CN109808167B - Integrated automatic winding machine for auxiliary coiled material of marine oil hose - Google Patents
Integrated automatic winding machine for auxiliary coiled material of marine oil hose Download PDFInfo
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- CN109808167B CN109808167B CN201711155039.0A CN201711155039A CN109808167B CN 109808167 B CN109808167 B CN 109808167B CN 201711155039 A CN201711155039 A CN 201711155039A CN 109808167 B CN109808167 B CN 109808167B
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- marine oil
- uncoiling
- oil hose
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Abstract
The invention relates to the field of production of marine oil hoses, in particular to an integrated automatic winding machine for auxiliary coiled materials of a marine oil hose, which comprises a frame body, a rotating mechanism, a traveling mechanism, a fixed unwinding shaft, a swinging unwinding shaft, a rotating arm, a guide roller system, a deviation correcting mechanism and a winding shaft. The invention is suitable for winding coiled materials with different diameters, can simultaneously carry out two actions of uncoiling and coiling, and greatly improves the production efficiency.
Description
Technical Field
The invention relates to the field of production of marine oil delivery hoses, in particular to an integrated marine oil delivery hose auxiliary coiled material automatic winding machine.
Background
The offshore oil delivery hose is mostly used for oil and gas delivery of ships and banks, and the offshore oil delivery hose is relatively complex in structural form and manufacturing process because the offshore oil delivery hose is relatively flexible and mainly bears tension along the length direction of a pipeline, and the pipeline needs to be provided with multiple layers of reinforced nylon cords and a single spirally wound reinforced steel bar. In ocean oil hose manufacturing industry, to the winding of supplementary coiled material, existing equipment all adopts the mode that semi-automatic and manual intervention combine, can only twine the supplementary coiled material of a material once, needs the artifical tensile force of supplementary coiled material winding of change real-time adjustment according to winding pipe diameter to retrieve the coiled material of reusing to needs utilize its rolling width of manual limitation, with the rolling scope during the rolling, its defect mainly as follows:
1. the winding coiled material is single, the existing equipment can only wind the material with smaller diameter of the coiled material, the large-diameter finished product of the foam cotton roll can not be wound, the production cost can only be invisibly increased by manual winding, the whole beat is prolonged, and the production efficiency is reduced;
2. when a composite layer material is wound, two actions of uncoiling and winding are required to be carried out simultaneously, a compensation device is not required for winding, and the effect is poor, so that secondary use cannot be carried out;
3. for coiled materials needing to be recycled for secondary use, the rotating shaft cannot adjust applied tension during recycling according to the diameter change of the winding pipe during winding.
Disclosure of Invention
The invention aims to provide an integrated automatic winding machine for auxiliary coiled materials of an ocean oil hose, which is suitable for winding coiled materials with different diameters, can simultaneously perform two actions of uncoiling and coiling, widens the application range of equipment, and greatly improves the production efficiency while ensuring the uncoiling and coiling quality.
The purpose of the invention is realized by the following technical scheme:
the utility model provides an automatic coiler of supplementary coiled material of integral type ocean oil hose, includes support body, rotation mechanism, running gear, fixed unwinding axle, swing unwinding axle, swinging boom, guide roll system, mechanism and rolling axle of rectifying, and the support body is installed on rotation mechanism, and rotation mechanism installs on running gear, and support body one side is equipped with fixed unwinding axle and swinging boom, and the swing unwinding axle is installed the free end of swinging boom, support body opposite side are equipped with guide roll system, mechanism and rolling axle of rectifying by last under to in proper order, guide roll system includes roller set and lower roller set, and the last coiled material of swing unwinding epaxial via go up the roller set and pass and draw forth, fixed unwinding epaxial coiled material via lower roller set passes and draws forth, treats the coiled material via of rolling mechanism draw roll extremely on the rolling axle.
And a magnetic powder brake is arranged on the fixed unwinding shaft, and a tension sensor for controlling the magnetic powder brake is arranged on the guide roll system.
The guide roll system is a five-roll system, wherein the upper roll set comprises two rolls, the lower roll set comprises three rolls, and the two ends of the middle roll of the lower roll set are respectively provided with the tension sensors.
The frame body is provided with a telescopic limiting rod for limiting the position of the rotating arm.
The movable joint bolt at the front end of the telescopic limiting rod is connected with the fixed double-lug seat in the middle of the rotating arm through a quick bolt after the position of the rotating arm is determined.
