CN109767903A - A kind of network transformer assemble method - Google Patents

A kind of network transformer assemble method Download PDF

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Publication number
CN109767903A
CN109767903A CN201910138987.6A CN201910138987A CN109767903A CN 109767903 A CN109767903 A CN 109767903A CN 201910138987 A CN201910138987 A CN 201910138987A CN 109767903 A CN109767903 A CN 109767903A
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CN
China
Prior art keywords
transformer
magnet ring
holder assembly
ring holder
station
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Granted
Application number
CN201910138987.6A
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Chinese (zh)
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CN109767903B (en
Inventor
付文武
陈新裕
林仲添
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chongqing Yingneng Weisen Intelligent Technology Co ltd
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ZHONGSHAN HENGNUO ELECTRONIC EQUIPMENT CO Ltd
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Priority to CN201910138987.6A priority Critical patent/CN109767903B/en
Publication of CN109767903A publication Critical patent/CN109767903A/en
Application granted granted Critical
Publication of CN109767903B publication Critical patent/CN109767903B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The invention discloses a kind of network transformer assemble methods, comprising the following steps: step (1) magnet ring holder assembly overturning feed;Step (2) transformer cover sub-component point direction is fed;Step (3) dispensing: transformer cover sub-component automatically dropping glue;Step (4) assembling: magnet ring holder assembly and transformer cover sub-component assemble automatically;Step (5) finished product sabot is collected, and is completed the automatic disc filling of transformer finished products, is collected.This method can realize magnet ring holder assembly automatic turning commutate, transformer cover sub-component point to and dispensing, and then complete network transformer automatic assembling, collect, reduce manual operation process, improve yields.

