CN210481743U

CN210481743U - Dyeing, drying and finishing all-in-one machine for yarns

Info

Publication number: CN210481743U
Application number: CN201822260797.5U
Authority: CN
Inventors: 史可杰
Original assignee: Jiangsu Dongzhihe New Fiber Technology Co ltd
Current assignee: Jiangsu Dongzhihe New Fiber Technology Co ltd
Priority date: 2018-12-29
Filing date: 2018-12-29
Publication date: 2020-05-08
Anticipated expiration: 2028-12-29

Abstract

The utility model discloses a yarn is with dyeing stoving arrangement all-in-one, include: the device comprises a creel, a warping system, a padding dyeing system, a drying system and an auxiliary creel; a warping system is arranged on one side of the creel; a padding dyeing system is arranged on one side of the warping system, which is far away from the creel; a drying system is arranged on one side of the padding dyeing system, which is far away from the warping system; and one side of the drying system, which is far away from the padding dyeing system, is provided with an auxiliary creel.

Description

Dyeing, drying and finishing all-in-one machine for yarns

Technical Field

The utility model belongs to yarn processing field for the weaving, in particular to dyeing stoving arrangement all-in-one is used to yarn.

Background

The yarn is a product processed by various textile fibers into a certain fineness and is used for weaving, rope making, thread making, knitting, embroidering and the like. The yarn is divided into: the short fiber yarn is made of short natural short fiber or chemical fiber through spinning. Continuous filaments, such as natural silk and chemical filaments. Staple fiber and continuous filament combination yarn. The yarn is formed by twisting two or more strands of single yarn together.

Warping is a process in which a certain number of warp yarns are wound in parallel on a beam or a beam according to a predetermined length and width. The warped warp yarns are used for sizing and drawing-in. Warping requires that the tensions of all warps are equal, the warps are uniformly distributed on a warp beam or a weaving beam, and the arrangement of colored yarns meets the process specification.

Padding plays a significant role in the technical field of yarn pretreatment processes in the printing and dyeing industry, and as one of the most basic, classic and important processes in the technical field of yarn pretreatment processes in the printing and dyeing industry, the padding can be used for printing and dyeing yarns into specified colors and endowing the yarns with color effects, morphological effects and practical effects.

The yarn need be dried after padding to the quality of processing improvement yarn is processed in the assurance, but current yarn drying device simple structure, it is inhomogeneous to dry, influences off-the-shelf quality, reduces economic benefits.

At present, the following problems mainly exist:

1. in actual operation, the yarns are easily stressed unevenly, so that the yarns are likely to break or knot, and the yarn finishing efficiency and effect are affected. And frequent friction can be produced in the warp yarn concentration process, the warp yarn breakage can be caused by excessive friction, the production is influenced, a large amount of static electricity can be produced in the friction process, and the quality of products and the physical health of workers are influenced.

2. The existing padding device always has the phenomena that the use of the impregnation liquid in the padding tank is too fast, the yarn is not uniformly impregnated, and the dropping liquid pollutes the working environment of the subsequent process after the yarn is discharged from the padding device.

3. Due to social progress and continuous development of science and technology, people have more and more exquisite lives and higher requirements for details of textiles, and most of the conventional drying devices cannot accurately control the drying degree of the yarns, so that the prepared yarns cannot meet the drying requirements; and some drying devices are single in drying part, so that the drying effect is poor, the drying requirement cannot be met, and the quality and subsequent use of the yarns are influenced.

Disclosure of Invention

The purpose of the invention is as follows: in order to overcome the defects, the utility model aims to provide a dyeing, drying and finishing all-in-one machine for yarns.

The technical scheme is as follows: in order to realize the above purpose, the utility model provides a dyeing stoving arrangement all-in-one is used to yarn, include: the device comprises a creel, a warping system, a padding dyeing system, a drying system and an auxiliary creel; a warping system is arranged on one side of the creel; a padding dyeing system is arranged on one side of the warping system, which is far away from the creel; a drying system is arranged on one side of the padding dyeing system, which is far away from the warping system; and one side of the drying system, which is far away from the padding dyeing system, is provided with an auxiliary creel.

In addition, the warping system comprises a silk collecting plate, a tension roller, a yarn storage device, a telescopic reed and a warping machine; one side that the creel was kept away from to the silk collecting plate is provided with the tension roller, one side that the silk collecting plate was kept away from to the tension roller is provided with stores up the yarn device, one side of storing up the yarn device is provided with flexible reed, one side of flexible reed is provided with the warper.

The utility model discloses in creel and tension roller between set up the silk device that gathers, help the regular spread and the concentration of stranded yarn, prevent that the yarn from appearing the condition of splitting or knoing because of the carding in-process tractive force of minute warp reed is too big or undersize. The tension roller gives the yarn certain tension, so that the yarn is distributed and stressed more uniformly. The yarn storage device can enable the exiting yarn to maintain certain tension and be in a straight state when the warp beam reversely unwinds, so that the yarn storage device is not easy to loosen and kink, and the yarn is convenient to wind the warp beam again after the yarn head is connected.

In addition, a static eliminator is arranged between the tension roller and the yarn storage device, and two static eliminators are arranged between the yarn storage device and the expansion reed. An oil feeder is arranged between the tension roller and the yarn storage device and is positioned on one side of the static eliminator far away from the creel. A warp dividing reed is arranged between the silk collecting plate and the tension roller; a warp dividing reed is arranged between the yarn storage device and the expansion reed and is positioned between the two static electricity eliminators.

