CN109702446A - Step assembling device and assembling method thereof - Google Patents
Step assembling device and assembling method thereof Download PDFInfo
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- CN109702446A CN109702446A CN201910043256.3A CN201910043256A CN109702446A CN 109702446 A CN109702446 A CN 109702446A CN 201910043256 A CN201910043256 A CN 201910043256A CN 109702446 A CN109702446 A CN 109702446A
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- frame
- workbench
- chains
- assembled
- assembles device
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- 238000000034 method Methods 0.000 title claims abstract description 24
- 238000004519 manufacturing process Methods 0.000 claims abstract description 16
- 238000003860 storage Methods 0.000 claims description 12
- 238000007599 discharging Methods 0.000 claims description 10
- 238000005096 rolling process Methods 0.000 claims description 4
- 239000012634 fragment Substances 0.000 claims description 2
- 230000000694 effects Effects 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
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- Escalators And Moving Walkways (AREA)
Abstract
The invention discloses a step assembly device, comprising: a work platform for assembling a plurality of individual steps into a step chain, the work platform output end being abuttable to the frame for moving the step chain onto the frame. A method of assembling a step using a step assembly device, comprising the steps of: and assembling the frame, assembling the single steps on the workbench to form a step chain, paving the assembled step chain on the workbench, gradually sliding out of the workbench and falling onto the frame, and guiding the step chain to be installed on the frame by workers. The invention assembles single steps into a step chain before the workbench is lifted, then the step chain is gradually slid onto the frame from the workbench, and workers guide the step chain to slide and install the step chain on the frame; the working cycle of installing the step chain on the frame is close to the working cycle of building, detecting and other working cycles of the frame, so that the working efficiency of the whole production and assembly line can be improved.
Description
Technical field
The present invention relates to a kind of step assembly device and its assembly methods.
Background technique
The production and assembly of escalator have multiple processes, such as frame is built, step is mounted on frame, is installed
Detection etc. afterwards, wherein the existing method that step is mounted on the use of the process on frame is to install step one by one in the work
On frame, the process time-consuming is very long, seriously affects the beat of entire production and assembly, and the present invention provides a kind of completely new knot thus
The step assembly device and its assembly method of structure.
Summary of the invention
To solve the above-mentioned problems, the present invention provides a kind of stair device device and its assembly method.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of step assembly device, comprising: workbench, for several single steps to be assembled into a step chains, work
Making platform output end can dock with frame, and step chains are moved on frame.
The workbench includes feed zone, load segment, storage section and discharging section, and feed zone is used to convey single step,
Load segment is used to for operator single step is assembled into step chains, and load segment one end is docked with feed zone, the other end and
Section docking is stored, for storage section for storing the step fitted together, whole step chains from discharging section skid off shifting after assembling
It moves on frame.
The storage fragment position of the workbench is higher than frame.
Sensing chamber is provided with below the workbench.
Track is provided on the workbench so as to step chains sliding.
The feed zone uses rolling bar pipeline.
The discharging section is oblique.
The workbench is higher than frame, so that three-dimensional production line is integrally formed.
A kind of step assembly method using step assembly device, comprising the following steps:
Frame is assembled, single step is assembled into a step chains, the step assembled on the table at the same time
Chain is laid on workbench, and is gradually skidded off from workbench, is dropped down on frame, and staff guides step chains to be mounted on frame
On.
The beneficial effects of the present invention are: the present invention is by being assembled into a step for single step in advance on the table
Chain, then step chains are gradually slided on frame from workbench, staff guides the sliding of step chains and is installed in frame
On frame；Process period and frame that step chains are installed on frame are built, detected and other process period approaches, so may be used
To promote the beat of whole production and assembly line, working efficiency is greatly improved, workbench quantity, which can according to need, to be adjusted, with
Just consistent with the beat of production and assembly line；Take up an area it can be seen that carrying out production using the present invention without being expanded on ground, and working efficiency
It can be substantially improved, reduce the waiting time of process, effect highly significant.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples:
Fig. 1 is schematic diagram of the invention；
Fig. 2 is schematic top plan view of the invention.
Specific embodiment
Referring to Fig.1~Fig. 2, the present invention are a kind of step assembly devices, comprising: workbench 1, for by several single ladders
Grade is assembled into a step chains 2, and 1 output end of workbench can dock with frame 3, step chains 2 are moved on frame 3.
