishing direction, the time totally 6 minutes；It is solid with clinker ball
It is fixed to cover fixed pellet, using floated finish as fine grinding face, respectively with 1.0 micron diamond powder and 0.5 micron of schmigel polishing flour milling,
And polishing direction is constantly adjusted, the time totally 8 minutes；Cover is fixed with clinker ball and fixes pellet, and fine grinding face is subjected to polishing operation work
For burnishing surface, it is polished to mating plate with canvas and silk flannelette respectively, and constantly adjusts polishing direction, the time totally 8 minutes；It will polishing
Good mating plate, which is put into contain, carries out mating plate cleaning in spirituous supersonic wave cleaning machine, and scavenging period 5 minutes.
Polished mating plate is subjected to plane adjustment, pedestal is placed on paraffin greasy filth, greasy filth will be had with press
Mating plate flattens；The 1%NH mixed with the ratio of 2:14Cl and 5%K2SO4Solution used absorbent cotton for mating plate etch 6 seconds of pressing
The solution of mating plate is blotted, the mating plate of etch is placed in its structure of microscopically observation.Lithofacies photo is as shown in Figure 5.
Embodiment 2
Clinker ball as shown in FIG. 6 is placed on the lithofacies cutting machine on clinker ball stationary fixture, pellet is then carried out
Cutting.It selects comparatively ideal cut surface to carry out corase grinding operation, fixes cover with clinker ball and fix pellet, using cut surface as corase grinding
Face, respectively with 500,800,1200 mesh sand paper polish flour milling, and constantly adjustment polishing direction, the time totally 8 minutes；It is solid with clinker ball
It is fixed to cover fixed pellet, using floated finish as fine grinding face, respectively with 1.0 micron diamond powder and 0.5 micron of schmigel polishing flour milling,
And polishing direction is constantly adjusted, the time totally 6 minutes；Cover is fixed with clinker ball and fixes pellet, and fine grinding face is subjected to polishing operation work
For burnishing surface, it is polished to mating plate with silk velvet, and constantly adjusts polishing direction, the time totally 6 minutes；Polished mating plate is put
Enter to contain and carries out mating plate cleaning in spirituous supersonic wave cleaning machine, scavenging period 8 minutes.
Polished mating plate is subjected to plane adjustment, pedestal is placed on paraffin wax type greasy filth, greasy filth will be had with press
Mating plate flatten；The 1%NH mixed with the ratio of 2:14Cl and 5%K2SO4Solution was by mating plate etch 10 seconds of pressing, with de-
Rouge cotton blots the solution of mating plate, and the mating plate of etch is placed in its structure of microscopically observation.Lithofacies photo such as Fig. 7 institute
Show.
Claims (5)
1. a kind of lithofacies production method of clinker ball, which comprises the steps of:
(1) clinker ball is fixed on cutting clamper, the cutting clamper includes two clamping bars, and the clamping bar includes spiral shell
Bar covers the six rib long nuts on the outside of screw rod, is located at the circular arc ball chuck of screw rod one end and is located at the rectangular turn of the screw rod other end
Two six rib long nuts of bar, cutting clamper are fixed on the fixture of cutting machine, and clinker ball is placed between circular arc ball chuck, adjustment side
Shape turn bar rotates screw rod, so that clinker ball is in clamped condition；
(2) the clinker ball center line of clamping is placed in cast-cutting saw face mouthful, clinker ball is cut；
(3) it selects the more satisfactory cutting hemisphere face cut in step (2) as floated finish, clinker ball is placed in the fixed cover of clinker ball
It is interior, floated finish is directed at sand paper, respectively with 500,800,1200 mesh sand paper polish floated finish, and constantly adjustment polishing direction, when
Between 5 ~ 10 minutes；
(4) using floated finish in step (3) as fine grinding face, pellet is placed in the fixed cover of clinker ball, fine grinding is sprayed in face of standard
On the flour milling of 1.0 micron diamond powder spray, and constantly adjustment polishing direction, the time 5 ~ 10 minutes；By fine grinding face to be sprayed with 0.5 micro-
It polishes on the flour milling of rice schmigel, and constantly adjustment polishing direction, the time 2 ~ 10 minutes；
(5) it regard fine grinding face in step (4) as burnishing surface, pellet is placed in the fixed cover of clinker ball, by burnishing surface silk silk
Suede is polished to mating plate with canvas and silk velvet respectively, and constantly adjusts polishing direction, and the time 5 ~ 10 minutes；
(6) mating plate polished in step (5) is put into and is contained in spirituous supersonic wave cleaning machine, scavenging period 2 ~ 10 minutes；
Mating plate is dried up with hair dryer hot wind；
(7) mating plate pedestal cleaned in step (6) is placed on paraffin wax type greasy filth, is padded on pressing face and mating plate with clean blank sheet of paper
Between face, the mating plate upper and lower surface on greasy filth is flattened with press；
(8) mating plate etch 5 ~ 10 seconds will flattened in step (7) with etching solution, are blotted the etching solution of mating plate with absorbent cotton,
Obtain lithofacies mating plate to be seen.