The utility model discloses in static eliminator can eliminate the static on the yarn, help the arrangement of yarn. The oiler not only has obvious effect on eliminating static electricity on the yarns, but also can gather the yarns. The warp dividing reed can ensure that the warp yarns are uniformly arranged, and controls the width of the sheet yarn and the positioning component of the sheet yarn, and has an important effect on ensuring the quality of the warp beam.

Furthermore, a leasing reed, a tension roller, a static eliminator and a oiler between the filament collecting plate and the yarn storage device are all fixed on the first bracket; the static eliminator and the leash reed on the near side of the yarn storage device are fixed on the second bracket; and the static eliminator on the side close to the expansion reed is fixed on the third support.

The utility model discloses in first support be a side down half hollow triangular prism structure, half hollow structure makes support weight reduction, and triangular prism structure has stronger stability, is provided with like this and does benefit to its disassembling, transportation under the support stability condition that does not reduce.

Furthermore, the warping machine comprises a yarn guide roller, a warp beam, a felt press roller, a support, a belt pulley, a motor, a warping machine head, a belt, a support plate, a guide chute, a stop lever and a slide block; the bottom end of the yarn guide roller is provided with a warp beam, and the outer circumferential surfaces of the warp beam and the warp beam are tangent; the bottom end of the warp beam is provided with a felt press roller, and the outer circumferential surfaces of the felt press roller and the felt press roller are tangent; the warping machine head is slidably mounted at the lower part of the yarn guide roller, the sliding direction of the warping machine head is the same as the axial direction of the yarn guide roller, and a driving mechanism is mounted on the warping machine head; the lower surface of the warping machine head is fixedly provided with a belt, the belt is sleeved on two belt pulleys, the two belt pulleys are respectively and fixedly arranged on output shafts of two motors, the two motors are respectively and fixedly arranged on a supporting plate, and the supporting plate is fixedly connected with the two supports; the bracket is provided with a guide chute, the sliding block is slidably arranged in the guide chute, and a sensing device is arranged above the guide chute; and a stop lever is arranged on the support and is connected with a switch of the warping machine.

The utility model discloses in guide yarn roller, warp beam and have the felt compression roller from last to down, when putting in order the yarn, also help the yarn to fall into perpendicularly and store up the yarn basket. The machine head can control the yarn finishing speed, and the pan head in the machine head is provided with a press roller which can uniformly apply pressure to the yarn layer so as to obtain flat yarn. The motor transmission can be realized by frequency conversion and speed regulation, so that the yarn is wound at constant linear speed and constant tension, and the braking sensitivity of the machine is high. The supporting rod can be used for fixing the instrument, so that the instrument cannot topple over during operation. When the thread on the warping drum is wound to a certain height, the sensing device informs the switch to be turned off, so that the sliding block can slide down from the upper part of the guide sliding groove, and the machine stops operating. The function of the guide sliding groove is to ensure that the sliding block does not move up and down, left and right when moving. The arrangement can lead the machine to stop automatically when the machine is unsupervised. The pin is connected with the warper switch, when touchhing the pin or when removing the pin, warper stop work. The setting of shelves pole can prevent that the staff from receiving the injury.

In addition, the padding dyeing system comprises a first yarn inlet, a guide roller, a dipping unit, a first roller, a first tensioning roller, a second tensioning roller, a first yarn outlet, a first switch, a second roller and a third roller; a guide roller is arranged below one side of the first yarn inlet; a padding unit is arranged below the guide roller; a first roller is arranged above the padding unit, and a first tensioning roller is arranged above the first roller; a second tensioning roller is arranged above the first tensioning roller; one side of second tensioning roller is provided with first yarn outlet, first switch is located the outside tank wall of padding device, the second switch is located one side of first switch. The upper surface of the first roller is tangent to the lower surface of the second roller, and the rotating directions of the upper surface of the first roller and the lower surface of the second roller are opposite; the upper surface of the second roller is tangent to the lower surface of the third roller, and the rotating directions of the upper surface of the second roller and the lower surface of the third roller are opposite.

The utility model discloses in first yarn mouth of advancing go out the yarn mouth with the second as shown in the figure and set up in the both sides of box, change and take place pipelining, be favorable to going on of follow-up technology after the yarn is accomplished at the padding technology. The arrangement of the yarn guide roller not only gives the fixed running direction to the yarn, but also fixes the position of the yarn and gives the yarn certain tension. Two tensioning rollers are arranged at the yarn outlet, so that the yarn has certain drafting force when entering the next procedure, and is not easy to loosen and knot.

In addition, the dipping unit comprises a dipping groove, a dipping roller, a pressing roller, a feeding port and a discharging port; a plurality of dipping rollers are arranged in the dipping groove, and pressure dipping rollers are arranged above the dipping rollers; a feeding port is formed in the side surface of the soaking and rolling groove; and a discharge hole is formed at the bottom of the padding groove.

The utility model discloses in the flooding roller can not only give the piece yarn certain tension, make the piece yarn level and smooth, orderly in the flooding in-process, long when can also fixing the piece yarn flooding, make its dyeing more even. The feeding port is arranged at the upper position of the side surface of the padding groove, the discharging port is arranged at the bottom of the padding groove, the two ports are simultaneously opened, new impregnation liquid enters from the side surface above the padding groove, and certain pressure is applied to the old impregnation liquid to enable the old impregnation liquid to be discharged from the lower side of the padding groove. The set of procedures makes the replacement of the impregnation liquid more thorough.

