CN109797501A - Squeezing roller, starching mechanism and method for sizing - Google Patents
Squeezing roller, starching mechanism and method for sizing Download PDFInfo
- Publication number
- CN109797501A CN109797501A CN201910196493.3A CN201910196493A CN109797501A CN 109797501 A CN109797501 A CN 109797501A CN 201910196493 A CN201910196493 A CN 201910196493A CN 109797501 A CN109797501 A CN 109797501A
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- roller
- sizing
- squeezing
- yarn
- limiting slot
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- 238000004513 sizing Methods 0.000 title claims abstract description 104
- 238000009955 starching Methods 0.000 title claims abstract description 51
- 230000007246 mechanism Effects 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 12
- 239000002002 slurry Substances 0.000 claims abstract description 19
- 239000011265 semifinished product Substances 0.000 claims abstract description 15
- 230000002093 peripheral effect Effects 0.000 claims abstract description 7
- 238000001035 drying Methods 0.000 claims description 14
- 238000007654 immersion Methods 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 5
- 239000000047 product Substances 0.000 claims description 3
- 238000002386 leaching Methods 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 abstract description 5
- 238000000576 coating method Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 4
- 230000015572 biosynthetic process Effects 0.000 abstract description 3
- 238000009941 weaving Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000008595 infiltration Effects 0.000 description 2
- 238000001764 infiltration Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 1
- 210000000170 cell membrane Anatomy 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 230000002459 sustained effect Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Landscapes
- Treatment Of Fiber Materials (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
The present invention relates to a kind of squeezing roller, starching mechanism and method for sizing.The squeezing roller has roller, offers limiting slot on the outer peripheral surface of the roller, the limiting slot be around one week annular groove of roller, the quantity of the limiting slot be it is multiple, multiple limiting slots are set side by side, and the limiting slot is used to limit yarn.Above-mentioned squeezing roller can allow each one thread to respectively correspond a limiting slot and complete single yarn starching in limiting slot by opening up multiple annular spacing grooves arranged side by side on the outer peripheral surface of roller.When yarn leaves the extruding interval between squeezing roller and sizing roller, squeezing roller will not take away the too many slurries of yam surface, thus the rate of sizing of high degree improved inside and outside yarn.Above-mentioned setting keeps the yarn coating effect after starching more preferable, and filoplume is more docile, and the serous coat of the sizing semi-finished product of formation is more complete, effectively improves the sizing performance of yarn.
Description
Technical field
The present invention relates to technical field of textile equipment, more particularly to a kind of squeezing roller, starching mechanism and method for sizing.
Background technique
In sizing process, the effect of sizing roller and squeezing roller in sizing machine stock tank is to carry out starching to yarn.Work as yarn
Line enters in stock tank and after slurry liquid contacts infiltration, and the surface of yarn is attached with slurries.When the yarn that surface is attached with slurries passes through
When interval between sizing roller and squeezing roller, squeezing roller squeezes out the air in yarn so that a part of slurry infiltration enters in yarn
Between the fiber in portion, remaining slurries for being still adhered to yam surface forms serous coat to make the filoplume docile on yarn.
However, traditional squeezing roller and sizing roller to yarn carry out starching during, yarn by squeezing roller with it is upper
After starching the interval between roller, squeezing roller can take away the slurries that part is attached to yam surface originally, and slurries is caused not wrap completely
It is rolled on yarn, it is difficult to ensure that the integrality of serous coat further influences weaving efficiency to influence the sizing performance of yarn.
Summary of the invention
Based on this, it is necessary to which traditional squeezing roller it is difficult to ensure that aiming at the problem that plasma membrane integrity, providing one kind can make
Yam surface serous coat is completely to improve the squeezing roller of yarn sizing performance.
Specific technical solution is as follows:
A kind of squeezing roller has roller, and limiting slot is offered on the outer peripheral surface of the roller, and the limiting slot is circular institute
State one week annular groove of roller, the quantity of the limiting slot be it is multiple, multiple limiting slots are set side by side, and the limiting slot is used
It is limited in yarn.
The width of the limiting slot is 0.2mm~0.3mm in one of the embodiments,.
The depth of the limiting slot is 0.1mm~0.2mm in one of the embodiments,.
The spacing between the adjacent limiting slot is 0.1mm~0.2mm in one of the embodiments,.
