CN109720818B - Nondestructive crushing conveying device and working method thereof - Google Patents
Nondestructive crushing conveying device and working method thereof Download PDFInfo
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- CN109720818B CN109720818B CN201910148186.8A CN201910148186A CN109720818B CN 109720818 B CN109720818 B CN 109720818B CN 201910148186 A CN201910148186 A CN 201910148186A CN 109720818 B CN109720818 B CN 109720818B
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- 238000000034 method Methods 0.000 title claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims abstract description 71
- 238000003860 storage Methods 0.000 claims abstract description 19
- 230000033001 locomotion Effects 0.000 claims abstract description 10
- 238000001514 detection method Methods 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims description 16
- 230000000903 blocking effect Effects 0.000 claims description 5
- 230000001066 destructive effect Effects 0.000 claims description 5
- 238000007599 discharging Methods 0.000 abstract description 3
- 238000012856 packing Methods 0.000 description 3
- 238000005303 weighing Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Abstract
The invention discloses a nondestructive crushing conveying device and a working method thereof, wherein the nondestructive crushing conveying device comprises the following steps: the device comprises a box feeding device, a support assembly, a Z-axis lifting assembly, an X-axis moving assembly and a detection positioning device. Advance the case device and set up in the one end of transfer chain, include: storage case, propulsion board and dam device. The support assembly includes: the conveying device comprises a base arranged at the bottom of the conveying device, a support group fixedly installed on the base and an electric cabinet arranged on the base; z axle lift assembly includes: the device comprises four transmission shafts arranged on a support group, transmission gear groups arranged at two ends of each transmission shaft, four closed transmission chains sleeved on the transmission gear groups, and a bearing plate arranged on the chains; the X-axis movement assembly includes: the X-axis slide rail frame is arranged on the bracket assembly, and the limiting slide block is fixedly arranged on the slide rail frame; the detection positioning device comprises an infrared scanning device and a weight sensor. The invention uses the Z-axis lifting assembly and the X-axis moving assembly to quickly and flexibly complete box entering, lifting, box discharging and returning.
Description
Technical Field
The invention belongs to the field of logistics conveying equipment, and particularly relates to a nondestructive crushing conveying device and a working method thereof.
Background
In the commodity circulation classification workshop, the product after the packing leaves the processing packing station through the unified transport of transfer chain, especially uses the carton when packing the product, and the carton is followed the conveyer belt landing, takes place to warp easily when piling up, and is damaged, need rework again, influences production efficiency.
Secondly, use artifical transport, it is big to put the carton amount of labour, and is inefficient, and the later stage is unfavorable for the management in warehouse, and the arrangement is complicated.
Disclosure of Invention
The purpose of the invention is as follows: the nondestructive crushing conveying device and the working method thereof are provided to solve the problems in the prior art.
The technical scheme is as follows: a non-destructive fragmentation delivery device comprising:
the box feeding device is arranged at one end of the conveying line and comprises a storage box arranged at the bottom of the conveying line, a pushing plate arranged on one side of the storage box and a material blocking device arranged at the bottom of the storage box;
a bracket assembly comprising: the conveying device comprises a base arranged at the bottom of the conveying device, a support group fixedly installed on the base and an electric cabinet arranged on the base;
z axle lift assembly includes: the device comprises four transmission shafts arranged on a support group, transmission gear groups arranged at two ends of each transmission shaft, four closed transmission chains sleeved on the transmission gear groups, a bearing plate arranged on the chains and a first servo motor arranged on a base;
an X-axis motion assembly comprising: the X-axis slide rail frame is arranged on the support assembly, the limiting slide block is fixedly arranged on the slide rail frame, the second servo motor is arranged on one side of the X-axis slide rail frame, and the X-axis transmission device is arranged at one end of the second servo motor;
the detection positioning device comprises an infrared scanning device arranged on the support group and a weight sensor arranged on the bearing plate;
the pushing plate is movably arranged at the bottom of the material storage box, and the material blocking device is arranged at a box inlet of the conveying device; the bearing plate reciprocates on the X-axis slide rail frame, and is lifted along the Z axis on the chain.
