CN109720823A - Saw blade collator - Google Patents
Saw blade collator Download PDFInfo
- Publication number
- CN109720823A CN109720823A CN201811639151.6A CN201811639151A CN109720823A CN 109720823 A CN109720823 A CN 109720823A CN 201811639151 A CN201811639151 A CN 201811639151A CN 109720823 A CN109720823 A CN 109720823A
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- China
- Prior art keywords
- saw blade
- groove
- conveyer belt
- chute feeder
- collator
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Abstract
The invention discloses saw blade collators, including work top；Four axis robots are mounted on work top, and the gripper of four axis robots is sucker；Conveyer belt, conveyer belt have several partitions, form the first groove between two neighboring partition；Feed mechanism includes feed bin and vibrating disk, and feed bin is mounted on dead plate upper end face；Feeding mechanism includes the chute feeder for saw blade linear motion being arranged in the fixed plate, dead plate upper end face is provided with the second groove, feed bin is located at the surface of second groove, the close one end of second groove distance chute feeder is connected to chute feeder, one end remote apart from chute feeder is equipped with push plate in second groove, and push plate is fixed on delivery device, and chute feeder end bottom is equipped with through-hole, feeding front of the slot is equipped with driving source, is arranged right below image taking mechanism in the through-hole.Can fully automatic operation can work within 24 hours and save artificial reason material, the flaw of product can also detected, product quality is improved.
Description
Technical field
The present invention designs saw blade and arranges, and in particular to a kind of to replace the traditional artificial saw blade arrangement arranged to saw blade
Machine.
Background technique
Currently, structure is not as shown in Figure 1, also no discovery has similar automation equipment in industry for saw blade.Because saw blade is
Consumptive material used in sweep-saw, therefore plant capacity is very big.When production, the blank rushed out also carries out roll flute with gear grinding machines,
It needs manually to put saw blade in order before roll flute, that is, just in face of front, head to head, tail falls into one and folded is added to roll flute to tail
Roll flute on machine.The blank of saw blade is what punching machine was rushed out, and quickly, the blank worked it out needs a large amount of general 1 second speed
It is artificial arrange, therefore invented this product, saw blade collator.
Summary of the invention
In view of the above technical problems, the present invention provides a kind of saw blade collator, this equipment fully automatic operation can 24 hourly workers
Artificial reason material is saved, the flaw of product can also detected, product quality is improved.Due to the speed of service of manipulator
And the mechanical speed of feeding mechanism is limited, the speed of service is fastly most piece saw blade of arrangement in 2 seconds, wants the arrangement speed than experienced operator
It is slightly slow, it is contemplated that the artificial reasons such as need to rest, comprehensive speed be manually not much different.In addition automation is arranged to saw blade
Coherence request is higher, such as encounters size and is not allowed grade condition chance that can not identify and shut down and advantage, adds equal to product
Visual detection equipment is filled.
In order to solve the above technical problems, one technical scheme adopted by the invention is that: saw blade collator, comprising:
Work top；
Four axis robots, four axis robots are mounted on work top, and the gripper of four axis robots is sucker；
Conveyer belt, conveyer belt have several partitions for being intervally arranged along conveyer belt transmission direction, two neighboring partition it
Between form the first groove for placing saw blade, conveying has two, and conveyer belt includes first conveyer belt, the second conveyer belt, the
One conveyer belt, the second conveyer belt are symmetricly set on four axis robot two sides；
Feed mechanism, feed mechanism include feed bin and the vibrating disk for being delivered to saw blade in feed bin, feed bin installation
In dead plate upper end face；
Feeding mechanism, feeding mechanism includes the chute feeder for saw blade linear motion being arranged in the fixed plate, fixed
Plate upper surface is provided with the second groove, and feed bin is located at the surface of second groove, and the upper end of the feed bin, lower end are
Hatch frame, the close one end of the second groove distance chute feeder are connected to chute feeder, remote apart from chute feeder in second groove
One end is equipped with push plate, and push plate is fixed on delivery device,
In the saw blade direction of motion, wherein side is end to the chute feeder positioned at the second groove two sides, and the other side is
Front end, chute feeder end bottom are equipped with through-hole, and feeding front of the slot is equipped with the driving that driving is located at saw blade linear motion in chute feeder
Source is arranged right below the image taking mechanism being delivered to right above through-hole for shooting one end in the through-hole；
Sucker is located at right above the through-hole.
