CN114182457B - But distributing uniformity formula yarn finishing machine based on thing networking - Google Patents

But distributing uniformity formula yarn finishing machine based on thing networking Download PDF

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Publication number
CN114182457B
CN114182457B CN202111485226.1A CN202111485226A CN114182457B CN 114182457 B CN114182457 B CN 114182457B CN 202111485226 A CN202111485226 A CN 202111485226A CN 114182457 B CN114182457 B CN 114182457B
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Prior art keywords
yarn
sizing
tension
shell
temperature
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CN202111485226.1A
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CN114182457A (en
Inventor
经政理
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Shandong Huimin Santai Textile Co ltd
Shandong Rongfeng Textile Co ltd
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Shandong Rongfeng Textile Co ltd
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Priority to CN202311203088.2A priority Critical patent/CN117512903A/en
Priority to CN202111485226.1A priority patent/CN114182457B/en
Publication of CN114182457A publication Critical patent/CN114182457A/en
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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/10—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material
    • D06B1/14—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller
    • D06B1/145—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller the treating material being kept in the trough formed between two or more rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H51/00—Forwarding filamentary material
    • B65H51/02—Rotary devices, e.g. with helical forwarding surfaces
    • B65H51/04—Rollers, pulleys, capstans, or intermeshing rotary elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
    • B65H59/10—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J3/00—Modifying the surface
    • D02J3/06—Modifying the surface by polishing, e.g. glazing, glossing
    • D02J3/08—Modifying the surface by polishing, e.g. glazing, glossing by compressing, e.g. by calendering or ironing
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/02—Rollers
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/02—Rollers
    • D06B23/023—Guiding rollers
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/02—Rollers
    • D06B23/028—Rollers for thermal treatment
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/04—Carriers or supports for textile materials to be treated
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00—Measuring or testing not otherwise provided for
    • G01D21/02—Measuring two or more variables by means not covered by a single other subclass
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/30—Handled filamentary material
    • B65H2701/31—Textiles threads or artificial strands of filaments
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses a distributable uniform yarn finishing machine based on the Internet of things, which comprises a sizing shell and is characterized in that: the sizing machine comprises a sizing shell, wherein a group of feeding motors are arranged on two sides of the inner part of the sizing shell, an output shaft is arranged on one side of the feeding motors, a feeding roller is arranged at one end of the output shaft, a group of sizing motors are arranged in the middle of the inner part of the sizing shell, a sizing shaft is arranged on one side of the sizing motors, a sizing roller is arranged on one side of the sizing shaft, a heating plate is arranged in the sizing shell, a drying shell is arranged on the right side of the sizing shell, a humidifying shell is arranged on the left side of the sizing shell, an atomizing port is arranged on the left side of the humidifying shell, a group of compression cylinders are arranged on the right side of the humidifying shell, and a grease condensing plate is arranged on one side of the compression cylinders.

Description

But distributing uniformity formula yarn finishing machine based on thing networking
Technical Field
The invention relates to the technical field of yarn finishing, in particular to a distributable uniform yarn finishing machine based on the Internet of things.
Background
Yarn sizing is intended to prevent or reduce yarn and thread breakage during weaving, to improve work efficiency, and to treat the yarn and thread with a sizing agent to increase its strength, called sizing. Slurries fall into two categories, natural and synthetic. The former is starch, modified starch, seaweed gel, etc. The latter is made of carboxymethyl cellulose, polyvinyl alcohol, polyacrylate, etc. The two can also be mutually prepared into mixed slurry.
After the yarn has been formed, there are more or less fibres on it which are not screwed onto the yarn body, such fibres being called hairiness, the number of which has a great influence on the sizing; the equilibrium moisture regain is that after a number of times, the number of water molecules absorbed by the fiber per unit time is equal to the number of water molecules released from the fiber to the atmosphere, the moisture regain of the fiber tends to a stable value. The moisture regain in the equilibrium state is referred to as the equilibrium moisture regain.
The existing sizing device cannot properly adjust the tension of the yarn, and the existing sizing device cannot finely adjust the running speed of the yarn.
Therefore, it is necessary to design a distributable uniform yarn finishing machine based on the internet of things, which can adjust the tension of yarns and fine-tune the running speed of the yarns.