And an uncoiling shaft limiting chuck is arranged on the swinging uncoiling shaft.
The winding device is characterized in that the frame body is provided with a winding driving device for driving the winding shaft to rotate, and the winding shaft is provided with a winding shaft limiting chuck.
The deviation rectifying mechanism comprises a deviation rectifying actuator, a photoelectric sensor and a deviation rectifying guide roller, the coiled material is led to the deviation rectifying actuator by the deviation rectifying guide roller close to one side of the fixed unwinding shaft in a turn-back mode, is bent downwards after bypassing the deviation rectifying actuator and is coiled to the winding shaft after bypassing another deviation rectifying guide roller, and the deviation rectifying actuator sends out signal control through the photoelectric sensor.
The rotary mechanism comprises a rotary support and a rotary driving device, the rotary support and the rotary driving device are both installed on a base body, the base body is arranged on the traveling mechanism, a gear is fixedly arranged on an output shaft of the rotary driving device and meshed with an outer gear ring of the rotary support, and the frame body is installed on the rotary support.
The traveling mechanism is arranged on an installation bottom plate and comprises a movable plate, a traveling driving device, a rack and a traveling gear, the movable plate is connected with the installation bottom plate in a sliding mode, the rack is arranged on the installation bottom plate, the traveling driving device is arranged on the movable plate, and the traveling gear matched with the rack is fixedly arranged on an output shaft of the traveling driving device.
The invention has the advantages and positive effects that:
1. the invention is provided with the fixed uncoiling shaft and the swinging uncoiling shaft, can be suitable for winding coiled materials with different diameters, wherein the coiled materials with large diameters or low use frequency can be placed on the swinging uncoiling shaft, the two shafts can be simultaneously lapped and wound, and can also be independently wound.
2. The guide roll system is provided with a tension sensor for measuring and calculating the tension applied to the coiled material during winding and feeding the tension back to a magnetic powder brake at the uncoiling shaft end to adjust the braking force applied to the uncoiling shaft.
3. The frame body is provided with the deviation rectifying mechanism, so that deviation rectification can be realized in real time during rolling, and the rolling quality is ensured.
Drawings
Figure 1 is a schematic perspective view of the present invention,
FIG. 2 is a schematic perspective view of another embodiment of the present invention,
figure 3 is a view of the invention of figure 1 in direction a,
figure 4 is a left side view of the invention of figure 3,
figure 5 is a rear view of the invention of figure 3,
figure 6 is a top view of the invention of figure 3,
fig. 7 is a schematic view of the working state of the present invention.
The device comprises a guide roll system 1, a tension sensor 2, a magnetic powder brake 3, a deviation correcting actuator 4, a photoelectric sensor 5, a deviation correcting guide roll 6, a safety chuck 7, a double-lug mounting seat 8, a telescopic limiting rod 9, a flange type safety chuck 10, a winding motor 11, a winding shaft limiting chuck 12, a rotary support 13, a rack 14, a traveling driving device 15, a rotary driving device 16, an unwinding shaft limiting chuck 17, a winding speed reducer 18, a fixed unwinding shaft 19, a swinging unwinding shaft 20, a winding shaft 21, a guide roll mounting block 22, a moving plate 23, a sliding rail 24, a rotating arm 25, a deviation correcting mechanism 26, a frame body 27, a traveling gear 28, a rotating mechanism 29 and a traveling mechanism 30.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
As shown in fig. 1 to 7, the present invention comprises a frame body 27, a revolving mechanism 29, a traveling mechanism 30, a fixed unwinding shaft 19, a swinging unwinding shaft 20, a rotating arm 25, a guide roller system 1, a deviation correcting mechanism 26 and a winding shaft 21, wherein the frame body 27 is installed on the revolving mechanism 29, the revolving mechanism 29 is installed on the traveling mechanism 30, as shown in fig. 7, one side of the frame 27 is provided with the fixed unwinding shaft 19 and the rotating arm 25, the swinging unwinding shaft 20 is installed at the free end of the rotating arm 25, the other side of the frame 27 is provided with the guide roller system 1, the deviation rectifying mechanism 26 and the winding shaft 21 in sequence from top to bottom, the guide roller system 1 comprises an upper roller set and a lower roller set, coiled materials on the swing uncoiling shaft 20 penetrate through the upper roller set to be led out, coiled materials on the fixed uncoiling shaft 19 penetrate through the lower roller set to be led out, and coiled materials to be coiled are led out through the deviation rectifying mechanism 26 to be coiled on the coiling shaft 21.