In above-mentioned scheme, feeding groove width is adapted to blade width, avoids saw blade crooked.
In above-mentioned scheme, saw blade blank material pours into vibrating disk, carries out feeding by vibrating disk, it is ensured that saw blade is one by one
It is packed into feed bin from discharge port, there is one piece of push plate in one end remote apart from chute feeder in bin bottom namely the second groove, and push plate is by pushing away
Mechanism driving is sent to be responsible for saw blade release to chute feeder, feeding front of the slot is pushed saw blade right above through-hole to equipped with a driving source
Namely detection platform, chute feeder often send a saw blade triggering image taking mechanism once photo taking.Control unit such as single-chip microcontroller, PLC
Etc. the state of the responsible current saw blade of identification, there are 4 kinds of states of identification in the saw blade of every kind of specification, i.e., positive, reverse side, head, tail.Monolithic
The saw blade status data of identification is sent to programmable controller by MODBUS communications protocol by machine or PLC, by programmable control
Device processed provides IO and controls signal to manipulator 4 kinds of action commands of execution, and two conveyer belts, one puts positive saw blade, and one puts
The saw blade of reverse side, since four axis robots are that horizontal movement cannot be overturn, therefore devise first conveyer belt, the second conveyer belt composition
Two conveyer belts, is turned around end to end by the realization of the rotary shafts of four axis robot ends.To which saw blade is placed on both sides by neat
Conveyer belt on.Conveyer belt often piles a lattice and can go ahead a lattice, continues blowing, and all having piled until whole conveyer belt can be automatic
Stopping alarm, by manually taking the saw blade put in order away.
On the basis of above scheme, preferably, saw blade thickness of the depth of the second groove less than 2 times, the thickness of push plate
Degree is not more than the thickness of a piece of saw blade.
On the basis of above scheme, preferably, the dead plate upper end face for constituting the second bottom portion of groove is burnishing surface.
On the basis of above scheme, preferably, fixed plate is fixed by the bracket on work top.
On the basis of above scheme, preferably, conveyer belt is cyclic annular conveyer belt.
On the basis of above scheme, preferably, further including image processing unit, image processing unit identifies that image is clapped
The information of current image captured by mechanism is taken the photograph, and the information is transferred to PLC, PLC controls four axis robots according to the information, drives
Dynamic source executes corresponding instruction.
On the basis of above scheme, preferably, further including alarm module, alarm module and the PLC are electrically connected.
On the basis of above scheme, preferably, further include electric cabinet, be equipped with master switch in electric cabinet, master switch with
Control power supply, the power source of four axis robots, the delivery device of driving source, the vibrating disk are electrically connected.
Technical solution of the present invention is limited by the speed of service of manipulator and the mechanical speed of feeding mechanism at present, is run
Fastest is piece saw blade of arrangement in 2 seconds, want it is slightly slower than the arrangement speed of experienced operator, it is contemplated that the artificial originals such as need to rest
Cause, comprehensive speed be manually not much different.In addition automation arranges higher to the coherence request of saw blade, and it is inaccurate such as to encounter size
Grade condition chance can not be identified and be shut down, and be advantage, advantage is equal to install visual detection equipment additional to product.
The beneficial effects of the present invention are: this equipment fully automatic operation can work for 24 hours saves artificial reason material, to product
Flaw can also detected, improve product quality.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention；
Fig. 2 is the enlarged drawing of part A in Fig. 1；
Fig. 3 is fixed plate, feed bin, image taking mechanism cooperation schematic diagram；
Fig. 4 is fixed plate, push plate cooperation schematic diagram.
Specific embodiment
The present invention is further explained in the light of specific embodiments.
