CN109693928B - Plastic ampoule bottle tray unloader - Google Patents

Plastic ampoule bottle tray unloader Download PDF

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Publication number
CN109693928B
CN109693928B CN201910052127.0A CN201910052127A CN109693928B CN 109693928 B CN109693928 B CN 109693928B CN 201910052127 A CN201910052127 A CN 201910052127A CN 109693928 B CN109693928 B CN 109693928B
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CN
China
Prior art keywords
plate
water distribution
tray
plastic ampoule
plates
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CN201910052127.0A
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Chinese (zh)
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CN109693928A (en
Inventor
张海良
管仁杰
仲杰
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ZHANGJIAGANG HUANYU PHARMACEUTICAL EQUIPMENT CO Ltd
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ZHANGJIAGANG HUANYU PHARMACEUTICAL EQUIPMENT CO Ltd
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Priority to CN201910052127.0A priority Critical patent/CN109693928B/en
Publication of CN109693928A publication Critical patent/CN109693928A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/26Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/02Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
    • A61L2/04Heat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0235Containers
    • B65G2201/0244Bottles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Epidemiology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Apparatus For Disinfection Or Sterilisation (AREA)

Abstract

The invention discloses a plastic ampoule tray unloader, which comprises: the device comprises a frame, wherein a sterilization tray conveyor is arranged on the frame, a servo pushing plate mechanism is arranged on the frame above the rear side of the sterilization tray conveyor, a horizontal stepping conveyor is arranged on the frame in front of the sterilization tray conveyor, a plurality of supporting plates are uniformly distributed on a conveyor belt of the horizontal stepping conveyor along the conveying direction, a plurality of bottle protection plates are uniformly arranged on each supporting plate at intervals, a material stirring containing groove capable of containing single-row plastic ampoule bottle rows is formed in a gap between every two adjacent bottle protection plates, a servo single-row material stirring mechanism is arranged on the frame above the horizontal stepping conveyor at a bottle outlet station, and a plastic ampoule bottle row conveyor capable of receiving and outputting plastic ampoule bottle rows pushed out of the material stirring containing grooves by the servo single-row material stirring mechanism is arranged on the frame in front of the horizontal stepping conveyor at the bottle outlet station. The plastic ampoule tray unloader is simple in structure and convenient to use, and can realize automatic bottle unloading operation.

Description

Plastic ampoule bottle tray unloader
Technical Field
The invention relates to the technical field of disinfection and sterilization equipment, in particular to an automatic plastic ampoule tray unloader for discharging plastic ampoule bottles in a disinfection tray.
Background
The ampoule bottle is a medical packaging container for containing small-dose injection, and the ampoule bottle needs to be disinfected after being filled and sealed. The ampoule bottles used at present are mainly glass ampoule bottles, a manipulator structure is generally adopted in a disinfection and sterilization assembly line to sequentially grasp a row of glass ampoule bottles from an ampoule bottle conveyor, the glass ampoule bottles are then arranged in a sterilization tray until the whole sterilization tray is loaded, and then the glass ampoule bottles can be fed into a sterilization cabinet in batches for disinfection and sterilization treatment. But glass ampoule bottle exists difficult opening when using, and can produce defects such as glass piece when opening, and glass piece can follow the medicament and get into the human body, produces the potential safety hazard to the human body.
The plastic ampoule bottle is gradually applied and popularized because of the advantages of easy processing, no glass scraps during opening, and the like. In the production and processing process of plastic ampoule bottles, the plastic ampoule bottles are usually in a plastic ampoule bottle row form with more than two bottle bodies connected into a row, and the mechanical arm structure originally applicable to loading glass ampoule bottles on a sterilization tray cannot be well applicable to loading of the plastic ampoule bottle row due to the characteristics of the plastic ampoule bottle row, so that the technology of conveying and loading the plastic ampoule bottle row in the sterilization tray and unloading and conveying the plastic ampoule bottle row in the sterilization tray is not perfect at present.
Disclosure of Invention
The invention aims to provide a plastic ampoule tray unloader which is simple in structure and convenient to use.
