CN109732456A - A kind of visual bolt derusting dust-extraction unit and application method - Google Patents
A kind of visual bolt derusting dust-extraction unit and application method Download PDFInfo
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- CN109732456A CN109732456A CN201811403332.9A CN201811403332A CN109732456A CN 109732456 A CN109732456 A CN 109732456A CN 201811403332 A CN201811403332 A CN 201811403332A CN 109732456 A CN109732456 A CN 109732456A
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- bolt
- derusting
- dust
- motor
- extraction unit
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Abstract
The invention discloses a kind of visual bolt derusting dust-extraction unit and application methods, including pedestal, crossbeam and support rod, the crossbeam has been set gradually from left to right dust storage chamber, battery and controller, crossbeam downward extension portion below the dust storage chamber is disposed with motor room and dust suction chamber, the motor indoor location motor, the exhausting impeller and derusting mechanism being driven by motor are provided in the dust suction chamber, the derusting mechanism is located at the lower section of exhausting impeller, the support rod is for connecting the crossbeam and the pedestal, bolt fixing mechanism is provided on the pedestal, the present invention integrates derusting and dedusting, structure is simple, and bolt is fixed, bolt can be effectively prevent to rotate, improve the working efficiency of derusting, it is equipped with observation panel simultaneously, it can conveniently observe the derusting situation of bolt.
Description
Technical field
The present invention relates to descaling bolts dedusting technology fields, more particularly to a kind of visual bolt derusting dust-extraction unit and make
Use method.
Background technique
Bolt is the cylindrical threaded fastener of adapted nut, is formed by head and with externally threaded cylindrical body
A kind of fastener need to cooperate with nut, for being fastenedly connected two parts for having through-hole.Usually being an exposure in air makes
With exposure gets rusty easily in air for a long time, is especially easier to rust under conditions of underground is dark moist.
The method of traditional derusting be it is artificial polishing derusting is carried out by sand paper or hairbrush, heavy workload, low efficiency, and
Derusting effect is undesirable.There is part worker to carry out derusting operation to bolt using polishing machine at present, in derusting operation, bolt holds
Easily as rotating cylinder is rotated, prolonged drum rotation is generally required, derusting effect can be played, and the big of generation of derusting
The dust of amount is easy pollution environment, brings harm to the health of the staff of surrounding.
Summary of the invention
The purpose of the present invention is to provide a kind of visual bolt derusting dust-extraction unit and application methods, to solve above-mentioned background
The problem of proposing in technology, the present invention integrate derusting and dedusting, and structure is simple, and bolt is fixed, can be effective
It prevents bolt from rotating, improves the working efficiency of derusting, while being equipped with observation panel, can conveniently observe the derusting feelings of bolt
Condition.
To achieve the above object, the dust-extraction unit the invention provides the following technical scheme: a kind of visual bolt derusts, including bottom
Seat, crossbeam and support rod, the crossbeam have been set gradually from left to right dust storage chamber, battery and controller, the dust storage chamber lower section
Crossbeam downward extension portion be disposed with motor room and dust suction chamber, the transmission shaft of the motor is extend into dust suction chamber, institute
The exhausting impeller and derusting mechanism for being provided with and being mounted on transmission shaft in dust suction chamber are stated, the derusting mechanism is located at exhausting impeller
Underface, the support rod are provided with workbench, the workbench for connecting the crossbeam and the pedestal on the pedestal
On be provided with bolt fixing mechanism；The bolt fixing mechanism includes fixing seat and bolted fixture, and the fixing seat is divided into left and right
Two fixed brackets, the left and right two fixed bracket slide are mounted on the base, and the bolted fixture is divided into left and right two fixture block, institute
It states left and right two fixture block to be separately mounted on left and right two fixed brackets, left and right two fixture block is equipped with bolt fixing groove, institute
It states and is fixedly connected between left and right two fixture block using adjusting bolt；Derusting mechanism is set in dust suction chamber, it on the one hand can be effective
It prevents iron rust from flying upward, splashing down, on the other hand can eliminate as far as possible since the friction generated in descaling process causes iron rust to be adsorbed on
On wire brush, to improve derusting effect, equipment dedusting of the invention and derusting are completed in the same space, and structure is simple, has
Conducive to the micromation of equipment；The dust suction chamber is additionally provided with observation panel corresponding with the derusting mechanism, for observing bolt
Derusting situation, the observation panel is provided with transparent baffle, and the transparent baffle is removably mounted on dust suction chamber；Facilitate work
Personnel observe bolt from observation panel, by whether the iron rust for becoming silvery white from black or bronzing to judge bolt surface is
It is no to clean out.
