CN109719477A - A kind of air conditioner parts produce and process devices and methods therefor automatically - Google Patents
A kind of air conditioner parts produce and process devices and methods therefor automatically Download PDFInfo
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- CN109719477A CN109719477A CN201811572189.6A CN201811572189A CN109719477A CN 109719477 A CN109719477 A CN 109719477A CN 201811572189 A CN201811572189 A CN 201811572189A CN 109719477 A CN109719477 A CN 109719477A
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- guidance set
- air conditioner
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- conditioner parts
- end cap
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Abstract
The present invention relates to a kind of air conditioner parts to produce and process devices and methods therefor automatically, comprising: end cap transmission mechanism comprising loading assemblies a, guidance set a and limit assembly a；Accessory transmission mechanism, the side for being located at end cap transmission mechanism are arranged comprising loading assemblies b, guidance set b and the limit assembly b for being mounted on guidance set b input terminal and being located above guidance set b；Automatic assembling mechanism comprising the transmission component that driving assembly, discharge component and one end are connect with driving assembly and the other end is connect with discharge component；And finished product transmission mechanism comprising the overturning component of guidance set a output end is set and the turnover component of overturning component output end is set, overturning component is fixed on turnover component；The technical issues of present invention solves air conditioner parts in the work for completing human weld, needs manually to carry out assembly and vertical air conditioner parts of placing work, intricate operation.
Description
Technical field
The present invention relates to air-conditioning material technical fields more particularly to a kind of air conditioner parts to produce and process device and its side automatically
Method.
Background technique
Need to realize that connection and sealing, traditional welding mainly pass through human weld between each accessory of air-conditioning by welding
It completes, human weld is to hold soldering appliance by worker, melts solder under high arc temperature to weld together object.
The patent document of Patent No. CN203863284U discloses a kind of automobile air conditioner accessories bonding machine welding stage, including column
Platform, pylon upper surface is equipped with several positioning holes, and grafting positioning link in positioning hole, pylon are fixed on
On turntable, and pylon lower end surface is equipped with the fixation pan portion that contact with turntable, set on turntable there are two be fixed pylon lower end
The manual compression wheel of pan portion is fixed, disk center and shaft upper end, which are worn, under turntable connects fixation, and shaft passes through rack lower end and shaft coupling
Device is connected, and shaft coupling is fixed on frame lower and connects speed changer, the shaft connection of speed changer and driving motor.
But in actual operation, inventor find air conditioner parts complete human weld work in, need manually into
Luggage match after by its it is vertical place, then the problem of complete welding.
Summary of the invention
The purpose of the present invention is in view of the deficiencies of the prior art, cooperate end cap transmission by setting automatic assembling mechanism
Mechanism and accessory transmission mechanism carry out the end cap and air conditioner parts that convey on end cap transmission mechanism and accessory transmission mechanism quick
Assembly is plugged together, while also synchronously completing previous accessory finished product using a driving force of driving assembly and exporting in time, to solve
Air conditioner parts determined in the work for completing human weld, has needed manually to carry out assembly and vertical air conditioner parts of placing works,
Act cumbersome technical problem.
Against the above technical problems, as follows using technical solution: a kind of air conditioner parts produce and process device automatically, comprising:
End cap transmission mechanism, the end cap transmission mechanism include loading assemblies a, are arranged in the loading assemblies a output end
And with the same guidance set a being linearly arranged of the loading assemblies a and be mounted on the guidance set a input terminal and be located at described
Limit assembly a above guidance set a；
Accessory transmission mechanism, the accessory transmission mechanism are located at the side setting of the end cap transmission mechanism comprising on
Material component b, be arranged in the loading assemblies b output end and with the same guidance set b being linearly arranged of the loading assemblies b and peace
Mounted in the guidance set b input terminal and the limit assembly b above the guidance set b；
Automatic assembling mechanism, the automatic assembling mechanism include the driving for being fixed at the guidance set a output end
Component, the discharge component that the guidance set b output end is arranged in and one end are connect with the driving component and the other end and institute
State the transmission component of discharge component connection；And
Finished product transmission mechanism, the finished product transmission mechanism include the overturning component that the guidance set a output end is arranged in
With the turnover component that the overturning component output end is arranged in, the overturning component is fixed on the turnover component.
Preferably, the loading assemblies a and loading assemblies b are roll-type pipeline.
Preferably, the guidance set a and guidance set b include:
Conveying member, the conveying member include rack, the motor a being mounted on the rack and are rotatably arranged on the rack
Shaft that is upper and being fixedly connected with the motor a output end；And
Installation part, the installation part include the belt being rotatably arranged in the shaft and are provided on the belt and edge
The belt width direction through be laid with placing groove, the placing groove be arc-shaped be arranged and along the Belt Length direction
Spaced set several groups.