In order to solve the problems, the invention adopts the following technical scheme: the plastic ampoule bottle tray unloader comprises: a frame, a sterilization tray conveyor capable of conveying and positioning sterilization trays is arranged on the frame, a plurality of grating plates are arranged in the sterilization tray at intervals, a tray accommodating groove capable of accommodating single-row plastic ampoule bottle rows is formed by gaps between adjacent grating plates and gaps between grating plates and tray frames, a servo push plate mechanism is arranged on the frame above the rear side of the sterilization tray conveyor, the servo push plate mechanism can longitudinally push the plastic ampoule bottle rows orderly arranged in the tray accommodating grooves of the sterilization tray forward to the sterilization tray, a horizontal stepping conveyor is arranged on the frame in front of the sterilization tray conveyor, a plurality of support supporting plates are uniformly distributed on the conveyor belt of the horizontal stepping conveyor along the conveying direction, a plurality of bottle protecting plates are uniformly arranged on each support supporting plate at intervals, the gap between adjacent bottle protection plates forms a material stirring and holding groove capable of holding a single-row plastic ampoule bottle row, when each supporting pallet is rotated to the upper horizontal conveying section along with the conveying belt, the supporting pallets positioned on the upper horizontal conveying section are just mutually abutted to form a plastic ampoule bottle row conveying platform capable of holding the plastic ampoule bottle row pushed out of the sterilization tray by the servo material pushing mechanism, and at the moment, the gap between adjacent bottle protection plates on the plastic ampoule bottle row conveying platform also forms a material stirring and holding groove capable of holding the single-row plastic ampoule bottle row, the plastic ampoule bottle row conveying platform can transversely step-by-step convey the plastic ampoule bottle row in the material stirring and holding groove to the bottle discharging station from the bottle feeding station under the driving of the conveying belt of the horizontal stepping conveyor, a servo single-row material stirring mechanism capable of pushing single-row plastic ampoule rows in a material stirring accommodating groove of a bottle discharging station forwards out of the material stirring accommodating groove is arranged on a frame above the horizontal stepping conveyor at the bottle discharging station, and a plastic ampoule row conveyor capable of receiving and outputting plastic ampoule rows pushed out of the material stirring accommodating groove by the servo single-row material stirring mechanism is arranged on the frame in front of the horizontal stepping conveyor at the bottle discharging station.
Further, the plastic ampoule tray unloader described above, wherein: the structure of the servo push plate mechanism comprises: the upper rack of the horizontal stepping conveyor is provided with two first sliding rails longitudinally crossing the sterilization tray conveyor, a sliding seat is arranged between the two first sliding rails in a sliding manner, the sliding seat moves back and forth along the first sliding rails under the drive of the moving assembly, comb-shaped pushing plates are arranged on the sliding seat, comb teeth on the comb-shaped pushing plates are in one-to-one correspondence with tray accommodating grooves on the sterilization tray, the comb-shaped pushing plates can move downwards relative to the sliding seat to the corresponding tray accommodating grooves under the drive of the lifting assembly or move upwards relative to the sliding seat to leave the tray accommodating grooves, and when the moving assembly moves the comb-shaped pushing plates with the comb teeth downwards extending into the tray accommodating grooves, the comb-shaped pushing plates can push plastic ampoule rows orderly arranged on the sterilization tray forwards out of the tray accommodating grooves and push the plastic ampoule rows on the horizontal stepping conveyor forwards into the corresponding material stirring accommodating grooves positioned at a bottle feeding station.
Further, the plastic ampoule tray unloader described above, wherein: still be provided with the clamp plate that can prevent plastic ampoule row and push out sterilization tray and push in horizontal step conveyer's in-process by servo push pedal mechanism and take place the arched bottle and move the mechanism that moves, the structure of clamp plate moves the mechanism includes: two second sliding rails which longitudinally span the horizontal stepping conveyor and the sterilization tray conveyor simultaneously are arranged on the frame above the horizontal stepping conveyor and the sterilization tray conveyor, a pressing plate positioned in front of the comb-shaped pushing plate in the servo pushing plate mechanism is arranged between the two second sliding rails in a sliding manner, the pressing plate and the comb-shaped pushing plate in the servo pushing plate mechanism simultaneously move in the same direction under the driving of the driving assembly, the fact that the comb-shaped pushing plate pushes the plastic ampoule row forwards out of the sterilization tray and pushes the plastic ampoule row into the horizontal stepping conveyor is guaranteed, the pressing plate is always positioned right above the pushed plastic ampoule row, and meanwhile the height of the pressing plate can be guaranteed to prevent the plastic ampoule row from arching in the pushing process, and normal movement of the plastic ampoule row is not hindered.