Preferably, the derusting mechanism includes that derusting cylinder and wire brush, the derusting cylinder are driven by motor, the derusting cylinder
It is interior to be equipped with the through-hole for accommodating bolt, if the derusting cylinder offers the connection through-hole and extends to the derusting cylinder front end
It is dry to be open, it is uniformly arranged wire brush on the derusting cylinder inner wall, the wire brush protrudes into the through-hole, and the derusting cylinder turns
It is dynamic that the wire brush is driven to rotate around bolt and scrub bolt screw rod；On derusting cylinder on the one hand setting opening is conducive to iron rust
Be discharged from derusting mechanism, on the other hand can be convenient staff from observation panel and observe bolt, by whether from black or
Bronzing becomes silvery white to judge whether the iron rust of bolt surface is cleaned out.
Preferably, be provided with several grooves in the dust suction chamber interior walls, be placed with magnet in the groove, the magnet by
The plastic housing cladding detachably installed, the dust suction chamber lower ending opening are simultaneously extended downwardly beyond derusting mechanism front end, the dust suction
Room can move up and down with support rod and be fastened on the bolt fixing mechanism, form the confined space for accommodating bolt.Use this
Equipment derusts, and when the wire brush working time is longer, steel wire may fracture when polishing the iron rust on bolt thread, some
The steel wire to fracture is longer, may be wound on pumping impeller in dust removal process, or cause to impact to impeller blade, influence impeller
Normal work, the steel wire to fracture can be adsorbed by the magnet being arranged inside dust suction chamber, prevent the above problem；
In addition dust suction chamber prolongation just covers bolt fixing mechanism, can facilitate and be dusted cleaning to bolt fixing mechanism.
Preferably, the support rod is raise-lower hydraulic bar, raise-lower hydraulic bar is convenient when derusting dedusting work, by the cylinder that derusts
Work top is contacted, when derusting terminates or replaces bolt, derusting cylinder is increased to a certain distance from workbench, the support
It is provided with upper limit baffle and lower limit baffle on bar, for limiting the lifting travel of derusting cylinder, prevents derusting cylinder excessive descent
Workbench is bumped against to cause to damage.
Preferably, the controller includes derusting switch, dedusting switch and lift adjustment knob, the controller input terminal
It is electrically connected with the output end of the battery, the input terminal of the output end and the motor of the derusting switch and dedusting switch is electrically connected
It connects, the output end of the lift adjustment knob is electrically connected with the input terminal of the raise-lower hydraulic bar.
Preferably, the dust storage chamber, motor room and dust suction chamber are interconnected, the dust storage chamber top is provided with exhaust outlet,
The air discharge that exhaust outlet is used to suck, to increase inner air and outer air pressure, the dust storage chamber is detachably equipped with dust bag, is convenient for
Replace dust bag.
Preferably, being equipped with aluminium alloy bucket outside the motor, so that motor is in sealing state, prevent iron rust from entering motor
It is interior, motor is damaged.
A kind of application method of visual bolt derusting dust-extraction unit, comprising the following steps:
S1: calibration: the fixed bracket in sliding left and right placed in the middle makes the through-hole of bolt fixing groove alignment derusting cylinder；
S2: fixing bolt: bolt to be derusted is placed in bolt fixing groove, screws the adjusting bolt of left and right two fixture block, is led to
It crosses lift adjustment knob control support rod and drives derusting cylinder decline, dust suction chamber and bolt fixing mechanism is made to fasten to form confined air
Between；
S3: derusting: opening derusting switch, and motor drives derusting cylinder rotation, and the wire brush inside the cylinder that derusts carries out bolt
Derusting operation；
S4: observation: observing derusting situation by observation panel, when observing when the screw rod for the bolt that derusts becomes silvery white,
Close derusting switch；
S5: dedusting: opening dedusting switch, and motor drives exhausting wheel rotation, by iron rust and air through interconnected suction
Dirt room and motor room suck dust bag, and iron rust is trapped in dust bag, and air is then discharged by exhaust outlet, close dedusting switch.
