CN109733681B - Box unpacking machine - Google Patents

Box unpacking machine Download PDF

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Publication number
CN109733681B
CN109733681B CN201910204027.5A CN201910204027A CN109733681B CN 109733681 B CN109733681 B CN 109733681B CN 201910204027 A CN201910204027 A CN 201910204027A CN 109733681 B CN109733681 B CN 109733681B
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plate
forming
driven
frame
clamping plate
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CN109733681A (en
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江祥金
江祥荣
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Tianjin Xutengda Automation Equipment Co ltd
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Tianjin Xutengda Automation Equipment Co ltd
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Abstract

The invention provides a box opening machine, which comprises a panel folding device, an upper preforming device and a vertical forming device, wherein the panel folding device comprises two panel folding mechanisms which are arranged in a mirror image manner, the panel folding mechanism comprises a turnover plate, and the turnover plate turns up a front panel and a rear panel; the two upper preforming devices are arranged in a mirror image mode, and the upper preforming devices comprise a first forming mechanism and a second forming mechanism which act together to fold all the inner sealing plates in place; the second station is also provided with a forming and conveying device, the forming and conveying device comprises a forming frame, and the forming frame is supported on the inner side of the paper box; the vertical forming device comprises a template, the template encloses a forming cavity, and the forming frame is driven to be inserted into the forming cavity from top to bottom so as to drive the lower flanging to be turned in place. The box unpacking machine has the advantages of simple and quick process and low residue rate.

Description

Box unpacking machine
Technical Field
The invention belongs to the field of carton unpacking, and particularly relates to a carton unpacking machine.
Background
The unpacking machine is positioned at the starting end of the packing assembly line, folds and forms the processed paper board and pastes the fixed box body part, so that the paper board becomes a paper box.
As shown in fig. 1, the carton processed by the device comprises a bottom panel a, wherein the bottom panel a is respectively provided with a front panel b and a rear panel c at the front side and the rear side, the bottom panel a is respectively provided with a lower sealing plate d at the front side and the rear side, and the front panel b and the rear panel c are respectively provided with an inner sealing plate e at the left side and the right side; the rear panel c is formed with a swing cover f on a side remote from the bottom panel a. Each lower sealing plate d is adhered to the outer surface of the adjacent lower inner plate after being folded over to form a molding.
The existing box unpacking machine has the defects of complex device and procedure and low efficiency
Disclosure of Invention
In view of the above, the present invention aims to provide a box unpacking machine to improve the production efficiency.
In order to achieve the above purpose, the technical scheme of the invention is realized as follows:
The box opening machine sequentially comprises a panel folding device positioned at a first station, upper preforming devices positioned at two sides of a second station and a vertical forming device positioned at the lower side of the second station, wherein the panel folding device comprises two panel folding mechanisms which are arranged in a mirror image manner, each panel folding mechanism comprises a turnover plate, and the turnover plates at two sides are driven to inwards turn; the two upper preforming devices are arranged in a mirror image mode, the upper preforming devices comprise first forming mechanisms and second forming mechanisms, the two first forming mechanisms comprise main boards, the two main boards are driven to move along the Y axis in opposite directions or opposite directions, two groups of second forming mechanisms are arranged on each main board, the second forming mechanisms comprise clamp mounting seats, and the two adjacent clamp mounting seats are driven to move along the X axis in opposite directions or opposite directions; the four clamp mounting seats are all provided with turning-over clamps, each turning-over clamp comprises an X-direction plate and a Y-direction plate, the X-direction plate is used for abutting against the front panel and the rear panel of the carton, and the Y-direction plate is used for abutting against the inner sealing plate of the carton; the second station is also provided with a forming and conveying device, the forming and conveying device comprises a forming frame, the forming frame comprises a bottom plate and a forming plate, and the forming plate is fixedly connected to the edge of the bottom plate along the normal direction; the vertical forming device comprises a template, a forming cavity is formed by surrounding the template, and a forming frame is driven to be inserted into the forming cavity from top to bottom.
Further, a positioning sucker is arranged on the bottom plate, and the forming frame is driven by the vertical conveyor to lift.
Further, chamfer angles are formed at the top ends of the inner sides of the templates.
Further, the four templates comprise long-side guide plates and wide-side guide plates, the long-side guide plates are arranged along an X axis, and the wide-side guide plates are arranged along a Y axis; a template for shaking one side shaping, its long limit baffle leaves the clearance between the broadside baffle.
Further, the template upper portion is provided with the cardboard, and open there is the opening broadside baffle upper end, and the cardboard is connected with the template rotation through the horizontal axis that is on a parallel with broadside baffle, and the cardboard is formed with counter weight end and card case end in both ends, wherein card case through opening stretches into in the shaping die cavity, and counter weight end quality is greater than card case end, and the opening leaves the surplus that makes card case end upset downwards and turn over out the shaping die cavity.
Further, the lower part of the template is provided with an interceptor, the interceptor comprises a telescopic rod, the telescopic rod penetrates through the template and is positioned in the forming cavity when extending, and the telescopic rod is positioned outside the forming cavity when contracting.
