CN109727725A - A kind of tin plating production line of the full-automatic drawing of copper bar and method - Google Patents

A kind of tin plating production line of the full-automatic drawing of copper bar and method Download PDF

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Publication number
CN109727725A
CN109727725A CN201910125452.5A CN201910125452A CN109727725A CN 109727725 A CN109727725 A CN 109727725A CN 201910125452 A CN201910125452 A CN 201910125452A CN 109727725 A CN109727725 A CN 109727725A
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China
Prior art keywords
copper bar
tin plating
rollgang
measuring device
automatic
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CN201910125452.5A
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CN109727725B (en
Inventor
谭智强
徐善刚
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Guangdong Zhong Nan Tian Industrial Co Ltd
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Guangdong Zhong Nan Tian Industrial Co Ltd
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Abstract

The present invention discloses a kind of tin plating production line of the full-automatic drawing of copper bar and method, the production line includes the copper bar bracket set gradually, rack, there is rollgang in rack, drawing mould, automatic tinning stack, blanking section are successively arranged on rollgang, it is equipped with copper bar length measuring device between drawing mould and automatic tinning stack, drawing saw, drawing manipulator are set gradually between drawing mould and length measuring device.The present invention provides a kind of copper bar length measuring device and the full-automatic drawing tin machine of copper bar, original two procedures are integrated into a process of pipeline system, copper bar is through drawing, aligning, sawing, tin plating, stacking, tin plating process is completed while continuous drawing production, eliminate the intermediate repeatedly link of carrying and feeding, labour is greatly saved, reduces labor intensity, improves production efficiency.