The roller is rubber roller in one of the embodiments,.
In one of the embodiments, when detecting temperature is 25 DEG C ± 5 DEG C, the surface hardness of the roller is 70 Shao Er
± 3 Shao Er A of A.
The present invention also provides a kind of starching mechanisms.
Specific technical solution is as follows:
A kind of starching mechanism, including drying unit, stock tank, sizing roller and above-mentioned squeezing roller, the stock tank is for storing up
Slurries are deposited, the sizing roller and the squeezing roller are set in the stock tank, and the sizing roller is located under the squeezing roller
The square and described sizing roller is formed with the squeezing roller contact position squeezes interval, and the extruding interval is for squeezing described in yarn entrance
Sizing semi-finished product are obtained to carry out starching to the yarn in the limiting slot of squeezing roller, the drying unit is for drying the slurry
Yarn semi-finished product.
The starching mechanism further includes immersion roller in one of the embodiments, and the immersion roller is set in the stock tank.
The starching mechanism further includes prepreg solution roller, pre- sizing roller and pre- squeezing roller, institute in one of the embodiments,
It states prepreg solution roller, the pre- sizing roller, the immersion roller and the sizing roller to be sequentially arranged in the stock tank, the pre- starching
Roller is located at the lower section of the pre- squeezing roller, between having between the pre- sizing roller and the pre- squeezing roller for passing through for yarn
Every.
The present invention also provides a kind of method for sizing:
Specific technical solution is as follows:
A kind of method for sizing using above-mentioned starching mechanism, comprising the following steps:
After yarn is immersed stock tank, the yarn enters the squeezing roller by the extruding interval of squeezing roller and sizing roller
Starching is carried out in limiting slot, obtains sizing semi-finished product;It controls drying unit and dries the sizing semi-finished product to get sizing.
In one of the embodiments, as yarn count≤20S/1,0 < sizing vehicle velocity V < 30m/min, the squeezing roller with
Squeezing pressure F=(0.3V+12) KN of extruding interval between the sizing roller;
As yarn count≤20S/1, sizing vehicle velocity V >=30m/min, the squeezing pressure F for squeezing interval is 18KN;
As yarn count > 20S/1,0 < sizing vehicle velocity V < 30m/min, the squeezing pressure F=(0.6V+ for squeezing interval
9)KN;
As yarn count > 20S/1, sizing vehicle velocity V >=30m/min, the squeezing pressure F for squeezing interval is 12KN.
Compared with prior art, the invention has the following advantages:
Above-mentioned squeezing roller can allow each by opening up multiple annular spacing grooves arranged side by side on the outer peripheral surface of roller
Yarn respectively corresponds a limiting slot and completes single yarn starching in limiting slot.Yarn leave squeezing roller and sizing roller it
Between extruding interval when, squeezing roller will not take away the too many slurries of yam surface, thus the raising yarn outer layer of high degree
Coating.Above-mentioned setting keeps the yarn coating effect after starching more preferable, and filoplume is more docile, and the serous coat of the sizing semi-finished product of formation is more
It adds whole, effectively improves the sizing performance of yarn.
Above-mentioned squeezing roller further defines that the width of limiting slot is 0.2mm~0.3mm, the depth of limiting slot is
Spacing between 0.1mm~0.2mm and adjacent limiting slot is 0.1mm~0.2mm.Accurately control limiting slot width,
Spacing between depth and adjacent limiting slot can make yarn after completing starching by limiting slot, and filoplume is more docile,
Sizing semi-finished product serous coat is more complete.
The roller of above-mentioned squeezing roller is preferably rubber roller.The limiting slot being arranged on rubber roller can be in sizing process
Deformation occurs preferably squeezes yarn, so that serous coat of each yarn in the sizing surface of semi-finished being collectively formed after starching
It is more complete, further increase the sizing performance of yarn.
Above-mentioned starching mechanism includes drying unit, stock tank, sizing roller and above-mentioned squeezing roller, is obtained through the starching mechanism
The sizing arrived, serous coat is intact, helps to improve weaving efficiency.
Above-mentioned starching mechanism further includes the prepreg solution roller, pre- sizing roller and pre- squeezing roller being located in stock tank.It is above-mentioned to set
It sets so that yarn successively passes through starching twice, the better quality of gained sizing in stock tank.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of starching mechanism described in an embodiment;
Fig. 2 is the squeezing roller of starching mechanism and the structural schematic diagram of sizing roller shown in Fig. 1;
Fig. 3 is the side view of squeezing roller shown in Fig. 2 and sizing roller.