Further, the box unpacking machine comprises a conveying mechanism, wherein the conveying mechanism comprises a supporting beam, a second conveying assembly and a conveying driving device, and the second conveying assembly pushes the paper board from the first station to the second station; the two support beams are parallel to each other and fixedly connected to the frame, and the second conveying assembly comprises a second sliding seat, a second avoiding driver, an upper clamping plate, a third avoiding driver and a lower clamping plate; the second sliding seat is driven by the conveying driving device to slide along the supporting beam, and the upper clamping plate and the lower clamping plate are both arranged on the second sliding seat; the upper clamping plate is driven by the second avoidance driver to lift, and the lower clamping plate is driven by the third avoidance driver to lift; the lower clamping plate is positioned at the lower side of the upper clamping plate.
Further, the upper clamping plate extends downwards in an inclined way near the upstream side to form a lower edge part.
Further, the second sliding seat is fixedly connected with an extension plate at one side, close to the downstream, of the lower clamping plate, and the extension plate is lower than the top surface of the supporting beam.
Further, a first conveying assembly is arranged at the upstream of the second conveying assembly, and comprises a first sliding seat, a first avoiding driver and a feeding plate; the first sliding seat is driven by the conveying driving device to slide along the supporting beam, the feeding plate is arranged on the first sliding seat, the feeding plate is driven by the first avoidance device to lift, and a vertically arranged flanging is formed on one side of the upstream of the feeding plate.
Compared with the prior art, the box unpacking machine has the following advantages:
According to the box opening machine, the paperboard is sequentially processed by the panel folding device, the upper preforming device and the vertical forming device, and the front panel and the rear panel are turned up by the turnover plate; the two main boards are driven to move oppositely, so that the four X-direction boards are respectively used for abutting against the two ends of the front panel and the rear panel of the carton, and the Y-direction boards are propped against the inner sealing board and the inner sealing board is pre-folded along folds; then, the adjacent clamp mounting seats are driven to move in opposite directions, so that the Y-direction plate continuously bends the inner sealing plates, and all the inner sealing plates are folded in place; the forming frame is supported on the inner side of the paper box and supports the paper box from the inside; the forming frame is driven to descend and is inserted into the forming cavity together with the paper box, and due to the forming effect of each chamfer, the lower sealing plate bends along the crease and is attached to the corresponding inner sealing plate, and glue is sprayed on the inner sealing plate in advance at the second station, so that the lower sealing plate is adhered to the inner sealing plate, and the box body is formed. Thus, the process is simple and quick, and the rate of defective products is low.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention. In the drawings:
FIG. 1 is a schematic diagram of a carton in the background art;
FIG. 2 is a schematic diagram of a box opener according to an embodiment of the present invention;
FIG. 3 is a schematic view of a feeding device according to an embodiment of the present invention;
FIG. 4 is a schematic view of a separation device according to an embodiment of the present invention;
FIG. 5 is a schematic view of a first station and a second station according to an embodiment of the present invention;
FIG. 6 is a schematic view of a conveying mechanism according to an embodiment of the present invention;
FIG. 7 is a schematic view of a first conveyor assembly according to an embodiment of the invention;
FIG. 8 is a schematic view of a second conveyor assembly according to an embodiment of the invention;
FIG. 9 is a schematic view of a folding plate device according to an embodiment of the present invention;
FIG. 10 is a schematic view of an upper preform apparatus according to an embodiment of the present invention;
FIG. 11 is a schematic view of a forming conveyor according to an embodiment of the present invention;
FIG. 12 is a schematic view of a vertical molding apparatus according to an embodiment of the present invention;
FIG. 13 is a schematic diagram illustrating the installation of a card according to an embodiment of the invention;
fig. 14 is a schematic view of a box clamping device according to an embodiment of the invention.