In a further embodiment, the support group comprises a plurality of support rods and a support cross rod which are fixed on one side of the base, and the base is further provided with a damping device which can keep the support group stable.
In a further embodiment, the dam device comprises: the third servo motor who sets up at support group top sets up the transmission shaft of motor output shaft one end, and fixed mounting is at the epaxial bent axle mechanism of transmission to and articulate the striker plate in bent axle mechanism one end, the striker plate can realize advancing the control of case speed to the carton under third servo motor's control, and the flexibility is high.
In a further embodiment, a connecting rod is fixedly installed at one end of the pushing plate and fixedly connected with a threaded rod, a turbine is arranged at one end of the threaded rod and sleeved on an output shaft of a fourth servo motor, so that a carton waiting in a storage box can be pushed, and the carton is controlled to enter a box process.
In a further embodiment, the base is provided with a plurality of moving rollers at the bottom.
In a further embodiment, the X-axis transmission comprises: the rack is fixedly arranged on the support group, the rack is arranged on the transmission connecting rod, and the power of the second servo motor is transmitted to the transmission connecting rod through the X gear set.
In a further embodiment, one end of the transmission connecting rod is hinged to the supporting cross rod, the other end of the transmission connecting rod is detachably mounted on the bearing plate, and the transmission connecting rod drives the bearing plate to move left and right on the X-axis slide rail frame under the control of the second servo motor.
In a further embodiment, a control panel is arranged on one side of the electrical cabinet, a plurality of control buttons are arranged on the control panel, and the movement speed and the movement direction of the bearing plate can be controlled through a numerical control system.
In a further embodiment, the working principle is:
s1, after being packaged by the carton, the finished product is conveyed to a conveying device through a conveying line, the carton is sequentially pushed into a storage box through a pushing plate to wait for box feeding, and the carton is pushed onto a material baffle plate by the pushing plate;
s2, scanning the carton at the box inlet by the infrared scanning device, identifying product information, feeding identification data back to the numerical control system, automatically adjusting the speed of the servo motor according to the type of the product, and resetting the carrying speed grade by the numerical control system according to specific requirements;
s3, after the scanning is finished, the numerical control system controls the third servo motor to drive the striker plate to rotate downwards, meanwhile, the second servo motor rotates, power passes through the X gear set and the transmission connecting rod, and the transmission connecting rod drives the bearing plate to move leftwards on the X-axis slide rail frame to the position below the striker plate. The paper box gradually slides on the bearing plate along with the rotation of the material baffle plate, and the box entering process is completed;
s4, the carton falls on the bearing plate, the bearing plate is provided with a plurality of weight sensors, after the numerical value fed back by the weight sensors is stable, the numerical control system controls the second servo motor to move in the reverse direction, when the bearing plate is moved to a specified position, the numerical control system controls the first servo motor to drive the transmission shaft to drive a plurality of groups of transmission devices in the Z-axis lifting assembly to operate, so that the chain transmission bearing plate rises, when the weight sensors of the bearing plate detect that the quality is 0, the carton is discharged, the first servo motor moves in the reverse direction, and the bearing plate descends and returns to perform the next process for circular operation.
Has the advantages that: compared with the prior art, the invention utilizes a plurality of groups of transmission devices in the Z-axis lifting assembly
And an X-axis slide rail frame in the X-axis moving assembly is matched with four closed chains for transmission, a certain number of bearing plates are arranged on the chains at intervals, and the transmission chain drives the bearing plates to complete four steps of box feeding, lifting, box discharging and returning and is used for being matched with a conveying line and a lifting host machine for intermittent box feeding. The servo motor can adopt variable frequency speed regulation control, flexibly support and hold the speed, make the logistics assembly line work smoother, reduce the labor amount of workers and the labor cost, and improve the working efficiency.
Drawings
FIG. 1 is a schematic view of the non-destructive crushing conveying apparatus of the present invention.