Preferably, the Belt Length of the guidance set a is a1, the Belt Length of the guidance set b is a2, a1 <
a2；
The belt width of the guidance set a is b1, and the belt width of the guidance set b is b2, b1 < b2；
The width of the placing groove of the guidance set a is c1, and the width of the placing groove of the guidance set b is c2, c1 >
c2；The placing groove of the guidance set a is arranged in a one-to-one correspondence with the placing groove of the guidance set b and its center line is aligned and sets
It sets.
Preferably, the limit assembly a and limit assembly b include:
Support rod, the support rod are fixed in the corresponding rack；And
Baffle, the baffle are fixedly installed with the support rod and contact setting positioned at the upper surface of belt.
Preferably, the driving component includes:
Support, the support are fixed in the rack of the guidance set a；
Cylinder, the cylinder is mounted on the support and its telescopic direction is set along the guidance set a width direction
It sets；
Push rod, the push rod are fixedly connected with the telescopic end of the cylinder and are slidably arranged in putting for the guidance set a
It sets on slot；And
Fixed board, the fixed board are fixed at the flexible side on the frame side wall of the guidance set b and with the cylinder
To same linear setting.
Preferably, the discharge component includes:
Sliding rail, the sliding rail are fixed in the rack of the guidance set b；And
Sliding block, the sliding block are slidably arranged on the sliding rail and slide in the width direction of the guidance set b,
The sliding block is slidably arranged on the placing groove of the guidance set b.
Preferably, the transmission component includes:
Positive component, the forward direction component include connecting rod a that one end is fixedly connected with the telescopic end of the cylinder and with
The rack gear a that the connecting rod a is fixedly connected；
Reversed component, the reversed component include the connecting rod b that one end is fixedly connected with the sliding block and with the connection
The rack gear b that bar b is fixedly connected；And
Gear, the gear be rotatably arranged in the bottom of the frame of the guidance set b and the gear respectively with it is described
Rack gear a and rack gear b are engaged.
Preferably, the overturning component includes:
Unidirectional part, the unidirectional part include the connecting rod c being fixedly connected with the telescopic end of the cylinder, are fixed at institute
State on connecting rod c and along the connecting rod c length direction array several fixing axle, be rotatably provided in the fixing axle
Teeth and the limited block of the teeth side is set；And
Topple part, shifting shaft that the part that topples includes bracket, installs and is rotatably arranged on the bracket, with described group
What moving axis was fixedly connected scoops out plate, is provided with the slide slot and the shifting shaft scooped out on plate and be arranged for arc structure
It is fixedly connected and the biography tooth that is equipped with the teeth, fixed setting on the bracket and is located at described scoop out and connects below plate
It touches the positioning plate of setting and one end is fixedly connected with the positioning plate side wall and the other end is fixedly connected with the plate side wall that scoops out
Spring.
As preferably, the turnover component includes: again
Supporting table, the supporting table are double-layer structure setting, and the bracket is fixedly mounted on the supporting table；
Motor b, the motor b is fixedly mounted on the lower layer of the supporting table and its output end is arranged vertically upwards；
Drive shaft, the drive shaft are fixedly connected with the output end of the motor b and are rotatably arranged on by change described
The upper layer of supporting table；
Turntable, the turntable is coaxial with the drive shaft and is fixedly connected；And
Mounting post, the mounting post are fixed on the turntable and along disk peripheral direction spaced sets
Several groups.
A kind of automatic production and processing method of air conditioner parts, comprising the following steps:
Step 1 fills on end cap, end cap lies low be placed on loading assemblies a first, when being transmitted to below limit assembly a,
Effect of the end cap by baffle, falls on the placing groove of guidance set a, conveys backward；
Step 2 fills on air conditioner parts, and synchronous with step 1, air conditioner parts, which lie low, to be placed on loading assemblies b, is transmitted to limit
When below hyte part b, effect of the air conditioner parts by baffle is fallen on the placing groove of guidance set b, corresponding with end cap defeated backward
It send；
Step 3, automatic assembling, when end cap and air conditioner parts are transmitted to driving assembly simultaneously, driving assembly pushes away end cap
It send to one end of air conditioner parts；
Step 4, assembly output, synchronous with step 3, driving assembly is by the air conditioner parts of preceding molding assembly together
Synchronism output, and push to and scoop out on plate；
Step 5, it is vertically oriented, the air conditioner parts of molding assembly are sent to scoop out plate after, driving assembly resets, single
It is driven to part and passes tooth rotation, biography tooth scoops out plate by shifting shaft drive and carries out 90 ° of overturnings, and accessory finished product blocks vertically with its overturning
Conjunction is fallen in mounting post；
Step 6, complete welding, start motor b, motor b drive turntable rotation, manually carry out to accessory finished product accessory into
Row welding.