Reference numerals illustrate:
a. A bottom panel; b. a front panel; c. a rear panel; d. a lower sealing plate; e. an inner sealing plate; f. shaking the cover;
1. A feeding device; 11. a lifting mechanism; 111. a lifting frame; 112. a suitcase lifting driver; 12. a pushing mechanism; 121. a push plate; 122. a pushing driver; 2. a separation device; 21. a bracket; 22. a pull-down device; 3. a conveying mechanism; 31. a support beam; 32. a supporting plate; 33. a first transport assembly; 331. a first slider; 332. a first evasion driver; 333. a feeding plate; 3331. a main body portion; 3332. a beveled edge portion; 3333. a mounting part; 3334. flanging; 34. a second transport assembly; 341. a second slider; 342. a second evasion driver; 343. an upper clamping plate; 3431. a lower edge portion; 3432. a longitudinal plate; 344. a third avoidance driver; 345. a lower clamping plate; 346. an extension plate; 35. a conveying driving device; 4. a panel folding device; 41. a positioning mechanism; 42. a folding plate mechanism; 421. a turnover plate; 422. a flip driver; 43. a spacing adjustment mechanism; 431. a translation seat; 432. a translational drive mechanism; 44. an inner stop lever; 5. an upper preform assembly; 51. a fixing seat; 52. a width adjusting mechanism; 521. a translation plate; 522. a width adjustment driver; 53. a first molding mechanism; 531. a main board; 532. a main molding driver; 54. a length adjusting mechanism; 55. a second molding mechanism; 551. a driver mount; 552. a clamp mounting seat; 553. a split-molding driver; 56. a limiting mechanism; 561. a limiting plate; 562. a limit driver; 57. turning over a clamp; 571. an X-direction plate; 572. a Y-direction plate; 58. an outer stop lever; 6. a molding and transporting device; 61. a forming frame; 611. a bottom plate; 612. forming a plate; 613. positioning a sucker; 62. a vertical conveyor; 7. a vertical molding device; 71. a width adjusting mechanism; 711. a first adjustment platform; 712. a width adjustment driver; 72. a length adjusting mechanism; 721. a second adjustment platform; 722. a length adjustment driver; 73. a template; 731. a long edge guide plate; 732. a broadside guide plate; 74. a clamping plate; 741. a counterweight end; 742. a clamping box end; 75. an interceptor; 8. a box clamping device; 81. a lifting table; 82. a box clamping mechanism; 821. a holding arm; 822. clamping claws; 8221. a clamping part; 8222. a weight part; 823. placing a flat plate; 83. a clamp box lifting driver; 84. a pitch-changing mechanism; 841. a carriage; 842. a variable-pitch drive; 9. and a discharging device.
Detailed Description
It should be noted that, without conflict, the embodiments of the present invention and features of the embodiments may be combined with each other.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first", "a second", etc. may explicitly or implicitly include one or more such feature. In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art in a specific case.
The invention will be described in detail below with reference to the drawings in connection with embodiments.
The box opener comprises a feeding device 1, a separating device 2, a conveying mechanism 3, a folding plate device 4, an upper preforming device 5, a vertical forming device 7, a box clamping device 8 and a discharging device 9 as shown in fig. 2.
As shown in fig. 3, the feeding device 1 includes a lifting mechanism 11 and a pushing mechanism 12.
The lifting mechanism 11 comprises a lifting frame 111 and a lifting drive 112 of the suitcase, wherein a plurality of layers of shelves are fixedly connected to the lifting frame 111 from top to bottom, and each layer of shelves is used for stacking the paperboard piles. Each shelf comprises a left frame and a right frame, and opposite sides of the left frame and the right frame are fixed on the lifting frame 111, so that an avoidance opening is formed in the middle of each layer of partition plate, and the paper plates can be placed conveniently. Two rows of cross beams arranged along the X axis are respectively arranged on the left frame and the right frame, and the top surface of each cross beam is provided with an opening. And each row of cross beams is internally and rotatably connected with a roller, and the upper ends of the rollers are exposed from the openings. The stack of plates is placed on the rollers and pressed against the cross beam due to the elasticity of the cardboard itself. The lifting drive 112 of the suitcase is a chain transmission mechanism, the chain transmission mechanism is arranged on the frame, two vertically arranged transmission chains are respectively positioned at two sides of the lifting frame 111, and the lifting frame 111 is fixedly connected with the two transmission chains at two sides respectively, so that the lifting frame 111 is driven by the lifting motor to lift.
The pushing mechanism 12 includes a push plate 121 and a pushing driver 122. The push plate 121 is arranged along the Y axis and is connected with the frame in a sliding way through a guide rail arranged at the top of the frame, the guide rail is arranged along the X axis, one end of the guide rail is fixedly connected with the push plate 121, and a sliding block of the guide rail is fixedly connected with the frame. The pushing driver 122 includes a rack and a pushing motor, one end of the rack is fixedly connected with the pushing plate 121, the other end of the rack is fixedly connected with one end of the rack away from the pushing plate 121, a driving gear is fixedly connected on an output shaft of the pushing motor, and the driving gear is meshed with the rack, so that the pushing plate 121 is driven by the pushing driver 122 to translate along the X axis, and the paper stack on the shelf is pushed onto the bracket 21 of the separating device 2.
As shown in fig. 4, the separating apparatus 2 includes a bracket 21 and a pull-down device 22, and the bracket 21 is disposed at one side of the top of the elevation frame 111. The bracket 21 includes a main shutter, an adjustable shutter, a movable shutter, and a side member.
The main baffle is positioned on one side of the separating device 2 far away from the lifting frame 111, and the main baffle is installed on the frame through an X-axis adjusting component. The X-axis adjusting assembly comprises a sliding table and an X-axis driver. Two main guide rails arranged along the X axis are fixedly connected on the frame, a sliding table arranged along the Y axis is arranged between the two main guide rails in a crossing mode, two ends of the sliding table are respectively connected with the frame in a sliding mode through the guide rails, and three main baffles are uniformly fixedly connected on one side, close to the lifting frame 111, of the sliding table. One end of the X-axis screw rod serving as an X-axis driver is rotated on the frame, and the other end of the X-axis screw rod is in threaded connection with the sliding table in a rotating mode, so that the sliding table is driven to slide along the X-axis.