As shown in fig. 1 to 4 and fig. 6, a magnetic powder brake 3 is disposed at one end of the fixed unwinding shaft 19, a tension sensor 2 is disposed on the lower roller set of the guide roller system 1, and when the fixed unwinding shaft 19 unwinds, the tension sensor 2 measures the tension applied to the wound coil material and feeds the measured tension back to the magnetic powder brake 3 to adjust the braking force applied to the fixed unwinding shaft 19. In this embodiment, the tension sensor 2 is LS-150F30, the manufacturer is leesan taiwan leigh, the magnetic powder brake 3 is PKB-20, and the manufacturer is STEKI taiwan tangling. Two ends of the fixed uncoiling shaft 19 are respectively fixedly arranged on a frame body 27 through flange type safety chucks 10, the model of the flange type safety chucks 10 is FLO/FLW-50, and the manufacturer is STEKI Taiwan Tang. The fixed unwinding shaft 19 can be used for placing coiled materials with the maximum diameter of 600 mm.
As shown in fig. 1-6, be equipped with spacing chuck 17 of decoiling shaft on the swing decoiling shaft 20, the coiled material that major diameter or use frequency are not high is placed on the swing decoiling shaft 20, and pass through spacing chuck 17 axial of decoiling shaft is spacing to the realization is applicable to the purpose of different width coiled materials. Swing unwinding shaft 20 passes through swinging boom 25 drives the swing support 27 side is equipped with ears mount pad 8, swinging boom 25 is installed through the round pin axle in the ears mount pad 8 be equipped with flexible gag lever post 9 on the support 27, flexible gag lever post 9 front end is swing bolt, realizes the adjustment promptly through revolving the swing bolt through revolving it is flexible gag lever post 9 length swinging boom 25 middle part is equipped with fixed binaural seat, after swinging boom 25 turned to coiled material frock position, the swing bolt of flexible gag lever post 9 front end was adjusted the fixed binaural seat in swinging boom 25 middle part well and is inserted quick bolt by the side to fixed swinging boom 25 position, in this embodiment, swing unwinding shaft 20 can place the coiled material maximum diameter and can reach 1200 mm.
As shown in fig. 1-2 and fig. 4, the frame body 27 is provided with a drive winding driving device for rotating the winding shaft 21, the winding driving device comprises a winding motor 11 and a winding speed reducer 18, the winding motor 11 and the winding speed reducer 18 are fixedly connected, the output end of the winding speed reducer 18 is fixedly connected with the winding shaft 21, the winding shaft 21 is provided with a winding shaft limiting chuck 12 for axially positioning the coiled material when being used for winding, and in addition, two ends of the winding shaft 21 are fixed at the free ends of the two side rotating arms 25 through the safety chucks 7.
As shown in fig. 1 to 4 and fig. 7, the deviation correcting mechanism 26 includes a deviation correcting actuator 4, a photoelectric sensor 5 and two deviation correcting guide rollers 6 disposed below the deviation correcting actuator 4, the coiled material is vertically folded back upwards to the deviation correcting actuator 4 via the deviation correcting guide roller 6 near one side of the fixed unwinding shaft 19, and is vertically folded downwards after bypassing the deviation correcting actuator 4 and is wound onto the winding shaft 21 after bypassing another deviation correcting guide roller 6, the photoelectric sensor 5 is disposed below the deviation correcting actuator 4 for monitoring the deviation position of the coiled material boundary in real time and feeding back to the deviation correcting actuator 4, and the deviation correcting actuator 4 adjusts the swing angle between the deviation correcting guide rollers 6, so as to realize the deviation correcting effect for the coiled material winding. In this embodiment, the type of the deviation rectifying actuator 4 is PD-440D60W240, the manufacturer is STEKI taiwan shangying, the type of the photoelectric sensor 5 is PS-500, and the manufacturer is STEKI taiwan shangying.
As shown in fig. 1 to 5, the rotation mechanism 29 includes a rotation support 13 and a rotation driving device 16, the rotation support 13 and the rotation driving device 16 are both installed on a base, the base is installed on the traveling mechanism 30, a gear is fixedly installed on an output shaft of the rotation driving device 16 and is engaged with an outer gear ring of the rotation support 13, the frame body 27 is installed on the rotation support 13, and the rotation driving device 16 drives the rotation support 13 to rotate, so as to drive the frame body 27 to rotate. The invention changes the pitch of the coiled material wound on each mandrel by changing the swing angle of the frame body 27. In this embodiment, the slewing drive device 16 is a planetary reduction servo motor, the slewing bearing 13 is 011.25.450, and the manufacturer is xu dada slewing bearing limited.