It is to be appreciated that "center", " longitudinal direction ", " transverse direction ", " upper end ", " lower end ", "front", "rear", "left", "right",
The term of the orientation or positional relationship of the instructions such as "vertical", "horizontal", "top", "bottom", "inner", "outside", in description of the invention
In, it is to be based on the orientation or positional relationship shown in the drawings, is merely for convenience of description of the present invention and simplification of the description, rather than indicates
Or imply that signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore cannot understand
For limitation of the present invention.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, appearance as " peace
Dress ", " connected ", " connection " term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or
It is integrally connected；It can be mechanical connection, be also possible to be electrically connected；It can be directly connected, it can also be by between intermediary
It connects connected, can be the connection inside two elements.For the ordinary skill in the art, concrete condition can be passed through
Understand the concrete meaning of above-mentioned term in the present invention.
As shown in Figs 1-4,
Saw blade collator, comprising:
Work top 1；
Four axis robots 2, four axis robots are mounted on work top, and the gripper of four axis robots is sucker 21；
Conveyer belt 3, conveyer belt have several partitions 301 for being intervally arranged along conveyer belt transmission direction, it is two neighboring every
The first groove 302 for placing saw blade is formed between plate, conveying has two, and conveyer belt includes first conveyer belt 31, second
Conveyer belt 32, first conveyer belt, the second conveyer belt are symmetricly set on four axis robot two sides；
Feed mechanism, feed mechanism include feed bin 4 and the vibrating disk 5 for being delivered to saw blade in feed bin, feed bin peace
Mounted in 6 upper surface of fixed plate；
Feeding mechanism, feeding mechanism include the chute feeder 61 for saw blade linear motion being arranged in the fixed plate, Gu
Fixed board upper surface is provided with the second groove 62, and feed bin is located at the surface of second groove, and the upper end of the feed bin, lower end
It is hatch frame, the close one end of the second groove distance chute feeder is connected to chute feeder, apart from chute feeder in second groove
Remote one end is equipped with push plate 63, and push plate is fixed on delivery device 64,
In the saw blade direction of motion, wherein side is end to the chute feeder positioned at the second groove two sides, and the other side is
Front end, chute feeder end bottom are equipped with through-hole 65, and feeding front of the slot is equipped with the drive that driving is located at saw blade linear motion in chute feeder
Dynamic source 66, is arranged right below the image taking mechanism 67 being delivered to right above through-hole for shooting one end in the through-hole；
Sucker is located at right above the through-hole.
In above-mentioned scheme, feeding groove width is adapted to blade width, avoids saw blade crooked.
In above-mentioned scheme, saw blade blank material pours into vibrating disk, carries out feeding by vibrating disk, it is ensured that saw blade 7 a piece of one
Piece is packed into feed bin from discharge port, and there is one piece of push plate in one end remote apart from chute feeder in bin bottom namely the second groove, push plate by
Delivery device driving is responsible for saw blade to release to chute feeder, feeding front of the slot equipped with a driving source saw blade push to through-hole just on
Side namely detection platform, chute feeder often send a saw blade triggering image taking mechanism once photo taking.Control unit such as single-chip microcontroller,
There is 4 kinds of states of identification, i.e., positive, reverse side, head, tail in the state of the responsible current saw blade of identification such as PLC, the saw blade of every kind of specification.
The saw blade status data of identification is sent to programmable controller by MODBUS communications protocol by single-chip microcontroller or PLC, by that can compile
Range controller provides IO control signal to manipulator 4 kinds of action commands of execution, and two conveyer belts, one puts positive saw blade, and one
Item puts back the saw blade in face, since four axis robots are that horizontal movement cannot be overturn, therefore devise first conveyer belt, the second conveyer belt
Two conveyer belts constituted are turned around by the rotary shaft realization of four axis robot ends end to end.To which neat is placed on saw blade
On the conveyer belt on both sides.Conveyer belt often piles a lattice and can go ahead a lattice, continues blowing, until whole conveyer belt has all piled meeting
Autostop alarm, by manually taking the saw blade put in order away.
Wherein, saw blade thickness of the depth of the second groove less than 2 times, the thickness of push plate are not more than the thickness of a piece of saw blade,
Technique requires burnishing surface in the second groove, by the design, can avoid push plate and once releases two pieces of saw blades, influence the normal of equipment
Running.