Compared with prior art, the beneficial effects of the present invention are: the present invention integrates derusting and dedusting, structure is simple,
And bolt is fixed, bolt can be effectively prevent to rotate, improves the working efficiency of derusting, while being equipped with observation panel, energy side
Just the derusting situation of bolt is efficiently observed.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of visual bolt derusting dust-extraction unit of the present invention.
Fig. 2 is the schematic diagram of bolt fixing mechanism of the invention.
Appended drawing reference: 1, pedestal, 2, support rod, 3, crossbeam, 4, derusting cylinder, 5, wire brush, 6, dust suction chamber, 7, exhausting leaf
Wheel, 8, motor room, 9, motor, 10, aluminium alloy bucket, 11, battery, 12, controller, 13, fixing seat, 14, bolted fixture, 15, spiral shell
Bolt fixing groove, 16, adjusting bolt, 17, exhaust outlet, 18, dust storage chamber, 19, dust bag, 20, upper limit baffle, 21, lower limit gear
Plate, 22, observation panel.
Specific embodiment
The attached drawing of content combination below elaborates to a specific embodiment of the invention.
The dust-extraction unit as shown in Figure 1, a kind of visual bolt derusts, including pedestal 1, crossbeam 3 and support rod 2, the crossbeam 3
It is set gradually from left to right dust storage chamber 18, battery 11 and controller 12, the crossbeam 3 of 18 lower section of dust storage chamber extends downwardly portion
Point be disposed with motor room 8 and dust suction chamber 6, the shell of 3 downward extension portion of crossbeam 3 and crossbeam be correspondingly formed dust storage chamber 18,
Motor room 8, dust suction chamber 6 locular wall, motor 9 is installed in the motor room 8, is provided in the dust suction chamber 6 and is driven by motor 9
Exhausting impeller 7 and derusting mechanism, the derusting mechanism are located at the lower section of exhausting impeller 7, it is preferred that the derusting mechanism, which is located at, to be taken out
The underface of fan blade 7, the support rod 2 are used to connect the crossbeam 3 and the pedestal 1, and 1 is provided with work on the pedestal
Platform 13 is provided with bolt fixing mechanism on the workbench 13；As shown in Fig. 2, the bolt fixing mechanism includes fixing seat 13
With bolted fixture 14, the fixing seat 13, which is divided to, fixes brackets for left and right two, and the left and right two fixed bracket slide is mounted on bottom
On seat 1, the bolted fixture 14 is divided to for left and right two fixture block, and left and right two fixture block is separately mounted to left and right two fixed branch
On frame, left and right two fixture block is equipped with bolt fixing groove 15, is fixed between left and right two fixture block using adjusting bolt 16
Connection；The dust suction chamber 6 is additionally provided with observation panel 22 corresponding with the derusting mechanism, for observing the derusting feelings of bolt
Condition, the observation panel 22 are provided with transparent baffle, and the transparent baffle is removably mounted on dust suction chamber 6.
Specifically, the quantity of motor 9 can be one or two, when motor 9 is one, motor 9 passes through transmission shaft
Respectively exhausting impeller and derusting mechanism provide power；When motor 9 is two, one of motor provides dynamic for exhausting impeller
Power, another motor provide power for derusting mechanism.
Specifically, motor 9 is fixed in motor room by electric machine support, electric machine support includes and motor cross-sectional profile phase
With motor fixed part and the support arm being connected with motor fixed part, the another of support arm connect with motor locular wall.
The derusting mechanism includes that derusting cylinder 4 and wire brush 5, the derusting cylinder 4 are driven by motor 9, in the derusting cylinder 4
Equipped with the through-hole for accommodating bolt, if the derusting cylinder 4 offers the connection through-hole and extends to the derusting cylinder front end
It is dry to be open, it is uniformly arranged wire brush 5 on 4 inner wall of derusting cylinder, the wire brush 5 protrudes into the through-hole, the derusting
4 rotation of cylinder drives the wire brush 5 to rotate around bolt and scrub bolt screw rod.