The traveling mechanism 30 is disposed on an installation bottom plate, as shown in fig. 1 to 6, the traveling mechanism 30 includes a moving plate 23, a traveling driving device 15, a rack 14 and a traveling gear 28, wherein the moving plate 23 is slidably connected with the installation bottom plate, a slide rail 24 is disposed on the installation bottom plate, a slider matched with the slide rail 24 is disposed on the lower side of the moving plate 23, as shown in fig. 4, the rack 14 parallel to the slide rail 24 is disposed on the installation bottom plate, the traveling driving device 15 is disposed on the lower side of the moving plate 23, the traveling gear 28 matched with the rack 14 is fixedly disposed on an output shaft, and a seat body portion of the swing mechanism 29 is disposed on the moving plate 23. The whole frame body 27 and the swing mechanism 29 are driven by the travelling mechanism 30 to move along the slide rail 24, so that the equipment can make corresponding front-back distance adjustment according to different diameters of the wound oil delivery pipes, and the maximum adjustment stroke of the embodiment can reach 700 MM. In this embodiment, the travel driving device 15 is a worm gear speed reduction motor.
As shown in fig. 6 to 7, in the present embodiment, the guide roller system 1 is a five-roller system, in which the upper roller set includes two rollers, the lower roller set includes three rollers, and the tension sensors 2 are respectively disposed at two ends of the middle roller of the lower roller set.
The working principle of the invention is as follows:
when the invention is uncoiled, a coiled material to be coiled is placed on a fixed uncoiling shaft 19, the coiled material is bent and led out from a lower roller set of a guide roller system 1 in a reciprocating way, and the tension applied to the coiled material during coiling is measured and calculated by tension sensors 2 at two ends of a middle roller of the lower roller set and fed back to a magnetic powder brake 3 to adjust the braking force applied to the fixed uncoiling shaft 19. The coiled material that major diameter or use frequency are not high can be placed on swing decoiling axle 20, and the coiled material is bent in a reciprocating way by the last roller set of guide roll system 1 and is drawn forth, but the lapping winding simultaneously of the coiled material on swing decoiling axle 20 and the fixed bureau of opening a book 19 also can twine alone, moreover swing decoiling axle 20 accessible swinging arm 25 drives the adjustment position, after the position determination flexible gag lever post 9 is fixed through quick bolt with swinging arm 25 to fixed swinging arm 25 position.
When the invention is used for recovering coiled materials, the coiled materials are vertically and upwardly turned back to the deviation-rectifying executor 4 through the deviation-rectifying guide roller 6 on one side of the deviation-rectifying mechanism 26 close to the fixed uncoiling shaft 19, and are vertically and downwardly bent after bypassing the deviation-rectifying executor 4 and are coiled on the coiling shaft 21 after bypassing the other deviation-rectifying guide roller 6, the photoelectric sensor 5 is arranged at the lower side of the deviation-rectifying executor 4 and is used for monitoring the deviation position of the coiled material boundary in real time and feeding the deviation position back to the deviation-rectifying executor 4, and the deviation-rectifying executor 4 adjusts the swing angle between the coiled material and the deviation-rectifying guide roller 6.
The swing angle of the frame body 27 can be changed by the swing mechanism 29 of the invention, so that the thread pitch of the coiled material wound on the mandrel is changed, and the frame body 27 and the swing mechanism 29 are driven by the walking mechanism 30 to move, so that the equipment can be correspondingly adjusted according to the different diameters of the wound oil conveying pipes.
Claims (9)
1. The utility model provides an automatic coiler of supplementary coiled material of integral type ocean oil hose which characterized in that: comprises a frame body (27), a rotating mechanism (29), a walking mechanism (30), a fixed uncoiling shaft (19), a swinging uncoiling shaft (20), a rotating arm (25), a guide roller system (1), a deviation correcting mechanism (26) and a coiling shaft (21), wherein the frame body (27) is installed on the rotating mechanism (29), the rotating mechanism (29) is installed on the walking mechanism (30), one side of the frame body (27) is provided with the fixed uncoiling shaft (19) and the rotating arm (25), the swinging uncoiling shaft (20) is installed at the free end of the rotating arm (25), the other side of the frame body (27) is sequentially provided with the guide roller system (1), the deviation correcting mechanism (26) and the coiling shaft (21) from top to bottom, the guide roller system (1) comprises an upper roller set and a lower roller set, coiled materials on the swinging uncoiling shaft (20) pass through the upper roller set to be led out, the coiled materials on the fixed uncoiling, the coiled material to be coiled is led out to the coiling shaft (21) through the deviation rectifying mechanism (26), the fixed uncoiling shaft (19) is provided with a magnetic powder brake (3), and the guide roll system (1) is provided with a tension sensor (2) for controlling the magnetic powder brake (3).