Beneficial effects of the present invention:
(1) end cap transmission mechanism and accessory transmission mechanism are cooperated by setting automatic assembling mechanism in the present invention, by end cap
The end cap and air conditioner parts conveyed on transmission mechanism and accessory transmission mechanism carries out fast-mating assembly, while utilizing driving assembly
A driving force also synchronously complete previous accessory finished product and export in time, reduce production cost；
(2) automatic assembling mechanism is cooperated by setting finished product transmission mechanism in the present invention, completes unidirectional drive using unidirectional part
The air conditioner parts that the horizontal positioned assembly of script is completed are assigned into the mounting post of turnover component by dynamic 90 ° of part rotations of toppling vertically
On, welding is manually carried out to it convenient for the later period, realizes feeding in continuous material work；It is fixed simultaneously using unidirectional part with driving assembly
Connection realizes that power shares, saves power output, reduces production cost；
(3) end cap and air conditioner parts are respectively completed by setting end cap transmission mechanism and accessory transmission mechanism in the present invention
End cap, is installed on the workbench one by one instead of traditional artificial, corresponding air conditioner parts is being inserted into it by automatic charging work
In, so that the automatic quickly upper dress effect of realization device, considerably increases yield while saving power, the export of labor.
In conclusion the equipment has the advantages that production capacity height, high degree of automation, it is particularly suitable for air-conditioning technical field.
Detailed description of the invention
It, below will be to required use in embodiment description for the clearer technical solution for illustrating the embodiment of the present invention
Attached drawing be briefly described, it should be apparent that, drawings discussed below is only some embodiments of the present invention, for ability
For the those of ordinary skill in domain, without creative efforts, it is attached to can also be obtained according to these attached drawings other
Figure.
Fig. 1 is the structural schematic diagram that rapid material-feeding device is used in air conditioner parts production.
Fig. 2 is the structural schematic diagram of air conditioner parts.
Fig. 3 is the structural schematic diagram of guidance set a and guidance set b.
Fig. 4 is partial enlargement diagram of the Fig. 3 at A.
Fig. 5 is the structural schematic diagram of driving assembly.
Fig. 6 is the schematic top plan view of automatic assembling mechanism.
Fig. 7 is the structural schematic diagram of discharge component.
Fig. 8 is the structural schematic diagram for overturning component.
Fig. 9 is partial enlargement diagram of the Fig. 8 at B.
Figure 10 is the structural schematic diagram for having enough to meet the need component.
Figure 11 is the rotating manner schematic diagram of drive shaft.
Figure 12 is the schematic top plan view of guidance set a and guidance set b.
Figure 13 is the working state schematic representation that rapid material-feeding device is used in air conditioner parts production.
Figure 14 is the assembled state schematic diagram of end cap and air conditioner parts.
Figure 15 is flow chart of the method for the present invention.
Specific embodiment
Technical solution in the embodiment of the present invention is clearly and completely illustrated with reference to the accompanying drawing.
Embodiment one
As shown in Figure 1, Figure 2 and shown in Figure 13, a kind of air conditioner parts produce and process device automatically, comprising:
End cap transmission mechanism 1, the end cap transmission mechanism 1 include loading assemblies a11, are arranged in the loading assemblies a11
Output end and with the same guidance set a12 being linearly arranged of the loading assemblies a11 and be mounted on the guidance set a12 and input
End and the limit assembly a13 being located above the guidance set a12；
Accessory transmission mechanism 2, the accessory transmission mechanism 2 are located at the side setting of the end cap transmission mechanism 1 comprising
Loading assemblies b21, be arranged in the loading assemblies b21 output end and with the same guiding being linearly arranged of the loading assemblies b21
The component b22 and limit assembly b23 for being mounted on the guidance set b22 input terminal and being located above the guidance set b22；
Automatic assembling mechanism 3, the automatic assembling mechanism 3 include being fixed at the guidance set a12 output end
Driving assembly 31, the discharge component 32 that the guidance set b22 output end is arranged in and one end are connect with the driving component 31
And the transmission component 33 that the other end is connect with the discharge component 32；And
Finished product transmission mechanism 4, the finished product transmission mechanism 4 include the overturning that the guidance set a12 output end is arranged in
Component 41 and the turnover component 42 that overturning 41 output end of component is arranged in, the overturning component 41 are fixed at the week
Turn on component 42.
In the present embodiment, end cap 100 and sky are respectively completed by setting end cap transmission mechanism 1 and accessory transmission mechanism 2
End cap 100, is installed on the workbench, will be corresponding by the automatic charging work for deploying part 200 one by one instead of traditional artificial
Air conditioner parts 200 are inserted, so that the automatic upper dress effect of realization device, increases while saving power, the export of labor
Yield is added.
It is worth noting that, end cap 100 and air conditioner parts 200 in end cap transmission mechanism 1 and are matched in the present embodiment herein
Transmission in part transmission mechanism 2 is that Horizontal type places transmission.