FIG. 2 is a top view of the non-marring conveyor of the invention.
Fig. 3 is an enlarged detail view of point a in fig. 1.
FIG. 4 is a schematic illustration of the structure of the pusher plate of the nondestructive delivery device of the present invention.
The reference signs are: the device comprises a support assembly 1, a lifting assembly 2, an X-axis slide rail frame 3, a first servo motor 4, a second servo motor 5, a third servo motor 6, a fourth servo motor 7, a box inlet 8, an electrical cabinet 9, a material storage box 10, a base 11, an infrared scanning device 12, a movable roller 13, a control panel 14, an X-gear set 15 and a transmission connecting rod 16.
Detailed Description
In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. It will be apparent, however, to one skilled in the art, that the present invention may be practiced without one or more of these specific details. In other instances, well-known features have not been described in order to avoid obscuring the invention.
A non-destructive crushing conveying device and a working method thereof as shown in fig. 1 to 3, comprising: the device comprises a support assembly 1, a Z-axis lifting assembly 2, an X-axis moving assembly, a first servo motor 4, a second servo motor 5, a third servo motor 6, a fourth servo motor 7, a box feeding device, a detection positioning device, an electrical cabinet 9, a storage cabinet, a base 11, an infrared scanning device 12, a moving roller 13, a control panel 14, an X-gear set 15 and a transmission connecting rod 16.
Wherein, advance the case device and set up in the one end of transfer chain, include: storage case 10, propulsion board and dam device. The storage box 10 is arranged at the bottom of the conveying line, the pushing plate is arranged on one side of the storage box 10, and the material blocking device is arranged at the bottom of the storage box 10. The dam device includes: striker plate, bent axle mechanism and third servo motor 6, third servo motor 6 sets up at the top of support group, and the power output shaft of third servo motor 6 connects the transmission shaft, and the one end fixed mounting of transmission shaft has bent axle mechanism, and the one end of bent axle mechanism articulates the striker plate. The striker plate can realize the control to the carton advances case speed under the control of third servo motor 6, and the flexibility is high.
The one end fixed mounting connecting rod of propulsion plate, connecting rod fixed connection threaded rod, the one end of threaded rod is provided with the turbine, the turbine cup joints on fourth servo motor 7 output shaft. Thrust plate at fourth servo
The bracket assembly 1 includes: base 11, support group and regulator cubicle 9. The base 11 is arranged at the bottom of the conveying device, the support group is fixedly arranged on the base 11, and the electrical cabinet 9 is arranged on the base 11. The support group comprises a plurality of support rods fixed on one side of the base 11 and a support cross rod support group made of steel materials. The base 11 is provided at the bottom thereof with a plurality of moving rollers 13. A control panel 14 is arranged on one side of the electrical cabinet 9, a plurality of control buttons are arranged on the control panel 14, and the movement speed and the movement direction of the bearing plate can be controlled through a numerical control system.
Z axle lift assembly 2 includes: the device comprises four transmission shafts arranged on a support group, transmission X-ray gear sets 15 arranged at two ends of the transmission shafts, four closed transmission chains sleeved on the transmission X-ray gear sets 15, a bearing plate arranged on the chains and a first servo motor 4 arranged on a base 11;
the X-axis movement assembly includes: the X-axis slide rail device comprises an X-axis slide rail frame 3 arranged on a support assembly 1, a limiting slide block fixedly arranged on the slide rail frame, a second servo motor 5 arranged on one side of the X-axis slide rail frame 3, and an X-axis transmission device arranged at one end of the second servo motor 5; the X-axis transmission device comprises: the transmission shaft is arranged on the second servo motor 5, the X-shaped gear set 15 is arranged on the transmission shaft, the transmission connecting rod 16 is fixedly arranged on the support set, and the rack is arranged on the transmission connecting rod 16. One end of the transmission connecting rod 16 is hinged on the supporting cross rod, and the other end is detachably arranged on the bearing plate. The transmission connecting rod 16 drives the bearing plate to move left and right on the X-axis slide rail frame 3 under the control of the second servo motor 5.
