CN109719608A - A kind of comprehensive derusting dust-extraction unit of bolt and application method - Google Patents
A kind of comprehensive derusting dust-extraction unit of bolt and application method Download PDFInfo
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- CN109719608A CN109719608A CN201811404436.1A CN201811404436A CN109719608A CN 109719608 A CN109719608 A CN 109719608A CN 201811404436 A CN201811404436 A CN 201811404436A CN 109719608 A CN109719608 A CN 109719608A
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- derusting
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Abstract
The invention discloses a kind of comprehensive derusting dust-extraction unit of bolt and application methods, including pedestal, crossbeam and support rod, the crossbeam has been set gradually from left to right dust storage chamber, battery and controller, crossbeam downward extension portion below the dust storage chamber is disposed with motor room and dust suction chamber, motor indoor location motor, the exhausting impeller and screw rod derusting mechanism being driven by motor are provided in dust suction chamber, screw rod derusting mechanism is located at the lower section of exhausting impeller, the support rod is for connecting the crossbeam and the pedestal, bolt fixing mechanism and screw head derusting mechanism are disposed on pedestal, dust suction chamber lower ending opening can simultaneously be moved up and down with support rod, it is fastened on dust suction chamber on the bolt fixing mechanism, form the confined space for accommodating bolt, the present invention integrates derusting and dedusting, structure is simple, and bolt is fixed, Bolt can be effectively prevent to rotate, improve the working efficiency of derusting, while can derust to screw head, realize the comprehensive derusting of bolt.
Description
Technical field
The present invention relates to descaling bolts dedusting technology field, more particularly to a kind of comprehensive derusting dust-extraction unit of bolt and
Application method.
Background technique
Bolt is the cylindrical threaded fastener of adapted nut, is formed by head and with externally threaded cylindrical body
A kind of fastener need to cooperate with nut, for being fastenedly connected two parts for having through-hole.Usually being an exposure in air makes
With exposure gets rusty easily in air for a long time, is especially easier to rust under conditions of underground is dark moist.
The method of traditional derusting be it is artificial polishing derusting is carried out by sand paper or hairbrush, heavy workload, low efficiency, and
Derusting effect is undesirable.There is part worker to carry out derusting operation to bolt using polishing machine at present, in derusting operation, bolt holds
Easily as rotating cylinder is rotated, prolonged drum rotation is generally required, derusting effect can be played, and the big of generation of derusting
The dust of amount is easy pollution environment, brings harm to the health of the staff of surrounding.
Summary of the invention
The purpose of the present invention is to provide a kind of comprehensive derusting dust-extraction unit of bolt and application methods, to solve above-mentioned back
The problem of proposing in scape technology, the present invention integrate derusting and dedusting, and structure is simple, and bolt is fixed, and can have
Effect prevents bolt from rotating, and improves the working efficiency of derusting, while can derust to screw head, realizes the comprehensive derusting of bolt.
To achieve the above object, the invention provides the following technical scheme: a kind of comprehensive derusting dust-extraction unit of bolt, including
Pedestal, crossbeam and support rod, the crossbeam have been set gradually from left to right dust storage chamber, battery and controller, under the dust storage chamber
The crossbeam downward extension portion of side is disposed with motor room and dust suction chamber, and the transmission shaft of the motor indoor motor extend into suction
In dirt room, the motor indoor location motor is provided with the exhausting impeller being driven by motor and screw rod derusting in the dust suction chamber
Mechanism, screw rod derusting mechanism are located at the lower section of exhausting impeller, and the support rod is described for connecting the crossbeam and the pedestal
Bolt fixing mechanism and screw head derusting mechanism are disposed on pedestal；The bolt fixing mechanism includes fixing seat, described solid
Reservation is divided into left and right two fixed brackets, is fixedly installed with left and right two fixture block on the left and right two fixed brackets, the left side,
Right two fixture blocks are equipped with bolt fixing groove, are fixedly connected between left and right two fixture block using adjusting bolt, described left and right two
Fixed bracket slide is mounted on the base, and is provided with the screw head through-hole for accommodating bolt head on the left and right two fixed bracket；Institute
Stating screw head derusting mechanism includes emery disc, and the emery disc is located at the underface of screw head through-hole, is provided with drive immediately below the emery disc
The emery disc motor of emery disc rotation, the emery disc motor are fixedly mounted on pedestal, and the emery disc motor drives emery disc rotation to spiral shell
Head carries out polishing derusting, and the dust suction chamber lower ending opening can simultaneously be moved up and down with support rod, and dust suction chamber is made to be fastened on the bolt
On fixed mechanism, the confined space for accommodating bolt is formed.