In addition, for convenience weld end cap 100 and air conditioner parts 200, so by the way of welding vertically, one
Aspect is assigned securely, and firm welding is good；On the other hand it is conducive to welding.
Further, as shown in Figure 1, the loading assemblies a11 and loading assemblies b21 are roll-type pipeline.
In the present embodiment, delivery end cap 100 and sky are respectively intended to by the way that loading assemblies a11 and loading assemblies b21 is arranged
It deploys part 200 and realizes the continuity of work convenient for being connected with the close of preceding working procedure.
Further, as shown in figure 3, the guidance set a12 and guidance set b22 include:
Conveying member 121, the conveying member 121 include rack 1211, the motor a1212 that is mounted in the rack 1211 and
The shaft 1213 for being rotatably arranged in the rack 1211 and being fixedly connected with the motor a1212 output end；And
Installation part 122, the installation part 122 include the belt 1221 being rotatably arranged in the shaft 1213 and are provided with
Through the placing groove 1222 being laid on the belt 1221 and along 1221 width direction of belt, which is circle
Arcuation is arranged and several groups is arranged along 1221 equal spacing in length direction of belt.
In the present embodiment, by the way that guidance set a12 and guidance set b22 is arranged, by loading assemblies a11 and loading assemblies
End cap 100 and air conditioner parts 200 on b21 successively transmit rearward, and end cap 100 and air conditioner parts 200 is made to be able to achieve one
One is corresponding, convenient for the accurate and quick assembling before output.
Further, as shown in figure 12,1221 length of belt of the guidance set a12 is a1, the guidance set b22's
1221 length of belt is a2, a1 < a2；
1221 width of belt of the guidance set a12 is b1, and 1221 width of belt of the guidance set b22 is b2,
B1 < b2；
The width of the placing groove 1222 of the guidance set a12 is c1, the width of the placing groove 1222 of the guidance set b22
Degree is c2, c1 > c2；The placing groove 1,222 1 of the placing groove 1222 of the guidance set a12 and the guidance set b22 are a pair of
It should be arranged and the alignment of its center line is arranged.
It is noted that the placing groove 1222 of guidance set a12 is used to place end cap 100, end cap 100 is thicker and short
It is small；The placing groove 1222 of guidance set b22 is used to place air conditioner parts 200, and air conditioner parts 200 are relatively thin and long；Two placing grooves
1222 are arranged all in accordance with actual size with the end cap 100 of corresponding placement and the engaging of air conditioner parts 200, on the one hand guarantee end cap 100
With stability of the air conditioner parts 200 in transmission process, on the other hand guarantee end cap 100 and when 200 assembly work of air conditioner parts
Polarization, improve precision, avoid being subjected to displacement in moving process.
Further, as shown in figure 4, the limit assembly a13 and limit assembly b23 include:
Support rod 131, the support rod 131 are fixed in the corresponding rack 1211；And
Baffle 132, the baffle 132 are fixedly installed with the support rod 131 and contact positioned at the upper surface of belt 1221
Setting.
In the present embodiment, the end cap 100 on loading assemblies a11 is fallen on the belt of guidance set a12, passes through setting
Limit assembly a13, limit of the end cap by limit assembly a13 are smoothly transmitted backward afterwards until being pushed away and being dropped down onto placing groove 1222,
So that each end cap 100 can be fallen into each placing groove 1222, the effect that single end cap 100 successively conveys backward is realized；
Similarly the working principle of accessory transmission mechanism 2 is same as above, and not in this to go forth, so that 100 He of each end cap
It is arranged in 200 center line of air conditioner parts being correspondingly arranged.
Further, as shown in figure 5, the driving component 31 includes:
Support 311, the support 311 are fixed in the rack 1211 of the guidance set a12；
Cylinder 312, the cylinder 312 is mounted on the support 311 and its telescopic direction is along the guidance set a12
Width direction setting；
Push rod 313, the push rod 313 are fixedly connected with the telescopic end of the cylinder 312 and are slidably arranged in the guiding
On the placing groove 1222 of component a12；And
Fixed board 314, the fixed board 314 be fixed on 1211 side wall of rack of the guidance set b22 and with it is described
The same linear setting of the telescopic direction of cylinder 312.
In the present embodiment, by the way that driving assembly 31 is arranged, end cap 100 is completed in conjunction with 200 automatic assembling of air conditioner parts
Work, in addition, by setting fixed board 314, when so that end cap 100 being pushed to 200 end of air conditioner parts, air conditioner parts 200
Limit of the other end by fixed board 314, accessory finished product 300 do not deviate by placing groove 1222, falls, be also beneficial to simultaneously
End cap 100 is firmly installed in the end of air conditioner parts 200.
Further, as shown in fig. 7, the discharge component 32 includes:
Sliding rail 321, the sliding rail 321 are fixed in the rack 1211 of the guidance set b22；And
Sliding block 322, the sliding block 322 are slidably arranged on the sliding rail 321 and along the width of the guidance set b22
It is slided on direction, the sliding block 322 is slidably arranged on the placing groove 1222 of the guidance set b22.