Moreover, the impregnation roller comprises a shaft core, a roller body, a hard rubber layer, a tile valve pin, a red ferrule and a soft rubber layer; the roller body is wrapped around the shaft core; one side of the roller body is provided with a slit tile pin; the slit valve pin is wrapped around the shaft core; one side of the slit valve pin, which is far away from the roller body, is provided with a red ferrule; the red ferrule is wrapped around the shaft core; the hard rubber layer is wrapped around the roller body and the slit tile pin; the soft rubber layer is wrapped around the hard rubber layer.

The utility model discloses in slit and slit tile round pin be in the same place axle core and roll body are fixed, the setting of red lasso is downthehole at the flooding roller with axle core and axis body further reinforcement. The rubber has unique elasticity, proper hardness and strength and certain corrosion resistance. The hard rubber layer is arranged around the roller body and the slit tile pin, so that the shaft body and the slit tile pin can be fixed together due to high hardness of the hard rubber layer, and the connection between the shaft core and the shaft body is further reinforced. The soft rubber layer is wrapped around the outer rubber layer, and the soft rubber layer is soft in hardness and has certain elasticity, so that yarn sliding and breakage in the process of pulling the sheet yarn can be prevented; the service life of the coating can be prolonged in the immersion liquid due to the corrosion resistance; and moreover, due to the impermeability, the immersion liquid can be effectively prevented from penetrating through the soft and hard rubber layers to corrode the roller body in the padding process.

Furthermore, the drying system comprises a first humidity sensor, a first guide roller, an oven, a second guide roller and a second humidity sensor; a first guide roller is arranged on one side, away from the padding dyeing system, of the first humidity sensor; an oven is arranged on one side, away from the first humidity sensor, of the first guide roller; a second guide roller is arranged on one side, away from the first guide roller, of the oven; and a second humidity sensor is arranged on one side, away from the oven, of the second guide roller.

The utility model discloses in humidity transducer's setting can test the moisture content of yarn to can control the stoving degree of yarn accurately, and then control the fixation ability of yarn. The humidity or the moisture content of the yarn is determined by measuring the current passing through the sensor. The two sides of the oven are respectively provided with the guide rollers, so that the yarn is not only fixed in the running direction, but also fixed in position, and is not easy to loosen and knot.

Furthermore, the drying oven comprises a second yarn inlet, a spray pipe, a drying cylinder, a second yarn outlet, a first switch and a second switch; a second yarn inlet is formed in one end, close to the first guide roller, of the oven; a second yarn outlet is formed in the other side of the oven; a plurality of spray pipes for drying the yarns are arranged on the upper box wall and the lower box wall of the oven at equal intervals; a plurality of drying cylinders are arranged in the middle of the drying oven in a staggered manner from top to bottom; a first switch for controlling the drying cylinder to operate is arranged on the outer side of the box wall above the drying box, and a second switch for controlling the spray pipe to operate is arranged on one side, close to the first guide roller, of the first switch; the second switch comprises a wind speed control switch and a wind temperature control switch; the wind temperature control switch is positioned on one side of the wind speed control switch close to the first switch.

The utility model discloses well dry by fire a section of thick bamboo and include axle core, barrel and insulation cover, axle core salient in the barrel both ends, the insulation cover is established through axle core cover the barrel both ends. The heat-insulating sleeve comprises a bottom part and a side part, wherein a shaft core hole is formed in the bottom part of the heat-insulating sleeve and is used for a shaft core to pass through, a heat-insulating material layer is arranged on the outer side of the shaft core hole, and a fastening mechanism is arranged on the side part of the heat-insulating material layer to fasten the heat-insulating material layer; the position of the barrel close to the two ends is respectively provided with a limiting bulge, and the limiting bulge is positioned between the position corresponding to the fastening mechanism on the barrel and the end part close to the barrel so as to limit the heat-insulating sleeve. The arrangement of the insulating sleeve can effectively reduce the emission of steam heat from the two end faces. The limiting bulge can block and limit the heat insulation sleeve, so that the condition that the heat insulation sleeve is thrown out due to the centrifugal force in the rotation process of the drying cylinder is greatly reduced. The fastening mechanism not only fastens the three layers of heat-insulating material layers, so that the heat-insulating material layers are fixed on the limiting bulges, but also improves the heat-insulating property of the heat-insulating sleeve.

Further, the nozzle comprises a gas orifice, a hot air PTC heating element, a blowing fan, a rotor, a rotating shaft and a motor; a hot air PTC heating element is arranged on one side of the air jet hole, a temperature induction sensor is arranged on one side, away from the air jet hole, of the hot air PTC heating element, a motor is arranged on one side, away from the hot air PTC heating element, of the temperature induction sensor, and a rotating shaft is arranged on the motor; the rotating shaft is sleeved with a rotor; and a wind pressure fan is connected to the rotor.

The utility model discloses in hot-blast PTC heating element can change the air-out temperature of spray tube according to the different requirements of yarn stoving degree. After the switch is turned on, the motor starts to operate, so that the rotor starts to move around the rotating shaft, and the blowing fan is driven to rotate to generate wind.