The side beam is positioned on one side of the separating device 2 close to the lifting frame 111, is arranged along the Y axis and is fixedly connected with the frame.
The adjustable baffle and the movable baffle are arranged along the X axis and are respectively arranged on two sides of the main baffle, and the adjustable baffle and the movable baffle are respectively arranged on one side of the main baffle, which is close to the lifting frame 111. The adjustable baffle is arranged on the frame through a Y-axis adjusting component. The Y-axis adjusting assembly comprises a guide rod and a Y-axis driver. One end of the guide rod is fixedly connected to the outer side of the adjustable baffle plate along the normal direction, and the other end of the guide rod penetrates through the frame. One end of a Y-axis screw rod serving as a Y-axis driver is rotationally connected with the frame, and the other end of the Y-axis screw rod is rotationally connected with the adjustable baffle plate, so that the Y-axis driver drives the adjustable baffle plate to slide along the Y axis. The movable baffle is installed on the frame through a positioning driver and is used as a limiting piston cylinder of the positioning driver, the cylinder body of the movable baffle is fixedly connected on the frame, and the piston rod of the movable baffle is fixedly connected with the movable baffle, so that the movable baffle is driven by the positioning driver to slide along the Y axis.
The main baffle, the adjustable baffle, the movable baffle and the side beams enclose a rectangle, and a material distributing opening is formed at the lower end. The main baffle, the adjustable baffle, the movable baffle and the side beams are all rotationally connected with rollers at the inner lower ends.
The pull-down device 22 is arranged at the lower side of the material distributing opening, and the pull-down device 22 comprises a pull-down adsorption device and a pull-down driver. The pull-down sucker serving as the pull-down adsorption device is arranged on the mounting plate. The cylinder body of the pull-down piston cylinder serving as the pull-down driver is fixedly connected to the frame, and the piston cylinder is fixedly connected with the mounting plate, so that the pull-down sucker is driven to lift.
When the shelf is flush with the top surface of the side beam, the pushing mechanism 12 pushes the stack through the side beam and drops into the feed opening, and the stack stays in the feed opening as the rollers located on the inner side abut against the edges of the column stack. The lower pulling sucker is driven to rise, absorbs one paper board at the lowest layer of the column paper pile, and pulls the paper board out of the material distributing opening by utilizing the elastic deformation of the paper board, and the rest paper boards of the paper pile still remain in the material distributing opening due to smaller momentum.
As shown in fig. 5 and 6, the conveyor 3 includes a support beam 31, a pallet 32, a first conveyor assembly 33, a second conveyor assembly 34, and a conveyor drive 35. The two supporting beams 31 are parallel to each other and fixedly connected to the frame, one end of each supporting beam 31 is located right below the discharge hole, and the other end of each supporting beam extends horizontally along the X axis. The pull-down device 22 is arranged outside the two support beams 31, so that the pull-down device 22 places the pulled-out cardboard on the two support beams 31. Two pallets 32 are mirror image arranged to the outer sides of the two support beams 31 for holding the edges of the cardboard. One of the support plates 32 is fixedly connected with the adjustable baffle, and the other support plate 32 is fixedly connected with the frame.
As shown in fig. 7, the first conveying assembly 33 is disposed between the two support beams 31, and the first conveying assembly 33 includes a first slide 331, a first escape driver 332, and a feed plate 333. The first slide 331 is slidably connected to the frame via a guide rail, and is driven by the conveying driving device 35 to slide along the Y axis. The first piston cylinder as the first avoidance driver 332 has its cylinder body fixed to the first slide 331, and its piston cylinder fixed to the feed plate 333, so that the feed plate 333 is driven to rise and fall. The feed plate 333 includes a main body portion 3331, a sloping portion 3332, and a mounting portion 3333 in this order from upstream to downstream; the main body portion 3331 has a flange 3334 formed on the upstream side, the inclined portion 3332 extends obliquely downward from the main body portion 3331 on the downstream side, the mounting portion 3333 extends horizontally from the distal end of the inclined portion 3332, and the upper end of the piston rod of the first piston cylinder is fixed to the mounting portion 3333.
As shown in connection with fig. 8, the second conveyor assembly 34 is disposed between the two support beams 31 and downstream of the first conveyor assembly 33. The second transport assembly 34 includes a second carriage 341, a second retraction drive 342, an upper clamp plate 343, a third retraction drive 344, and a lower clamp plate 345. The second slider 341 is slidably connected to the frame via a rail, and is driven by the conveying drive 35 to slide along the Y-axis. The second piston cylinder as the second avoiding driver 342 is fixedly connected to the second carriage 341, and the second piston cylinder is fixedly connected to the upper plate 343, so that the upper plate 343 is driven to move up and down. The third piston cylinder as the third escape driver 344 is fixed to the second carriage 341, and the piston cylinder is fixed to the lower plate 345, so that the lower plate 345 is driven to move up and down. The upper clamping plate 343 is formed with a lower edge 3431 extending obliquely downwards near the upstream side, and the upper clamping plate 343 is fixedly connected with a longitudinal plate 3432 near the downstream side of the second avoiding driver 342, and the longitudinal plate 3432 is vertically arranged. The lower clamping plate 345 is located on the lower side of the upper clamping plate 343 and on the downstream side of the longitudinal plate 3432. The second slider 341 is fixedly connected to an extension plate 346 on a downstream side of the lower plate 345. An extension panel 346 is disposed along the X-axis for holding the carton.
