CN109648443A - A kind of visual dust removing integrated machine and application method of derusting - Google Patents
A kind of visual dust removing integrated machine and application method of derusting Download PDFInfo
- Publication number
- CN109648443A CN109648443A CN201811412822.5A CN201811412822A CN109648443A CN 109648443 A CN109648443 A CN 109648443A CN 201811412822 A CN201811412822 A CN 201811412822A CN 109648443 A CN109648443 A CN 109648443A
- Authority
- CN
- China
- Prior art keywords
- derusting
- bolt
- dust
- motor
- suction chamber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a kind of visual derusting dust removing integrated machine and application methods, including pedestal, crossbeam and support rod, the crossbeam has been set gradually from left to right dust storage chamber, battery and controller, crossbeam downward extension portion below dust storage chamber is disposed with motor room and dust suction chamber, motor indoor location motor, the exhausting impeller and derusting mechanism being driven by motor are provided in dust suction chamber, derusting mechanism is located at the lower section of exhausting impeller, the support rod is for connecting the crossbeam and the pedestal, workbench is provided on pedestal, bolt fixing mechanism is provided on workbench, dust suction chamber lower ending opening can simultaneously be moved up and down with support rod, it is fastened on dust suction chamber on the bolt fixing mechanism, form the confined space for accommodating bolt, the present invention integrates derusting and dedusting, structure is simple, and bolt is fixed, it can effectively prevent spiral shell Bolt rotation improves the working efficiency of derusting, while being equipped with observation panel, can conveniently observe the derusting situation of bolt.
Description
Technical field
The present invention relates to derusting dedusting technology fields, more particularly to a kind of visual derusting dust removing integrated machine and user
Method.
Background technique
Bolt is the cylindrical threaded fastener of adapted nut, is formed by head and with externally threaded cylindrical body
A kind of fastener need to cooperate with nut, for being fastenedly connected two parts for having through-hole.Usually being an exposure in air makes
With exposure gets rusty easily in air for a long time, is especially easier to rust under conditions of underground is dark moist.
The method of traditional derusting be it is artificial polishing derusting is carried out by sand paper or hairbrush, heavy workload, low efficiency, and
Derusting effect is undesirable.There is part worker to carry out derusting operation to bolt using polishing machine at present, in derusting operation, bolt holds
Easily as rotating cylinder is rotated, prolonged drum rotation is generally required, derusting effect can be played, and the big of generation of derusting
The dust of amount is easy pollution environment, brings harm to the health of the staff of surrounding.
Summary of the invention
The purpose of the present invention is to provide a kind of visual derusting dust removing integrated machine and application methods, to solve above-mentioned background skill
The problem of proposing in art, the present invention integrate derusting and dedusting, and structure is simple, and bolt is fixed, and can effectively prevent
Only bolt rotates, and improves the working efficiency of derusting, while being equipped with observation panel, can conveniently observe the derusting feelings of bolt
Condition.
To achieve the above object, the invention provides the following technical scheme: a kind of visually derusting dust removing integrated machine, including bottom
Seat, crossbeam and support rod, the crossbeam have been set gradually from left to right dust storage chamber, battery and controller, the dust storage chamber lower section
Crossbeam downward extension portion be disposed with motor room and dust suction chamber, the motor indoor location motor, in the dust suction chamber
It is provided with the exhausting impeller and derusting mechanism being driven by motor, the derusting mechanism is located at the lower section of exhausting impeller, the support
Bar is provided with workbench, it is solid that bolt is provided on the workbench for connecting the crossbeam and the pedestal on the pedestal
Determine mechanism, the bolt fixing mechanism includes that electromagnet is padded with fixed, the fixed pad part or all the covering electromagnet,
The fixation hole of different bolt specifications is provided on the fixed pad；Fixed pad is provided with the fixation hole being engaged with bolt head, can
It derusts to the bolt of different size, keeps derusting work more convenient, efficient；The dust suction chamber lower ending opening simultaneously can be with support
Bar moves up and down, and is fastened on dust suction chamber on the bolt fixing mechanism, forms the confined space for accommodating bolt；The dust suction chamber
It is provided with observation panel corresponding with the derusting mechanism, for observing the derusting situation of bolt, the observation panel is provided with
Bright baffle, the transparent baffle are removably mounted on dust suction chamber, and staff is facilitated to observe bolt from observation panel, by
It is no to become silvery white from black or bronzing to judge whether the iron rust of bolt surface is cleaned out.