Above-mentioned technical scheme can find out, the utility model discloses following beneficial effect has:

1. the yarn collecting device is arranged between the creel and the tension roller, so that regular arrangement and concentration of multi-strand yarns are facilitated, and the condition that the yarns are broken or knotted due to overlarge or undersize tension force in the carding process of the divided reed is prevented. Meanwhile, the tension roller is arranged to give a certain tension to the yarn, so that the yarn is distributed and stressed more uniformly. The yarn storage device is arranged to enable the exiting yarn to maintain a certain tension and be in a straight state when the warp beam is reversely unwound, so that the yarn is not easy to loosen and kink, and the yarn is convenient to wind the warp beam again after the yarn head is connected.

2. The configuration of the three rollers in the soaking and rolling tank enables the fabric to be rolled and finished above the liquid level of the soaking liquid, so that the redundant soaking liquid in the sheet yarn returns to the soaking and rolling tank under the rolling and finishing effects, the recycling effect of the soaking liquid is effectively saved, the water consumption of the soaking liquid is saved, and better conditions are provided for the subsequent drying process.

3. The spray pipe can accelerate the evaporation of the moisture on the surface of the yarn through air spraying, and is matched with a drying cylinder with a certain temperature, so that the yarn is dried more quickly and thoroughly. The moisture content of yarn can be tested to humidity transducer's setting to can transmit information and give the wind temperature control switch in the second switch, make hot-blast PTC heating element's temperature different, and then make the hot-blast temperature that blows off different, accurately control the wind temperature and can and then accurately control the stoving degree of yarn, and then control the fixation ability of yarn.

Drawings

Fig. 1 is a schematic view of the overall structure of the dyeing, drying and finishing integrated machine for yarns according to the present invention;

fig. 2 is a schematic structural diagram of a warping system according to the present invention;

fig. 3 is a schematic structural view of a warping machine according to the present invention;

fig. 4 is a schematic structural diagram of the padding dyeing system according to the present invention;

fig. 5 is a schematic structural view of the impregnation roller according to the present invention;

fig. 6 is a schematic structural view of the drying system of the present invention;

fig. 7 is a schematic structural diagram of the spray pipe of the present invention;

in the figure: creel-1, warping system-2, yarn collecting plate-21, leasing reed-22, tension roller-23, static electricity eliminator-24, oiler-25, yarn storage device-26, telescopic reed-27, warping machine-28, yarn guide roller-2801, warp beam-2802, felt press roller-2803, fourth bracket-2804, belt pulley-2805, first motor-2806, warping machine head-2807, belt-2808, support plate-2809, guide chute-2810, baffle-2811, slide block-2812, padding dyeing system-3, first yarn inlet-31, guide roller-32, padding unit-33, padding groove-331, padding roller-332, mandrel-3321, roller body-3322, hard rubber layer-3323, and yarn guide roller-2803, A tile slit pin-3324, a red sleeve ring-3325, a soft rubber layer-3326, a pressure impregnation roller-333, a material inlet-334, a material outlet-335, a first roller-34, a first tension roller-35, a second tension roller-36, a first yarn outlet-37, a first switch-38, a second switch-39, a second roller-310, a third roller-311, a drying system-4, a first humidity sensor-41, a first guide roller-42, an oven-43, a second yarn inlet-431, a spray pipe-432, an air vent-4321, a photoelectric induction sensor-4322, a hot air PTC heating element-4323, a temperature induction sensor-4324, a blowing fan-4325, a rotor-4326, a rotating shaft-4327, a second motor-4328, a drying cylinder-433, a drying cylinder-4322, a hot air PTC heating element-4323, a temperature induction sensor-4324, a blowing fan-4325, a rotor, A second yarn outlet-434, a third switch-435, a fourth switch-436, a second guide roller-44, a second humidity sensor-45 and a secondary yarn frame-5.

Detailed Description

The invention will be further elucidated with reference to the drawings and the specific embodiments.

Example 1

A yarn is with dyeing stoving arrangement all-in-one as shown in figure 1, its characterized in that: the method comprises the following steps: the device comprises a creel 1, a warping system 2, a padding dyeing system 3, a drying system 4 and an auxiliary creel 5; a warping system 2 is arranged on one side of the creel 1; a padding dyeing system 3 is arranged on one side of the warping system 2, which is far away from the creel 1; a drying system 4 is arranged on one side of the padding dyeing system 3, which is far away from the warping system 2; and an auxiliary creel 5 is arranged on one side of the drying system 4, which is far away from the padding dyeing system 3.

The working method of the dyeing, drying and finishing all-in-one machine for the yarns in the embodiment comprises the following steps: the yarn creel 1 enters a warping system 2 for warping, a warped yarn padding dyeing system 3 carries out padding dyeing, the padded and dyed yarn is dried through a drying system 4, and the dried yarn is wound to an auxiliary creel 5.

Example 2

As shown in fig. 1, the dyeing, drying and finishing all-in-one machine for yarn comprises: the device comprises a creel 1, a warping system 2, a padding dyeing system 3, a drying system 4 and an auxiliary creel 5; a warping system 2 is arranged on one side of the creel 1; a padding dyeing system 3 is arranged on one side of the warping system 2, which is far away from the creel 1; a drying system 4 is arranged on one side of the padding dyeing system 3, which is far away from the warping system 2; and an auxiliary creel 5 is arranged on one side of the drying system 4, which is far away from the padding dyeing system 3.