In the present embodiment, pushing the work forward for driving assembly 31 drives positive component 331 to work asynchronously, in gear 333
Under effect, reversed component 332 drives discharge component 32 to realize reverse movement, completes accessory finished product 300 and releases in time.
It is worth noting that, driving assembly 31 is cooperated to work at the same time using transmission component 33 herein, power shares, and saves dynamic
Power output, reduces production cost.
Further, as shown in fig. 6, the transmission component 33 includes:
Positive component 331, the forward direction component 331 include the company that one end is fixedly connected with the telescopic end of the cylinder 312
The extension bar a3311 and rack gear a3312 being fixedly connected with the connecting rod a3311；
Reversed component 332, the reversed component 332 include the connecting rod b3321 that one end is fixedly connected with the sliding block 322
The rack gear b3322 being fixedly connected with the connecting rod b3321；And
Gear 333, the gear 333 is rotatably arranged on 1211 bottom of rack of the guidance set b22 and the tooth
Wheel 333 is engaged with the rack gear a3312 and rack gear b3322 respectively.
Further, as shown in Figure 8, Figure 9, the overturning component 41 includes:
Unidirectional part 411, the unidirectional part 411 includes the connecting rod being fixedly connected with the telescopic end of the cylinder 312
C4111, it is fixed on the connecting rod c4111 and along several fixation of the connecting rod c4111 length direction array
Axis 4112, the teeth 4114 being rotatably provided in the fixing axle 4112 and the limited block that 4114 side of teeth is set
4113；And
Topple part 412, and the part 412 that topples includes bracket 4121, installs and be rotatably arranged on the bracket 4121
Shifting shaft 4122, be fixedly connected with the shifting shaft 4122 scoop out plate 4123, be provided with described scoop out on plate 4123 and for circle
The slide slot 4124 of arc structure setting, the biography tooth for being fixedly connected with the shifting shaft 4122 and being equipped with the teeth 4114
It 4125 and is fixed on the bracket 4121 and is located at the positioning plate 4126 for scooping out the setting of 4123 lower contact of plate.
In the present embodiment, by the way that the connection of unidirectional part 411 and driving assembly 31 is arranged, driving assembly 31 drives when resetting
Unidirectional part 411 drives the complete overturning work in 90 ° of part 412 of toppling, and then realizes accessory finished product 300 by Level tune to vertical shape
State, while being firmly inserted into the mounting post 425 for the part 412 that topples.
It is worth noting that by the way that unidirectional part 411, effect of the teeth 4114 by limited block 4113, so that positive is arranged
When mobile, teeth 4114 not will drive the rotation of gear 333, and when cylinder 312 resets, teeth 4114 are rotated with moving gear 333, complete
Scoop out the overturning work of plate 4123.
Further, as shown in Figure 10, Figure 11, the turnover component 42 includes:
Supporting table 421, the supporting table 421 are double-layer structure setting, and the bracket 4121 is fixedly mounted on the support
On platform 421；
Motor b422, the motor b422 are fixedly mounted on the lower layer of the supporting table 421 and its output end straight up
Setting；
Drive shaft 423, the drive shaft 423 are fixedly connected with the output end of the motor b422 and are set by change rotation
It sets on the upper layer of the supporting table 421；
Turntable 424, the turntable 424 is coaxial with the drive shaft 423 and is fixedly connected；And
Mounting post 425, the mounting post 425 are fixed on the turntable 424 and along the 424 circumference sides of turntable
To spaced set several groups.
In the present embodiment, component 42 is had enough to meet the need by setting, mounting post 425 is used to install end cap, turntable 424 by accessory at
Product 300 turn to the workbench of human weld.
It is worth noting that turntable 424 is that on-position is toppled when turntable 424 stops operating when human weld works
Part 412 completes the vertical of accessory finished product 300 and assigns work, and after the completion of welding, motor b422 continues 424 turns of turntable of driving
It is dynamic, so that next air conditioner parts 200 to be welded turn to welding personnel positions.
Embodiment two
As shown in figure 8, wherein using attached drawing mark corresponding with embodiment one with component identical or corresponding in embodiment one
Note hereafter only describes the distinctive points with embodiment one for simplicity.The difference of the embodiment two and embodiment one exists
In:
Further, as shown in figure 8, the part 412 that topples further includes that one end is fixedly connected with 4126 side of positioning plate
And the other end and the spring 4127 for scooping out 4123 side of plate and being fixedly connected.
In the present embodiment, by the way that spring 4127 is arranged, so that scooping out bullet of the plate 4123 in overturning, by spring 4127
Property effect, slowly overturn, avoid accessory finished product 300 from exceeding the bounds and topple；Furthermore scooping out plate 4123 can complete to reset using spring 4127
Work.