Description of symbols
10, starching mechanism;100, squeezing roller;110, roller;111, limiting slot;200, stock tank;300, sizing roller;400, it dries
Equipment for drying;500, soaking paste roller;600, pre- soaking paste roller;700, pre- squeezing roller;800, pre- sizing roller;20, yarn.
Specific embodiment
To facilitate the understanding of the present invention, a more comprehensive description of the invention is given in the following sections with reference to the relevant attached drawings.In attached drawing
Give presently preferred embodiments of the present invention.But the invention can be realized in many different forms, however it is not limited to this paper institute
The embodiment of description.On the contrary, purpose of providing these embodiments is keeps the understanding to the disclosure more thorough
Comprehensively.
It should be noted that it can directly on the other element when element is referred to as " being fixed on " another element
Or there may also be elements placed in the middle.When an element is considered as " connection " another element, it, which can be, is directly connected to
To another element or it may be simultaneously present centering elements.
Unless otherwise defined, all technical and scientific terms used herein and belong to technical field of the invention
The normally understood meaning of technical staff is identical.Term as used herein in the specification of the present invention is intended merely to description tool
The purpose of the embodiment of body, it is not intended that in the limitation present invention.Term as used herein "and/or" includes one or more phases
Any and all combinations of the listed item of pass.
Shown in Figure 1, one embodiment of the invention is related to a kind of starching mechanism 10.Above-mentioned 10 starching of starching mechanism includes
Drying unit 400, stock tank 200, sizing roller 300 and squeezing roller 100.
Stock tank 200 is for storing slurries.Sizing roller 300 and squeezing roller 100 are set in stock tank 200.
Above-mentioned squeezing roller 100 has roller 110.Limiting slot 111 is offered on the outer peripheral surface of roller 110.Limiting slot 111
To surround 110 1 weeks annular grooves of roller.The quantity of limiting slot 111 be it is multiple, multiple limiting slots 111 are set side by side, limiting slot
111 for limiting yarn 20.
Sizing roller 300 is located at the lower section of squeezing roller 100 and sizing roller 300 and 100 contact position of squeezing roller form and squeeze interval.
Interval is squeezed to enter for squeezing yarn 20 in the limiting slot 111 of squeezing roller 100 to obtain sizing half to the progress starching of yarn 20
Finished product.Drying unit 400 is for drying sizing semi-finished product.The sizing obtained through the starching mechanism, serous coat is completely mostly more preferable, helps
In raising weaving efficiency.
In a specific example, the width of limiting slot 111 is 0.2mm~0.3mm.The depth of limiting slot 111 is 0.1mm
~0.2mm.Spacing between adjacent limiting slot 111 is 0.1mm~0.2mm.Accurately control width, the depth of limiting slot 111
Spacing between degree and adjacent limiting slot 111 can make yarn 20 after completing starching by limiting slot, and filoplume more adds
Note, sizing semi-finished product serous coat are more complete.
In a specific example, roller 110 is rubber roller.The limiting slot 111 being arranged on rubber roller can be upper
Deformation occurs during slurry come preferably squeezes yarn 20 so that each yarn 20 the sizing being collectively formed after starching partly at
The serous coat on product surface is more complete, further increases the sizing performance of yarn 20.
Preferably, when detecting temperature is 25 DEG C ± 5 DEG C, the surface hardness of roller 110 is ± 3 Shao Er A of 70 Shao Er A.If
The surface hardness of roller 110 is excessive, then can squeeze slurries excessive inside and outside yarn 20, so that the rate of sizing of yarn 20 be made to subtract
It is small, it is unable to satisfy woven fabric production requirement;If the surface hardness of roller 110 is too small, slurry very few inside and outside yarn 20 can be squeezed
Liquid is unable to satisfy woven fabric production requirement to keep the rate of sizing of yarn 20 excessively high.