It is derusted using the equipment, when the wire brush working time is longer, steel wire may be on polishing bolt thread
It fractures when iron rust, the steel wire that some fracture is longer, may be wound on pumping impeller in dust removal process, or make to impeller blade
At impact, the normal work of impeller is influenced, the steel wire to fracture can be adsorbed on the table, be prevented out by setting electromagnet
The existing above problem, in addition electromagnet is used to fixing bolt, prevents from toppling over during derusting, influences derusting process and effect
Fruit.
Derusting mechanism is set in dust suction chamber, iron rust on the one hand can be effectively prevented and fly upward, splash down, it on the other hand can be with
It is eliminated as far as possible since the friction generated in descaling process causes iron rust to be adsorbed on wire brush, to improve derusting effect, this hair
Bright equipment dedusting and derusting is completed in the same space, and structure is simple, is conducive to the micromation of equipment.
Preferably, the derusting mechanism includes that derusting cylinder and wire brush, the derusting cylinder are driven by motor, the derusting cylinder
It is interior to be equipped with the through-hole for accommodating bolt, if the derusting cylinder offers the connection through-hole and extends to the derusting cylinder front end
It is dry to be open, it is uniformly arranged wire brush on the derusting cylinder inner wall, the wire brush protrudes into the through-hole, and the derusting cylinder turns
It is dynamic that the wire brush is driven to rotate around bolt and scrub bolt screw rod；On derusting cylinder on the one hand setting opening is conducive to iron rust
Be discharged from derusting mechanism, on the other hand can be convenient staff from observation panel and observe bolt, by whether from black or
Bronzing becomes silvery white to judge whether the iron rust of bolt surface is cleaned out.
Preferably, the support rod is raise-lower hydraulic bar, raise-lower hydraulic bar is convenient when derusting dedusting work, by the cylinder that derusts
Work top is contacted, when derusting terminates or replaces bolt, derusting cylinder is increased to a certain distance from workbench, the support
It is provided with upper limit baffle and lower limit baffle on bar, for limiting the lifting travel of derusting cylinder, prevents derusting cylinder excessive descent
Workbench is bumped against to cause to damage.
Preferably, the controller includes derusting switch, dedusting switch, lift adjustment knob and electro-magnet switch, it is described
Controller input terminal is electrically connected with the output end of the battery, the output end and the motor of the derusting switch and dedusting switch
Input terminal electrical connection, the output end of the lift adjustment knob is electrically connected with the input terminal of the raise-lower hydraulic bar, the electricity
The output end of magnet contactor is electrically connected with the input terminal of the electromagnet.
Preferably, the dust storage chamber, motor room and dust suction chamber are interconnected, the dust storage chamber top is provided with exhaust outlet,
The air discharge that exhaust outlet is used to suck, to increase inner air and outer air pressure, the dust storage chamber is detachably equipped with dust bag, is convenient for
Replace dust bag.
Preferably, the fixed pad is rubber material or plastic material, rubber material or plastic material can mitigate support
The shock occurred in frame lifting process with workbench effectively avoids damage to derusting cylinder, is provided with around the fixation hole and dust suction
The dotted line that the cross section of room matches, convenient for fixation hole to be fast and accurately aligned to the through-hole of derusting cylinder.
Preferably, being equipped with aluminium alloy bucket outside the motor, so that motor is in sealing state, prevent iron rust from entering motor
It is interior, motor is damaged.