Further, the plastic ampoule tray unloader described above, wherein: the structure of the servo single-row material stirring mechanism comprises: the bottle discharging machine comprises a machine frame, a bottle discharging station, a material stirring and installing frame, a driven sprocket and a driving sprocket driven by a motor, wherein the machine frame is arranged right above the material stirring and installing frame, the front end and the rear end of the material stirring and installing frame are respectively provided with the driven sprocket and the driving sprocket driven by the motor, a circulating conveying chain of a longitudinal horizontal stepping conveyor is wound between the driving sprocket and the driven sprocket, a shifting fork corresponding to the material stirring and installing groove at the bottle discharging station is arranged on the circulating conveying chain, and when the shifting fork is driven by the circulating conveying chain to move forwards, the shifting fork can push single-row plastic ampoule bottles in the material stirring and installing groove of the bottle discharging station forwards.
Further, the plastic ampoule tray unloader described above, wherein: the structure of the sterilization tray is as follows: the tray comprises a tray and a plurality of grid plates arranged in the tray, wherein the tray consists of an upper water distribution plate, a lower water distribution plate, a pair of fixed guardrails, a pair of movable guardrails and a plurality of grid fixing plates, a pair of fixed guardrails and a pair of movable guardrails surround to form a rectangular tray frame, the two movable guardrails are oppositely arranged front and back, and a tray accommodating groove capable of accommodating a single-row plastic ampoule bottle row is formed by a gap between every two adjacent grid plates and a gap between each grid plate and the tray frame; the lower water distribution plate is covered at the bottom of the tray frame, the upper water distribution plate is horizontally arranged in the tray frame above the lower water distribution plate, and a gap is reserved between the upper water distribution plate and the lower water distribution plate; a plurality of rows of through hole groups which are parallel to each other are formed on the upper water distribution plate, and each grid plate corresponds to one row of through hole groups; each row of through hole groups consists of a plurality of through holes which are arranged at intervals, a plurality of wedge-shaped groove plates are arranged at the bottom of each grating plate, and each wedge-shaped groove plate on each grating plate corresponds to each through hole in the corresponding row of through hole groups one by one; each grid fixing plate is arranged in a gap between the upper water distribution plate and the lower water distribution plate, and is mutually perpendicular to each grid plate, and a plurality of clamping grooves for clamping and embedding the wedge-shaped groove plates are arranged on each grid fixing plate at intervals; the wedge-shaped groove plates at the bottom of each grating plate penetrate through the corresponding through holes respectively and then downwards extend into the gaps between the upper water distribution plate and the lower water distribution plate, and the wedge-shaped groove plates downwards extend into the gaps between the upper water distribution plate and the lower water distribution plate and are fixed on the upper water distribution plate through the grating fixing plates.
Further, the plastic ampoule tray unloader described above, wherein: the wedge-shaped groove plates are L-shaped wedge-shaped groove plates formed by vertical groove plates and horizontal groove plates, the horizontal groove plates are parallel to the grating plates, and when the wedge-shaped groove plates downwards extend into gaps between the upper water distribution plate and the lower water distribution plate and are fixed on the upper water distribution plate through the grating fixing plates, the vertical groove plates are embedded in the corresponding clamping grooves; the through holes are rectangular through holes for the horizontal trough plates to pass through.
Further, the plastic ampoule tray unloader described above, wherein: the grid fixing plate is an inverted L-shaped grid fixing plate formed by a horizontal fixing plate and a vertical fixing plate, a plurality of first clamping grooves are formed in the horizontal fixing plate, a plurality of second clamping grooves corresponding to the first clamping grooves are formed in the vertical fixing plate, each first clamping groove is communicated with the corresponding second clamping groove to form a complete clamping groove for clamping the wedge-shaped groove plate, and when the wedge-shaped groove plates extending downwards into a gap between the upper water distribution plate and the lower water distribution plate are fixed on the upper water distribution plate through the grid fixing plate, each vertical groove plate is clamped in the corresponding first clamping groove, each horizontal groove plate is clamped in the corresponding second clamping groove, and the horizontal fixing plate is located between the upper water distribution plate and the horizontal groove plate.
Further, the plastic ampoule tray unloader described above, wherein: a plurality of reinforcing ribs for supporting the upper water distribution plate and the lower water distribution plate are arranged in the gap between the upper water distribution plate and the lower water distribution plate.
Further, the plastic ampoule tray unloader described above, wherein: a plurality of reinforcing square pipes for supporting the upper water distribution plate and the lower water distribution plate are arranged in a gap between the upper water distribution plate and the lower water distribution plate.