Description

A kind of tin plating production line of the full-automatic drawing of copper bar and method
Technical field
The present invention relates to the technical field of copper bar processing, the tin plating production line of specifically a kind of full-automatic drawing of copper bar and side Method.
Background technique
Due to pure red copper, row easily aoxidizes in air, and place reduces copper bar using one layer of pure tin of plating is all needed as previous Contact resistance improves the oxidation resistance of copper bar.But in the production process of copper bar, finished product copper bar need to by repeatedly carry, on It hangs or automatically continuously the processes such as tin plating feeding carries out tin plating packaging again.It need to repeatedly carry, the production cycle is long.
In existing copper bar production technology, fixed ruler baffle can only all be moved forward and backward control copper bar scale on scale rollgang Length, and scale rollgang cannot be gone up and down or be quickly moved out, fixed ruler baffle has blocked copper bar and has conveyed forward on rollgang Path, therefore sawing sets the copper bar of ruler just and must use manipulator or manually remove rollgang, is then transported to down again One procedure carries out subjob again further according to situation.It need to repeatedly carry, the production cycle is long and expends many manpower and material resources.
Therefore, how to solve the above problems, become urgent problem to be solved.
Summary of the invention
The present invention against the above technical problems, provides a kind of tin plating production line of the full-automatic drawing of copper bar and method, will be original Two procedures be integrated into a process of pipeline system, reduce intermediate handling and it is tin plating when feeding link, greatly save Time and manpower and material resources.
To achieve the above object, the technical scheme is that
A kind of tin plating production line of full-automatic drawing of copper bar, including set gradually copper bar bracket, rack, have in rack defeated Roller-way is sent, drawing mould, automatic tinning stack, blanking section, drawing mould and automatic tinning stack are successively arranged on rollgang Between rollgang be equipped with the length measuring device of removable positioning copper bar length dimension.Length measuring device is movably mounted to convey On roller-way, original two procedures are integrated into a process of pipeline system by the tin plating production line of the copper bar, are reduced centre and are removed The link of feeding, is greatly saved time and manpower and material resources when transporting and is tin plating.It is moved back before wherein length measuring device is on rollgang Dynamic control copper bar cut lengths, can make copper bar carry out scale sawing operation by predetermined size;After copper bar cutting, mobile mechanism can be with The path that fixed ruler baffle removal copper bar is conveyed forward on rollgang, copper bar can continue to be fed forward to be made again Industry reduces the link of intermediate handling and next procedure feeding, time and manpower and material resources is greatly saved.
Further rollgang both sides are furnished with rack gear, and the gear that length measuring device is equipped with drive motor and is engaged with rack drives Dynamic motor driving gear is moved along rack gear.Gear is driven by drive motor to be rotated.To drive length measuring device along rollgang Conveying direction before and after follow-up motion.Motor driving gear rotation, improves the degree of automation of equipment.
Further length measuring device is equipped with drive motor, fixed ruler baffle and mobile mechanism, drives scale dress by drive motor It sets and is moved along rollgang conveying direction, mobile mechanism's connection fixed ruler baffle blocks on rollgang or open copper bar channel.
Further the length measuring device further includes rangefinder, length saw, and the rear portion that length saw is mounted on copper bar conveying direction is defeated Roller-way top is sent, rangefinder is mounted on fixed ruler baffle or length saw.The tin plating production line of the copper bar is by original two procedures Be integrated into a process of pipeline system, reduce intermediate handling and it is tin plating when feeding link, time and people is greatly saved Power material resources.Fixed ruler baffle is moved forward and backward control copper bar cut lengths on rollgang, copper bar can be made to be determined by predetermined size Ruler sawing operation;After copper bar cutting, fixed ruler baffle can be removed the road that copper bar conveys forward on rollgang by mobile mechanism Diameter, copper bar, which can continue to be fed forward, carries out subjob again.Rangefinder can use laser type, by with cut saw conplane Laser range finder, transmitting laser irradiation is measured to fixed ruler baffle cuts the distance for cutting fixed ruler baffle;Also available encoder formula is logical It crosses and calculates length measuring device and calculate cut saw at a distance from fixed ruler baffle again from the circle number that gear rotates when saw position moves backward is cut.
Further mobile mechanism include control fixed ruler baffle lifting or in a manner of switch gate fan-shaped rotation cylinder, It is fixed on the top or left side or right side of fixed ruler baffle.Fixed ruler baffle can go up and down remove or in a manner of switch gate it is fan-shaped It turns to against rollgang side and parallel with it, concedes the transport path of copper bar.Other device controls such as motor can also be used Fixed ruler baffle processed is mobile.
Further fixed ruler baffle two sides are equipped with the directive wheel of control copper bar direction of advance on roller-way.Directive wheel is controllable Direction of the copper bar processed when advancing on roller-way, in case copper bar deviates rollgang during transportation.
Drawing saw, drawing manipulator are set gradually between further drawing mould and length saw.It does not need to carry out lower road work Directly pass through drawing saw when sequence and drawing manipulator removes copper bar.
Further the copper bar production line is equipped with master control device, mechanical with rollgang, drawing mould, drawing saw, drawing Hand, length measuring device, automatic tinning stack, the connection of blanking segment signal.Master control device further improves the degree of automation of equipment.
A kind of full-automatic drawing tin plating method of copper bar processes copper bar using the above-mentioned tin plating production line of full-automatic drawing, Steps are as follows:
1) it being placed on copper bar bracket to drawing copper bar, copper bar protrudes into drawing mould, and master control device starts drawing mould, Copper bar is drawn as the size needed, then is straightened;
2) copper bar after drawing, master control device start drawing saw and drawing manipulator, by copper bar it is sawed-off after through rollgang It is sent to length measuring device;
3) copper bar is transported to length measuring device through rollgang, and master control device starts length measuring device, and length measuring device is in drive motor Drive under moved on rack gear, stadia surveying copper bar length, length measuring device be moved to default copper bar length position stop, Lifting cylinder falls fixed ruler baffle, and rollgang, which send forward copper bar to after withstanding fixed ruler baffle, to be stopped;
4) length saw starts, by the sawed-off rear stopping of copper bar;If not needing tin plating, palletizing mechanical arm clamping copper bar stacking;