A kind of application method of visual derusting dust removing integrated machine, comprising the following steps:
S1: selected fixation hole: according to the bolt of different size, the fixation hole being mutually engaged with bolt specification is found, adjustment is solid
Position of the fixed pad on electromagnet, keeps the dotted line around fixation hole corresponding with dust suction chamber；
S2: fixing bolt: opening electro-magnet switch, and so that electromagnet is in energization magnetic state, and bolt to be derusted is placed in
At the fixation hole of fixed pad, support rod is controlled by lift adjustment knob and drives derusting cylinder decline, fixes dust suction chamber with bolt
Mechanism snaps form confined space；
S3: derusting: opening derusting switch, and motor drives derusting cylinder rotation, and the wire brush inside the cylinder that derusts carries out bolt
Derusting operation；
S4: observation: observing derusting situation by observation panel, when observing when the screw rod for the bolt that derusts becomes silvery white,
Close derusting switch；
S5: dedusting: opening dedusting switch, and motor drives exhausting wheel rotation, by iron rust and air through interconnected suction
Dirt room and motor room suck dust bag, and iron rust is trapped in dust bag, and air is then discharged by exhaust outlet, close dedusting switch.
Compared with prior art, the beneficial effects of the present invention are: the present invention integrates derusting and dedusting, structure is simple,
And bolt is fixed, bolt can be effectively prevent to rotate, improves the working efficiency of derusting, while being equipped with observation panel, energy side
Just the derusting situation of bolt is efficiently observed.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of visual derusting dust removing integrated machine of the present invention.
Appended drawing reference: 1, pedestal, 2, support rod, 3, crossbeam, 4, derusting cylinder, 5, wire brush, 6, dust suction chamber, 7, exhausting leaf
Wheel, 8, motor room, 9, motor, 10, aluminium alloy bucket, 11, battery, 12, controller, 13, workbench, 14, electromagnet, 15, it is fixed
Pad, 16, fixation hole, 17, exhaust outlet, 18, dust storage chamber, 19, dust bag, 20, upper limit baffle, 21, lower limit baffle, 22, sight
Cha Kou.
Specific embodiment
The attached drawing of content combination below elaborates to a specific embodiment of the invention.
As shown in Figure 1, a kind of visual derusting dust removing integrated machine, including pedestal 1, crossbeam 3 and support rod 2, the crossbeam 3 from
It is left-to-right to be disposed with dust storage chamber 18, battery 11 and controller 12,3 downward extension portion of crossbeam of 18 lower section of dust storage chamber
It is disposed with motor room 8 and dust suction chamber 6, the shell of 3 downward extension portion of crossbeam 3 and crossbeam is correspondingly formed dust storage chamber 18, electricity
Machine room 8, dust suction chamber 6 locular wall, motor 9 is installed in the motor room 8, is provided with the pumping driven by motor 9 in the dust suction chamber 6
Fan blade 7 and derusting mechanism, the derusting mechanism are located at the lower section of exhausting impeller 7, it is preferred that the derusting mechanism is located at exhausting
The underface of impeller 7, the support rod 2 are used to connect the crossbeam 3 and the pedestal 1, and 1 is provided with workbench on the pedestal
13, bolt fixing mechanism is provided on the workbench 13, the bolt fixing mechanism includes electromagnet 14 and fixed pad 15, institute
It states fixed pad 15 and partly or entirely covers the electromagnet 14, the fixation hole of different bolt specifications is provided on the fixed pad 15
16；6 lower ending opening of dust suction chamber can simultaneously be moved up and down with support rod 2, be fastened on the bolt fixing mechanism, formed and accommodated
The confined space of bolt, the dust suction chamber 6 is provided with observation panel 22 corresponding with the derusting mechanism, for observing bolt
Derust situation, and the observation panel 22 is provided with transparent baffle, and the transparent baffle is removably mounted on dust suction chamber 6.
Specifically, the quantity of motor 9 can be one or two, when motor 9 is one, motor 9 passes through transmission shaft
Respectively exhausting impeller and derusting mechanism provide power；When motor 9 is two, one of motor provides dynamic for exhausting impeller
Power, another motor provide power for derusting mechanism.
Specifically, motor 9 is fixed in motor room 8 by electric machine support, electric machine support includes and motor cross-sectional profile
Identical motor fixed part and the support arm being connected with motor fixed part, support arm are connect with motor locular wall.
The derusting mechanism includes that derusting cylinder 4 and wire brush 5, the derusting cylinder 4 are driven by motor 9, in the derusting cylinder 4
Equipped with the through-hole for accommodating bolt, if the derusting cylinder 4 offers the connection through-hole and extends to the derusting cylinder front end
It is dry to be open, it is uniformly arranged wire brush 5 on 4 inner wall of derusting cylinder, the wire brush 5 protrudes into the through-hole, the derusting
4 rotation of cylinder drives the wire brush 5 to rotate around bolt and scrub bolt screw rod.