The present invention by the way that single step is assembled into a step chains 2 in advance on workbench 1, then by step chains 2 from
Workbench 1 gradually slides on frame 3, and staff guides the sliding of step chains 2 and is installed on frame 3；By step
The process period and frame 3 that chain 2 is installed on frame 3 build, detect and other process periods are close, can so be promoted whole
The beat of bar production and assembly line, greatly improves working efficiency, and 1 quantity of workbench, which can according to need, to be adjusted, so as to and it is raw
The beat for producing assembly line is consistent；Take up an area it can be seen that carrying out production using the present invention without being expanded on ground, and working efficiency can be substantially
It is promoted, reduces the waiting time of process, effect highly significant.
As shown, the workbench 1 includes feed zone 11, load segment 12, storage section 13 and discharging section 14, feed zone 11
For conveying single step, load segment 12 is used to that single step to be assembled into step chains 2, load segment 12 1 for operator
End is docked with feed zone 11, and the other end is docked with storage section 13, and storage section 13 is for storing the step fitted together, Zheng Tiaoti
Grade chain 2 is skidded off from discharging section 14 after assembling and is moved on frame 3；The feed zone 11 uses rolling bar pipeline, realizes ladder
The automatic conveying of grade, can be set a plurality of rolling bar pipeline, to realize the change of conveying direction, can realize step by manipulator
Switch on different pipelines, single step is moved to after load segment 12 by feed zone 11 and is connected step by manpower work
Be connected together, the step connected is moved in storage section 13, etc. after step chains 2 are completed, skidded off from from discharging section 14
Be moved on frame 3, slide for convenience, 13 position of storage section of workbench 1 is higher than frame 3, slide from top to bottom it is easily controllable,
Track 5 is provided on the workbench 1 so as to the sliding of step chains 2, the discharging section 14 is oblique, to dock with frame 3.
As shown, it is provided with sensing chamber 4 below the workbench 1, it, will after step chains 2 are installed on frame 3
Finished product is pushed into interior carry out noise measuring when detection, and whether the noise that test finished product generates when working is in sets requirement.
As shown, the workbench 1 is higher than frame 3, it can be placed on above original production line in actual production,
Ground space can be so needed not take up, three-dimensional production line is integrally formed, not only improves space utilization rate, but also improve
Production efficiency.
A kind of step assembly method using step assembly device, comprising the following steps:
Frame 3 is assembled, single step is assembled into a step chains 2, the ladder assembled on workbench 1 at the same time
Grade chain 2 is laid on workbench 1, and is gradually skidded off from workbench 1, is dropped down on frame 3, and staff guides step chains 2 to pacify
Dress is on the frame 3.The present invention is by being assembled into a step chains 2 for single step in advance on workbench 1, then by step chains
2 gradually slide on frame 3 from workbench 1, and staff guides the sliding of step chains 2 and is installed on frame 3；It will be terraced
The process period that is installed on frame 3 of grade chain 2 and frame 3 build, detect and other process periods are close, can so be promoted
The beat of whole production and assembly line greatly improves working efficiency, and 1 quantity of workbench, which can according to need, to be adjusted, so as to
The beat of production and assembly line is consistent；It can be seen that working efficiency can be substantially improved by producing using the present invention, the waiting of process is reduced
Time, effect highly significant.
Above-described embodiment is preferred embodiment of the invention, and the present invention can also have other embodiments.The technology of this field
Personnel can also make equivalent deformation or replacement on the premise of without prejudice to spirit of the invention, these equivalent variation or replacement are wrapped
It is contained in range set by the claim of this application.
Claims (9)
1. a kind of step assembles device, characterized by comprising: workbench, for several single steps to be assembled into a ladder
Grade chain, workbench output end can dock with frame, step chains are moved on frame.
2. a kind of step as described in claim 1 assembles device, it is characterised in that the workbench includes feed zone, assembly
Section, storage section and discharging section, for conveying single step, load segment is used for single step group for operator feed zone
Step chains are dressed up, load segment one end is docked with feed zone, and the other end is docked with storage section, and storage section is fitted together for storing
Step, whole step chains skid off from discharging section after assembling and are moved on frame.
3. a kind of step as claimed in claim 2 assembles device, it is characterised in that the storage fragment position of the workbench is higher than
Frame.
4. a kind of step as claimed in claim 2 assembles device, it is characterised in that be provided with sensing chamber below the workbench.
5. a kind of step as claimed in claim 2 assembles device, it is characterised in that be provided on the workbench track so as to
Step chains sliding.