Further, the plastic ampoule tray unloader described above, wherein: a lifting rod mechanism which can lift or put down the movable guardrail on the sterilization tray close to the side of the horizontal stepping conveyor is arranged on the frame, and the structure of the lifting rod mechanism comprises: the lifting cylinder is vertically and fixedly arranged above the movable guardrail of the sterilization tray, a piston rod of the lifting cylinder faces downwards and is provided with a mounting seat, and a pneumatic clamping jaw for clamping or loosening the movable guardrail is arranged on the mounting seat.
The beneficial effects of the invention are as follows: (1) The automatic tray unloader for the plastic ampoule has the advantages that the structure is simple, the use is convenient, the automatic bottle unloading operation of the sterilization tray can be realized, and the horizontal stepping conveyor cannot damage the plastic ampoule rows when conveying the plastic ampoule rows; (2) Each grating plate is installed in a plug-in mode and is clamped and fixed through each grating fixing plate, so that each grating plate can be firmly connected in the tray and cannot shake; (3) The bottom of the tray adopts a double-layer water distribution plate structure formed by an upper water distribution plate and a lower water distribution plate, so that the stability of ampoule bottles in each tray when the stacked sterilization trays are turned over can be ensured, water flows can be uniformly distributed on each ampoule bottle, and the ampoule bottles in each sterilization tray are uniformly heated all the time in the whole high-temperature water bath sterilization process, thereby greatly improving the sterilization effect; (4) The setting of strengthening rib or strengthening side pipe guarantees the whole planarization of sterilization tray.
Drawings
Fig. 1 is a schematic structural view of a tray unloader for plastic ampoule bottles according to the present invention.
Fig. 2 is a schematic diagram of the structure in the plan view of fig. 1.
Fig. 3 is a schematic perspective view of fig. 1.
Fig. 4 is a schematic view of the structure of the horizontal stepping conveyor shown in fig. 1.
Fig. 5 is a schematic perspective view of fig. 4.
Fig. 6 is a schematic structural view of the platen transfer mechanism shown in fig. 1.
Fig. 7 is a schematic view of the servo push plate mechanism shown in fig. 1.
Fig. 8 is a schematic structural view of the servo single-column kick-out mechanism shown in fig. 1.
Fig. 9 is a schematic structural view of the lifting lever mechanism shown in fig. 1.
Fig. 10 is a schematic view of the structure of the sterilization tray of fig. 1.
Fig. 11 is a schematic diagram of the structure in the plan view of fig. 10.
Fig. 12 is a schematic view of the structure of fig. 10 in a left-view direction after removal of the movable rail.
FIG. 13 is a schematic view of the structure of the monolithic grid plate of FIG. 10.
Fig. 14 is a schematic view showing a connection structure of the grating plate and the grating fixing plate in fig. 10.
Fig. 15 is a schematic structural view of a single grill fixing plate.
Fig. 16 is a schematic view of the structure in the left-hand direction of fig. 15.
Fig. 17 is a schematic diagram of the structure in the plan view of fig. 16.
Detailed Description
The technical scheme of the invention is further described in detail below with reference to the attached drawings and the preferred embodiments.
As shown in fig. 1, 2, 3, 4, 5, 6, 7, 8 and 9, the tray unloader for plastic ampoule bottle comprises: a frame 1, a sterilization tray conveyor 3 capable of conveying and positioning sterilization trays 2 is arranged on the frame 1, a plurality of grating plates 611 are arranged in the sterilization tray 2 at intervals, a plurality of support supporting plates 6 are uniformly distributed on the conveyor belt of the horizontal stepping conveyor 5 along the conveying direction, a plurality of bottle protecting plates 7 are uniformly arranged on each support supporting plate 6 at intervals, the gap between the adjacent bottle protection plates 7 forms a material poking containing groove 8 which can contain single-row plastic ampoule bottle rows, when each supporting pallet 6 is rotated to the upper horizontal conveying section along with the conveying belt, the supporting pallets 6 positioned on the upper horizontal conveying section are just mutually and closely arranged to form a plastic ampoule bottle row conveying platform which can accept plastic ampoule bottle rows pushed out of the sterilization tray 2 by the servo material pushing mechanism 4, at the moment, the gap between the adjacent bottle protection plates 7 on the plastic ampoule bottle row conveying platform also forms a material poking containing groove 8 which can contain single-row plastic ampoule bottle rows, the plastic ampoule bottle row conveying platform can transversely and stepwise convey the plastic ampoule bottle rows in the material poking containing