The conveying driving device 35 is a synchronous belt mechanism in the prior art, the synchronous belt is connected end to end and moves forward under the driving of a belt wheel, and the first sliding seat 331 and the second sliding seat 341 are fixedly connected on the synchronous belt in sequence, so that the first sliding seat 331 and the second sliding seat 341 are driven to synchronously move along the X axis. So that when the conveyor drive 35 is rotated in the forward direction, the feed plate 333 pushes the sheet forward from below the entrance to the first station, while the upper clamp plate 343 and the lower clamp plate clamp the sheet at the first station and the longitudinal plate 3432 pushes the sheet from the first station to the second station. When the conveying driving device 35 is reversed, the first avoiding driver 332 drives the feeding plate 333 to descend below the top surface of the supporting beam 31, the third avoiding driver 344 drives the lower clamping plate 345, and the third avoiding driver 344 drives the upper clamping plate 343 to descend so that the upper clamping plate 343 also descends below the top surface of the supporting beam 31. Thereby ensuring that the feeding plate 333 and the upper clamping plate 343 do not interfere with the cardboard on the support beam 31 during the homing of the first slide 331 and the second slide 341, and that the extension plate 346 itself is flush with the support frame and does not interfere with the cardboard. Finally, the feeding plate 333, the upper clamping plate 343 and the lower clamping plate 345 are driven to rise, and reset is completed.
As shown in fig. 9, the flap panel apparatus 4 is installed at a first station, i.e., at the middle of the conveying drive 35. The flap panel apparatus 4 includes a positioning mechanism 41 and two flap panel mechanisms 42. Four positioning piston cylinders serving as positioning mechanisms 41 are fixedly connected and installed above the supporting beam 31, and a pressing head is fixedly connected at the tail end of a piston rod and is driven to be pressed on the paperboard of the supporting beam 31. The folding plate mechanism 42 is arranged outside the two supporting beams 31 in a mirror image mode, and is arranged on the frame through the interval adjusting mechanism 43. The pitch adjustment mechanism 43 includes a translation mount 431 and a translation driving mechanism 432. The translation seat 431 is slidably connected to the frame by two through shafts disposed along the Y-axis. The translation screw rod as the translation driving mechanism 432 is rotatably connected to the frame and is rotatably connected to the sliding seat, so that the translation seat 431 is driven to move along the Y axis, and the positions of the folding plate mechanisms 42 can be respectively adjusted. The flap panel mechanism 42 includes a flap panel 421 and a flap driver 422. One end of the turnover plate 421 is hinged on the translation seat 431, and a turnover piston cylinder serving as a turnover plate driver is hinged on the translation seat 431, and the piston cylinder is hinged on the turnover plate 421, so that the turnover plate 421 is driven by the turnover driver 422 to turn inwards, and the front panel and the rear panel are turned along folds.
In addition, in order to prevent the shaking cover from interfering with the frame after the back panel is folded, the frame is fixedly connected with an inner stop lever 44 arranged along the X direction at the first station.
Referring to fig. 10, the upper preform assembly 5 is positioned on either side of the second station, i.e., beside the end of the conveyor drive assembly 35. The two upper preforming devices 5 are arranged in a mirror image manner and comprise a fixed seat 51, a width adjusting mechanism 52, a first forming mechanism 53, a length adjusting mechanism 54, a second forming mechanism 55 and a limiting mechanism 56.
The fixed seat 51 is fixedly connected to the frame through a fixed column. The width adjusting mechanism 52 is mounted on the fixing base 51, the width adjusting mechanism 52 comprises a translation plate 521 and a width adjusting driver 522, the translation plate 521 is slidingly connected on the fixing base 51 through a guide rail arranged along the Y axis, one end of the width adjusting driving screw is rotatably connected with the fixing base 51, and the other end of the width adjusting driving screw is in threaded connection with the translation plate 521, so that the translation plate 521 is driven to translate along the Y axis.
The first forming mechanism 53 is mounted on the translating plate 521, and includes a main plate 531 and a main forming driver 532, where the main plate 531 is slidingly connected to the translating plate 521 through a guide rail disposed along the Y axis, and is used as a main forming piston cylinder of the main forming driver 532, and a cylinder body of the main forming mechanism is fixedly connected to the translating plate 521, and a piston rod of the main forming mechanism is fixedly connected to the main plate 531, so that the main plate 531 is driven to translate along the Y axis.