Several grooves are provided on 6 inner wall of dust suction chamber, magnet are placed in the groove, the magnet is by detachable
The plastic housing of installation coats, and 6 lower ending opening of dust suction chamber is simultaneously extended downwardly beyond derusting mechanism front end, and the dust suction chamber 6 can
It moves up and down and is fastened on the bolt fixing mechanism with support rod 2, form the confined space for accommodating bolt.
The support rod 2 is raise-lower hydraulic bar, is provided with upper limit baffle 20 and lower limit baffle on the support rod 2
21。
The controller 12 includes derusting switch, dedusting switch, lift adjustment knob, 12 input terminal of controller and institute
The output end electrical connection of battery 11 is stated, the input terminal of output end and the motor 9 that the derusting switch and dedusting switch is electrically connected
It connects, the output end of the lift adjustment knob is electrically connected with the input terminal of the raise-lower hydraulic bar.
The dust storage chamber 18, motor room 8 and dust suction chamber 6 are interconnected, and 18 top of dust storage chamber is provided with exhaust outlet 17,
The dust storage chamber 18 is detachably equipped with dust bag 19.
Aluminium alloy bucket 10 is installed outside the motor 9.
A kind of application method of visual bolt derusting dust-extraction unit, comprising the following steps:
S1: calibration: the fixed bracket in sliding left and right placed in the middle makes the through-hole of the alignment derusting cylinder 4 of bolt fixing groove 15；
S2: fixing bolt: bolt to be derusted is placed in bolt fixing groove 15, screws the adjusting bolt of left and right two fixture block
16, by lift adjustment knob control support rod drive derusting cylinder decline, make dust suction chamber fastened with bolt fixing mechanism to be formed it is close
Close space；
S3: derusting: opening derusting switch, and motor 9 drives derusting cylinder 4 to rotate, and the wire brush 5 inside the cylinder 4 that derusts is to bolt
Screw rod carries out derusting operation；
S4: observation: derusting situation is observed by observation panel 22, when the screw rod for observing bolt to be derusted becomes silvery white
When, close derusting switch；
S5: dedusting: opening dedusting switch, and motor 9 drives exhausting impeller 7 to rotate, and iron rust and air warp are interconnected
Dust suction chamber 6 and motor room 8 suck dust bag 19, and iron rust is trapped in dust bag 19, and air is then discharged by exhaust outlet 17, and closing removes
Dirt switch.
The present invention integrates derusting and dedusting, and structure is simple, and bolt is fixed, and bolt can be effectively prevent to turn
It is dynamic, the working efficiency of derusting is improved, while being equipped with observation panel, can conveniently observe the derusting situation of bolt.
The above is only a preferred embodiment of the present invention, it is noted that those skilled in the art are come
It says, without departing from the technical principles of the invention, several improvement and replacement can also be made, these are improved and replacement regards
For within protection scope of the present invention.
Claims (8)
- The dust-extraction unit 1. a kind of visual bolt derusts, including pedestal, crossbeam and support rod, which is characterized in that the crossbeam is from a left side It is disposed with dust storage chamber, battery and controller to the right side, the crossbeam downward extension portion below the dust storage chamber is disposed with Motor room and dust suction chamber, the motor indoor location motor, be provided in the dust suction chamber exhausting impeller being driven by motor and Derusting mechanism, the derusting mechanism are located at the lower section of exhausting impeller, and the support rod is used to connect the crossbeam and the pedestal, Bolt fixing mechanism is provided on the pedestal；The bolt fixing mechanism includes fixing seat and bolted fixture, the fixing seat It is divided into left and right two fixed brackets, the left and right two fixed bracket slide is mounted on the base, and the bolted fixture is divided into left and right Two fixture blocks, left and right two fixture block are separately mounted on left and right two fixed brackets, and left and right two fixture block is equipped with bolt Fixing groove is fixedly connected using adjusting bolt between left and right two fixture block；The dust suction chamber is additionally provided with and the rust remover The corresponding observation panel of structure, for observing the derusting situation of bolt, the observation panel is provided with transparent baffle, the transparent baffle It is removably mounted on dust suction chamber.