Screw rod derusting mechanism is set in dust suction chamber, iron rust on the one hand can be effectively prevented and fly upward, splash down, on the other hand
It can eliminate as far as possible since the friction generated in descaling process causes iron rust to be adsorbed on wire brush, so that derusting effect is improved,
Equipment dedusting and derusting of the invention is completed in the same space, and structure is simple, is conducive to the micromation of equipment；Use the equipment
Derust, can not only derust to bolt screw rod, but can the head to bolt carry out polishing derusting, realize the complete of bolt
Orientation derusting.
Preferably, the screw rod derusting mechanism includes derusting cylinder and wire brush, the derusting cylinder is driven by motor, described to remove
The cylinder that becomes rusty is interior to be equipped with the screw through hole for accommodating bolt screw rod, and the derusting cylinder offers the connection screw through hole and extends to institute
Several openings of derusting cylinder front end are stated, have been uniformly arranged wire brush on the derusting cylinder inner wall, the wire brush protrudes into the spiral shell
In rod through-hole, the derusting cylinder rotation drives the wire brush to rotate around bolt and scrub bolt screw rod；It is set on derusting cylinder
It sets opening and is conducive to iron rust and be discharged from screw rod derusting mechanism.
Preferably, the support rod is raise-lower hydraulic bar, raise-lower hydraulic bar is convenient when derusting dedusting work, by the cylinder that derusts
Bolt fixing mechanism is contacted, when derusting terminates or replaces bolt, derusting cylinder is increased to a certain distance from workbench, it is described
It is provided with upper limit baffle and lower limit baffle on support rod, for limiting the lifting travel of derusting cylinder, prevents derusting cylinder excessive
Decline bumps against workbench and causes to damage.
Preferably, the controller includes derusting switch, dedusting switch, lift adjustment knob and emery disc switch, the control
Device input terminal processed is electrically connected with the output end of the battery, the output end and the motor of the derusting switch and dedusting switch
Input terminal electrical connection, the output end of the lift adjustment knob are electrically connected with the input terminal of the raise-lower hydraulic bar, the emery disc
The output end of switch is electrically connected with the input terminal of emery disc motor；Controller be used to control the lifting of derusting, dedusting and support rod with
Complete derusting dedusting work.
Preferably, being adsorbed with several magnets below the left and right two fixed bracket, the magnet is detachably coated with plastics
Shell, the magnet is for adsorbing the iron rust polished off through emery disc.
Preferably, the dust storage chamber, motor room and dust suction chamber are interconnected, the dust storage chamber top is provided with exhaust outlet,
The air discharge that exhaust outlet is used to suck, to increase inner air and outer air pressure, the dust storage chamber is detachably equipped with dust bag, is convenient for
Replace dust bag.
Preferably, being equipped with aluminium alloy bucket outside the motor, so that motor is in sealing state, prevent iron rust from entering motor
It is interior, motor is damaged.