The length adjustment mechanism 54 and the second molding mechanism 55 are mounted on the main board 531. Both sets of second molding mechanisms 55 include a driver mount 551, a clamp mount 552, and a split molding driver 553. The drive mount and the clamp mount 552 are both slidably coupled to the main board 531 via rails disposed along the X-axis. The two-way screw rod of the length adjusting mechanism 54 is provided with two threaded portions with opposite rotation directions, which are erected on the main board 531 and are rotatably connected with the main board 531, and the two threaded portions are respectively in threaded connection with the two driver mounting seats 551, so that the two driver mounting seats 551 are driven to move in opposite directions or back directions simultaneously. The cylinder body of the split piston cylinder serving as the split actuator 553 is fixedly connected to the actuator mount 551, and the piston rod thereof is fixedly connected to the jig mount 552, so that the jig mount 552 translates along the X-axis relative to the actuator mount 551. The jig mount 552 is mounted with a folding jig 57, the folding jig 57 including an X-direction plate 571 and a Y-direction plate 572, the X-direction plate 571 being adapted to abut against the front and rear panels of the carton, and the Y-direction plate 572 being adapted to abut against the inner seal plate of the carton.
Thus, the two main panels 531 are driven to move in opposite directions so that the four X-direction panels are respectively used to abut against the two ends of the front and rear panels of the carton, and the Y-direction panels 572 bear against the inner sealing panel and pre-fold the inner sealing panel along the folds; then, the adjacent clip mounts 552 are driven toward one another so that the Y-plate 572 continues to bend the inner closure plate. Otherwise, the device returns to the original position.
The limiting mechanism 56 is fixedly connected to the translation plate 521 through a bracket, and the limiting mechanism 56 is located above the main plate 531. The limit mechanism 56 includes a limit plate 561 and a limit driver 562. The limit plate 561 includes a horizontal portion, and a vertical portion is formed to extend vertically upward from the outer side of the horizontal portion. The cylinder body of the limiting piston cylinder serving as the limiting driver 562 is fixedly connected to the bracket, and the piston rod of the limiting piston cylinder is fixedly connected with the vertical part, so that the limiting plate 561 is driven to translate along the Y axis, two horizontal parts respectively support two sides of the bottom panel, and the two vertical parts respectively abut against the front panel and the rear panel of the carton.
As shown in connection with fig. 11, the second station is provided with a forming conveyor 6, i.e. between four folding jigs 57. The forming conveyor 6 comprises a forming frame 61 and a vertical conveyor 62. The forming frame 61 comprises a bottom plate 611 and a forming plate 612, wherein a positioning sucker 613 is arranged on the bottom plate 611, and the forming plate 612 is fixedly connected to the edge of the bottom plate 611 along the normal direction. The vertical transporter 62 is a rack and pinion mechanism in the prior art, and is similar to the pushing mechanism 12 in structure, and this embodiment will not be described in detail. When the paperboard is positioned at the second station, the forming frame 61 is also transported to the second station, and the positioning suction cup 613 on the bottom plate 611 adsorbs the bottom panel, so that the forming frame 61 supports the box body from the inside, and the forming is ensured to be successful.
In addition, the frame is fixedly connected with the outer stop rods 58 arranged along the X axis on two sides of the second station, and two ends of each outer stop rod 58 extend outwards to form a guide part, so that the front panel and the rear panel folded at the first station cannot fall back in the process of pushing the paperboard from the first station to the second station.
As shown in connection with fig. 12, the vertical forming device 7 is located directly below the second station, and includes a width adjustment mechanism 71, a length adjustment mechanism 72, and a die plate 73.
The width adjustment mechanism 71 is mounted on the frame and includes a first adjustment platform 711 and a width adjustment drive 712. The frame is provided with a guide rail arranged along the Y axis at each of the two ends of the first adjustment platforms 711, so that the two ends of the two first adjustment platforms 711 are slidably connected with the guide rail, respectively, and the two first adjustment platforms 711 are arranged along the X axis and translate along the Y axis. The width adjustment driver 712 adopts a conventional rack and pinion mechanism, and this embodiment will not be described in detail.
Each first adjustment platform 711 has two length adjustment mechanisms 72 mounted thereto, each length adjustment mechanism 72 including a second adjustment platform 721 and a length adjustment drive 722. Both second adjustment platforms 721 are slidably connected to the first adjustment platform 711 by guide rails disposed along X. Each second adjustment stage 721 is driven by a respective length adjustment drive 722 and is slid along the X-axis. The length adjustment driving mechanism adopts the existing gear rack mechanism, and this embodiment is not described in detail.
The four adjusting platforms are fixedly connected with a vertically arranged template 73 respectively, each template 73 comprises a long-side guide plate 731 and a wide-side guide plate 732, the long-side guide plates 731 are arranged along the X axis, and the wide-side guide plates 732 are arranged along the Y axis, so that the long-side guide plates 731 and the wide-side guide plates 732 jointly form a forming cavity; the mold plate 73 for molding one side of the swing cover has a gap between the long side guide 731 and the wide side guide 732 so that the swing cover passes through the molding cavity. Further, the inner tips of the long side guide 731 and the wide side guide 732 are each formed with a chamfer.
In this way, the forming frame 61 is then raised, the cartons are left in the forming cavity and clamped by the clamping device 8 and continue to descend.
