CN203034236U - Wet area tension control device of sizing machine - Google Patents

Wet area tension control device of sizing machine Download PDF

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Publication number
CN203034236U
CN203034236U CN 201220748850 CN201220748850U CN203034236U CN 203034236 U CN203034236 U CN 203034236U CN 201220748850 CN201220748850 CN 201220748850 CN 201220748850 U CN201220748850 U CN 201220748850U CN 203034236 U CN203034236 U CN 203034236U
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CN
China
Prior art keywords
roller
sizing
tension
plc
tension force
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Expired - Fee Related
Application number
CN 201220748850
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Chinese (zh)
Inventor
范立新
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHEJIANG BOQIANG MACHINERY MANUFACTURING Co Ltd
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ZHEJIANG BOQIANG MACHINERY MANUFACTURING Co Ltd
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Application filed by ZHEJIANG BOQIANG MACHINERY MANUFACTURING Co Ltd filed Critical ZHEJIANG BOQIANG MACHINERY MANUFACTURING Co Ltd
Priority to CN 201220748850 priority Critical patent/CN203034236U/en
Application granted granted Critical
Publication of CN203034236U publication Critical patent/CN203034236U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a wet area tension control device of a sizing machine and belongs to the technical field of sizing machines which are controllable in tension. The wet area tension control device comprises a doffing roller, an immersing roller, a sizing roller, a squeezing roller, a drying device and a shaping device, wherein a tension detection roller is arranged between the drying device and the shaping device, the tension detection roller is connected with a programmable logic controller (PLC), and the PLC controls the sizing roller. According to the wet area tension control device, measured tension values are used for adjusting the sizing roller, and the tension is prevented from being affected by irrelevant components on the condition that the tension of a wet area is guaranteed, so that the elongation rate and the tension of yarn are stably kept in the set range during sizing.

Description

The wet district of Sizing machines tenslator
Technical field
The utility model relates to a kind of can the detection and the wet device of distinguishing warp tension of control Sizing machines, belongs to the controlled Sizing machines technical field of tension force in the textile machine.
Background technology
Sizing is one of important procedure of preparing before textile industry is knitted.Because obvolvent is not strong between the fiber of raw yarn (FDY), surface hairiness is more, is difficult to directly weave.For improving the weavability of warp thread on loom, so that effects such as warp thread can bear the stop over sheet at loom, combines, the repeated friction between reed and the warp thread etc., stretching, bending, and unlikely fluffing even broken end, just must apply slurry to improve the technical process of its weavability at warp thread, this process is exactly sizing.Sizing is a complexity and elaboration, in order to guarantee the quality of starching, requires in sizing process, and it is even and constant that the tension force of warp thread should keep.In order better tension force to be controlled, usually can be divided into several districts to the tension force of sizing process (as: unwinding tension, feeding tension force, wet district tension force, dried district tension force, winding tension) control, each district's separate transmission control, wherein wet district is the most responsive most important zone in the starching overall process.
The wet district course of work of existing Sizing machines is mainly: yarn is after drawing the yarn roller and going into stock tank, along the yarn direct of travel, successively through the submergence roller, sizing roller, squeezing roller, then through drying room, the drying cylinder drying, arrive the slurry axle again, wherein, before drawing the yarn roller tension force measuring roll is set, between drying cylinder and the slurry axle tension force measuring roll and measuring roller are set, testing result by this two place, wet and distinguish the assessment of percentage elongation, therefore, the percentage elongation control of wet district is main recently to be finished by flexible between the default main motor of touch-screen and the sizing roller motor, then controls linear velocity separately by main motor and sizing roller motor respectively according to known (or calculating) velocity amplitude in the running.
If L 1The length of yarn in wet district, L are left in expression 2Expression enters the length of yarn in wet district, and the percentage elongation in so wet district just equals (L 1-L 2)/L 2* 100%.If the default roller linear velocity V that tows 1, wet district percentage elongation is d, so sizing roller linear velocity V 2Just equal V 1/ (1+d).
Yet, because the interference of wet each parts of district and factor, wet district tension force presents unsettled phenomenon, influence the effect of starching, and the length that causes starching axle is inconsistent, desirable situation has just been considered in above-mentioned design, in fact, owing to be subjected to other parts (as squeezing roller, drying room etc.) influence, the tension force at yarn place can not be reacted by percentage elongation fully, thereby inflexible linear velocity of forcing to set sizing roller according to computing formula will exert an adverse impact to percentage elongation or the starch finishing effect of reality, so and cause waste during axle, be unfavorable for running smooth of sizing operation.
Have based on this, make the utility model.
The utility model content
It is good that the purpose of this utility model provides a kind of stable testing, the wet district of the Sizing machines of strong anti-interference performance tenslator.
For achieving the above object, the technical scheme taked of the utility model is as follows:
The wet district of Sizing machines tenslator, comprise and draw yarn roller, submergence roller, sizing roller, squeezing roller, and drying unit and calibrator, be provided with the tension force measuring roll between described drying unit and the calibrator, tension detecting apparatus is connected with the PLC programmable logic controller (PLC), the PLC programmable logic controller (PLC) connects sizing roller motor, sizing roller Electric Machine Control sizing roller.
Further arranging of the technical program is as follows:
Described sizing roller is installed in the dead ahead of submergence roller, squeezing roller be installed in sizing roller directly over.
Described drying unit is the drying room oven dry, and drying room is two.
Described calibrator is the drying cylinder oven dry, and drying cylinder is five, and five drying cylinders are top two, following three and are staggered.
Yarn after the utility model is also dried starching directly carries out its tension force of on-line measurement, and then control its sizing technique, but not adopt percentage elongation to determine sizing roller speed, thereby, can avoid and overcome miscellaneous part, the sum of errors that brings as other irrelevant parts such as squeezing roller, drying rooms disturbs, but the measurement result of tension force measuring roll feeds back to PLC editorial logic controller place with the real-time tension condition of yarn, but PLC editorial logic controller sends instruction to individual parts accordingly, realize the constant of wet district tension force dynamically, guaranteed the good of starch finishing effect.
In the utility model, the place ahead is for the yarn movement direction; The concrete structure of tension force measuring roll, measuring roller and PLC programmable logic controller (PLC) and connected mode can not done set forth in detail herein with reference to existing equipment.
Description of drawings
Fig. 1 the utility model Sizing machines workflow diagram.
Number in the figure: 1, the first tension force measuring roll, 2, the tension force driven roller, 3, draw the yarn roller, 4, the submergence roller, 5, sizing roller, 6, squeezing roller, 7, stock tank, 8, drying room, 9, the second tension force measuring roll, 10, drying cylinder, the 11, the 3rd tension force measuring roll, 12, measuring roller, 13, the slurry axle; But 14, PLC editorial logic controller.
The specific embodiment
As shown in Figure 1, the wet district of Sizing machines tenslator, comprise and draw yarn roller 3, submergence roller 4, sizing roller 5, squeezing roller 6, and drying unit drying room 8 and calibrator drying cylinder 10, be provided with the second tension force measuring roll, 9, the second tension force measuring rolls 9 in the exit of drying room 8 and be connected with PLC programmable logic controller (PLC) 14, PLC programmable logic controller (PLC) 14 links to each other with sizing roller 5, wherein, sizing roller 5 is installed in the dead ahead of submergence roller 4, squeezing roller 6 be installed in sizing roller 5 directly over.
Starting device, PLC programmable logic controller (PLC) 14 sends instruction, and drying cylinder 10 and sizing roller 5 begin rotation.Under the perfect condition, if no external interference, the wet district tension force of this moment meets preset requirement; In running, the tension force in wet district fluctuates, the second tension force measuring roll 9 detects the warp tension value in real time, and this detected value sent to PLC programmable logic controller (PLC) 14, PLC programmable logic controller (PLC) 14 will compare between initialization (generally by the touch-screen setting) and this detected value, by the error amount that draws sizing roller is finely tuned: when the tension value of measuring during greater than initialization, then improve the speed of sizing roller 5, to reduce the tension force on the warp thread; Otherwise, then reduce the speed of sizing roller 5, to increase the tension force on the warp thread.
Yarn after the utility model is also dried starching directly carries out its tension force of on-line measurement, and then control its sizing technique, determine that with traditional employing percentage elongation sizing roller speed compares, not only can avoid miscellaneous part, as squeezing roller 6, the sum of errors that drying room 8 waits other irrelevant parts to bring disturbs, and, but the measurement result of the second tension force measuring roll 9 feeds back to PLC editorial logic controller 14 places with the real-time tension condition of yarn, but PLC editorial logic controller 14 sends instruction to individual parts accordingly, realize the constant of wet district tension force dynamically, guaranteed the stable good of starch finishing effect.