The detection positioning device comprises an infrared scanning device 12 arranged on the support group and a weight sensor arranged on the bearing plate. The infrared scanning device 12 can identify the information on the carton so that the data is fed back to the numerical control system to judge the frangibility degree of the product, thereby adjusting the speed of the servo motor set. Weight and position that weight sensor can detect location carton make things convenient for manipulator transport carton
The using method comprises the following steps: the finished product is packaged by the carton, and is conveyed to the conveying device through the conveying line, the carton is pushed into the storage box 10 through the pushing plate in sequence to wait for box feeding, the carton is pushed onto the material baffle plate through the pushing plate, the infrared scanning device 12 scans the carton at the box inlet 8, product information is identified, identification data is fed back to the numerical control system, the speed of the servo motor is automatically adjusted according to the type of the product, and the numerical control system can reset the carrying speed grade according to specific needs. After the scanning is finished, the numerical control system controls the third servo motor 6 to drive the striker plate to rotate downwards, meanwhile, the second servo motor 5 rotates, power passes through the X gear set 15 and the transmission connecting rod 16, and the transmission connecting rod 16 drives the bearing plate to move leftwards on the X-axis slide rail frame 3 to the position below the striker plate. The carton slides on the bearing plate gradually along with the rotation of the material baffle plate, and the carton feeding process is completed.
The carton falls on the loading board, the loading board is provided with a plurality of weighing transducer, the numerical value of weighing transducer feedback is stable back, numerical control system control second servo motor 5 reverse motion, when removing the loading board to the assigned position, numerical control system control first servo motor 4 drives the transmission shaft and drives the operation of the multiunit transmission in Z axle lift assembly 2, thereby make chain drive loading board rise, when loading board weighing transducer detects quality to be 0, it is accomplished to go out the case, 4 reverse motion of first servo motor, the loading board descends the return stroke and carries out next process circulation function.
The invention utilizes a plurality of groups of transmission devices in a Z-axis lifting assembly 2, an X-axis slide rail frame 3 in an X-axis moving assembly and four closed chains for transmission, and a certain number of bearing plates are arranged on the chains at intervals, so that the transmission chain drives the bearing plates to complete four steps of box feeding, lifting, box discharging and returning, and the transmission chain is used for intermittently feeding boxes in cooperation with a conveying line and a lifting host. The servo motor can adopt variable frequency speed regulation control, flexibly support and hold the speed, make the logistics assembly line work smoother, reduce the labor amount of workers and the labor cost, and improve the working efficiency.
The preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, however, the present invention is not limited to the specific details of the embodiments, and various equivalent changes can be made to the technical solution of the present invention within the technical idea of the present invention, and these equivalent changes are within the protection scope of the present invention.
Claims (3)
1. A non-destructive crushing delivery device, comprising:
the box feeding device is arranged at one end of the conveying line and comprises a storage box arranged at the bottom of the conveying line, a pushing plate arranged on one side of the storage box and a material blocking device arranged at the bottom of the storage box;
a bracket assembly comprising: the conveying device comprises a base arranged at the bottom of the conveying device, a support group fixedly installed on the base and an electric cabinet arranged on the base;
z axle lift assembly includes: the device comprises four transmission shafts arranged on a support group, transmission gear groups arranged at two ends of each transmission shaft, four closed transmission chains sleeved on the transmission gear groups, a bearing plate arranged on the chains and a first servo motor arranged on a base;
an X-axis motion assembly comprising: the X-axis slide rail frame is arranged on the support assembly, the limiting slide block is fixedly arranged on the slide rail frame, the second servo motor is arranged on one side of the X-axis slide rail frame, and the X-axis transmission device is arranged at one end of the second servo motor;
the detection positioning device comprises an infrared scanning device arranged on the support group and a weight sensor arranged on the bearing plate;
the pushing plate is movably arranged at the bottom of the material storage box, and the material blocking device is arranged at a box inlet of the conveying device; the bearing plate reciprocates on the X-axis slide rail frame, and is lifted along the Z axis on the chain;
the support group comprises a plurality of support rods and support cross rods which are fixed on one side of the base;
the stock stop includes: the fourth servo motor is arranged at the top of the support group, the transmission shaft is arranged at one end of an output shaft of the motor, the crankshaft mechanism is fixedly arranged on the transmission shaft, and the material baffle plate is hinged to one end of the crankshaft mechanism;
a connecting rod is fixedly installed at one end of the pushing plate and fixedly connected with a threaded rod, a turbine is arranged at one end of the threaded rod, and the turbine is sleeved on an output shaft of a fourth servo motor;
the bottom of the base is provided with a plurality of movable rollers;
the X-axis transmission device comprises: the X-gear set is arranged on the transmission shaft, the transmission connecting rod is fixedly arranged on the support set, and the rack is arranged on the transmission connecting rod;
one end of the transmission connecting rod is hinged to the supporting cross rod, and the other end of the transmission connecting rod is detachably mounted on the bearing plate.