Embodiment three
Referring to embodiment one, embodiment two, the automatic production and processing method of a kind of air conditioner parts of the invention is described.
As shown in figure 15, a kind of air conditioner parts welding rapid material-feeding method, comprising the following steps:
Step 1 fills on end cap, end cap 100 lies low be placed on loading assemblies a11 first, be transmitted to limit assembly a13
When lower section, effect of the end cap 100 by baffle 132 falls on the placing groove 1222 of guidance set a12, conveys backward；
Step 2 fills on air conditioner parts, and synchronous with step 1, air conditioner parts 200, which lie low, to be placed on loading assemblies b21, passes
When transporting to below limit assembly b23, effect of the air conditioner parts 200 by baffle 132 falls in the placing groove of guidance set b22
On 1222, conveying corresponding with end cap 100 backward；
Step 3, automatic assembling, when end cap 100 and air conditioner parts 200 are transmitted to driving assembly 31 simultaneously, driving assembly
31 push to end cap 100 on one end of air conditioner parts 200；
Step 4, assembly output, synchronous with step 3, driving assembly 31 matches the air-conditioning of preceding molding assembly together
Part synchronism output, and push to and scoop out on plate 4123；
Step 5, it is vertically oriented, the air conditioner parts of molding assembly are sent to scoop out plate 4123 after, driving assembly 31 is multiple
Position, unidirectional part 411 drive biography tooth 4125 to rotate, and pass tooth 4125 by the drive of shifting shaft 4122 and scoop out 90 ° of overturnings of the progress of plate 4123,
Accessory finished product 300 is fallen in mounting post 425 with its overturning, vertical snap；
Step 6, complete welding, start motor b422, motor b422 drive turntable 424 rotate, manually carry out to accessory at
Product 300 carry out welding.
It is worth noting that step 1 is synchronous with step 2, working method effect: end cap 100 and air-conditioning can be made to match
Part 200 is synchronous simultaneously and correspondence conveys backward, is conducive to later period progress accurately assembly work.
Meanwhile step 3 is synchronous with step 4, working method effect: in the dress for completing end cap 100 and air conditioner parts 200
The previous accessory finished product 300 assembled is able to achieve simultaneously with work to export in time, and then the entire work continuity of realization,
Complete high yield work.
In addition, the driving assembly 31 of step 5 resets, while driving overturning component 41 to overturn accessory finished product 300 vertically,
And then it is conducive to later period progress welding, it is quick and convenient.
In the present embodiment, the front and back connection entirely to work is very close, carries out manually above filling 100 He of end cap instead of tradition
Air conditioner parts 200, working efficiency is low, and mechanization degree is high, so that the air conditioner parts 200 of molding assembly to be welded
Continuous automatic upper dress, production capacity is high, efficiently.
The course of work:
End cap 100 is lain low first and is placed on loading assemblies a11, air conditioner parts 200, which lie low, to be placed on loading assemblies b21,
Effect of the end cap 100 by baffle 132, falls on the placing groove 1222 of guidance set a12, while air conditioner parts 200 are kept off
The effect of plate 132 is fallen on the placing groove 1222 of guidance set b22, when end cap 100 is sent to 312 front of cylinder, starts gas
Cylinder 312, push rod 313 push 200 quick assembling of air conditioner parts on end cap and guidance set b22；
At the same time, cylinder 312 drives positive 331 synchronizing moving of component, and positive component 331 drives gear 333 to rotate, so
Backgear 333 drives reversed 332 synchronous backward of component mobile, and sliding block 322 will complete the air conditioner parts 200 of assembly along guiding group
The placing groove 1222 of part b22, which pushes to, to be scooped out on plate 4123；
Then, cylinder 312 resets, and unidirectional part 411, which drives, passes the rotation of tooth 4125, passes tooth 4125 and is driven by shifting shaft 4122
It scoops out plate 4123 and carries out 90 ° of overturnings, accessory finished product 300 is fallen in mounting post 425 with its overturning, vertical snap；
Finally, starting motor b422, motor b422 drive turntable 424 rotates, manually carry out welding accessory finished product 300
Connect work.
In the description of the present invention, it is to be understood that, the orientation or positional relationship of the instructions such as term " front and back ", " left and right "
To be based on the orientation or positional relationship shown in the drawings, be merely for convenience of description of the present invention and simplification of the description, rather than indicate or
It implies that signified equipment or component must have a particular orientation, is constructed and operated in a specific orientation, therefore should not be understood as
Limitation to invention.
Certainly in the technical scheme, those skilled in the art is it should be understood that term " one " is interpreted as " at least
One " or " one or more ", i.e., in one embodiment, the quantity of an element can be one, and in other implementation
In example, the quantity of the element can be it is multiple, term " one " should not be understood as the limitation to quantity.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Any changes or substitutions that can be easily thought of under technical clarification of the invention by anyone skilled in the art, should all contain
Lid is within protection scope of the present invention.Therefore, the scope of protection of the invention shall be subject to the scope of protection specified in the patent claim.