A kind of application method of the comprehensive derusting dust-extraction unit of bolt, comprising the following steps:
S1: fixing bolt: screw head to be derusted is contacted with lower section emery disc, and the fixed bracket in sliding left and right placed in the middle sets bolt
In bolt fixing groove, the adjusting bolt of left and right two fixture block is screwed, support rod is controlled by lift adjustment knob and drives derusting cylinder
Decline makes dust suction chamber and bolt fixing mechanism fasten to form confined space；
S2: screw rod derusting: opening derusting switch, and motor drives derusting cylinder rotation, and the wire brush inside the cylinder that derusts is to bolt
Screw rod carries out derusting operation, closes derusting switch；
S3: screw head derusting: opening emery disc switch, and emery disc motor drives emery disc rotation, and the sand piece on emery disc carries out screw head
Polishing, derusting operation, close emery disc switch；
S4: dedusting: opening dedusting switch, and motor drives exhausting wheel rotation, by iron rust and air through interconnected suction
Dirt room and motor room suck dust bag, and iron rust is trapped in dust bag, and air is then discharged by exhaust outlet, close dedusting switch；
S5: cleaning screw head derusting mechanism: support rod is controlled by lift adjustment knob, derusting cylinder is driven to rise, make dust suction chamber
At a distance with bolt fixing mechanism, the adjusting bolt for unscrewing left and right two fixture block slides left and right fixed bracket to both sides,
The magnet for being adsorbed with iron rust is removed, is cleared up.
Compared with prior art, the beneficial effects of the present invention are: the present invention integrates derusting and dedusting, structure is simple,
And bolt is fixed, bolt can be effectively prevent to rotate, improves the working efficiency of derusting, while can remove to screw head
Rust, realizes the comprehensive derusting of bolt.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of the comprehensive derusting dust-extraction unit of bolt of the present invention.
Fig. 2 is the schematic diagram of screw rod fixed mechanism of the invention.
Appended drawing reference: 1, pedestal, 2, support rod, 3, crossbeam, 4, derusting cylinder, 5, wire brush, 6, dust suction chamber, 7, exhausting leaf
Wheel, 8, motor room, 9, motor, 10, aluminium alloy bucket, 11, battery, 12, controller, 13, fixing seat, 14, emery disc motor, 15, sand
Disk, 16, fixture block, 17, exhaust outlet, 18, dust storage chamber, 19, dust bag, 20, upper limit baffle, 21, lower limit baffle, 22, bolt
Fixing groove, 23, adjusting bolt, 24, screw head through-hole.
Specific embodiment
The attached drawing of content combination below elaborates to a specific embodiment of the invention.
As shown in Figure 1, a kind of comprehensive derusting dust-extraction unit of bolt, including pedestal 1, crossbeam 3 and support rod 2, the cross
Beam 3 has been set gradually from left to right dust storage chamber 18, battery 11 and controller 12, and the crossbeam 3 of 18 lower section of dust storage chamber is to downward
Extending portion point is disposed with motor room 8 and dust suction chamber 6, and the shell of 3 downward extension portion of crossbeam 3 and crossbeam is correspondingly formed dust storage chamber
18, motor room 8, dust suction chamber 6 locular wall, the motor room 8 is equipped with motor 9, is provided with and is driven by motor in the dust suction chamber 6
Exhausting impeller 7 and derusting mechanism, the screw rod derusting mechanism is located at the lower section of exhausting impeller 7, it is preferred that the screw rod derusting
Mechanism is located at the underface of exhausting impeller 7, and the support rod 2 is for connecting the crossbeam 3 and the pedestal 1,1 on the pedestal
It is disposed with screw rod fixed mechanism and screw head derusting mechanism.
As shown in Fig. 2, the screw rod fixed mechanism includes fixing seat 13, the fixing seat 13 is divided to for left and right two fixed branch
Frame, left and right two fixture block 16 is fixedly installed on the left and right two fixed brackets, and left and right two fixture block 16 is equipped with bolt
Fixing groove 22 is fixedly connected using adjusting bolt 23 between left and right two fixture block 16, the left and right two fixed bracket slide
It is mounted on pedestal 13, is provided with the screw head through-hole 24 for accommodating bolt head on the left and right two fixed bracket；The screw head is removed
Mechanism of becoming rusty includes emery disc 15, and the emery disc 15 is located at the underface of screw head through-hole 24, is provided with drive immediately below the emery disc 15
The emery disc motor 14 that emery disc 15 rotates, the emery disc motor 14 are fixedly mounted on pedestal 1, and the emery disc motor 14 drives emery disc
15 rotations carry out polishing derusting to screw head；6 lower ending opening of dust suction chamber can simultaneously be moved up and down with support rod 2, detain dust suction chamber 6
It closes on the screw head derusting mechanism, forms the confined space for accommodating bolt.