The support rod 2 is raise-lower hydraulic bar, is provided with upper limit baffle 20 and lower limit baffle on the support rod 2
21。
The controller 12 includes derusting switch, dedusting switch, lift adjustment knob and electro-magnet switch, the controller
12 input terminals are electrically connected with the output end of the battery 11, the output end and the motor 9 of the derusting switch and dedusting switch
Input terminal electrical connection, the output end of the lift adjustment knob is electrically connected with the input terminal of the raise-lower hydraulic bar, the electricity
The output end of magnet contactor is electrically connected with the input terminal of the electromagnet 14.
The dust storage chamber 18, motor room 8 and dust suction chamber 6 are interconnected, and 18 top of dust storage chamber is provided with exhaust outlet 17,
The dust storage chamber 18 is detachably equipped with dust bag 19.
The fixed pad 15 is rubber material or plastic material, and the cross with dust suction chamber 6 is provided with around the fixation hole 16
The dotted line that section matches, convenient for fixation hole 16 to be fast and accurately aligned to the through-hole of derusting cylinder.
Aluminium alloy bucket 10 is installed outside the motor 9.
A kind of application method of visual derusting dust removing integrated machine, comprising the following steps:
S1: selected fixation hole: according to the bolt of different size, finding the fixation hole 16 being mutually engaged with bolt specification, adjusts
Position of the fixed pad 15 on electromagnet 14, keeps the dotted line around fixation hole 16 corresponding with dust suction chamber 6；
S2: fixing bolt: opening electro-magnet switch, and so that electromagnet 14 is in energization magnetic state, and bolt to be derusted is set
At the fixation hole 16 of fixed pad 15, support rod 2 is controlled by lift adjustment knob, derusting cylinder 4 is driven to decline, make dust suction chamber 6 with
Bolt fixing mechanism fastens to form confined space；
S3: derusting: opening derusting switch, and motor 9 drives derusting cylinder 4 to rotate, and the wire brush 20 inside the cylinder 4 that derusts is to bolt
Carry out derusting operation；
S4: observation: derusting situation is observed by observation panel 22, when the screw rod for observing bolt to be derusted becomes silvery white
When, close derusting switch；
S5: dedusting: opening dedusting switch, and motor 9 drives exhausting impeller 7 to rotate, and iron rust and air warp are interconnected
Dust suction chamber 6 and motor room 8 suck dust bag 19, and iron rust is trapped in dust bag 19, and air is then discharged by exhaust outlet 17, and closing removes
Dirt switch.
The present invention integrates derusting and dedusting, and structure is simple, and bolt is fixed, and bolt can be effectively prevent to turn
It is dynamic, the working efficiency of derusting is improved, while being equipped with observation panel, can conveniently observe the derusting situation of bolt.
The above is only a preferred embodiment of the present invention, it is noted that those skilled in the art are come
It says, without departing from the technical principles of the invention, several improvement and replacement can also be made, these are improved and replacement regards
For within protection scope of the present invention.
Claims (8)
1. a kind of visual derusting dust removing integrated machine, including pedestal, crossbeam and support rod, which is characterized in that the crossbeam from a left side to
The right side is disposed with dust storage chamber, battery and controller, and the crossbeam downward extension portion below the dust storage chamber is disposed with electricity
Machine room and dust suction chamber, the motor indoor location motor are provided with the exhausting impeller being driven by motor in the dust suction chamber and remove
Rust mechanism, the derusting mechanism are located at the underface of exhausting impeller, and the support rod is used to connect the crossbeam and the pedestal,
It is provided with workbench on the pedestal, bolt fixing mechanism is provided on the workbench, the bolt fixing mechanism includes electricity
Magnet is padded with fixed, the fixed pad part or all the covering electromagnet, is provided with different bolts on the fixation pad and is advised
The fixation hole of lattice；The dust suction chamber lower ending opening can simultaneously be moved up and down with support rod, be fastened on the bolt fixing mechanism, shape
At the confined space for accommodating bolt, the dust suction chamber is provided with observation panel corresponding with the derusting mechanism, for observing spiral shell
The derusting situation of bolt, the observation panel are provided with transparent baffle, and the transparent baffle is removably mounted on dust suction chamber.