- The dust-extraction unit 2. a kind of visual bolt according to claim 1 derusts, which is characterized in that the derusting mechanism includes Derusting cylinder and wire brush, the derusting cylinder are driven by motor, and are equipped with the through-hole for accommodating bolt, the derusting cylinder in the derusting cylinder Several openings for being connected to the through-hole and extending to the derusting cylinder front end are offered, are uniformly arranged on the derusting cylinder inner wall There is wire brush, the wire brush protrudes into the through-hole, and the derusting cylinder rotation drives the wire brush to rotate simultaneously around bolt Scrub bolt screw rod.
- The dust-extraction unit 3. a kind of visual bolt according to claim 1 derusts, which is characterized in that in the dust suction chamber interior walls Several grooves are provided with, magnet is placed in the groove, the magnet is coated by the plastic housing detachably installed, the dust suction Room lower ending opening is simultaneously extended downwardly beyond derusting mechanism front end, and the dust suction chamber can be moved up and down with support rod and is fastened on described On bolt fixing mechanism, the confined space for accommodating bolt is formed.
- The dust-extraction unit 4. a kind of visual bolt according to claim 1 derusts, which is characterized in that the support rod is lifting Hydraulic stem is provided with upper limit baffle and lower limit baffle on the support rod.
- The dust-extraction unit 5. a kind of visual bolt according to claim 4 derusts, which is characterized in that the controller includes removing Become rusty switch, dedusting switch, lift adjustment knob, and the controller input terminal is electrically connected with the output end of the battery, described to remove The output end of rust switch and dedusting switch is electrically connected with the input terminal of the motor, the output end of the lift adjustment knob and institute State the input terminal electrical connection of raise-lower hydraulic bar.
- The dust-extraction unit 6. a kind of visual bolt according to claim 1 derusts, which is characterized in that the dust storage chamber, motor Room and dust suction chamber are interconnected, and the dust storage chamber top is provided with exhaust outlet, and the dust storage chamber is detachably equipped with dust bag.
- The dust-extraction unit 7. a kind of visual bolt according to claim 1 derusts, which is characterized in that be equipped with outside the motor Aluminium alloy bucket.
- 8. a kind of application method of visual bolt derusting dust-extraction unit, which is characterized in that the descaling bolts dust-extraction unit is power Benefit requires descaling bolts dust-extraction unit described in 1 to 7 any claim, comprising the following steps:S1: calibration: the fixed bracket in sliding left and right placed in the middle makes the through-hole of bolt fixing groove alignment derusting cylinder；S2: fixing bolt: bolt to be derusted is placed in bolt fixing groove, is screwed the adjusting bolt of left and right two fixture block, is passed through liter It drops adjusting knob control support rod and drives derusting cylinder decline, dust suction chamber and bolt fixing mechanism is made to fasten to form confined space；S3: derusting: opening derusting switch, and motor drives derusting cylinder rotation, and the wire brush inside the cylinder that derusts derusts to bolt Operation；S4: observation: derusting situation is observed by observation panel, when observing when the screw rod for the bolt that derusts becomes silvery white, is closed Derusting switch；S5: dedusting: opening dedusting switch, and motor drives exhausting wheel rotation, by iron rust and air through interconnected dust suction chamber Dust bag is sucked with motor room, iron rust is trapped in dust bag, and air is then discharged by exhaust outlet, closes dedusting switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811403332.9A CN109732456A (en) | 2018-11-23 | 2018-11-23 | A kind of visual bolt derusting dust-extraction unit and application method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811403332.9A CN109732456A (en) | 2018-11-23 | 2018-11-23 | A kind of visual bolt derusting dust-extraction unit and application method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109732456A true CN109732456A (en) | 2019-05-10 |
Family
ID=66358131
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811403332.9A Pending CN109732456A (en) | 2018-11-23 | 2018-11-23 | A kind of visual bolt derusting dust-extraction unit and application method |
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|---|---|
| CN (1) | CN109732456A (en) |
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Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20100001135U (en) * | 2008-07-24 | 2010-02-03 | 주식회사 한국가스기술공사 | Bolt cleaning apparatus |
| CN201470409U (en) * | 2009-08-27 | 2010-05-19 | 芜湖金安世腾汽车安全系统有限公司 | Novel bolt clamp for lab |
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Application publication date: 20190510 |
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