Specifically, the quantity of motor 9 can be one or two, when motor 9 is one, motor 9 passes through transmission shaft
Respectively exhausting impeller and screw rod derusting mechanism provide power；When motor 9 is two, one of motor is that exhausting impeller mentions
For power, another motor provides power for screw rod derusting mechanism.
Specifically, motor 9 is fixed in motor room 8 by electric machine support, electric machine support includes and 9 cross-sectional profile of motor
Same motor fixed part and the support arm being connected with motor fixed part, the another of support arm connect with motor locular wall.
The screw rod derusting mechanism includes that derusting cylinder 4 and wire brush 5, the derusting cylinder 4 are driven by motor 9, the derusting
The screw through hole for accommodating bolt screw rod is equipped in cylinder 4, the derusting cylinder 4 offers the connection screw through hole and extends to institute
Several openings of derusting cylinder front end are stated, wire brush 5 has been uniformly arranged on 4 inner wall of derusting cylinder, the wire brush 5 protrudes into described
In screw through hole, the rotation of derusting cylinder 4 drives the wire brush 5 to rotate around bolt and scrub bolt screw rod.
The support rod 2 is raise-lower hydraulic bar, is provided with upper limit baffle 20 and lower limit baffle on the support rod 2
21。
The controller 12 includes derusting switch, dedusting switch, lift adjustment knob and emery disc switch, the controller 12
Input terminal is electrically connected with the output end of the battery 11, the output end and the motor 9 of the derusting switch and dedusting switch
Input terminal electrical connection, the output end of the lift adjustment knob are electrically connected with the input terminal of the raise-lower hydraulic bar, the emery disc
The output end of switch is electrically connected with the input terminal of the emery disc motor 14.
Several magnet (not shown)s are adsorbed with below the left and right two fixed bracket, the magnet is detachably coated with modeling
Material shell, the magnet is for adsorbing the iron rust polished off through emery disc 15.
The dust storage chamber 18, motor room 8 and dust suction chamber 6 are interconnected, and 18 top of dust storage chamber is provided with exhaust outlet 17,
The dust storage chamber 18 is detachably equipped with dust bag 19.
Aluminium alloy bucket 10 is installed outside the motor 9.
A kind of application method of the comprehensive derusting dust-extraction unit of bolt, comprising the following steps:
S1: fixing bolt: screw head to be derusted is contacted with lower section emery disc 15, and the fixed bracket in sliding left and right placed in the middle makes bolt
It is placed in bolt fixing groove 22, screws the adjusting bolt 23 of left and right two fixture block, 2 band of support rod is controlled by lift adjustment knob
Dynamic derusting cylinder 4 declines, and dust suction chamber 6 and bolt fixing mechanism is made to fasten to form confined space；
S2: screw rod derusting: opening derusting switch, and motor 9 drives derusting cylinder 4 to rotate, and the wire brush 5 inside the cylinder 4 that derusts is right
Bolt screw rod carries out derusting operation, closes derusting switch；
S3: screw head derusting: opening emery disc switch, and emery disc motor 14 drives emery disc 15 to rotate, and the sand piece on emery disc 15 is to spiral shell
Head is polished, derust operation, closes emery disc switch；
S4: dedusting: opening dedusting switch, and motor 9 drives exhausting impeller 7 to rotate, and iron rust and air warp are interconnected
Dust suction chamber 6 and motor room 8 suck dust bag 19, and iron rust is trapped in dust bag 19, and air is then discharged by exhaust outlet 17, and closing removes
Dirt switch；
S5: cleaning screw head derusting mechanism: support rod 2 is controlled by lift adjustment knob, derusting cylinder 4 is driven to rise, make dust suction
Room 6 and bolt fixing mechanism at a distance, unscrew the adjusting bolt 23 of left and right two fixture block 16, slide to both sides left and right solid
Fixed rack is removed the magnet for being adsorbed with iron rust, is cleared up.