Claims (4)

1. Sizing machines wets and distinguishes tenslator, it is characterized in that: comprise and draw yarn roller, submergence roller, sizing roller, squeezing roller, and oven dry, calibrator, be provided with the tension force measuring roll between described drying unit and the calibrator, the tension force measuring roll is connected with the PLC programmable logic controller (PLC), the motion of PLC programmable logic controller (PLC) controls sizing roller.
2. the wet district of Sizing machines according to claim 1 tenslator, it is characterized in that: described sizing roller is installed in the dead ahead of submergence roller, squeezing roller be installed in sizing roller directly over.
3. Sizing machines according to claim 1 wets and distinguishes tenslator, and it is characterized in that: described drying unit comprises two drying rooms.
4. the wet district of Sizing machines according to claim 1 tenslator is characterized in that described calibrator comprises five drying cylinders, and five drying cylinder arrangement modes are: top two, following three, be staggered up and down.
CN 201220748850 2012-12-29 2012-12-29 Wet area tension control device of sizing machine Expired - Fee Related CN203034236U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220748850 CN203034236U (en) 2012-12-29 2012-12-29 Wet area tension control device of sizing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220748850 CN203034236U (en) 2012-12-29 2012-12-29 Wet area tension control device of sizing machine

Publications (1)

Publication Number Publication Date
CN203034236U true CN203034236U (en) 2013-07-03

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201220748850 Expired - Fee Related CN203034236U (en) 2012-12-29 2012-12-29 Wet area tension control device of sizing machine

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CN (1) CN203034236U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112458671A (en) * 2020-11-27 2021-03-09 广东溢达纺织有限公司 Sizing sampling device, sizing and sampling equipment and sizing sampling method
CN113026254A (en) * 2021-03-22 2021-06-25 安徽中佳纺织有限公司 Novel sizing machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112458671A (en) * 2020-11-27 2021-03-09 广东溢达纺织有限公司 Sizing sampling device, sizing and sampling equipment and sizing sampling method
CN113026254A (en) * 2021-03-22 2021-06-25 安徽中佳纺织有限公司 Novel sizing machine

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130703

Termination date: 20151229

EXPY Termination of patent right or utility model