Above-mentioned squeezing roller 100 on the outer peripheral surface of roller 110 by opening up multiple annular spacing grooves 111 arranged side by side, energy
It enough allows each one thread 20 to respectively correspond a limiting slot 111 and completes 20 starching of single yarn in limiting slot 111.In yarn
20 when leaving the extruding interval between squeezing roller 100 and sizing roller 300, and squeezing roller 100 will not take away too many 20 surface of yarn too
More slurries, thus the coating of raising 20 outer layer of yarn of high degree.Above-mentioned setting so that the yarn 20 after starching coating
Effect is more preferable, and filoplume is more docile, and the serous coat of the sizing semi-finished product of formation is more complete, effectively improves the starching of yarn 20
Energy.
In a specific example, starching mechanism 10 further includes immersion roller 500.Immersion roller 500 is set in stock tank 200.Leaching
Yarn 20 can be completely immersed in slurries by the setting of liquid roller 500, further increase the rate of sizing of yarn 20.
Further, starching mechanism 10 further includes prepreg solution roller 600, pre- sizing roller 800 and pre- squeezing roller 700.Preimpregnation
Liquid roller 600, pre- sizing roller 800, immersion roller 500, sizing roller 300 are sequentially arranged in stock tank 200.Pre- sizing roller 800 is located at precompressed
Starch the lower section of roller 700.There is the interval for passing through for yarn 20 between pre- sizing roller 800 and pre- squeezing roller 700.Above-mentioned setting
So that yarn 20 successively passes through starching twice, the better quality of gained sizing in stock tank 200.
Preferably, prepreg solution roller 600, pre- sizing roller 800, immersion roller 500 and sizing roller 300 are respectively positioned on sustained height.
In a specific example, pre- squeezing roller 700 is identical as squeezing roller 100.
The present embodiment additionally provides a kind of method for sizing of above-mentioned starching mechanism 10, comprising the following steps:
After yarn 20 is immersed stock tank, yarn 20 enters squeezing roller by the extruding interval of squeezing roller 100 and sizing roller 300
Starching is carried out in 100 limiting slot 111, obtains sizing semi-finished product;
It controls drying unit 400 and dries sizing semi-finished product to get sizing.
Specifically, as yarn count≤20S/1,0 < sizing vehicle velocity V < 30m/min, between squeezing roller 100 and sizing roller 300
Extruding interval squeezing pressure F=(0.3V+12) KN;
As yarn count≤20S/1, sizing vehicle velocity V >=30m/min, the squeezing pressure F for squeezing interval is 18KN;
As yarn count > 20S/1,0 < sizing vehicle velocity V < 30m/min, the squeezing pressure F=(0.6V+9) of interval is squeezed
KN;
As yarn count > 20S/1, sizing vehicle velocity V >=30m/min, the squeezing pressure F for squeezing interval is 12KN.
Wherein, yarn count is the unit for showing thickness of yarn degree.Usually with " recasting calmly " --- i.e. with yarn at public fixed time
Length possessed by Unit Weight indicates when damp rate, unit S.20S/1 indicates 20 single cords.
Each technical characteristic of embodiment described above can be combined arbitrarily, for simplicity of description, not to above-mentioned reality
It applies all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, all should be considered as described in this specification.
The embodiments described above only express several embodiments of the present invention, and the description thereof is more specific and detailed, but simultaneously
It cannot therefore be construed as limiting the scope of the patent.It should be pointed out that coming for those of ordinary skill in the art
It says, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to protection of the invention
Range.Therefore, the scope of protection of the patent of the invention shall be subject to the appended claims.
Claims (11)
1. a kind of squeezing roller, which is characterized in that there is roller, offer limiting slot, the limit on the outer peripheral surface of the roller
Slot be around one week annular groove of roller, the quantity of the limiting slot be it is multiple, multiple limiting slots are set side by side, institute
Limiting slot is stated for limiting to yarn.
2. squeezing roller according to claim 1, which is characterized in that the width of the limiting slot is 0.2mm~0.3mm.
3. squeezing roller according to claim 2, which is characterized in that the depth of the limiting slot is 0.1mm~0.2mm.
4. squeezing roller according to claim 3, which is characterized in that the spacing between the adjacent limiting slot is 0.1mm
~0.2mm.
5. squeezing roller described in any one according to claim 1~4, which is characterized in that the roller is rubber roller.
6. squeezing roller according to claim 5, which is characterized in that when detecting temperature is 25 DEG C ± 5 DEG C, the roller
Surface hardness is ± 3 Shao Er A of 70 Shao Er A.