2. A non-destructive crushing conveying device according to claim 1, wherein a control panel is arranged on one side of the electrical cabinet, and a plurality of control buttons are arranged on the control panel.
3. The use method of the nondestructive crushing conveying device based on the claim 1 is characterized by comprising the following working steps:
s1, after being packaged by the carton, the finished product is conveyed to a conveying device through a conveying line, the carton is sequentially pushed into a storage box through a pushing plate to wait for box feeding, and the carton is pushed onto a material baffle plate by the pushing plate;
s2, scanning the carton at the box inlet by the infrared scanning device, identifying product information, feeding identification data back to the numerical control system, automatically adjusting the speed of the servo motor according to the type of the product, and resetting the carrying speed grade by the numerical control system according to specific requirements;
s3, after the scanning is finished, the numerical control system controls the third servo motor to drive the striker plate to rotate downwards, meanwhile, the second servo motor rotates, power passes through the X gear set and the transmission connecting rod, and the transmission connecting rod drives the bearing plate to move leftwards on the X-axis slide rail frame to the position below the striker plate;
the paper box gradually slides on the bearing plate along with the rotation of the material baffle plate, and the box entering process is completed;
s4, the carton falls on the bearing plate, the bearing plate is provided with a plurality of weight sensors, after the numerical value fed back by the weight sensors is stable, the numerical control system controls the second servo motor to move in the reverse direction, when the bearing plate is moved to a specified position, the numerical control system controls the first servo motor to drive the transmission shaft to drive a plurality of groups of transmission devices in the Z-axis lifting assembly to operate, so that the chain transmission bearing plate rises, when the weight sensors of the bearing plate detect that the quality is 0, the carton is discharged, the first servo motor moves in the reverse direction, and the bearing plate descends and returns to perform the next process for circular operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910148186.8A CN109720818B (en) | 2019-02-28 | 2019-02-28 | Nondestructive crushing conveying device and working method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910148186.8A CN109720818B (en) | 2019-02-28 | 2019-02-28 | Nondestructive crushing conveying device and working method thereof |
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| Publication Number | Publication Date |
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| CN109720818A CN109720818A (en) | 2019-05-07 |
| CN109720818B true CN109720818B (en) | 2020-10-13 |
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| CN201910148186.8A Expired - Fee Related CN109720818B (en) | 2019-02-28 | 2019-02-28 | Nondestructive crushing conveying device and working method thereof |
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| CN109720818A (en) | 2019-05-07 |
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Effective date of registration: 20220822 Address after: Office Building of Shibi Village Committee, Jiepai Town, Hengyang County, Hengyang City, Hunan Province 421200 Patentee after: Hengyang Xuhui Ceramics Raw Materials Co.,Ltd. Address before: 211135 300 Chi Hui Road, Qilin science and Technology Innovation Park, Jiangning District, Nanjing, Jiangsu Patentee before: NANJING YUZHI INTELLIGENT TECHNOLOGY Co.,Ltd. |
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