2. The integrated marine oil hose auxiliary coil automatic winding machine according to claim 1, characterized in that: the guide roll system (1) is a five-roll system, wherein the upper roll set comprises two rolls, the lower roll set comprises three rolls, and the two ends of the middle roll of the lower roll set are respectively provided with the tension sensors (2).
3. The integrated marine oil hose auxiliary coil automatic winding machine according to claim 1, characterized in that: the frame body (27) is provided with a telescopic limiting rod (9) for limiting the position of the rotating arm (25).
4. The integrated marine oil hose auxiliary coil automatic winding machine according to claim 3, characterized in that: the front end of the telescopic limiting rod (9) is provided with an eyelet bolt, a fixed double-lug seat is arranged in the middle of the rotating arm (25), and after the position of the rotating arm (25) is determined, the eyelet bolt at the front end of the telescopic limiting rod (9) is connected with the fixed double-lug seat in the middle of the rotating arm (25) through a quick bolt.
5. The integrated marine oil hose auxiliary coil automatic winding machine according to claim 1, characterized in that: and an uncoiling shaft limiting chuck (17) is arranged on the swinging uncoiling shaft (20).
6. The integrated marine oil hose auxiliary coil automatic winding machine according to claim 1, characterized in that: the winding device is characterized in that a winding driving device for driving the winding shaft (21) to rotate is arranged on the frame body (27), and a winding shaft limiting chuck (12) is arranged on the winding shaft (21).
7. The integrated marine oil hose auxiliary coil automatic winding machine according to claim 1, characterized in that: deviation correcting mechanism (26) is including rectifying executor (4), photoelectric sensor (5) and the guide roll (6) of rectifying, and the coiled material upwards returns via being close to fixed guide roll (6) of rectifying of unwinding axle (19) one side and leads to on rectifying executor (4) to walk around rectify executor (4) back bend down and around another behind the guide roll (6) of rectifying and roll up to winding shaft (21) on, it passes through to rectify executor (4) photoelectric sensor (5) signal control.
8. The integrated marine oil hose auxiliary coil automatic winding machine according to claim 1, characterized in that: rotation mechanism (29) are including gyration support (13) and rotation driving device (16), gyration support (13) and rotation driving device (16) are all installed on a pedestal, the pedestal set up in on running gear (30), rotation driving device (16) output shaft set firmly the gear with the outer ring gear meshing of gyration support (13), support body (27) are installed on gyration support (13).
9. The integrated marine oil hose auxiliary coil automatic winding machine according to claim 1, characterized in that: the walking mechanism (30) is arranged on an installation bottom plate, the walking mechanism (30) comprises a moving plate (23), a walking driving device (15), a rack (14) and a walking gear (28), the moving plate (23) is in sliding connection with the installation bottom plate, the rack (14) is arranged on the installation bottom plate, the walking driving device (15) is arranged on the moving plate (23) and an output shaft of the walking driving device is fixedly provided with the walking gear (28) matched with the rack (14).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201711155039.0A CN109808167B (en) | 2017-11-20 | 2017-11-20 | Integrated automatic winding machine for auxiliary coiled material of marine oil hose |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711155039.0A CN109808167B (en) | 2017-11-20 | 2017-11-20 | Integrated automatic winding machine for auxiliary coiled material of marine oil hose |
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| CN109808167A CN109808167A (en) | 2019-05-28 |
| CN109808167B true CN109808167B (en) | 2021-01-26 |
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| CN201711155039.0A Active CN109808167B (en) | 2017-11-20 | 2017-11-20 | Integrated automatic winding machine for auxiliary coiled material of marine oil hose |
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| CN114538197B (en) * | 2021-03-07 | 2023-08-25 | 上海接展新材料科技有限公司 | Deviation rectifying structure suitable for large plastic pipe production |
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