Description

A kind of network transformer assemble method
Technical field
The present invention relates to package technique field, in particular to a kind of network transformer assemble method.
Background technique
With the development of science and technology, the use of transformer is also more and more extensive, especially often uses in the electronic device Function to transformer, transformer mainly has: voltage current transformation, impedance transformation, isolation, pressure stabilizing etc..But existing transformer Manufacturing process in, need by hand to have distinguished magnet ring seating portion and cover part one by one direction, and with putting glue bottle for lid The good glue of point;After dispensing, magnet ring seat and lid are assembled, and is placed in tooling disk one by one.The production method is automatic It is low to change level, needs a large amount of Manual operation links, causes product bad product rate high, restricts industry development.
Summary of the invention
The present invention provides a kind of network transformer assemble method, it is low to solve existing production method automatization level, manually Operation is more, leads to the problem that product yield is low.
In order to solve the above-mentioned technical problem, the technical solution of the present invention is as follows: a kind of network transformer assemble method, including with Lower step:
Step (1) magnet ring holder assembly overturning feed: component feeding machanism will be equipped with magnet ring by the mobile gag lever post of tool disk The tool disk feeding of holder assembly to straight shake track feeding mechanism, the magnet ring holder assembly is moved to by the conveying of directly shake track Overturn reversing mechanism;The magnet ring holder assembly enters the overturning reversing mechanism through optical fiber detector detection direction signal, leads to It crosses direction signal and judges flip angle, and deflecting is carried out to the magnet ring holder assembly by turnover mechanism;It is described after redirected Magnet ring holder assembly enters the straight shake track, and the magnet ring holder assembly for being delivered to collect components locating turntable mechanism collects station;
Step (2) transformer cover sub-component point direction is fed: dividing direction mechanism to complete the change by vibrating disk feeding CCD The conveying of depressor assembly of lid;Vibration disc material feeder conveys the transformer cover sub-component to CCD visual identity reversing mechanism;Institute The direction that the CCD visual identifying system in CCD visual identity reversing mechanism identifies the transformer cover sub-component is stated, using crawl The manipulator that commutates executes commutation action;Enter the operation station of collect components locating turntable mechanism by delivery track;
Step (3) dispensing: enter the transformer of collect components locating turntable mechanism operation station in step (2) Assembly of lid is turned to the operation area of glue applying mechanism, and the glue applying mechanism is using automatic dispensing machine to transformer cover sub-component Inside carries out automatically dropping glue;
Step (4) assembling: collect components locating turntable mechanism turns to assembling operation area, and automatic assembling mechanism passes through Magnet ring holder assembly described in sucker aspiration step (1) collects the magnet ring holder assembly in station, is moved to through running fix axis The surface of the operation station where the transformer cover sub-component in step (3) after the automatically dropping glue, positioning, under Pressure, completes the assembling of transformer finished products;
Step (5) finished product sabot is collected: the transformer finished products of assembling is completed in step (4), through the collect components Locating turntable mechanism turns to finished product and collects loading mechanism operation area automatically, transformer finished products described in finger grip is grabbed, through object The type that material crawl running fix axis is moved to the pallet on blank panel loading station is intracavitary, completes to put in the disk of the transformer finished products It sets;The pallet is mobile through mobile limit shaft, reaches ready-made tray and releases station, completes the transformer finished products and collects.
As a preferred embodiment, track feeding mechanism is directly shaken described in step (1) and is provided with scraper, it is described on Material using the scraper to equipped with the magnet ring holder assembly the tool disk carry out scraper, by the magnet ring holder assembly scrape into The straight shake track;The tool disk is moved to blank panel by the mobile gag lever post of the tool disk and collects station.
As a preferred embodiment, overturning reversing mechanism described in step (1), which is provided with, can make the magnet ring seat The hairbrush auxiliary material feeding mechanism of component acquisition onward impulse.
As a preferred embodiment, automatic dispensing machine described in step (3) send glue, glue by internal dispensing pumping Glue in bucket enters the automatic dispensing machine, through mixed glue stick mixing, stirring.
As a preferred embodiment, sucker described in step (4) is set to running fix shaft end portion, the shifting Dynamic positioning axis connection cylinder.
As a preferred embodiment, collect components locating turntable mechanism connects Cam splitter by driving motor Collection locating turntable is driven to rotate automatically, the collection locating turntable surface is evenly provided with for placing the transformer cover Eight stations of sub-component, the magnet ring holder assembly, the Cam splitter rotation angle is 45 degree.
By adopting the above technical scheme, since magnet ring holder assembly overturning feed, transformer cover sub-component divide direction feed, transformation The dispensing of device assembly of lid, transformer finished products assembling and the sabot of finished product are collected, and realization automatic operation is greatly decreased artificial Operating process improves yields.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this Some embodiments of invention without any creative labor, may be used also for those of ordinary skill in the art To obtain other drawings based on these drawings.
Fig. 1 is the structural schematic diagram of inventive network transformer assembly line.
In figure: 1- firm banking, 2- tool disk place station, and 3- tool disk is fed station, 4- motor, and 5- is actively driven Wheel, 6- synchronous belt, 7- directly shake track, 8- scraper, and 9- overturns reversing mechanism, 10- collect components locating turntable mechanism, 11- vibration Moving plate feeder, 12- delivery track, 13-CCD visual identity reversing mechanism, 14- glue applying mechanism, 15- automatic assembling mechanism, 16- Material grabs running fix axis, and 17- blank panel stores station, 18- blank panel loading station, and 19- ready-made tray releases station.
Specific embodiment