In addition, as shown in fig. 2, the warping system 2 includes a yarn collecting plate 21, a tension roller 23, a yarn storage device 26, a retractable reed 27 and a warping machine 28; one side that creel 1 was kept away from to silk collecting plate 21 is provided with tension roller 23, one side that silk collecting plate 21 was kept away from to tension roller 23 is provided with yarn storage device 26, one side of yarn storage device 26 is provided with flexible reed 27, one side of flexible reed 27 is provided with warper 28.

In addition, a static eliminator 24 is provided between the tension roller 23 and the yarn storage device 26, and two static eliminators 24 are provided between the yarn storage device 26 and the expansion reed 27. An oil feeder 25 is arranged between the tension roller 23 and the yarn storage device 26, and the oil feeder 25 is positioned on one side of the static eliminator 24 far away from the creel 1. A warp dividing reed 22 is arranged between the silk collecting plate 21 and the tension roller 23; a warp dividing reed 22 is arranged between the yarn storage device 26 and the expansion reed 27, and the warp dividing reed 22 is positioned between the two static electricity eliminators 24.

Furthermore, a leash reed 22, a tension roller 23, a static eliminator 24 and a oiler 25 between the filament collecting plate 21 and the yarn storage device 26 are all fixed on a first bracket 29; the static eliminator 24 and the leash reed 22 on the near side of the yarn storage device 26 are fixed on the second bracket 210; the static eliminator 24 on the side closer to the expansion reed 27 is fixed to the third bracket 211.

Further, as shown in fig. 3, the warper 28 includes a yarn guide roller 2801, a warp beam 2802, a felt press roller 2803, a fourth bracket 2804, a belt pulley 2805, a first motor 2806, a warper head 2807, a belt 2808, a support plate 2809, a guide chute 2810, a stop lever 2811, and a slider 2812; the bottom end of the yarn guide roller 2801 is provided with a warp beam 2802, and the outer circumferential surfaces of the warp beam and the warp beam are tangent; a felt press roller 2803 is arranged at the bottom end of the warp beam 2802, and the outer circumferential surfaces of the felt press roller and the felt press roller are tangent; the warping machine head 2807 is slidably mounted on the lower portion of the yarn guide roller 2801, the sliding direction of the warping machine head 2807 is the same as the axial direction of the yarn guide roller 2801, and a driving mechanism is mounted on the warping machine head 2807. A belt 2808 is fixedly mounted on the lower surface of the warping machine head 2807, the belt 2808 is sleeved on two belt pulleys 2805, the two belt pulleys 2805 are respectively and fixedly mounted on output shafts of two motors 2806, the two motors 2806 are respectively and fixedly mounted on a supporting plate 2809, and the supporting plate 2809 is fixedly connected with two fourth supports 2804. A guide chute 2810 is formed in the fourth support 2804, the slider 2812 is slidably mounted in the guide chute 2810, and an induction device is arranged above the guide chute 2810; a stop lever 2811 is installed on the fourth support 2804, and the stop lever 2811 is connected with a switch of the warping machine 28.

Besides, as shown in fig. 4, the padding dyeing system 3 includes a first yarn inlet 31, a guide roller 32, a soaking unit 33, a first rolling roller 34, a first tension roller 35, a second tension roller 36, a first yarn outlet 37, a first switch 38, a second switch 39, a second rolling roller 310, and a third rolling roller 311; a guide roller 32 is arranged below one side of the first yarn inlet 31; a padding unit 33 is arranged below the guide roller 32; a first roller 34 is arranged above the padding unit 33, and a first tensioning roller 35 is arranged above the first roller 34; a second tension roller 36 is arranged above the first tension roller 35; one side of the second tensioning roll 36 is provided with a first yarn outlet 37, the first switch 38 is located on the outer box wall of the padding device, and the second switch 39 is located on one side of the first switch 38. The upper surface of the first roller 34 is tangent to the lower surface of the second roller 310, and the rotation directions of the two are opposite; the upper surface of the second roller 310 is tangent to the lower surface of the third roller 311, and the rotation directions of the two are opposite.

In addition, the dipping unit 33 comprises a dipping tank 331, a dipping roller 332, a pressing roller 333, a feeding port 334 and a discharging port 335; a plurality of dipping rollers 332 are arranged in the dipping tank 331, and a pressing roller 333 is arranged above the part of the dipping rollers 332; a feeding port 334 is formed in the side surface of the soaking and rolling tank 331; the bottom of the leaching tank 331 is provided with a discharge hole 335.

Further, as shown in fig. 5, the dip roller 332 includes a shaft core 3321, a roller body 3322, a hard rubber layer 3323, a tile pin 3324, a red ferrule 3325, and a soft rubber layer 3326; the roller body 3322 is wrapped around the shaft core 3321; one side of the roller body 3322 is provided with a tile pin 3324; the slit pin 3324 is wrapped around the shaft core 3321; one side of the tile pin 3324, which is far away from the roller body 3322, is provided with a red lantern ring 3325; the red ferrule 3325 is wrapped around the shaft core 3321; the solid rubber layer 3323 is wrapped around a roller body 3322 and a tile pin 3324; the soft rubber layer 3326 is wrapped around hard rubber layer 3323.