5) if desired tin plating then lifting cylinder by fixed ruler baffle rise or by fixed ruler baffle it is fan-shaped in a manner of switch gate It turns to against rollgang side and parallel with rollgang, rollgang is unimpeded and starts, and copper bar is fed forward;
6) it is tin plating to enter the progress of automatic tinning stack for copper bar;
7) the tin plating completion of copper bar into blanking section, then carries out stacking;
8) the subsequent copper bar being drawn successively carries out above step.
The present invention has following technological merit compared with prior art:
1, fixed ruler baffle can remove the path that copper bar conveys forward on rollgang in copper bar length measuring device, facilitate copper Row is transported to next process operation, and original two procedures are integrated into a process of pipeline system, the time is saved, mentions High efficiency;
2, the tin plating production line of the full-automatic drawing of copper bar and method, copper bar synchronously complete tin plating work what continuous drawing produced Sequence eliminates the intermediate repeatedly link of carrying and feeding.Labour is greatly saved, reduces labor intensity, improves production Efficiency.
Detailed description of the invention
Fig. 1 is the structure chart of the full-automatic drawing tin machine of copper bar of the present invention;
Fig. 2 is structure chart when length measuring device uses;
Fig. 3 length measuring device front section view;
Fig. 4 is the top view of Fig. 3.
In figure: rollgang 1, copper bar 2, lifting female rail 3, lifting cylinder 4, fixed ruler baffle 5, drive motor 6, directive wheel 7, Gear 8, mobile mechanism 10, length saw 11, rangefinder 12, copper bar bracket A, rack B, drawing mould C, drawing saw D, is drawn rack gear 9 Pull out manipulator E, length measuring device F, automatic tinning stack G, blanking section H.
Specific embodiment
The present invention is described in further detail below in conjunction with the embodiment in attached drawing.
As shown in Figures 1 to 4, the tin plating production line of the full-automatic drawing of a kind of copper bar, including copper bar bracket A, the machine set gradually There is rollgang 1 on frame B, rack B, be successively arranged drawing mould C, automatic tinning stack G, blanking section H on rollgang 1, It is characterized by: being equipped with copper bar length measuring device F, 1 both sides of rollgang between the drawing mould C and automatic tinning stack G Equipped with rack gear 9, length measuring device F is equipped with and 9 meshed gears 8 of rack gear;Length measuring device F include fixed ruler baffle 5, rangefinder 12, Length saw 11, fixed ruler baffle 5 are equipped with positioning and block copper bar 2 or remove the mobile mechanism 10 of fixed ruler baffle 5, and length saw 11 is installed On 1 top of rear portion rollgang of 2 conveying direction of copper bar, rangefinder 12 is mounted on fixed ruler baffle 5 or length saw 11.Such as figure Shown in 1, drawing saw D, drawing manipulator E are set gradually between drawing mould C and length saw 11.Copper bar sawing scale operation is completed Afterwards if do not need it is tin plating if manipulator clamping copper bar stacking;If desired carry out it is tin plating, then cylinder control fixed ruler baffle rise or with The mode of switch gate is fan-shaped to be turned to against rollgang side and parallel with it, originally the rollgang that blocks of fixed ruler baffle Rollgang unimpeded, that copper bar is vacated after fixed ruler baffle is removed is directly transported and is carried out into the tin plating production line of full-automatic copper bar It is tin plating.Original two procedures are integrated into a process of pipeline system by the full-automatic drawing tin machine of the copper bar, and copper bar is through drawing Pull out, align, sawing, tin plating, stacking, completing tin plating process while continuous drawing production, eliminate it is intermediate repeatedly carry and The link of feeding, is greatly saved labour, reduces labor intensity, improves production efficiency.
As shown in Figures 2 to 4, mobile mechanism 10 includes the lifting cylinder 4 and lifting female rail 3 of the left and right sides, 5 left side of fixed ruler baffle Right two sides are located in lifting female rail 3 and can move up and down, and lifting cylinder 4 is mounted on the top of fixed ruler baffle 5.Copper bar sawing is fixed After the completion of ruler operation, next step operation is if desired carried out, then lifting cylinder control fixed ruler baffle rises or in a manner of switch gate Fan-shaped to turn to against rollgang side and parallel with it, the originally rollgang that blocks of fixed ruler baffle is unimpeded, copper bar warp The rollgang that fixed ruler baffle is vacated when rising continues directly to be fed forward.As shown in figure 4,5 two sides of fixed ruler baffle are equipped with Control the directive wheel 7 of the direction of advance on roller-way of copper bar 2.Directive wheel can control direction of the copper bar when advancing on rollgang, In order to avoid copper bar deviates rollgang during transportation.As shown in figure 3, gear 8 drives rotation by drive motor 6.
The copper bar production line be equipped with master control device, with rollgang 1, drawing mould C, drawing saw D, drawing manipulator E, Length measuring device, automatic tinning stack G, the connection of blanking section H signal.
Copper bar is processed using the above-mentioned tin plating production line of full-automatic drawing, its step are as follows:
1) it is placed on copper bar bracket A to drawing copper bar, copper bar protrudes into drawing mould C, and master control device starts drawing die Tool, copper bar are drawn as the size needed, then are straightened then scale sawing;
2) copper bar after drawing does not need such as tin plating, master control device start the stacking of manipulator clamping copper bar, if you need to it is tin plating then Carry out next step;
3) copper bar is transported to length measuring device F through rollgang 1, and master control device starts length measuring device F, and length measuring device F is driving It is moved on rack gear 9 under the drive of motor 6, rangefinder 12 measures copper bar length, and length measuring device F is moved to default copper bar length Position stops, and lifting cylinder 4 falls fixed ruler baffle 5, and rollgang 1, which send forward copper bar to after withstanding fixed ruler baffle 5, to be stopped;
4) length saw 11 starts, by the sawed-off rear stopping of copper bar;
5) fixed ruler baffle 5 is risen or fan-shaped in a manner of switch gate is turned to against rollgang one by lifting cylinder 4 Side is simultaneously parallel with it, and transport path is unimpeded, and rollgang 1 starts, and copper bar is fed forward;
6) it is tin plating to enter automatic tinning stack G progress for copper bar;
7) the tin plating completion of copper bar into blanking section H, then carries out stacking;
8) the subsequent copper bar being drawn successively carries out above step.
In conclusion the present invention such as specification and diagramatic content, are made actual sample and test are used for multiple times, from test Effect is seen, it was demonstrated that the invention can achieve the desired purpose, and practicability is unquestionable.Embodiment provided above is only used to facilitate explanation should The content of invention not makees formal limitation to it;There is common knowledge person in any technical field, do not departing from this The scope for inventing mentioned technical characteristic and similar features, locally changes or modifies using made by the invention disclosed technology content Equivalent embodiment, all belong to the scope of protection of the present invention.