Wherein, driving source is feeding rodless cylinder, cylinder or oil cylinder.
Wherein, image taking mechanism be camera or camera, PLC, picture recognition module integral structure.
Wherein, delivery device is pusher cylinder, oil cylinder or electric cylinders.
Wherein, there are two suckers.
Wherein, fixed plate is fixed by the bracket on work top.
Wherein, conveyer belt is cyclic annular conveyer belt.
It wherein, further include image processing unit, image processing unit identifies current image captured by image taking mechanism
Information, and the information is transferred to PLC, PLC controls four axis robots according to the information, driving source executes corresponding instruction.
It wherein, further include alarm module, alarm module and the PLC are electrically connected.
Wherein, further include electric cabinet, be equipped with master switch, master switch and the driving source, four axis robots in electric cabinet
Power source, delivery device be electrically connected.
In the present invention, saw blade blank material pours into vibrating disk, the control power initiation of vibrating disk, and vibrating disk carries out feeding,
Ensure that saw blade is packed into feed bin from discharge port one by one, one end remote apart from chute feeder has one in bin bottom namely the second groove
Block push plate, PLC issue instruction, and push plate is responsible for by pusher cylinder driving saw blade release to chute feeder, and pusher cylinder resets, feeding
The feeding cylinder of front of the slot is pushed to right above through-hole by saw blade namely detection platform, feeding cylinder reset, meanwhile, triggering image is clapped
Take the photograph mechanism once photo taking.Picture recognition module identifies the state of current saw blade, and the saw blade of every kind of specification has 4 kinds of states of identification,
That is front, reverse side, head, tail, and status information is transferred to PLC by MODBUS communications protocol.If picture recognition module can not
Identification, then transmit pre-warning signal to PLC, and PLC triggers halt instruction, control master switch shut down or feeding cylinder, power source etc. in
Part of pause, conversely, picture recognition success, PLC provides IO and controls signal to the corresponding movement of four axis robots execution, 4 kinds of states
Instruction, neat is placed on saw blade on the conveyer belt on both sides.Conveyer belt often piles a lattice and can go ahead a lattice, continues blowing, directly
Saw blade is all placed in the first groove on to certain conveyer belt, PLC issues halt instruction, and autostop simultaneously transmits signal to alarm
Device alarm, by manually taking the saw blade put in order away, two conveyer belts work independently.
For those skilled in the art, technical solution documented by foregoing embodiments can still be repaired
Change or equivalent replacement of some of the technical features, it is all within the spirits and principles of the present invention, made any to repair
Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.
Claims (9)
1. saw blade collator characterized by comprising
Work top；
Four axis robots, four axis robots are mounted on work top, and the gripper of four axis robots is sucker；
Conveyer belt, conveyer belt have several partitions for being intervally arranged along conveyer belt transmission direction, shape between two neighboring partition
At the first groove for placing saw blade, conveying has two, and conveyer belt includes first conveyer belt, the second conveyer belt, and first is defeated
Band, the second conveyer belt is sent to be symmetricly set on four axis robot two sides；
Feed mechanism, feed mechanism include feed bin and the vibrating disk for being delivered to saw blade in feed bin, and feed bin is mounted on solid
Fixed board upper surface；
Feeding mechanism, feeding mechanism includes the chute feeder for saw blade linear motion being arranged in the fixed plate, in fixed plate
End face is provided with the second groove, and feed bin is located at the surface of second groove, and the upper end of the feed bin, lower end are opening
Structure, the close one end of the second groove distance chute feeder are connected to chute feeder, one end remote apart from chute feeder in second groove
Equipped with push plate, push plate is fixed on delivery device,
In the saw blade direction of motion, wherein side is end to the chute feeder positioned at the second groove two sides, and the other side is front end,
Chute feeder end bottom is equipped with through-hole, and feeding front of the slot is equipped with the driving source that driving is located at saw blade linear motion in chute feeder,
The through-hole is arranged right below the image taking mechanism being delivered to right above through-hole for shooting one end；
Sucker is located at right above the through-hole.