2. a kind of visual derusting dust removing integrated machine according to claim 1, which is characterized in that the derusting mechanism includes removing
Rust cylinder and wire brush, the derusting cylinder are driven by motor, and are equipped with the through-hole for accommodating bolt in the derusting cylinder, the derusting cylinder is opened
Equipped with being connected to the through-hole and extending to several openings of the derusting cylinder front end, it has been uniformly arranged on the derusting cylinder inner wall
Wire brush, the wire brush protrude into the through-hole, and the derusting cylinder rotation drives the wire brush to rotate and brush around bolt
Wash bolt screw rod.
3. a kind of visual derusting dust removing integrated machine according to claim 1, which is characterized in that the support rod is lifting liquid
Compression bar is provided with upper limit baffle and lower limit baffle on the support rod.
4. a kind of visual derusting dust removing integrated machine according to claim 3, which is characterized in that the controller includes derusting
Switch, dedusting switch, lift adjustment knob and electro-magnet switch, the output end of the controller input terminal and the battery are electrically connected
It connects, the output end of the derusting switch and dedusting switch is electrically connected with the input terminal of the motor, the lift adjustment knob
Output end is electrically connected with the input terminal of the raise-lower hydraulic bar, the input of the output end of the electro-magnet switch and the electromagnet
End electrical connection.
5. a kind of visual derusting dust removing integrated machine according to claim 1, which is characterized in that the dust storage chamber, motor room
It is interconnected with dust suction chamber, the dust storage chamber top is provided with exhaust outlet, and the dust storage chamber is detachably equipped with dust bag.
6. a kind of visual derusting dust removing integrated machine according to claim 1, which is characterized in that the fixed pad is rubber material
Matter or plastic material are provided with the dotted line to match with the cross section of dust suction chamber around the fixation hole, convenient for fixation hole is fast
The through-hole of fast accurately alignment derusting cylinder.
7. a kind of visual derusting dust removing integrated machine according to claim 1, which is characterized in that be equipped with aluminium outside the motor
Alloy bucket.
8. a kind of application method of visual derusting dust removing integrated machine, which is characterized in that the descaling bolts dust-extraction unit is right
It is required that descaling bolts dust-extraction unit described in 1 to 7 any claim, comprising the following steps:
S1: selected fixation hole: according to the bolt of different size, finding the fixation hole being mutually engaged with bolt specification, adjusts fixed pad
Position on electromagnet keeps the dotted line around fixation hole corresponding with dust suction chamber；
S2: fixing bolt: opening electro-magnet switch, and so that electromagnet is in energization magnetic state, and bolt to be derusted is placed in fixation
At the fixation hole of pad, support rod is controlled by lift adjustment knob and drives derusting cylinder decline, makes dust suction chamber and bolt fixing mechanism
Fastening forms confined space；
S3: derusting: opening derusting switch, and motor drives derusting cylinder rotation, and the wire brush inside the cylinder that derusts derusts to bolt
Operation；
S4: observation: derusting situation is observed by observation panel, when observing when the screw rod for the bolt that derusts becomes silvery white, is closed
Derusting switch；
S5: dedusting: opening dedusting switch, and motor drives exhausting wheel rotation, by iron rust and air through interconnected dust suction chamber
Dust bag is sucked with motor room, iron rust is trapped in dust bag, and air is then discharged by exhaust outlet, closes dedusting switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811412822.5A CN109648443A (en) | 2018-11-23 | 2018-11-23 | A kind of visual dust removing integrated machine and application method of derusting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811412822.5A CN109648443A (en) | 2018-11-23 | 2018-11-23 | A kind of visual dust removing integrated machine and application method of derusting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109648443A true CN109648443A (en) | 2019-04-19 |
Family
ID=66112458
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811412822.5A Pending CN109648443A (en) | 2018-11-23 | 2018-11-23 | A kind of visual dust removing integrated machine and application method of derusting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109648443A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111331412A (en) * | 2020-03-18 | 2020-06-26 | 李蕊 | Hydrogen fuel cell production and processing equipment |
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Application publication date: 20190419 |