Claims (9)

1. a kind of tin plating production line of full-automatic drawing of copper bar, including set gradually copper bar bracket (A), rack (B), rack (B) It is upper that there is rollgang (1), it is successively arranged drawing mould (C), automatic tinning stack (G), blanking section (H) on rollgang (1), Determine it is characterized by: the rollgang (1) between the drawing mould (C) and automatic tinning stack (G) is equipped with to move The length measuring device (F) of position copper bar length dimension.
2. the tin plating production line of the full-automatic drawing of copper bar according to claim 1, it is characterised in that: rollgang (1) both sides Equipped with rack gear (9), length measuring device (F) be equipped with drive motor (6) and with rack gear (9) meshed gears (8), the drive motor (6) band moving gear (8) is mobile along rack gear (9).
3. the tin plating production line of the full-automatic drawing of copper bar according to claim 2, it is characterised in that: length measuring device (F) is equipped with Drive motor (6), fixed ruler baffle (5) and mobile mechanism (10) drive length measuring device (F) along conveying roller by drive motor (6) Road (1) conveying direction is mobile, and copper bar (2) are blocked or opened in mobile mechanism (10) connection fixed ruler baffle (5) on rollgang (1) Channel.
4. the tin plating production line of the full-automatic drawing of copper bar according to claim 3, it is characterised in that: the length measuring device (F) is also Including rangefinder (12), length saw (11), length saw (11) is mounted on the rear portion rollgang (1) of copper bar (2) conveying direction Portion, rangefinder (12) are mounted on fixed ruler baffle (5) or length saw (11).
5. the tin plating production line of the full-automatic drawing of copper bar according to claim 4, it is characterised in that: the mobile mechanism (10) include control fixed ruler baffle lifting or in a manner of switch gate fan-shaped rotation cylinder, be fixed on fixed ruler baffle (5) Top or left side or right side.
6. the tin plating production line of the full-automatic drawing of copper bar according to claim 5, it is characterised in that: the fixed ruler baffle (5) two sides are equipped with the directive wheel (7) of control copper bar (2) direction of advance on roller-way.
7. the tin plating production line of the full-automatic drawing of copper bar according to claim 6, it is characterised in that: the drawing mould (C) drawing saw (D), drawing manipulator (E) are set gradually between length saw (11).
8. the tin plating production line of the full-automatic drawing of copper bar according to claim 7, it is characterised in that: the copper bar production line is equipped with Master control device, with rollgang (1), drawing mould (C), drawing saw (D), drawing manipulator (E), length measuring device, automatic plating Tin device (G), the connection of blanking section (H) signal.
9. a kind of full-automatic drawing tin plating method of copper bar, it is characterised in that: tin plating using full-automatic drawing according to any one of claims 8 Production line processes copper bar, and its step are as follows:
1) it is placed on copper bar bracket (A) to drawing copper bar, copper bar protrudes into drawing mould (C), and master control device starts drawing die Tool, copper bar is drawn as the size needed, then is straightened;
2) copper bar after drawing, master control device start drawing saw (D) and drawing manipulator (E), by copper bar it is sawed-off after through conveying roller Road (1) is sent to length measuring device (F);
3) copper bar is transported to length measuring device (F) through rollgang (1), and master control device starts length measuring device (F), and length measuring device (F) exists It is moved on rack gear (9) under the drive of drive motor (6), rangefinder (12) measures copper bar length, and length measuring device (F) is moved to pre- If the position of copper bar length stops, lifting cylinder (4) falls fixed ruler baffle (5), and rollgang (1) send forward copper bar to top Firmly fixed ruler baffle (5) stops afterwards;
4) length saw (11) starts, by the sawed-off rear stopping of copper bar;If not needing tin plating, palletizing mechanical arm clamping copper bar stacking;
5) if desired fixed ruler baffle (5) are risen or are in fan in a manner of switch gate by fixed ruler baffle by tin plating then lifting cylinder (4) Shape is turned to against rollgang side and parallel with rollgang, and rollgang (1) is unimpeded and starts, and copper bar is fed forward;
6) it is tin plating to enter automatic tinning stack (G) progress for copper bar;
7) the tin plating completion of copper bar into blanking section (H), then carries out stacking;
8) the subsequent copper bar being drawn successively carries out above step.
CN201910125452.5A 2019-02-20 2019-02-20 Full-automatic drawing tinning production line and method for copper bars Active CN109727725B (en)