Claims (10)
1. a kind of air conditioner parts produce and process device automatically characterized by comprising
End cap transmission mechanism (1), the end cap transmission mechanism (1) include loading assemblies a (11), are arranged in the loading assemblies a
(11) output end and with the same guidance set a (12) being linearly arranged of the loading assemblies a (11) and be mounted on the guiding group
Part a (12) input terminal and the limit assembly a (13) being located above the guidance set a (12)；
Accessory transmission mechanism (2), the accessory transmission mechanism (2) are located at the side setting of the end cap transmission mechanism (1), packet
Include loading assemblies b (21), setting loading assemblies b (21) output end and with the loading assemblies b (21) is same linearly sets
It the guidance set b (22) that sets and is mounted on guidance set b (22) input terminal and is located above the guidance set b (22)
Limit assembly b (23)；
Automatic assembling mechanism (3), the automatic assembling mechanism (3) include being fixed at guidance set a (12) output end
Driving assembly (31), setting is in the discharge component (32) of guidance set b (22) output end and one end and the driving group
The transmission component (33) that part (31) connection and the other end are connect with the discharge component (32)；And
Finished product transmission mechanism (4), the finished product transmission mechanism (4) include setting turning in guidance set a (12) output end
Turn component (41) and setting in the turnover component (42) of described overturning component (41) output end, overturning component (41) fixation is set
It sets on the turnover component (42).
2. a kind of air conditioner parts according to claim 1 produce and process device automatically, which is characterized in that the guidance set
A (12) and guidance set b (22) include:
Conveying member (121), the conveying member (121) includes rack (1211), the motor a that is mounted on the rack (1211)
(1212) and the shaft that is rotatably arranged on the rack (1211) and is fixedly connected with motor a (1212) output end
(1213)；And
Installation part (122), the installation part (122) include the belt (1221) being rotatably arranged on the shaft (1213) and open
It is located on the belt (1221) and along the belt (1221) width direction through the placing groove (1222) being laid with, the placement
Slot (1222) is that arc-shaped is arranged and several groups are arranged along the belt (1221) equal spacing in length direction.
3. a kind of air conditioner parts according to claim 2 produce and process device automatically, which is characterized in that the guidance set
Belt (1221) length of a (12) is a1, and belt (1221) length of the guidance set b (22) is a2, a1 < a2；
Belt (1221) width of the guidance set a (12) is b1, and belt (1221) width of the guidance set b (22) is
B2, b1 < b2；
The width of the placing groove (1222) of the guidance set a (12) is c1, the placing groove (1222) of the guidance set b (22)
Width be c2, c1 > c2；The placing groove of the placing groove (1222) of the guidance set a (12) and the guidance set b (22)
(1222) it is arranged in a one-to-one correspondence and the alignment of its center line is arranged.
4. a kind of air conditioner parts according to claim 2 produce and process device automatically, which is characterized in that the limit assembly
A (13) and limit assembly b (23) include:
Support rod (131), the support rod (131) are fixed on the corresponding rack (1211)；And
Baffle (132), the baffle (132) and the support rod (131) are fixedly installed and are located at the upper surface of belt (1221)
Contact setting.
5. a kind of air conditioner parts according to claim 4 produce and process device automatically, which is characterized in that the driving component
(31) include:
Support (311), the support (311) are fixed in the rack (1211) of the guidance set a (12)；
Cylinder (312), the cylinder (312) is mounted on the support (311) and its telescopic direction is along the guidance set a
(12) width direction is arranged；
Push rod (313), the push rod (313) are fixedly connected with the telescopic end of the cylinder (312) and are slidably arranged in described lead
To on the placing groove (1222) of (12) component a；And
Fixed board (314), the fixed board (314) be fixed on rack (1211) side wall of the guidance set b (22) and with
The same linear setting of telescopic direction of the cylinder (312).
6. a kind of air conditioner parts according to claim 5 produce and process device automatically, which is characterized in that the discharge component
(32) include:
Sliding rail (321), the sliding rail (321) are fixed in the rack (1211) of the guidance set b (22)；And
Sliding block (322), the sliding block (322) are slidably arranged on the sliding rail (321) and along the guidance set b (22)
It is slided in width direction, the sliding block (322) is slidably arranged on the placing groove (1222) of the guidance set b (22).
7. a kind of air conditioner parts according to claim 6 produce and process device automatically, which is characterized in that the transmission component
(33) include:
Positive component (331), the forward direction component (331) includes that one end is fixedly connected with the telescopic end of the cylinder (312)
Connecting rod a (3311) and the rack gear a (3312) being fixedly connected with the connecting rod a (3311)；
Reversed component (332), the reversed component (332) includes the connecting rod b that one end is fixedly connected with the sliding block (322)
(3321) and with the connecting rod b (3321) the rack gear b (3322) being fixedly connected；And
Gear (333), the gear (333) is rotatably arranged on rack (1211) bottom of the guidance set b (22) and institute
Gear (333) is stated to be engaged with the rack gear a (3312) and rack gear b (3322) respectively.