Specific embodiments of the present invention will be further explained with reference to the accompanying drawing.It should be noted that for The explanation of these embodiments is used to help understand the present invention, but and does not constitute a limitation of the invention.In addition, disclosed below The each embodiment of the present invention involved in technical characteristic can be combined with each other as long as they do not conflict with each other.
In conjunction with attached drawing, the present invention is further described, keeps person of ordinary skill in the field's better implementation of the invention, Network transformer assembly line of the embodiment of the present invention includes firm banking 1, and straight shake track is disposed on firm banking and is sent Material mechanism, the straight shake track feeding mechanism of overturning commutation, collect components locating turntable mechanism 10, finished product collect loading mechanism automatically, Component feeding machanism is set to firm banking front end, and vibrating disk feeding CCD divides direction mechanism to be set to firm banking side, fixed Glue applying mechanism 14, automatic assembling mechanism 15 are additionally provided on pedestal;The straight shake track feeding mechanism discharge end, vibrating disk of overturning commutation Feeding CCD divides direction mechanism discharge end, glue applying mechanism glue dispensing valve, automatic assembling mechanism operation end, finished product to collect tray filling machine automatically Structure collecting terminal is set in turn in a clockwise direction above collect components locating turntable mechanism.
Component feeding machanism of the embodiment of the present invention includes power device, the mobile gag lever post of tool disk;The mobile limit of tool disk Bar is set to above power device, and tool disk is disposed on the mobile gag lever post of tool disk and places station 2, tool disk feed work Position 3, blank panel collect station;Power device includes motor 4, initiative driver 5, synchronous belt 6, and motor 4 and initiative driver 5 connect It connects, initiative driver 5 is two groups disposed in parallel, is connected between every group of initiative driver by synchronous belt 6,6 end of synchronous belt is set It is equipped with positioning photoelectric induction device.
It includes straight shake track 7 and the scraper with straight shake 7 Parallel Design of track that the embodiment of the present invention, which directly shakes track feeding mechanism, Machine 8;Tool disk feed station 3 is set to straight shake 7 front end of track, and the scraper end of scraper 8 is set to tool disk feed station 3 Top.
The straight shake track feeding mechanism of overturning commutation of the embodiment of the present invention includes overturning reversing mechanism 9, straight shake track 7;Straight shake Track 7 is set to 9 lower section of overturning reversing mechanism, and overturning reversing mechanism 9 includes hairbrush auxiliary material feeding mechanism, the optical fiber set gradually Detection device, turnover mechanism;Hairbrush auxiliary material feeding mechanism includes the hairbrush shaft fixed on the fixed base and is installed on hairbrush Round hairbrush in shaft;Turnover mechanism includes fixed disk, material positioning fixture, overturning motor and fixes on the fixed base Fixed disk shaft, material positioning fixture are installed on the edge of fixed disk, and overturning motor is connect with fixed disk shaft one end.
Collect components locating turntable of embodiment of the present invention mechanism 10 includes driving motor, Cam splitter, collects positioning turn Disk, driving motor are connect by Cam splitter with locating turntable is collected, and are collected locating turntable and are set to above driving motor;It is convex Wheel divider is evenly provided with eight stations;Collection locating turntable surface, which is evenly provided with, can place determining for transformer device Position region.
Vibrating disk feeding of embodiment of the present invention CCD divides direction mechanism to include vibration disc material feeder 11, and vibration disc material feeder goes out Material end is provided with delivery track 12, and CCD visual identity reversing mechanism 13 is provided on delivery track;CCD visual identity reversing machine Structure 13 includes CCD camera and the crawl connecting with CCD camera commutation manipulator.
Glue applying mechanism of the embodiment of the present invention 14 includes two glue buckets disposed in parallel, is connected with below glue bucket by nylon tube Automatic dispensing machine;Weight warning device is provided in glue bucket.
Automatic assembling mechanism of the embodiment of the present invention 15 includes sucker, running fix axis, cylinder, and cylinder and running fix axis connect It connects, sucker is set to running fix shaft end portion.
It includes material crawl running fix axis 16, crawl finger, support that finished product of the embodiment of the present invention collects loading mechanism automatically Disk mobile device;Tray moving apparatus includes mobile limit shaft, and blank panel storage station 17, sky are disposed on mobile limit shaft Disk loading station 18, ready-made tray release station 19.
A kind of network transformer assemble method of the embodiment of the present invention, comprising the following steps:
Step (1) magnet ring holder assembly overturning feed: component feeding machanism will be equipped with magnet ring by the mobile gag lever post of tool disk The tool disk feeding of holder assembly to straight shake track feeding mechanism, magnet ring holder assembly is moved to overturning by the conveying of directly shake track 7 Reversing mechanism 9;Magnet ring holder assembly enters overturning reversing mechanism 9 through optical fiber detector detection direction signal, passes through direction signal Judge flip angle, and deflecting is carried out to magnet ring holder assembly by turnover mechanism;Magnet ring holder assembly after redirected enters straight shake Track 7, the magnet ring holder assembly for being delivered to collect components locating turntable mechanism 10 collect station.
The synchronous belt 6 and mobile gag lever post that tool disk is driven by motor 4 realize that mobile and transport, operator will occupy object The tool disk of material is placed on tool disk and places station 2, and synchronous belt starts to rotate, and tool disk is sent to straight shake track feeding mechanism The tool disk of the positioning height at end is fed station 3, and after magnet ring holder assembly completes conveying, tool disk is moved to blank panel and collects station.
Step (2) transformer cover sub-component point direction is fed: dividing direction mechanism to complete transformer by vibrating disk feeding CCD The conveying of assembly of lid;After the screening of vibration disc material feeder 11, transformer cover sub-component orderly comes vibrating disk with directive On 11 discharge end of feeder, vibration disc material feeder 11 conveys transformer cover sub-component to CCD visual identity reversing mechanism 13;CCD CCD visual identifying system in visual identity reversing mechanism is taken pictures, is read, and identifies the direction of transformer cover sub-component;Using Crawl commutation manipulator executes commutation action, make material finally to be design and assembling on turntable when required direction;Pass through Delivery track 12 enters the operation station of collect components locating turntable mechanism 10.