The present invention integrates derusting and dedusting, and structure is simple, and bolt is fixed, and bolt can be effectively prevent to turn
It is dynamic, the working efficiency of derusting is improved, while can derust to screw head, realizes the comprehensive derusting of bolt.
The above is only a preferred embodiment of the present invention, it is noted that those skilled in the art are come
It says, without departing from the technical principles of the invention, several improvement and replacement can also be made, these are improved and replacement regards
For within protection scope of the present invention.
Claims (8)
1. a kind of comprehensive derusting dust-extraction unit of bolt, including pedestal, crossbeam and support rod, which is characterized in that the crossbeam from
Left-to-right to be disposed with dust storage chamber, battery and controller, the crossbeam downward extension portion below the dust storage chamber is set gradually
There are motor room and dust suction chamber, the transmission shaft of the motor indoor motor is extend into dust suction chamber, the motor indoor location motor,
The exhausting impeller and screw rod derusting mechanism being driven by motor are provided in the dust suction chamber, screw rod derusting mechanism is located at exhausting impeller
Lower section, the support rod is disposed with bolt fixing mechanism on the pedestal for connecting the crossbeam and the pedestal
With screw head derusting mechanism；The bolt fixing mechanism includes fixing seat, and the fixing seat is divided into left and right two fixed brackets, described
Left and right two fixture block is fixedly installed on left and right two fixed brackets, left and right two fixture block is equipped with bolt fixing groove, described
It is fixedly connected between left and right two fixture block using adjusting bolt, the left and right two fixed bracket slide is mounted on the base, described
The screw head through-hole for accommodating bolt head is provided on left and right two fixed brackets；The screw head derusting mechanism includes emery disc, the sand
Disk is located at the underface of screw head through-hole, and the emery disc motor for driving emery disc rotation, the emery disc electricity are provided with immediately below the emery disc
Machine is fixedly mounted on pedestal, and the emery disc motor drives emery disc rotation to carry out polishing derusting, the dust suction chamber lower end to screw head
It is open and can be moved up and down with support rod, be fastened on dust suction chamber on the bolt fixing mechanism, formed and accommodate the closed of bolt
Space.
2. the comprehensive derusting dust-extraction unit of a kind of bolt according to claim 1, which is characterized in that the screw rod rust remover
Structure includes that derusting cylinder and wire brush, the derusting cylinder are mounted on the transmission shaft of motor, is equipped in the derusting cylinder and accommodates bolt
The screw through hole of screw rod, the derusting cylinder offer the connection screw through hole and extend to the several of the derusting cylinder front end
It is open, has been uniformly arranged wire brush on the derusting cylinder inner wall, the wire brush protrudes into the screw through hole, the derusting cylinder
Rotation drives the wire brush to rotate around bolt and scrub bolt screw rod.
3. the comprehensive derusting dust-extraction unit of a kind of bolt according to claim 1, which is characterized in that the support rod is to rise
Descending liquid compression bar is provided with upper limit baffle and lower limit baffle on the support rod.
4. the comprehensive derusting dust-extraction unit of a kind of bolt according to claim 3, which is characterized in that the controller includes
Derust switch, dedusting switch, lift adjustment knob and emery disc switch, the output end electricity of the controller input terminal and the battery
The output end of connection, the derusting switch and dedusting switch is electrically connected with the input terminal of the motor, the lift adjustment knob
Output end be electrically connected with the input terminal of the raise-lower hydraulic bar, the output end of emery disc switch and the input terminal of emery disc motor
Electrical connection.