8. a kind of air conditioner parts according to claim 6 produce and process device automatically, which is characterized in that the overturning component
(41) include:
Unidirectional part (411), the unidirectional part (411) includes the connecting rod c being fixedly connected with the telescopic end of the cylinder (312)
(4111), be fixed on the connecting rod c (4111) and along connecting rod c (4111) the length direction array several
Fixing axle (4112), the teeth (4114) being rotatably provided on the fixing axle (4112) and setting are in the teeth (4114)
The limited block (4113) of side；And
It topples part (412), the part that topples (412) includes bracket (4121), installs and is rotatably arranged on the bracket (4121)
On shifting shaft (4122), be fixedly connected with the shifting shaft (4122) scoop out plate (4123), be provided with and described scoop out plate
(4123) on and for the slide slot (4124) of arc structure setting, be fixedly connected with the shifting shaft (4122) and with the teeth
(4114) the biography tooth (4125) that is equipped with is fixed on the bracket (4121) and is located at described scoop out under plate (4123)
The positioning plate (4126) and one end is fixedly connected with the positioning plate (4126) side and the other end connects with described that side's contact is arranged
The spring (4127) for answering plate (4123) side to be fixedly connected.
9. a kind of air conditioner parts according to claim 8 produce and process device automatically, which is characterized in that the turnover component
(42) include:
Supporting table (421), the supporting table (421) are double-layer structure setting, and the bracket (4121) is fixedly mounted on the branch
It supports on platform (421)；
Motor b (422), the motor b (422) be fixedly mounted on the lower layer of the supporting table (421) and its output end vertically to
Upper setting；
Drive shaft (423), the drive shaft (423) are fixedly connected with the output end of the motor b (422) and by change (10)
It is rotatably arranged on the upper layer of the supporting table (421)；
Turntable (424), the turntable (424) is coaxial with the drive shaft (423) and is fixedly connected；And
Mounting post (425), the mounting post (425) are fixed on the turntable (424) and along the turntable (424) circles
Circumferential direction spaced set several groups.
10. a kind of automatic production and processing method of air conditioner parts, which comprises the following steps:
Step 1 fills on end cap, end cap (100) lies low be placed on loading assemblies a (11) first, be transmitted to limit assembly a
(13) when lower section, effect of the end cap (100) by baffle (132) is fallen on the placing groove (1222) of (12) guidance set a, to
After convey；
Step 2 fills on air conditioner parts, and synchronous with step 1, air conditioner parts (200), which lie low, to be placed on loading assemblies b (21), passes
When transporting to below limit assembly b (23), effect of the air conditioner parts (200) by baffle (132) falls in guidance set b's (22)
On placing groove (1222), conveying corresponding with end cap (100) backward；
Step 3, automatic assembling, when end cap (100) and air conditioner parts (200) are transmitted to driving assembly (31) simultaneously, driving group
Part (31) pushes to end cap (100) on one end of air conditioner parts (200), forms the accessory finished product (300) assembled；
Step 4, assembly output, synchronous with step 3, driving assembly (31) is by the accessory finished product of preceding molding assembly together
(300) synchronism output, and push to and scoop out on plate (4123)；
Step 5, it is vertically oriented, the accessory finished product (300) of molding assembly is sent to scoop out plate (4123) after, driving assembly
(31) it resets, unidirectional part (411), which drives, passes tooth (4125) rotation, and biography tooth (4125) is driven by shifting shaft (4122) and scoops out plate
(4123) 90 ° of overturnings are carried out, accessory finished product (300) is fallen on mounting post (425) with its overturning, vertical snap；
Step 6 completes welding, starts motor b (422), and motor b (422) drives turntable (424) rotation, manually carries out to accessory
Finished product (300) carries out welding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811572189.6A CN109719477A (en) | 2018-12-21 | 2018-12-21 | A kind of air conditioner parts produce and process devices and methods therefor automatically |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811572189.6A CN109719477A (en) | 2018-12-21 | 2018-12-21 | A kind of air conditioner parts produce and process devices and methods therefor automatically |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109719477A true CN109719477A (en) | 2019-05-07 |
Family
ID=66296963
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811572189.6A Pending CN109719477A (en) | 2018-12-21 | 2018-12-21 | A kind of air conditioner parts produce and process devices and methods therefor automatically |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109719477A (en) |
Cited By (2)
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| CN112356492A (en) * | 2020-09-30 | 2021-02-12 | 中钢集团新型材料（浙江）有限公司 | Graphite handicraft compression moulding device |
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