Step (3) dispensing: enter the transformer cover subgroup of 10 operation station of collect components locating turntable mechanism in step (2) Part, is turned to the operation area of glue applying mechanism 14, glue applying mechanism 14 using automatic dispensing machine to inside transformer cover sub-component into Row automatically dropping glue.
Step (4) assembling: collect components locating turntable mechanism 10 turns to assembling operation area, and automatic assembling mechanism 15 passes through Sucker aspiration step (1) middle magnetic ring holder assembly collects the magnet ring holder assembly in station, is moved in step (3) through running fix axis The surface of operation station, positioning push where transformer cover sub-component after automatically dropping glue, complete the group of transformer finished products Dress.
Step (5) finished product sabot is collected: the transformer finished products of assembling is completed in step (4), through collect components locating turntable Mechanism 10 turns to finished product and collects loading mechanism operation area automatically, grabs finger grip transformer finished products, grabs and moves through material The type that locating shaft 16 is moved to the pallet on blank panel loading station is intracavitary, completes to place in the disk of transformer finished products;Pallet is through moving Dynamic limit shaft is mobile, reaches ready-made tray and releases station 19, completes transformer finished products and collects.
Crawl finger is set to material crawl 16 front end of running fix axis, and material crawl running fix axis 16 is set to blank panel Above loading station;Blank panel storage station 17 can once store multiple empty pallets, and the type chamber for loading finished product is machined in blank panel, The next blank panel in most bottom is extracted every time, is gone to be moved to blank panel loading station 18 by mobile limit shaft, is filled material;Mobile limit shaft Mobile by Y-axis, material grabs running fix axis 16 by X-axis movement, and crawl finger grabs material from collection locating turntable Later, the type successively in blank panel is intracavitary, until after a blank panel is filled, mobile Y-axis to ready-made tray discharging station 19, behaviour Ready-made tray is taken away as member, and Y-axis is moved to blank panel storage station 17 and carries out next blank panel loading work.
Track feeding mechanism is directly shaken in step of the embodiment of the present invention (1) and is provided with scraper 8, and feeding is right using scraper 8 Tool disk equipped with magnet ring holder assembly carries out scraper, and magnet ring holder assembly is scraped into straight shake track 7;Tool disk is mobile by tool disk Gag lever post is moved to blank panel and collects station.
Tool disk is fed station 3 and equidistantly moves in directly shake track front end and in the vertical direction of directly shake track 7, a biscuit It is moved to blank panel after having sent and collects station;Scraper 8 can scrape material on straight shake track 7 from tool disk line by line, and one It is secondary to scrape two row material, overturning reversing mechanism 9 is fed to by directly shaking track 7.
Overturning reversing mechanism, which is provided with, in step of the embodiment of the present invention (1) can make magnet ring holder assembly obtain onward impulse Hairbrush auxiliary material feeding mechanism.
Material enters in straight shake track 7, conveys forward by straight shake vibration power, is pushed by hairbrush auxiliary material feeding mechanism To overturning reversing mechanism 9, into material positioning fixture, after optical fiber sensing device senses material, overturning motor DC driving is turned over Turn reversing mechanism and rotate an angle, often rotate an angle into one group of material, until material completion is turned over after rotation to 180 degree The function of turning and commutate is again introduced into straight shake track 7, is delivered to collect components locating turntable mechanism 10.
Automatic dispensing machine send glue by internal dispensing pumping in step of the embodiment of the present invention (3), the glue in glue bucket into Enter automatic dispensing machine, glue precision can achieve 0.01G, through mixed glue stick mixing, stirring.
When glue uses constant weight to need to add glue, equipment meeting automatic alarm notifies operator to add Add glue;It is connected between automatic dispensing machine and glue bucket with corrosion resistant nylon tube, after the glue in two glue buckets enters dispenser, Through the mixed glue stick mixing in inside and after mixing evenly, mixture glue, reaches the requirement and design of product according to a certain percentage Can, by the glue dispensing valve dispensing of automatic dispensing machine in the material shell that vibrating disc conveying comes up.
Sucker is set to running fix shaft end portion, running fix axis connection cylinder in step of the embodiment of the present invention (4).Sucker It need to guarantee verticality design requirement, running fix axis and the station Parallel Design for collecting locating turntable with running fix axis.
Collect components locating turntable mechanism of the embodiment of the present invention is driven by driving motor connection Cam splitter and collects positioning Turntable rotates automatically, collects locating turntable surface and is evenly provided with for placing transformer cover sub-component, magnet ring holder assembly Eight stations, it is 45 degree that Cam splitter, which rotates angle,.
One group of material of the every placement of locating turntable is collected, it is a station that Cam splitter, which rotates 45 degree, after the completion of rotation, Each station starts executing agency and acts, and after the completion of each mechanism action, Cam splitter rotates again, so on circulate, with Reach the design requirement and function of each station synchronous working.
The embodiment of the present invention by adopting the above technical scheme, is fed, transformer cover sub-component point since magnet ring holder assembly is overturn Direction feed, the dispensing of transformer cover sub-component, transformer finished products assembling and the sabot of finished product are collected, and realize automation behaviour Make, manual operation process is greatly decreased, improves yields.
In conjunction with attached drawing, the embodiments of the present invention are described in detail above, but the present invention is not limited to described implementations Mode.For a person skilled in the art, in the case where not departing from the principle of the invention and spirit, to these embodiments A variety of change, modification, replacement and modification are carried out, are still fallen in protection scope of the present invention.