Disclosure of Invention
The invention aims to provide a distributable uniform yarn finishing machine based on the Internet of things, so as to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: even formula yarn finishing machine can distribute based on thing networking, including sizing housing, its characterized in that: a group of feeding motors are arranged on two sides of the interior of the sizing shell, an output shaft is arranged on one side of one group of feeding motors, one end of the output shaft is provided with a feeding roller, a group of sizing motors are arranged in the middle of the interior of the sizing shell, one side of a set of sizing motor is provided with the sizing shaft, one side of sizing shaft is provided with the sizing roller, the inside of sizing housing is provided with the hot plate, the right side of sizing housing is provided with the stoving shell, the inside bearing of sizing housing is connected with two gyro wheels.
According to the technical scheme, the left side of sizing housing is provided with the humidification shell, the left side of humidification shell is provided with the atomizing mouth, the right side of humidification shell is provided with a set of compression cylinder, one side of compression cylinder is provided with the congeals the fat board, the left side of humidification shell is provided with detects a section of thick bamboo, the inside of detecting a section of thick bamboo is provided with the image analysis appearance, the left side of detecting a section of thick bamboo is provided with tension control shell, tension control shell's inside is provided with two sets of tension roller, tension control shell's inside lower extreme is provided with tension cylinder, one side of tension cylinder is provided with the regulation pole, the one end of regulation pole is provided with the regulating ball.
According to the technical scheme, the yarn finishing machine is a yarn finishing system, and the yarn finishing system comprises a sizing module, a tension control module, a detection module and a control module, wherein the detection module is electrically connected with the control module, and the detection module is electrically connected with the sizing module;
the sizing module is used for driving yarns to enter the sizing shell to finish the sizing process, the tension control module is used for controlling the sizing tension of the yarns, the detection module is used for detecting the hairiness of the yarns and the temperature and humidity of the external environment, and the control module is used for controlling the temperature of the feeding roller and the internal humidity of the humidifying shell.
According to the technical scheme, the sizing module comprises a wiring unit and a sizing unit, and the tension control module comprises a control unit and a tension adjusting unit;
the yarn feeding device comprises a yarn feeding unit, a yarn sizing unit, a control unit, a tension adjusting unit and a yarn sizing unit, wherein the yarn feeding unit is used for feeding yarns, the sizing unit is used for sizing the yarns, the control unit is used for integrating material and specification parameters of the yarns to calculate tension, and the tension adjusting unit is used for adjusting the tension of the yarns to a certain value.
According to the technical scheme, the detection module comprises a temperature detection unit, a humidity detection unit and a hairiness detection unit, the control module comprises a humidifying unit and a temperature control unit, the temperature detection unit is electrically connected with the wiring unit, the hairiness detection unit is electrically connected with the humidifying unit, and the humidity detection unit is electrically connected with the humidifying unit;
the temperature detection unit is used for detecting the temperature of the external environment, the humidity detection unit is used for detecting the humidity of the external environment, the hairiness detection unit is used for detecting the quantity of hairiness on yarns, the humidifying unit is used for controlling the humidity inside the humidifying shell, and the temperature control module is used for controlling the temperature of the feeding roller.
According to the technical scheme, the working process of the yarn finishing system comprises the following steps:
s1: inputting yarn specifications and material parameters;
s2: determining the tension of the yarn according to the specification, the material parameters and the external environment humidity of the yarn;
s3: adjusting the tension of the yarn to a specified value;
s4: detecting the quantity of the hairiness of the yarn with the adjusted tension, and determining a yarn processing means according to the quantity of the hairiness;
s5: determining the temperature of the feeding roller according to the specification and the material parameters of the yarn and the external environment temperature and humidity, and adjusting the feeding roller to the corresponding temperature;
s6: determining the running speed of the yarn according to the specification and the material parameters of the yarn, and ensuring the sizing efficiency of the yarn;
s7: and (5) drying the sized yarns through a drying shell and discharging the dried yarns.
According to the above technical scheme, in the step S2, the tension must be strictly controlled in the sizing process, when the tension is too high, yarn breakage and fuzzing are easily caused, and when the tension of the yarn is too low, mutual twisting is caused between the yarns, so that the tension is calculated according to the specification of the yarn, that is, the diameter of the yarn and the material property of the yarn, meanwhile, the humidity affects the friction force of the yarn, the friction force is correspondingly reduced when the humidity is higher, so that the yarn is more easy to be twisted mutually, and the calculation formula of the tension F of the yarn can be obtained as follows:
wherein: delta is the material coefficient of the yarn, D is the diameter of the yarn, n is the humidity of the external environment,the equilibrium moisture regain of the yarn at this humidity, ρ is the linear density of the yarn and g is the gravitational acceleration.