In order to prevent the carton from being carried out during the lifting process of the forming frame 61, as shown in fig. 13, a clamping plate 74 is provided at the upper portion of the mold plate 73, an opening is provided at the upper end of the wide edge guide 732, the clamping plate 74 is rotatably connected with the mold plate 73 through a horizontal shaft parallel to the wide edge guide 732, and the clamping plate 74 is formed with a counterweight end 741 and a carton end 742 at both ends, wherein the carton end 742 penetrates through the opening and extends into the forming cavity, and the counterweight end 741 has a mass greater than the carton end 742. When the clamping plate 74 is not influenced by external force, the clamping box is abutted against the upper end of the opening and stretches into the forming cavity under the influence of the counterweight end 741; when the carton is slid down, the carton abuts the carton end 742, causing the carton end 742 to flip down and out of the forming cavity from the opening.
In order to ensure the dead time of the carton in the forming cavity, an interceptor 75 is arranged at the lower part of the template 73, and is used as an interception piston cylinder of the interceptor 75, the cylinder body of the interceptor is fixedly connected on the outer side of the template 73, and the telescopic rod of the interceptor piston cylinder penetrates through the template 73. When the telescopic rod is extended, the telescopic rod penetrates through the template 73 and is positioned in the forming cavity; when the telescopic rod contracts, the telescopic rod is positioned at the outer side of the forming cavity, so that interception of the carton is realized through telescopic of the telescopic rod.
As shown in fig. 14, the box clamping device 8 stands on the lower side of the vertical forming device 7. The box clamping device 8 includes a lifting table 81, a box clamping mechanism 82, and a box clamping lifting driver 83.
The clamping box lifting driver 83 adopts the existing synchronous belt mechanism, and the lifting table 81 is connected with the frame in a sliding manner through a vertically arranged guide rail and fixedly connected to the synchronous belt, so that the lifting table 81 is driven to lift. The box clamping mechanism 82 is mounted on the lifting table 81 through a pitch changing mechanism 84.
The pitch mechanism 84 includes a carriage 841 and a pitch drive 842. Both the two carriages 841 are slidably connected to the lifting table 81 via a guide rail provided on the X-axis, and have two screw portions with opposite screw directions as a bidirectional screw of the pitch-variable actuator 842. And two ends of the bidirectional screw rod are erected on the lifting table 81 and are connected with lifting rotation, and two threaded parts are respectively connected with two sliding frames 841 in a threaded manner, so that the two sliding frames 841 are driven to move along the X axis in opposite directions or move in opposite directions.
The two box clamping mechanisms 82 are mirror mounted on two carriages 841. The pod mechanism 82 includes a holding arm 821, a holding claw 822, and a mount plate 823. The holding arm 821 is fixedly connected to the carriage 841 and extends to a side away from the elevating table 81. Two holding claws 822 are formed with a holding portion 8221 at the adjacent one end and a weight portion 8222 at the adjacent other end, and the middle portions of the holding claws 822 are each rotatably connected to the distal ends of the respective holding arms 821 by a rotation shaft provided along the Y axis. The flat plate 823 is fixedly connected to the tail end of the holding arm 821 and is positioned below the weight portion 8222. So that when the holding jaw 822 is not subjected to an external force, the holding jaw 822 is turned over by the weight portion 8222 and presses the weight portion 8222 against the plate 823, with the holding jaw 822 being horizontal. When the two clamping claws 822 clamp the carton, the balancing weight increases the friction force between the clamping part 8221 and the carton body, thereby preventing the carton body from falling off.
In addition, in order to prevent the clamping portion 8221 from damaging the carton, a chamfer is formed at the upper edge of the clamping portion 8221.
The carton is thus brought out of the lower end of the forming chamber by the carton clamping mechanism 82 and placed on the outfeed device 9. The discharging device 9 is an existing conveyor belt conveyor, and this embodiment is not described in detail.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.