Further, as shown in fig. 6, the drying system 4 includes a first humidity sensor 41, a first guide roller 42, an oven 43, a second guide roller 44, and a second humidity sensor 45; a first guide roller 42 is arranged on one side of the first humidity sensor 41 away from the padding dyeing system 4; an oven 43 is arranged on one side of the first guide roller 42 away from the first humidity sensor 41; a second guide roller 44 is arranged on one side of the oven 43 away from the first guide roller 42; the side of the second guide roller 44 facing away from the oven 43 is provided with a second humidity sensor 45.

Further, the oven 43 comprises a second yarn inlet 431, a spray pipe 432, a drying cylinder 433, a second yarn outlet 434, a third switch 435 and a fourth switch 436; a second yarn inlet 431 is formed at one end of the oven 43 close to the first guide roller 42; a second yarn outlet 434 is formed in the other side of the oven 43; a plurality of spray pipes 432 for drying yarns are arranged on the upper and lower box walls of the oven 43 at equal intervals; a plurality of drying cylinders 433 are arranged in the middle of the drying oven 43 in a staggered manner from top to bottom; a third switch 435 for controlling the operation of the drying cylinder 433 is arranged on the outer side of the wall above the drying oven 43, and a fourth switch 436 for controlling the operation of the spray pipe 432 is arranged on one side of the first guide roller 42 close to the third switch 435; the fourth switch 436 comprises a wind speed control switch 4361 and a wind temperature control switch 4362; the wind temperature control switch 4362 is located on one side of the wind speed control switch 4361 close to the third switch 435.

Further, as shown in fig. 7, the nozzle 432 includes a nozzle hole 4321, a hot air PTC heating element 4323, a blowing fan 4325, a rotor 4326, a rotation shaft 4327, and a second motor 4328; a hot air PTC heating element 4323 is arranged on one side of the air injection hole 4321, a temperature induction sensor 4324 is arranged on one side of the hot air PTC heating element 4323 away from the air injection hole 4321, a motor 4328 is arranged on one side of the temperature induction sensor 4324 away from the hot air PTC heating element 4323, and a rotating shaft 4327 is arranged on the second motor 4328; the rotating shaft 4327 is sleeved with a rotor 4326; a wind pressure fan 4325 is connected to the rotor 4326.

The working method of the dyeing, drying and finishing all-in-one machine for the yarns in the embodiment comprises the following steps: warp yarns are led out from the creel 1 and are led in through the dents of the yarn collecting plate 21, and then a plurality of strands of yarns are regularly arranged and concentrated, so that the situation that the yarns are broken or knotted due to overlarge or undersize tension force in the carding process of the warp dividing reed 22 is prevented. The yarn then passes through the let-off reed 22, and under the carding action of the reed dent, the concentrated yarn is evenly divided into hundreds of strands, each strand consisting of several single yarns. The uniformly spread yarn is wound around the surface of the tension roller 23, and a force is applied to the roller by tension springs on both sides of the tension roller 23, and then the yarn is brought into contact with the outer surface of the roller, so that the yarn tension reaches a predetermined value. The warp is subjected to static electricity elimination by a static electricity eliminator 24, and the uniformly arranged yarns are bundled by an oil feeder 25. The yarn storage device 26 is internally provided with a yarn storage barrel of a micro motor, the yarn storage barrel is driven by the micro motor to rotate to wind a yarn layer, and the motor is controlled by an inclined ring on the yarn storage barrel to control a switch. When the yarn layer is reduced, the inclined ring descends, the switch is switched on, and the motor drives the yarn storage cylinder to rotate to wind yarns; when the yarn reaches a certain amount, the inclined ring is lifted, the switch is switched off, and the yarn storage barrel stops rotating, so that a certain amount of yarn layers are always kept on the yarn storage barrel, the yarn unwinding conditions are consistent, the yarn tension is uniform, and the yarn feeding is stable. The yarn is sent out from the yarn storage device 26 and passes through a static eliminator 24, the static eliminator 24 is followed by a fractional reed 22, then passes through the static eliminator 24 and then passes through a telescopic reed 27, the yarn strands which are gathered into a bundle are uniformly arranged, the width of the arranged yarn slices is controlled, and the yarn slices with a certain width are sent to the warping machine. Before the warping machine works, the threads penetrate through a thread hole of a warping machine head 2807 of the warping machine, then the threads are wound on a yarn guide roller 2801, a switch of the warping machine is turned on, a driving mechanism starts to work, a warp shaft 2802 and a felt press roller 2803 rotate in the same direction and drive the yarn guide roller 2801 to rotate, when the yarn guide roller 2801 rotates, a motor 2806 works and drives a belt pulley 2805 to rotate, the belt pulley 2805 drives a belt 2808 to rotate, the belt 2808 drives the warping machine head 2807 to move, and along with the forward rotation and the reverse rotation of the motor 2806, the warping machine head 2807 moves back and forth within a limited distance, and therefore the yarns are well formed. When the thread on the warping drum is wound to a certain height, the sensing device informs the switch of the warping machine to be turned off, so that the sliding block 2812 can slide down from the upper part of the sliding guide groove 2810, the machine stops operating, and the machine is automatically stopped when being unsupervised. The bar 2811 is connected to a switch of the warper 28, and when the bar 2811 is touched or the bar 2811 is moved, the warper 28 stops working, thereby preventing workers from being injured. Subsequently, the yarn enters from the first yarn inlet 31, and enters the padding tank 331 under the traction of the guide roller 37, and the padding tank 331 is filled with a certain volume of the impregnation liquid. A feeding port 334 is formed in one side of the padding tank 331, a discharging port 335 is formed in the bottom of the padding tank 331, the feeding port 334 is controlled by a first switch 38 on the outer wall of the padding device, the discharging port 334 is controlled by a second switch 39 on the outer wall of the padding device, when the concentration of the impregnation liquid in the padding tank 331 is lower than a standard concentration, the second switch 39 is opened to discharge old impregnation liquid, after all the old impregnation liquid is discharged, the second switch 39 is closed, the first switch 38 is opened, new impregnation liquid is injected until the level of the impregnation liquid reaches a standard line, and the first switch 38 is closed, so that the replacement of the impregnation liquid is completed. The yarns are drawn by the plurality of impregnation rollers 332 to move in a uniform and ordered manner so as to have a fixed duration in the padding process, thereby enabling the yarns to be dyed more uniformly. And a pressure soaking roller 333 is arranged above the partial soaking roller 332, and the liquid level of the soaking liquid is tangent to the lower surface of the pressure soaking roller 333. After passing through the impregnation roller 332, the yarn is drawn to the first nip roller 34 by another guide roller 32, and the first nip roller 34, the second nip roller 310 and the third nip roller 311 return the surplus impregnation liquid in the sheet yarn to the impregnation tank 331 under the effect of the rolling finish, and finally the yarn is drawn by the first tension roller 35 and the second tension roller 36 and is sent out from the yarn outlet.