5. the comprehensive derusting dust-extraction unit of a kind of bolt according to claim 1, which is characterized in that described left and right two is solid
Several magnets are adsorbed with below fixed rack, the magnet is detachably coated with plastic housing, and the magnet is beaten for adsorbing through emery disc
The iron rust ground off.
6. the comprehensive derusting dust-extraction unit of a kind of bolt according to claim 1, which is characterized in that the dust storage chamber, electricity
Machine room and dust suction chamber are interconnected, and the dust storage chamber top is provided with exhaust outlet, and the dust storage chamber is detachably equipped with dust bag.
7. the comprehensive derusting dust-extraction unit of a kind of bolt according to claim 1, which is characterized in that installed outside the motor
There is aluminium alloy bucket.
8. a kind of application method of the comprehensive derusting dust-extraction unit of bolt, which is characterized in that the descaling bolts dust-extraction unit is
Descaling bolts dust-extraction unit described in claim 1 to 7 any claim, comprising the following steps:
S1: fixing bolt: screw head to be derusted is contacted with lower section emery disc, and the fixed bracket in sliding left and right placed in the middle makes bolt be placed in spiral shell
In bolt fixing groove, the adjusting bolt of left and right two fixture block is screwed, support rod is controlled by lift adjustment knob and is driven under derusting cylinder
Drop makes dust suction chamber and bolt fixing mechanism fasten to form confined space；
S2: screw rod derusting: opening derusting switch, and motor drives derusting cylinder rotation, and the wire brush inside the cylinder that derusts is to bolt screw rod
Derusting operation is carried out, derusting switch is closed；
S3: screw head derusting: opening emery disc switch, and emery disc motor drives emery disc rotation, the sand piece on emery disc polishes to screw head,
Emery disc switch is closed in derusting operation；
S4: dedusting: opening dedusting switch, and motor drives exhausting wheel rotation, by iron rust and air through interconnected dust suction chamber
Dust bag is sucked with motor room, iron rust is trapped in dust bag, and air is then discharged by exhaust outlet, closes dedusting switch；
S5: cleaning screw head derusting mechanism: support rod is controlled by lift adjustment knob, derusting cylinder is driven to rise, make dust suction chamber and spiral shell
Bolt fixed mechanism at a distance, unscrews the adjusting bolt of left and right two fixture block, slides left and right fixed bracket to both sides, removes
It is adsorbed with the magnet of iron rust, is cleared up.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811404436.1A CN109719608A (en) | 2018-11-23 | 2018-11-23 | A kind of comprehensive derusting dust-extraction unit of bolt and application method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811404436.1A CN109719608A (en) | 2018-11-23 | 2018-11-23 | A kind of comprehensive derusting dust-extraction unit of bolt and application method |
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| Publication Number | Publication Date |
|---|---|
| CN109719608A true CN109719608A (en) | 2019-05-07 |
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ID=66295079
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811404436.1A Pending CN109719608A (en) | 2018-11-23 | 2018-11-23 | A kind of comprehensive derusting dust-extraction unit of bolt and application method |
Country Status (1)
| Country | Link |
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| CN (1) | CN109719608A (en) |
Cited By (4)
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| CN111618716A (en) * | 2020-06-05 | 2020-09-04 | 耿文龙 | Bolt external thread surface treatment processing equipment |
| CN112338753A (en) * | 2020-11-06 | 2021-02-09 | 张炜琛 | Efficient rust removal device for sewage pump and rust removal method thereof |
| CN113370048A (en) * | 2021-04-12 | 2021-09-10 | 江苏永昊高强度螺栓有限公司 | Bolt surface clout clean-up equipment |
| CN113370053A (en) * | 2021-05-12 | 2021-09-10 | 江苏永昊高强度螺栓有限公司 | Polishing device and method for optical axis bolt |
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| CN113370053A (en) * | 2021-05-12 | 2021-09-10 | 江苏永昊高强度螺栓有限公司 | Polishing device and method for optical axis bolt |
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Application publication date: 20190507 |