7. a kind of starching mechanism, which is characterized in that any one including drying unit, stock tank, sizing roller and claim 1~6
Squeezing roller described in, for storing slurries, the sizing roller and the squeezing roller are set in the stock tank stock tank,
The sizing roller is located at the lower section of the squeezing roller and the sizing roller and the squeezing roller contact position form and squeeze interval, described
Squeeze interval for squeeze yarn into the limiting slot of the squeezing roller with to the yarn carry out starching obtain sizing half at
Product, the drying unit is for drying the sizing semi-finished product.
8. starching mechanism according to claim 7, which is characterized in that the starching mechanism further includes immersion roller, the leaching
Liquid roller is set in the stock tank.
9. starching mechanism according to claim 8, which is characterized in that on the starching mechanism further includes prepreg solution roller, is pre-
Slurry roller and pre- squeezing roller, the prepreg solution roller, the pre- sizing roller, the immersion roller and the sizing roller are sequentially arranged in institute
It states in stock tank, the pre- sizing roller is located at the lower section of the pre- squeezing roller, has between the pre- sizing roller and the pre- squeezing roller
There is the interval for passing through for yarn.
10. a kind of method for sizing using starching mechanism described in claim 7~9 any one, which is characterized in that including with
Lower step:
After yarn is immersed stock tank, the yarn enters the limit of the squeezing roller by the extruding interval of squeezing roller and sizing roller
Starching is carried out in slot, obtains sizing semi-finished product;
It controls drying unit and dries the sizing semi-finished product to get sizing.
11. method for sizing according to claim 10, which is characterized in that as yarn count≤20S/1,0 < sizing vehicle velocity V <
When 30m/min, squeezing pressure F=(0.3V+12) KN of the extruding interval between the squeezing roller and the sizing roller;
As yarn count≤20S/1, sizing vehicle velocity V >=30m/min, the squeezing pressure F for squeezing interval is 18KN;
As yarn count > 20S/1,0 < sizing vehicle velocity V < 30m/min, the squeezing pressure F=(0.6V+9) for squeezing interval
KN;
As yarn count > 20S/1, sizing vehicle velocity V >=30m/min, the squeezing pressure F for squeezing interval is 12KN.
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CN201910196493.3A CN109797501B (en) | 2019-03-15 | 2019-03-15 | Grouting roller, sizing mechanism and sizing method |
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CN201910196493.3A CN109797501B (en) | 2019-03-15 | 2019-03-15 | Grouting roller, sizing mechanism and sizing method |
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CN109797501B CN109797501B (en) | 2024-05-28 |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110485093A (en) * | 2019-08-22 | 2019-11-22 | 广东溢达纺织有限公司 | Stretch yarn method for sizing |
CN111304852A (en) * | 2020-04-14 | 2020-06-19 | 广东溢达纺织有限公司 | Sizing machine, sizing roller protection device thereof and sizing method |
CN111411464A (en) * | 2020-04-01 | 2020-07-14 | 佛山双誉信息技术服务有限公司 | Automatic change weaving equipment and control system |
WO2021072785A1 (en) * | 2019-10-13 | 2021-04-22 | 苏州比达尔创新材料科技有限公司 | Uniform sizing device for textile fibers |
CN114182457A (en) * | 2021-12-07 | 2022-03-15 | 经政理 | But even formula yarn collator of distribution based on thing networking |
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Cited By (6)
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---|---|---|---|---|
CN110485093A (en) * | 2019-08-22 | 2019-11-22 | 广东溢达纺织有限公司 | Stretch yarn method for sizing |
WO2021072785A1 (en) * | 2019-10-13 | 2021-04-22 | 苏州比达尔创新材料科技有限公司 | Uniform sizing device for textile fibers |
CN111411464A (en) * | 2020-04-01 | 2020-07-14 | 佛山双誉信息技术服务有限公司 | Automatic change weaving equipment and control system |
CN111304852A (en) * | 2020-04-14 | 2020-06-19 | 广东溢达纺织有限公司 | Sizing machine, sizing roller protection device thereof and sizing method |
CN114182457A (en) * | 2021-12-07 | 2022-03-15 | 经政理 | But even formula yarn collator of distribution based on thing networking |
CN114182457B (en) * | 2021-12-07 | 2023-12-19 | 山东荣沣纺织有限公司 | But distributing uniformity formula yarn finishing machine based on thing networking |
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