Claims (6)

1. a kind of network transformer assemble method, which comprises the following steps:
Step (1) magnet ring holder assembly overturning feed: component feeding machanism will be equipped with magnet ring seat group by the mobile gag lever post of tool disk The tool disk feeding of part to straight shake track feeding mechanism, the magnet ring holder assembly is moved to overturning by the conveying of directly shake track Reversing mechanism;The magnet ring holder assembly enters the overturning reversing mechanism through optical fiber detector detection direction signal, the side of passing through Flip angle is judged to signal, and deflecting is carried out to the magnet ring holder assembly by turnover mechanism;The magnet ring after redirected Holder assembly enters the straight shake track, and the magnet ring holder assembly for being delivered to collect components locating turntable mechanism collects station;
Step (2) transformer cover sub-component point direction is fed: dividing direction mechanism to complete the transformer by vibrating disk feeding CCD The conveying of assembly of lid;Vibration disc material feeder conveys the transformer cover sub-component to CCD visual identity reversing mechanism;It is described CCD visual identifying system in CCD visual identity reversing mechanism identifies the direction of the transformer cover sub-component, is changed using crawl Commutation action is executed to manipulator;Enter the operation station of collect components locating turntable mechanism by delivery track;
Step (3) dispensing: enter the transformer lid of collect components locating turntable mechanism operation station in step (2) Component, is turned to the operation area of glue applying mechanism, the glue applying mechanism using automatic dispensing machine to transformer cover sub-component inside Carry out automatically dropping glue;
Step (4) assembling: collect components locating turntable mechanism turns to assembling operation area, and automatic assembling mechanism passes through sucker Magnet ring holder assembly described in aspiration step (1) collects the magnet ring holder assembly in station, is moved to step through running fix axis (3) surface of the operation station where the transformer cover sub-component in after the automatically dropping glue, positioning push, Complete the assembling of transformer finished products;
Step (5) finished product sabot is collected: being completed the transformer finished products of assembling in step (4), is positioned through the collect components Rotating disk mechanism turns to finished product and collects loading mechanism operation area automatically, grabs transformer finished products described in finger grip, grabs through material The type for the pallet for taking running fix axis to be moved on blank panel loading station is intracavitary, completes to place in the disk of the transformer finished products; The pallet is mobile through mobile limit shaft, reaches ready-made tray and releases station, completes the transformer finished products and collects.
2. network transformer assemble method according to claim 1, it is characterised in that: directly shake track described in step (1) and send Material mechanism is provided with scraper, and the feeding carries out the tool disk equipped with the magnet ring holder assembly using the scraper Scraper scrapes the magnet ring holder assembly into the straight shake track;The tool disk is mobile by the mobile gag lever post of the tool disk Station is collected to blank panel.
3. network transformer assemble method according to claim 1, it is characterised in that: step overturns reversing machine described in (1) Structure is provided with the hairbrush auxiliary material feeding mechanism that the magnet ring holder assembly can be made to obtain onward impulse.
4. network transformer assemble method according to claim 1, it is characterised in that: automatic dispensing machine described in step (3) Glue is sent by internal dispensing pumping, the glue in glue bucket enters the automatic dispensing machine, through mixed glue stick mixing, stirring.
5. network transformer assemble method according to claim 1, it is characterised in that: sucker described in step (4) is set to Running fix shaft end portion, the running fix axis connection cylinder.
6. network transformer assemble method according to claim 1, it is characterised in that: collect components locating turntable mechanism Collection locating turntable is driven to rotate automatically by driving motor connection Cam splitter, the collection locating turntable surface is uniformly set It is equipped with eight stations for placing the transformer cover sub-component, the magnet ring holder assembly, the Cam splitter rotation angle Degree is 45 degree.
CN201910138987.6A 2019-02-25 2019-02-25 Network transformer assembling method Expired - Fee Related CN109767903B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201910138987.6A CN109767903B (en) 2019-02-25 2019-02-25 Network transformer assembling method