According to the above technical solution, in the step S4, the yarn flying amount k can be obtained according to the image analysis instrument, the yarn flying amount k is divided by the yarn diameter to obtain the yarn specific flying amount, and the processing means can be obtained according to the specific flying amount;
when the k/D is less than or equal to 0.2, judging that the flying feather quantity of the yarn is normal, and no other operation is needed;
when k/D is less than or equal to 0.8 and less than 0.2, judging that the yarn has more flying feather at the moment, further processing the yarn to avoid the relative performance of the yarn which has more flying feather and is reduced after sizing, regulating and controlling the humidity according to the size of k at the moment, and when k is larger, the humidity is larger, and after the humidity is regulated, compressing the yarn through a compression cylinder and a grease condensing plate to compress the flying feather on the yarn to a yarn body;
when 0.8< k/D, judging that the flying feather quantity of the yarn exceeds standard at the moment, adjusting humidity and compressing flying feather, and simultaneously, adversely affecting tension, avoiding too large influence of tension on flying feather, and when adjusting, further needing to avoid yarn loosening, the longer the length of a sizing shell is, the easier the yarn is loosened, so that the influence of the length of the sizing shell on the tension is further needed to be considered, and the adjusting calculation formula of the tension is as follows:
wherein: f (F) Adjustment of In order to adjust the tension, θ is an adjustment coefficient, and l is the length of the sizing housing.
According to the above technical solution, in the step S5, the yarn needs to be preheated, the sizing efficiency is improved, the preheating temperature is related to the specification and the material of the yarn, the higher the yarn diameter is, the higher the preheating temperature is, the larger the product of the number of yarns and the diameter of each strand of fiber is, the lower the required preheating temperature is, the temperature of the external environment needs to be considered in the preheating process, and when the temperature of the external environment is higher, the temperature of the feeding roller can be properly reduced, and the temperature calculation formula of the feeding roller can be obtained as follows:
wherein: j is the strand number of the yarn, T Outer part Is the temperature of the external environment, r is the diameter of the fiber, T Chamber Is room temperature of the external environment.
According to the technical scheme, in the step S6, the routing rate needs to be adjusted according to the diameter, the number of strands and the like of the yarn, the sizing efficiency is ensured, the sizing quality is ensured at the same time, when the diameter of the yarn is larger, the routing rate is lower, when the diameter is fixed, the number of strands of the yarn is larger, the routing rate is lower, when k/D is less than or equal to 0.8 and the routing rate is adjusted, and when k/D is 0.8< k/D, the routing rate needs to be adjusted down, so that the flying feather condition is more serious in the sizing process is avoided.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, the tension of the yarn can be finely adjusted according to the specification and material of the yarn and the humidity of the external environment, the specific hairiness of the yarn can be analyzed by the image analyzer so as to further determine the processing means of the yarn, the preheating temperature and the running speed of the yarn can be regulated, and the sizing quality is ensured while the sizing efficiency is ensured.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic overall perspective view of the present invention;
FIG. 2 is a schematic overall frontal structure of the present invention;
FIG. 3 is a schematic diagram of the system architecture of the present invention;
in the figure: 1. sizing the shell; 2. a tension control housing; 21. a tension roller; 22. an adjusting ball; 23. a tension cylinder; 24. an adjusting rod; 3. a feeding roller; 4. drying the shell; 5. a heating plate; 6. sizing roller; 7. sizing shaft; 8. a humidifying shell; 81. an atomization port; 82. a compression cylinder; 83. a congealed fat plate; 9. a detection cylinder; 10. a feeding motor; 11. and (5) sizing the motor.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-3, the present invention provides the following technical solutions: the utility model provides a but evenly distributed yarn finishing machine based on thing networking, includes sizing housing 1, its characterized in that: a group of feeding motors 10 are arranged on two sides of the interior of the sizing shell 1, one side of each feeding motor 10 is provided with an output shaft, one end of each output shaft is provided with a feeding roller 3, a group of sizing motors 11 are arranged in the middle of the interior of the sizing shell 1, one side of each sizing motor 11 is provided with a sizing shaft 7, one side of each sizing shaft 7 is provided with a sizing roller 6, the interior of the sizing shell 1 is provided with a heating plate 5, the right side of the sizing shell 1 is provided with a drying shell 4, and an inner bearing of the sizing shell 1 is connected with two rollers 12; the feeding motor 10 drives the output shaft to rotate, and then drives the feeding roller 3 to rotate, so that the purpose of driving yarns to move is achieved, the sizing motor 11 drives the sizing shaft 7 to rotate, and then drives the sizing roller 6 to squeeze yarns, sizing efficiency is increased, and the heating plate 5 is used for heating sizing liquid in the sizing shell 1.