6. a kind of step as claimed in claim 2 assembles device, it is characterised in that the feed zone uses rolling bar pipeline.
7. a kind of step as claimed in claim 2 assembles device, it is characterised in that the discharging section is oblique.
8. a kind of step as described in claim 1 assembles device, it is characterised in that the workbench is higher than frame, so as to entirety
Form three-dimensional production line.
9. a kind of step assembly method using step a method as claimed in any one of claims 1-8 assembly device, it is characterised in that packet
Include following steps:
Frame is assembled, single step is assembled into a step chains on the table at the same time, the step chains assembled are flat
It is laid on workbench, and is gradually skidded off from workbench, dropped down on frame, staff guides step chains to be mounted on frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910043256.3A CN109702446A (en) | 2019-01-16 | 2019-01-16 | Step assembling device and assembling method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910043256.3A CN109702446A (en) | 2019-01-16 | 2019-01-16 | Step assembling device and assembling method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109702446A true CN109702446A (en) | 2019-05-03 |
Family
ID=66262280
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910043256.3A Pending CN109702446A (en) | 2019-01-16 | 2019-01-16 | Step assembling device and assembling method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109702446A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110524220A (en) * | 2019-09-29 | 2019-12-03 | 广州广日电梯工业有限公司 | A kind of assembling line of stair step |
| CN110977442A (en) * | 2019-12-03 | 2020-04-10 | 中山市鸿勋机械有限公司 | Automatic escalator step automatic assembly production line |
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|---|---|---|---|---|
| CN101759086A (en) * | 2008-12-25 | 2010-06-30 | 上海三菱电梯有限公司 | Escalator step chain, step overall installation method and tool |
| CN102974997A (en) * | 2012-12-05 | 2013-03-20 | 江南嘉捷电梯股份有限公司 | Installation device of escalator step chain |
| KR101396320B1 (en) * | 2013-11-06 | 2014-05-16 | 수림엘리베이터(주) | Rail and guide equipment of step roller and step chain roller for escalator |
| CN107877130A (en) * | 2017-12-13 | 2018-04-06 | 杭州西奥电梯有限公司 | A kind of assembly system and assembly method that pavement step and chain are assembled based on streamline form |
| CN108046030A (en) * | 2017-12-29 | 2018-05-18 | 深圳市新嘉拓自动化技术有限公司 | A kind of comprehensive high speed membrane coating equipment |
| CN107055300B (en) * | 2017-06-05 | 2018-08-17 | 申龙电梯股份有限公司 | A kind of escalator step mounting device and method |
| CN108526845A (en) * | 2018-06-15 | 2018-09-14 | 中山市鸿勋机械有限公司 | Efficiently easily stair step draws assembly line |
-
2019
- 2019-01-16 CN CN201910043256.3A patent/CN109702446A/en active Pending
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| CN101759086A (en) * | 2008-12-25 | 2010-06-30 | 上海三菱电梯有限公司 | Escalator step chain, step overall installation method and tool |
| CN102974997A (en) * | 2012-12-05 | 2013-03-20 | 江南嘉捷电梯股份有限公司 | Installation device of escalator step chain |
| KR101396320B1 (en) * | 2013-11-06 | 2014-05-16 | 수림엘리베이터(주) | Rail and guide equipment of step roller and step chain roller for escalator |
| CN107055300B (en) * | 2017-06-05 | 2018-08-17 | 申龙电梯股份有限公司 | A kind of escalator step mounting device and method |
| CN107877130A (en) * | 2017-12-13 | 2018-04-06 | 杭州西奥电梯有限公司 | A kind of assembly system and assembly method that pavement step and chain are assembled based on streamline form |
| CN108046030A (en) * | 2017-12-29 | 2018-05-18 | 深圳市新嘉拓自动化技术有限公司 | A kind of comprehensive high speed membrane coating equipment |
| CN108526845A (en) * | 2018-06-15 | 2018-09-14 | 中山市鸿勋机械有限公司 | Efficiently easily stair step draws assembly line |
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| 杨晓清: "《包装机械与设备》", 31 March 2009, 国防工业出版社 * |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110524220A (en) * | 2019-09-29 | 2019-12-03 | 广州广日电梯工业有限公司 | A kind of assembling line of stair step |
| CN110977442A (en) * | 2019-12-03 | 2020-04-10 | 中山市鸿勋机械有限公司 | Automatic escalator step automatic assembly production line |
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Application publication date: 20190503 |