Claims (6)

1. The utility model provides a case unpacking machine, is including being located folding panel device (4) of first station, being located upper portion preforming device (5) of second station both sides to and be located vertical forming device (7) of second station downside in proper order, its characterized in that: the folding plate device (4) comprises two folding plate mechanisms (42) which are arranged in a mirror image mode, the folding plate mechanisms (42) comprise turnover plates (421), and the turnover plates (421) on two sides are driven to inwards turn; the two upper preforming devices (5) are arranged in a mirror image mode, the upper preforming devices (5) comprise first forming mechanisms (53) and second forming mechanisms (55), the two first forming mechanisms (53) comprise main plates (531), the two main plates (531) are driven to move along the Y axis in opposite directions or opposite directions, two groups of second forming mechanisms (55) are arranged on each main plate (531), the second forming mechanisms (55) comprise clamp mounting seats (552), and the two adjacent clamp mounting seats (552) are driven to move along the X axis in opposite directions or opposite directions; the four clamp mounting seats (552) are provided with turning clamps (57), the turning clamps (57) comprise X-direction plates (571) and Y-direction plates (572), the X-direction plates (571) are used for abutting against the front panel and the rear panel of the carton, and the Y-direction plates (572) are used for abutting against the inner sealing plate of the carton; the second station is provided with a forming and conveying device (6), the forming and conveying device (6) comprises a forming frame (61), the forming frame (61) comprises a bottom plate (611) and a forming plate (612), and the forming plate (612) is fixedly connected to the edge of the bottom plate (611) along the normal direction; the vertical forming device (7) comprises a template (73), wherein the template (73) encloses a forming cavity, and the forming frame (61) is driven to be inserted into the forming cavity from top to bottom;
the four templates (73) comprise long side guide plates (731) and wide side guide plates (732), the long side guide plates (731) are arranged along an X axis, and the wide side guide plates (732) are arranged along a Y axis; a die plate (73) for forming one side of the swing cover, and a gap is reserved between a long side guide plate (731) and a wide side guide plate (732);
the upper part of the template (73) is provided with a clamping plate (74), the upper end of the broadside guide plate (732) is provided with an opening, the clamping plate (74) is rotationally connected with the template (73) through a horizontal shaft parallel to the broadside guide plate (732), the clamping plate (74) is provided with a counterweight end (741) and a clamping box end (742) at two ends, the clamping box end (742) penetrates through the opening and stretches into a forming cavity, the weight of the counterweight end (741) is larger than that of the clamping box end (742), and the opening is provided with a margin for enabling the clamping box end (742) to overturn downwards and turn out of the forming cavity;
The lower part of the template (73) is provided with an interceptor (75), the interceptor (75) comprises a telescopic rod, the telescopic rod penetrates through the template (73) and is positioned in the forming cavity when the telescopic rod extends, and the telescopic rod is positioned outside the forming cavity when the telescopic rod contracts;
The paperboard conveying device comprises a conveying mechanism (3), wherein the conveying mechanism (3) comprises a supporting beam (31), a second conveying assembly (34) and a conveying driving device (35), and the second conveying assembly (34) pushes the paperboard from a first station to a second station; the two support beams (31) are parallel to each other and fixedly connected to the frame, and the second conveying assembly (34) comprises a second sliding seat (341), a second avoiding driver (342), an upper clamping plate (343), a third avoiding driver (344) and a lower clamping plate (345); the second sliding seat (341) is driven by the conveying driving device (35) to slide along the supporting beam (31), and the upper clamping plate (343) and the lower clamping plate (345) are both arranged on the second sliding seat (341); the upper clamping plate (343) is driven by the second avoidance driver (342) to lift, and the lower clamping plate (345) is driven by the third avoidance driver (344) to lift; the lower clamping plate (345) is positioned at the lower side of the upper clamping plate (343).
2. The box opener according to claim 1, characterized in that: the bottom plate (611) is provided with a positioning sucker (613), and the forming frame (61) is driven by the vertical conveyor (62) to lift.
3. The box opener according to claim 1, characterized in that: the inner top ends of the templates (73) are respectively provided with a chamfer.
4. The box opener according to claim 1, characterized in that: the upper clamping plate (343) is formed with a lower edge (3431) extending obliquely downward near the upstream side.
5. The box opener according to claim 1, characterized in that: the second sliding seat (341) is fixedly connected with an extension plate (346) at one side of the lower clamping plate (345) close to the downstream, and the extension plate (346) is lower than the top surface of the supporting beam (31).
6. The box opener according to claim 1, characterized in that: a first conveying assembly (33) is arranged at the upstream of the second conveying assembly (34), and the first conveying assembly (33) comprises a first sliding seat (331), a first avoiding driver (332) and a feeding plate (333); the first sliding seat (331) is driven by the conveying driving device (35) to slide along the supporting beam (31), the feeding plate (333) is arranged on the first sliding seat (331), the feeding plate (333) is driven by the first avoiding driver (332) to lift, and a vertically arranged flange (3334) is formed on one side of the upstream of the feeding plate (333).
CN201910204027.5A 2019-03-18 2019-03-18 Box unpacking machine Active CN109733681B (en)

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Publication number Priority date Publication date Assignee Title
CN114229115B (en) * 2021-12-22 2023-02-28 南京华创包装机械设备有限公司 Novel case unpacking machine for large-capacity beverage production line

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Publication number Priority date Publication date Assignee Title
CN104176304A (en) * 2014-09-09 2014-12-03 广州博润包装机械有限公司 Jacking-in type high-speed automatic boxing machine
CN108792070A (en) * 2018-05-29 2018-11-13 杨志雄 Follow closely case conveyer
CN209667483U (en) * 2019-03-18 2019-11-22 天津旭腾达自动化设备有限公司 A kind of case unpacker

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US20060037290A1 (en) * 2004-08-23 2006-02-23 Smith Brenton L Wrap around carton packaging machine
CN203602097U (en) * 2013-10-28 2014-05-21 富鼎电子科技(嘉善)有限公司 Turn-over machine

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104176304A (en) * 2014-09-09 2014-12-03 广州博润包装机械有限公司 Jacking-in type high-speed automatic boxing machine
CN108792070A (en) * 2018-05-29 2018-11-13 杨志雄 Follow closely case conveyer
CN209667483U (en) * 2019-03-18 2019-11-22 天津旭腾达自动化设备有限公司 A kind of case unpacker

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