The left side of the sizing shell 1 is provided with a humidifying shell 8, the left side of the humidifying shell 8 is provided with an atomizing port 81, the right side of the humidifying shell 8 is provided with a group of compression cylinders 82, one side of each compression cylinder 82 is provided with a grease condensing plate 83, the left side of the humidifying shell 8 is provided with a detection cylinder 9, the inside of the detection cylinder 9 is provided with an image analyzer, the left side of the detection cylinder 9 is provided with a tension control shell 2, the inside of the tension control shell 2 is provided with two groups of tension rollers 21, the lower end of the inside of the tension control shell 2 is provided with a tension cylinder 23, one side of the tension cylinder 23 is provided with an adjusting rod 24, and one end of the adjusting rod 24 is provided with an adjusting ball 22; the atomizing port 81 is used for spraying water mist, increasing the humidity inside the humidifying shell 8, the compression cylinder 82 drives the gel plate 83 to stretch and retract, yarn is extruded, the tension roller 21 drives the yarn to move, the tension cylinder 23 drives the adjusting rod 24 to extend and retract, and then the adjusting ball 22 is driven to move, and the tension of the yarn is adjusted.
The yarn finishing machine comprises a yarn finishing system, a yarn feeding device and a yarn feeding device, wherein the yarn finishing system comprises a sizing module, a tension control module, a detection module and a control module, the detection module is electrically connected with the control module, and the detection module is electrically connected with the sizing module;
the sizing module is used for driving yarns to enter the sizing shell 1 to finish the sizing process, the tension control module is used for controlling the sizing tension of the yarns, the detection module is used for detecting the flying feather quantity of the yarns, the temperature and the humidity of the external environment, and the control module is used for controlling the temperature of the feeding roller 3 and the internal humidity of the humidifying shell 8.
The sizing module comprises a wiring unit and a sizing unit, and the tension control module comprises a control unit and a tension adjusting unit;
the feeding unit is used for conveying yarns, the sizing unit is used for sizing the yarns, the control unit is used for integrating the material and specification parameters of the yarns, the tension is calculated, and the tension adjusting unit is used for adjusting the tension of the yarns to a certain value.
The detection module comprises a temperature detection unit, a humidity detection unit and a hairiness detection unit, the control module comprises a humidifying unit and a temperature control unit, the temperature detection unit is electrically connected with the wiring unit, the hairiness detection unit is electrically connected with the humidifying unit, and the humidity detection unit is electrically connected with the humidifying unit;
the temperature detecting unit is used for detecting the temperature of the external environment, the humidity detecting unit is used for detecting the humidity of the external environment, the fleecy detecting unit is used for detecting the number of fleecy on the yarn, the humidifying unit is used for controlling the humidity inside the humidifying shell 8, and the temperature control module is used for controlling the temperature of the feeding roller 3.
The working process of the yarn finishing system comprises the following steps:
s1: inputting yarn specifications and material parameters;
s2: determining the tension of the yarn according to the specification, the material parameters and the external environment humidity of the yarn;
s3: adjusting the tension of the yarn to a specified value;
s4: detecting the quantity of the hairiness of the yarn with the adjusted tension, and determining a yarn processing means according to the quantity of the hairiness;
s5: determining the temperature of the feeding roller 3 according to the specification and the material parameters of the yarns and the external environment temperature and humidity, and adjusting the feeding roller 3 to the corresponding temperature;
s6: determining the running speed of the yarn according to the specification and the material parameters of the yarn, and ensuring the sizing efficiency of the yarn;
s7: and (5) drying the sized yarns through a drying shell 4 and discharging the dried yarns.