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CN109727725B CN109727725B (en) 2024-04-12

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112024771A (en) * 2020-08-31 2020-12-04 贵溪华泰铜业有限公司 Copper product alignment cuts device

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Publication number Priority date Publication date Assignee Title
JPH1058225A (en) * 1996-08-23 1998-03-03 Sankei Giken Kogyo Kk Device for running cut to standard length in continuous manufacturing facility for thin-walled pipe
CN101402104A (en) * 2007-11-26 2009-04-08 唐志明 Improved automatic drawing machine
CN103386509A (en) * 2013-08-06 2013-11-13 莱芜钢铁集团有限公司 Adjustable length specifying machine
CN103447347A (en) * 2013-09-17 2013-12-18 西安麦特沃金液控技术有限公司 Continuous drawing production line and production method of strip product
CN205110391U (en) * 2015-11-13 2016-03-30 湖南金龙国际铜业有限公司 Equipment of flare -outing is drawn to copper bar
CN205236628U (en) * 2015-12-18 2016-05-18 鹰潭盛发铜业有限公司 Integrative equipment of tinned wire continuous production
CN107639122A (en) * 2017-09-29 2018-01-30 江西勇骏实业有限公司 Roller type small copper continuous drawing unit
CN207259628U (en) * 2017-07-19 2018-04-20 常州日月机械有限公司 Copper bar continuous tin plating production line
CN209357518U (en) * 2019-02-20 2019-09-06 广东中南天实业有限公司 A kind of tin plating production line of full-automatic drawing of copper bar

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1058225A (en) * 1996-08-23 1998-03-03 Sankei Giken Kogyo Kk Device for running cut to standard length in continuous manufacturing facility for thin-walled pipe
CN101402104A (en) * 2007-11-26 2009-04-08 唐志明 Improved automatic drawing machine
CN103386509A (en) * 2013-08-06 2013-11-13 莱芜钢铁集团有限公司 Adjustable length specifying machine
CN103447347A (en) * 2013-09-17 2013-12-18 西安麦特沃金液控技术有限公司 Continuous drawing production line and production method of strip product
CN205110391U (en) * 2015-11-13 2016-03-30 湖南金龙国际铜业有限公司 Equipment of flare -outing is drawn to copper bar
CN205236628U (en) * 2015-12-18 2016-05-18 鹰潭盛发铜业有限公司 Integrative equipment of tinned wire continuous production
CN207259628U (en) * 2017-07-19 2018-04-20 常州日月机械有限公司 Copper bar continuous tin plating production line
CN107639122A (en) * 2017-09-29 2018-01-30 江西勇骏实业有限公司 Roller type small copper continuous drawing unit
CN209357518U (en) * 2019-02-20 2019-09-06 广东中南天实业有限公司 A kind of tin plating production line of full-automatic drawing of copper bar

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112024771A (en) * 2020-08-31 2020-12-04 贵溪华泰铜业有限公司 Copper product alignment cuts device

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