The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications can be made without departing from the principles of the present invention, and these modifications should also be regarded as the protection scope of the present invention.

Claims

1. The utility model provides a dyeing stoving arrangement all-in-one for yarn which characterized in that: the method comprises the following steps: the device comprises a creel (1), a warping system (2), a padding dyeing system (3), a drying system (4) and an auxiliary creel (5); a warping system (2) is arranged on one side of the creel (1); a padding dyeing system (3) is arranged on one side of the warping system (2) far away from the creel (1); a drying system (4) is arranged on one side of the padding dyeing system (3) far away from the warping system (2); and an auxiliary creel (5) is arranged on one side of the drying system (4) far away from the padding dyeing system (3).

2. The yarn dyeing, drying and finishing all-in-one machine as claimed in claim 1, characterized in that: the warping system (2) comprises a silk collecting plate (21), a tension roller (23), a yarn storage device (26), a telescopic reed (27) and a warping machine (28); a tension roller (23) is arranged on one side, away from the creel (1), of the yarn collecting plate (21), a yarn storage device (26) is arranged on one side, away from the yarn collecting plate (21), of the tension roller (23), a telescopic reed (27) is arranged on one side of the yarn storage device (26), and a warping machine (28) is arranged on one side of the telescopic reed (27); a static eliminator (24) is arranged between the tension roller (23) and the yarn storage device (26), and two static eliminators (24) are arranged between the yarn storage device (26) and the expansion reed (27); an oiler (25) is arranged between the tension roller (23) and the yarn storage device (26), and the oiler (25) is positioned on one side of the static eliminator (24) far away from the creel (1); a warp dividing reed (22) is arranged between the silk collecting plate (21) and the tension roller (23); a warp dividing reed (22) is arranged between the yarn storage device (26) and the expansion reed (27), and the warp dividing reed (22) is positioned between the two static electricity eliminators (24).

3. The yarn dyeing, drying and finishing all-in-one machine as claimed in claim 2, characterized in that: a warp dividing reed (22), a tension roller (23), a static eliminator (24) and a oiler (25) between the filament collecting plate (21) and the yarn storage device (26) are all fixed on a first bracket (29); the static eliminator (24) and the leash reed (22) on the near side of the yarn storage device (26) are fixed on the second bracket (210); the static eliminator (24) at the side close to the expansion reed (27) is fixed on the third bracket (211).

4. The yarn dyeing, drying and finishing all-in-one machine as claimed in claim 2, characterized in that: the warping machine (28) comprises a yarn guide roller (2801), a warp beam (2802), a felt press roller (2803), a fourth bracket (2804), a belt pulley (2805), a first motor (2806), a warping machine head (2807), a belt (2808), a support plate (2809), a guide chute (2810), a stop lever (2811) and a sliding block (2812); the bottom end of the yarn guide roller (2801) is provided with a warp beam (2802), and the outer circumferential surfaces of the warp beam and the warp beam are tangent; a felt press roller (2803) is arranged at the bottom end of the warp beam (2802), and the outer circumferential surfaces of the felt press roller and the felt press roller are tangent; the warping machine head (2807) is slidably mounted at the lower part of the yarn guide roller (2801), the sliding direction of the warping machine head (2807) is the same as the axial direction of the yarn guide roller (2801), and a driving mechanism is mounted on the warping machine head (2807); a belt (2808) is fixedly mounted on the lower surface of the warping machine head (2807), the belt (2808) is sleeved on two belt pulleys (2805), the two belt pulleys (2805) are respectively and fixedly mounted on output shafts of two first motors (2806), the two first motors (2806) are respectively and fixedly mounted on a supporting plate (2809), and the supporting plate (2809) is fixedly connected with two fourth brackets (2804); a guide sliding groove (2810) is formed in the fourth support (2804), the sliding block (2812) is installed in the guide sliding groove (2810) in a sliding mode, and an induction device is arranged above the guide sliding groove (2810); a stop lever (2811) is installed on the fourth support (2804), and the stop lever (2811) is connected with a switch of the warping machine (28).