In the step S2, the tension must be strictly controlled in the sizing process, when the tension is too high, yarn breakage and fuzzing are easily caused, and when the tension of the yarn is too low, mutual twisting is caused, so that the tension is calculated according to the specification of the yarn, that is, the diameter of the yarn and the material property of the yarn, meanwhile, the humidity affects the friction force of the yarn, the friction force is correspondingly reduced when the humidity is higher, so that the yarn is more easy to twist mutually, and the calculation formula of the tension F of the yarn can be obtained as follows:
wherein: delta is the material coefficient of the yarn, D is the diameter of the yarn, n is the humidity of the external environment,the equilibrium moisture regain of the yarn at this humidity, ρ is the linear density of the yarn and g is the gravitational acceleration.
In the step S4, the flying amount k of the yarn can be obtained according to the image analysis instrument, the flying amount k of the yarn is divided by the diameter of the yarn to obtain the specific flying amount of the yarn, and the processing means can be obtained according to the specific flying amount;
when the k/D is less than or equal to 0.2, judging that the flying feather quantity of the yarn is normal, and no other operation is needed;
when k/D is less than or equal to 0.8 and less than 0.2, judging that the yarn has more hairiness at the moment, further processing the yarn to avoid the relative performance of the yarn which has more hairiness and is reduced after sizing, regulating and controlling the humidity according to the size of k at the moment, and when k is larger, the humidity is larger, and after the humidity is regulated, compressing the yarn through a compression cylinder 82 and a grease condensing plate 83 to compress the hairiness on the yarn to a yarn body;
when 0.8< k/D, judging that the flying feather quantity of the yarn exceeds the standard at the moment, adjusting the humidity and compressing the flying feather, and simultaneously, adversely affecting the tension to avoid the overlarge influence of the tension on the flying feather, and during adjustment, the slackening of the yarn is also needed to be avoided, the longer the length of the sizing shell 1 is, the easier the slackening of the yarn is, so that the influence of the length of the sizing shell 1 on the tension is also needed to be considered, and the adjustment calculation formula of the tension is as follows:
wherein: f (F) Adjustment of In order to adjust the tension, θ is an adjustment coefficient, and l is the length of the sizing housing 1.
In the step S5, the yarn needs to be preheated, the sizing efficiency is improved, the preheating temperature is related to the specification and the material of the yarn, the higher the yarn diameter is, the higher the product of the yarn number and the diameter of each strand of fiber is, the larger the gap is, the lower the preheating temperature is, the temperature of the external environment is also needed to be considered in the preheating process, and when the temperature of the external environment is higher, the temperature of the feeding roller 3 can be properly reduced, and then the calculation formula of the temperature of the feeding roller 3 can be obtained:
wherein: j is the number of strands of the yarn,T outer part Is the temperature of the external environment, r is the diameter of the fiber, T Chamber Is room temperature of the external environment.
In the step S6, the routing rate needs to be adjusted according to the diameter and the number of strands of the yarn, so as to ensure the sizing efficiency and the sizing quality, when the diameter of the yarn is larger, the routing rate needs to be lower, when the diameter is fixed, the number of strands of the yarn is larger, the routing rate needs to be lower, when k/D is less than or equal to 0.8 and the routing rate is adjusted, and when k/D is 0.8< k/D, the routing rate needs to be adjusted down, so that the flying feather condition is avoided to be more serious in the sizing process.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (4)

1. The utility model provides a but evenly distributed yarn finishing machine based on thing networking, includes sizing housing (1), its characterized in that: the sizing machine comprises a sizing shell (1), wherein a group of feeding motors (10) are arranged on two sides of the interior of the sizing shell (1), an output shaft is arranged on one side of the feeding motors (10), a feeding roller (3) is arranged at one end of the output shaft, a group of sizing motors (11) are arranged in the middle of the interior of the sizing shell (1), a sizing shaft (7) is arranged on one side of the sizing motors (11), a sizing roller (6) is arranged on one side of the sizing shaft (7), a heating plate (5) is arranged in the sizing shell (1), a drying shell (4) is arranged on the right side of the sizing shell (1), and two rollers (12) are connected to an inner bearing of the sizing shell (1);
the sizing machine comprises a sizing shell (1), wherein a humidifying shell (8) is arranged on the left side of the sizing shell (1), an atomization port (81) is formed in the left side of the humidifying shell (8), a group of compression cylinders (82) are arranged on the right side of the humidifying shell (8), a grease condensing plate (83) is arranged on one side of each compression cylinder (82), a detection cylinder (9) is arranged on the left side of the humidifying shell (8), an image analyzer is arranged in each detection cylinder (9), a tension control shell (2) is arranged on the left side of each detection cylinder (9), two groups of tension rollers (21) are arranged in each tension control shell (2), a tension cylinder (23) is arranged at the lower end of each tension control shell (2), an adjusting rod (24) is arranged on one side of each tension cylinder (23), and an adjusting ball (22) is arranged at one end of each adjusting rod (24);