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CN109767903B CN109767903B (en) 2020-12-25

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110538770A (en) * 2019-09-30 2019-12-06 哈工大机器人(中山)无人装备与人工智能研究院 visual balance dispensing machine and dispensing method
CN114850649A (en) * 2022-06-30 2022-08-05 江西顺群电子科技有限公司 Automatic assembling equipment for network transformer

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JP2005057016A (en) * 2003-08-01 2005-03-03 Keihin Corp Transformer and its assembling method
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CN108637639A (en) * 2018-07-23 2018-10-12 成都天创精密模具有限公司 A kind of automatic assembling machine based on manipulator and machine vision
CN109277820A (en) * 2018-11-08 2019-01-29 广州鸿冠星智能设备有限公司 A kind of magnetic circuit kludge
CN208470985U (en) * 2018-04-30 2019-02-05 东莞市士格电子机械有限公司 A kind of shell displacement reversing mechanism

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Publication number Priority date Publication date Assignee Title
JP2005057016A (en) * 2003-08-01 2005-03-03 Keihin Corp Transformer and its assembling method
CN203281475U (en) * 2013-06-07 2013-11-13 肇庆市伟创力电子设备有限公司 Full-automatic small-magnet-ring adhesive-dispensing cover combining machine
CN203631299U (en) * 2013-09-12 2014-06-04 厦门精奥自动化科技有限公司 Transformer core assembly taping detector
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Publication number Priority date Publication date Assignee Title
CN110538770A (en) * 2019-09-30 2019-12-06 哈工大机器人(中山)无人装备与人工智能研究院 visual balance dispensing machine and dispensing method
CN114850649A (en) * 2022-06-30 2022-08-05 江西顺群电子科技有限公司 Automatic assembling equipment for network transformer

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