5. The yarn dyeing, drying and finishing all-in-one machine as claimed in claim 1, characterized in that: the padding dyeing system (3) comprises a first yarn inlet (31), a guide roller (32), a dipping unit (33), a first rolling roller (34), a first tensioning roller (35), a second tensioning roller (36), a first yarn outlet (37), a first switch (38), a second switch (39), a second rolling roller (310) and a third rolling roller (311); a guide roller (32) is arranged below one side of the first yarn inlet (31); a dipping unit (33) is arranged below the guide roller (32); a first roller (34) is arranged above the dipping unit (33), and a first tensioning roller (35) is arranged above the first roller (34); a second tensioning roller (36) is arranged above the first tensioning roller (35); a first yarn outlet (37) is formed in one side of the second tensioning roller (36), the first switch (38) is located on the outer box wall of the padding device, and the second switch (39) is located on one side of the first switch (38);

the upper surface of the first roller (34) is tangent to the lower surface of the second roller (310), and the rotation directions of the first roller and the second roller are opposite; the upper surface of the second roller (310) is tangent to the lower surface of the third roller (311), and the rotation directions of the upper surface and the lower surface are opposite.

6. The yarn dyeing, drying and finishing all-in-one machine as claimed in claim 5, characterized in that: the dipping unit (33) comprises a dipping groove (331), a dipping roller (332), a pressing roller (333), a feeding port (334) and a discharging port (335); a plurality of dipping rollers (332) are arranged in the dipping groove (331), and a pressing roller (333) is arranged above the part of the dipping rollers (332); a feeding port (334) is formed in the side surface of the soaking and rolling groove (331); the bottom of the soaking and rolling tank (331) is provided with a discharge hole (335).

7. The yarn dyeing, drying and finishing all-in-one machine as claimed in claim 6, is characterized in that: the impregnation roller (332) comprises a shaft core (3321), a roller body (3322), a hard rubber layer (3323), a tile pin (3324), a red sleeve ring (3325) and a soft rubber layer (3326); the roller body (3322) is wrapped around the shaft core (3321); one side of the roller body (3322) is provided with a tile pin (3324); the slit valve pin (3324) is wrapped around a shaft core (3321); one side of the tile pin (3324) far away from the roller body (3322) is provided with a red ferrule (3325); the red ferrule (3325) is wrapped around the shaft core (3321); the hard rubber layer (3323) is wrapped around the roller body (3322) and the tile pin (3324); the soft rubber layer (3326) is wrapped around the hard rubber layer (3323).

8. The yarn dyeing, drying and finishing all-in-one machine as claimed in claim 1, characterized in that: the drying system (4) comprises a first humidity sensor (41), a first guide roller (42), an oven (43), a second guide roller (44) and a second humidity sensor (45); a first guide roller (42) is arranged on one side, away from the padding dyeing system (3), of the first humidity sensor (41); an oven (43) is arranged on one side, away from the first humidity sensor (41), of the first guide roller (42); a second guide roller (44) is arranged on one side of the oven (43) far away from the first guide roller (42); and a second humidity sensor (45) is arranged on one side, away from the oven (43), of the second guide roller (44).

9. The yarn dyeing, drying and finishing all-in-one machine as claimed in claim 8, characterized in that: the drying oven (43) comprises a second yarn inlet (431), a spray pipe (432), a drying cylinder (433), a second yarn outlet (434), a third switch (435) and a fourth switch (436); a second yarn inlet (431) is formed in one end, close to the first guide roller (42), of the oven (43); a second yarn outlet (434) is formed in the other side of the oven (43); a plurality of spray pipes (432) for drying yarns are arranged on the upper box wall and the lower box wall of the oven (43) at equal intervals; a plurality of drying cylinders (433) are arranged in the middle of the drying oven (43) in a vertically staggered manner; a third switch (435) for controlling the drying cylinder (433) to operate is arranged on the outer side of the wall of the box above the drying oven (43), and a fourth switch (436) for controlling the spray pipe (432) to operate is arranged on one side, close to the first guide roller (42), of the third switch (435); the fourth switch (436) comprises a wind speed control switch (4361) and a wind temperature control switch (4362); the wind temperature control switch (4362) is positioned on one side of the wind speed control switch (4361) close to the third switch (435).

10. The yarn dyeing, drying and finishing all-in-one machine as claimed in claim 9, characterized in that: the spray pipe (432) comprises a spray hole (4321), a photoelectric induction sensor (4322), a hot air PTC heating element (4323), a temperature induction sensor (4324), a blowing fan (4325), a rotor (4326), a rotating shaft (4327) and a second motor (4328); a hot air PTC heating element (4323) is arranged on one side of the air injection hole (4321), a temperature induction sensor (4324) is arranged on one side, away from the air injection hole (4321), of the hot air PTC heating element (4323), a second motor (4328) is arranged on one side, away from the hot air PTC heating element (4323), of the temperature induction sensor (4324), and a rotating shaft (4327) is arranged on the second motor (4328); the rotating shaft (4327) is sleeved with a rotor (4326); a blast fan (4325) is connected to the rotor (4326); a photoelectric induction sensor (4322) is arranged between the air injection hole (4321) and the hot air PTC heating element (4323); a temperature induction sensor (4324) is arranged between the hot air PTC heating element (4323) and the blast fan (4325); the rotor (4326) is sleeved on the rotating shaft (4327) through a bearing and is driven by the second motor (4328).