the yarn finishing machine comprises a yarn finishing system, wherein the yarn finishing system comprises a sizing module, a tension control module, a detection module and a control module, the detection module is electrically connected with the sizing module, the sizing module comprises a wiring unit and a sizing unit, the tension control module comprises a control unit and a tension adjusting unit, the detection module comprises a temperature detection unit, a humidity detection unit and a flying feather detection unit, the control module comprises a humidifying unit and a temperature control unit, the temperature detection unit is electrically connected with the wiring unit, the flying feather detection unit is electrically connected with the humidifying unit, and the humidity detection unit is electrically connected with the humidifying unit;
the working process of the yarn finishing system comprises the following steps:
s1: inputting yarn specifications and material parameters;
s2: determining the tension of the yarn according to the specification, the material parameters and the external environment humidity of the yarn;
in the sizing process, tension must be strictly controlled, when the tension is too large, yarn breakage and fuzzing are easy to occur, and when the tension of the yarn is too small, mutual rolling and twisting are also caused, so the tension is calculated according to the specification of the yarn, namely the diameter of the yarn and the material property of the yarn, meanwhile, the friction force of the yarn is influenced by humidity, the friction force is correspondingly reduced when the humidity is larger, the yarn is more easy to roll and twist, and the calculation formula of the tension F of the yarn is obtained as follows:
wherein:is the material coefficient of the yarn, D is the diameter of the yarn, n is the humidity of the external environment,/I>For the equilibrium moisture regain of the yarn at this humidity,/->G is the linear density of the yarn and is the gravitational acceleration;
s3: adjusting the tension of the yarn to a specified value;
s4: detecting the quantity of the hairiness of the yarn with the adjusted tension, and determining a yarn processing means according to the quantity of the hairiness;
obtaining the flying quantity k of the yarn according to an image analysis instrument, dividing the flying quantity k of the yarn by the diameter of the yarn to obtain the specific flying quantity of the yarn, and obtaining a processing means according to the specific flying quantity;
when (when)When the yarn is judged to be normal in hairiness, other operations are not needed;
when (when)When the yarn is judged to have more hairiness, further treatment is needed to avoid the relative performance of the yarn with more hairiness, which is reduced by the sizing, on the upper line, the humidity is regulated and controlled according to the size of k, when k is larger, the humidity is larger, and after the humidity is regulated, the yarn is compressed by a compression cylinder (82) and a grease condensing plate (83), so that the hairiness on the yarn is compressed to a yarn body;
when (when)When the yarn hairiness amount exceeds the standard, the yarn hairiness is adjusted, the tension is adversely affected while the hairiness is compressed, the excessive influence of the tension on the hairiness is avoided, and when the yarn is adjusted, the yarn is required to be loosened, the longer the length of the sizing shell (1) is, the easier the yarn is loosened, so the influence of the length of the sizing shell (1) on the tension is required to be considered, and the adjustment calculation formula of the tension is as follows:
wherein:for the adjusted tension magnitude +.>For adjusting the coefficient, l is the length of the sizing shell (1);
s5: determining the temperature of the feeding roller (3) according to the specification and the material parameters of the yarn and the external environment temperature and humidity, and adjusting the feeding roller (3) to the corresponding temperature;
the yarn needs to be preheated, the sizing efficiency is improved, the preheating temperature is related to the specification and the material of the yarn, the preheating temperature is required to be higher when the yarn diameter is higher, the product of the number of yarns and the diameter of each strand of fiber is higher, the gap is larger, the required preheating temperature is lower, the temperature of the external environment is also required to be considered in the preheating process, and when the temperature of the external environment is higher, the temperature of the feeding roller (3) is properly reduced, so that the temperature calculation formula of the feeding roller (3) is obtained:
wherein:for the number of strands of yarn>For the temperature of the external environment r is the diameter of the fibre,/-, for>Is room temperature of the external environment;
s6: determining the running speed of the yarn according to the specification and the material parameters of the yarn, and ensuring the sizing efficiency of the yarn;
the wire running speed is required to be adjusted according to the diameter and the number of strands of the yarn, the sizing efficiency is ensured, the sizing quality is ensured at the same time, when the diameter of the yarn is larger, the wire running speed is required to be lower, when the diameter is fixed, the number of strands of the yarn is larger, the wire running speed is required to be lower, and when the diameter is fixedAnd adjust the routing rate when +.>When the method is used, the wiring speed is required to be reduced, so that the flying feather condition is avoided to be more serious in the sizing process;
s7: and (3) drying the sized yarns through a drying shell (4) and discharging the yarns.