2. a kind of lithofacies production method of clinker ball according to claim 1, which is characterized in that the cutting clamper
Circular arc ball chuck in fill in flexible material.
3. a kind of lithofacies production method of clinker ball according to claim 1, which is characterized in that the clinker ball is solid
Fixed cover includes round table-like pellet cover and the handle being connected with pellet cover；It is plugged in the pellet cover so that pellet is not easily shifted
Substance semi-flexible.
4. a kind of production method of clinker ball lithofacies according to claim 1, which is characterized in that the etching solution is
The 1%NH mixed in the ratio of 2:14Cl and 5%K2SO4Solution.
5. a kind of lithofacies production method of clinker ball according to claim 1, which is characterized in that the clinker
Bulb diameter is 15 ~ 50mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910203282.8A CN109839300B (en) | 2019-03-18 | 2019-03-18 | Method for making lithofacies of cement clinker balls |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910203282.8A CN109839300B (en) | 2019-03-18 | 2019-03-18 | Method for making lithofacies of cement clinker balls |
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| Publication Number | Publication Date |
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| CN109839300A true CN109839300A (en) | 2019-06-04 |
| CN109839300B CN109839300B (en) | 2021-06-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910203282.8A Active CN109839300B (en) | 2019-03-18 | 2019-03-18 | Method for making lithofacies of cement clinker balls |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113295492A (en) * | 2021-05-24 | 2021-08-24 | 攀钢集团攀枝花钢铁研究院有限公司 | Preparation method of coal rock vitrinite reflectivity polished section sample |
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| CN104458741A (en) * | 2014-08-28 | 2015-03-25 | 青岛永通电梯工程有限公司 | Petrographic analysis method of cement clinker |
| CN104865185A (en) * | 2015-05-12 | 2015-08-26 | 嘉华特种水泥股份有限公司 | Method for analyzing lithofacies of powder samples |
| CN205079983U (en) * | 2015-07-07 | 2016-03-09 | 嘉华特种水泥股份有限公司 | Cement clinker petrofacies make -up machine |
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| CN104458741A (en) * | 2014-08-28 | 2015-03-25 | 青岛永通电梯工程有限公司 | Petrographic analysis method of cement clinker |
| CN104865185A (en) * | 2015-05-12 | 2015-08-26 | 嘉华特种水泥股份有限公司 | Method for analyzing lithofacies of powder samples |
| CN205079983U (en) * | 2015-07-07 | 2016-03-09 | 嘉华特种水泥股份有限公司 | Cement clinker petrofacies make -up machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113295492A (en) * | 2021-05-24 | 2021-08-24 | 攀钢集团攀枝花钢铁研究院有限公司 | Preparation method of coal rock vitrinite reflectivity polished section sample |
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| CN109839300B (en) | 2021-06-29 |
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