2. saw blade collator as described in claim 1, which is characterized in that feeding groove width is adapted to blade width.
3. saw blade collator as described in claim 1, which is characterized in that saw blade thickness of the depth of the second groove less than 2 times,
The thickness of push plate is not more than the thickness of a piece of saw blade.
4. saw blade collator as claimed in claim 3, which is characterized in that the dead plate upper end face for constituting the second bottom portion of groove is
Burnishing surface.
5. saw blade collator as described in claim 1, which is characterized in that fixed plate is fixed by the bracket on work top.
6. saw blade collator as described in claim 1, which is characterized in that conveyer belt is cyclic annular conveyer belt.
7. saw blade collator as described in claim 1, which is characterized in that further include image processing unit, image processing unit
It identifies the information of current image captured by image taking mechanism, and the information is transferred to PLC, PLC is according to information control four
Axis robot, driving source execute corresponding instruction.
8. saw blade collator as claimed in claim 7, which is characterized in that further include alarm module, alarm module and the PLC
It is electrically connected.
9. saw blade collator as claimed in claim 7, which is characterized in that further include electric cabinet, is equipped with master switch in electric cabinet,
Master switch and the driving source, the control power supply of vibrating disk, the power source of four axis robots, delivery device are electrically connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811639151.6A CN109720823A (en) | 2018-12-29 | 2018-12-29 | Saw blade collator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811639151.6A CN109720823A (en) | 2018-12-29 | 2018-12-29 | Saw blade collator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109720823A true CN109720823A (en) | 2019-05-07 |
Family
ID=66298519
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811639151.6A Pending CN109720823A (en) | 2018-12-29 | 2018-12-29 | Saw blade collator |
Country Status (1)
| Country | Link |
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| CN (1) | CN109720823A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110562664A (en) * | 2019-09-10 | 2019-12-13 | 深圳市凯中精密技术股份有限公司 | Lifting mechanism and feeding device with same |
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| CN107720310A (en) * | 2017-10-17 | 2018-02-23 | 无锡旗鱼商贸有限公司 | A kind of platform moves back and forth separator |
| CN207467744U (en) * | 2017-10-17 | 2018-06-08 | 无锡旗鱼商贸有限公司 | Platform moves back and forth separator |
| CN108188926A (en) * | 2018-02-05 | 2018-06-22 | 项大清 | Diamond tool bit bottom surface is towards consistent conveying device |
| CN108188337A (en) * | 2018-01-05 | 2018-06-22 | 沈成源 | Rivet automatic feed mechanism |
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2018
- 2018-12-29 CN CN201811639151.6A patent/CN109720823A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1996013628A1 (en) * | 1994-10-26 | 1996-05-09 | Peter Albert Burkett | Button feeder for a button sewing machine |
| EP1650143A1 (en) * | 2004-10-25 | 2006-04-26 | Jaime Marti Sala | Article positioning machine |
| CN204896818U (en) * | 2015-08-26 | 2015-12-23 | 泉州市科盛包装机械有限公司 | Automatic pile up neatly device of abnormal shape strip cigarette |
| CN206142376U (en) * | 2016-10-31 | 2017-05-03 | 淄博百泰自动化科技有限公司 | Machine of number is examined in full -automatic transport of gloves |
| CN106670799A (en) * | 2017-01-19 | 2017-05-17 | 佛山电器照明股份有限公司 | Automatic production system of plugs |
| CN107720310A (en) * | 2017-10-17 | 2018-02-23 | 无锡旗鱼商贸有限公司 | A kind of platform moves back and forth separator |
| CN207467744U (en) * | 2017-10-17 | 2018-06-08 | 无锡旗鱼商贸有限公司 | Platform moves back and forth separator |
| CN108188337A (en) * | 2018-01-05 | 2018-06-22 | 沈成源 | Rivet automatic feed mechanism |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110562664A (en) * | 2019-09-10 | 2019-12-13 | 深圳市凯中精密技术股份有限公司 | Lifting mechanism and feeding device with same |
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Application publication date: 20190507 |