2. The internet of things-based distributable uniform yarn finishing machine as set forth in claim 1, wherein: the sizing module is used for driving yarns to enter the sizing shell (1) to finish the sizing process, the tension control module is used for controlling the sizing tension of the yarns, the detection module is used for detecting the flying feather quantity of the yarns, the temperature and the humidity of the external environment, and the control module is used for controlling the temperature of the feeding roller (3) and the internal humidity of the humidifying shell (8).
3. The internet of things-based distributable uniform yarn finishing machine as set forth in claim 2, wherein: the yarn feeding device comprises a yarn feeding unit, a yarn sizing unit, a control unit, a tension adjusting unit and a yarn sizing unit, wherein the yarn feeding unit is used for feeding yarns, the sizing unit is used for sizing the yarns, the control unit is used for integrating material and specification parameters of the yarns to calculate tension, and the tension adjusting unit is used for adjusting the tension of the yarns to a certain value.
4. A distributable uniform yarn finishing machine based on the internet of things as set forth in claim 3, wherein: the temperature detection unit is used for detecting the temperature of the external environment, the humidity detection unit is used for detecting the humidity of the external environment, the hairiness detection unit is used for detecting the quantity of hairiness on yarns, the humidifying unit is used for controlling the humidity inside the humidifying shell (8), and the temperature control unit is used for controlling the temperature of the feeding roller (3).
CN202111485226.1A 2021-12-07 2021-12-07 But distributing uniformity formula yarn finishing machine based on thing networking Active CN114182457B (en)

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CN109797501A (en) * 2019-03-15 2019-05-24 广东溢达纺织有限公司 Squeezing roller, starching mechanism and method for sizing
CN210355574U (en) * 2019-05-23 2020-04-21 广州云雾雾化应用技术研究院（普通合伙） Atomization device
CN113031546A (en) * 2021-03-01 2021-06-25 宜宾市依鑫达纺织有限公司 Control system for spinning production line

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5027484A (en) * 1989-01-31 1991-07-02 Baba Sangyo Kikai Co., Ltd. Tension controller for warping machine and warping method
WO1997043479A1 (en) * 1996-05-16 1997-11-20 T.M.T. Di Manenti & C. S.A.S. Apparatus for sizing warp yarns
US6485566B1 (en) * 2001-02-07 2002-11-26 West Point Foundry & Machine Company Method and apparatus for prewetting yarn
CN101165258A (en) * 2006-10-20 2008-04-23 丁宏利 Pre-humidifying starching method for yarn
JP2010064875A (en) * 2008-09-12 2010-03-25 Avr:Kk Speed and tension control device
CN102305763A (en) * 2011-05-30 2012-01-04 东华大学 Objective evaluating device for fuzzing and pilling condition of yarn
CN102998434A (en) * 2012-11-26 2013-03-27 天津工业大学 Real-time online testing method of sizing percentage in slashing process
CN205617078U (en) * 2015-12-21 2016-10-05 嵊州市意海电机配件厂 Starching machine
CN107675388A (en) * 2017-08-31 2018-02-09 杭州依翰丝绸文化创意有限公司 A kind of Yarn dresser for being capable of uniform starching
CN109797501A (en) * 2019-03-15 2019-05-24 广东溢达纺织有限公司 Squeezing roller, starching mechanism and method for sizing
CN210355574U (en) * 2019-05-23 2020-04-21 广州云雾雾化应用技术研究院（普通合伙） Atomization device
CN113031546A (en) * 2021-03-01 2021-06-25 宜宾市依鑫达纺织有限公司 Control system for spinning production line

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