groove 8 to a bottle discharging station from a bottle feeding station under the driving of the conveying belt of the horizontal stepping conveyor 5, a servo single-row material stirring mechanism 9 capable of pushing single-row plastic ampoule rows in a stirring accommodating groove 8 of the bottle discharging station forwards out of the stirring accommodating groove 8 is arranged on the frame 1 above the horizontal stepping conveyor 5 at the bottle discharging station, and a plastic ampoule row conveyor 11 capable of receiving and outputting plastic ampoule rows pushed out of the stirring accommodating groove 8 by the servo single-row material stirring mechanism 9 is arranged on the frame 1 in front of the horizontal stepping conveyor 5 at the bottle discharging station;
in the present embodiment, the structure of the servo push plate mechanism 4 includes: the upper rack 1 of the horizontal stepping conveyor 5 is provided with two first sliding rails 41 longitudinally crossing the sterilization tray conveyor 3, a sliding seat 42 is arranged between the two first sliding rails 41 in a sliding manner, the sliding seat 42 is driven by a moving assembly 43 to move forwards and backwards along the first sliding rails 41, the sliding seat 42 is provided with comb-shaped pushing plates 44, comb teeth on the comb-shaped pushing plates 44 are in one-to-one correspondence with tray accommodating grooves 60 on the sterilization tray 2, the comb-shaped pushing plates 44 can move downwards relative to the sliding seat 42 to extend downwards into the corresponding tray accommodating grooves 60 or move upwards relative to the sliding seat 42 to leave the tray accommodating grooves 60 under the driving of a lifting assembly 45, when the comb-shaped pushing plates 44 which are arranged in order on the sterilization tray 2 move forwards and push the plastic ampoule bottle rows on the plastic ampoule row conveying platform of the horizontal stepping conveyor 5 forwards into the corresponding material shifting accommodating grooves 8 at a bottle feeding station, the servo pushing plate mechanism has a simple structure and is convenient to install and maintain;
in this embodiment, the frame 1 is further provided with a platen transfer mechanism 12 capable of preventing plastic ampoule rows from arching during pushing out the sterilization tray 2 by the servo push plate mechanism 4 and pushing into the horizontal stepping conveyor 5, and the platen transfer mechanism 12 has a structure including: two second sliding rails 121 which simultaneously longitudinally span the horizontal stepping conveyor 5 and the sterilization tray conveyor 3 are arranged on the upper frame 1 of the horizontal stepping conveyor 5 and the sterilization tray conveyor 3, a pressing plate 122 positioned in front of the comb-shaped pushing plate 44 in the servo pushing plate mechanism 4 is slidably arranged between the two second sliding rails 121, the pressing plate 122 and the comb-shaped pushing plate 44 in the servo pushing plate mechanism 4 simultaneously move in the same direction under the driving of the driving component 123, the situation that the pressing plate 122 is always positioned right above the pushed plastic ampoule rows in the process that the comb-shaped pushing plate 44 pushes the plastic ampoule rows forward out of the sterilization tray 2 and pushes the plastic ampoule rows into the horizontal stepping conveyor 5 is ensured, meanwhile, the height of the pressing plate 122 ensures that the plastic ampoule rows can be prevented from arching in the pushing process, normal movement of the plastic ampoule rows is not hindered, and the pressing plate transfer mechanism has simple structure and convenient installation and maintenance;
in this embodiment, the structure of the servo single-column material stirring mechanism 9 includes: a material stirring mounting frame 91 is arranged on the frame 1 right above the material stirring accommodating groove 8 of the bottle discharging station, a driven sprocket and a driving sprocket driven by a motor 92 are respectively supported at the front end and the rear end of the material stirring mounting frame 91, a circulating conveying chain 93 longitudinally crossing the horizontal stepping conveyor 5 is wound between the driving sprocket and the driven sprocket, a shifting fork 94 corresponding to the material stirring accommodating groove 8 at the bottle discharging station is arranged on the circulating conveying chain 93, when the shifting fork 94 moves forwards from back to front under the driving of the circulating conveying chain 93, the shifting fork 94 can push single-row plastic ampoule bottles in the material stirring accommodating groove 8 of the bottle discharging station forwards, and the servo single-row material stirring mechanism is simple in structure and convenient to install and maintain;
as shown in fig. 10, 11, 12, 13, 14, 15, 16 and 17, the sterilization tray 2 has the following structure: the tray comprises a tray and a plurality of grid plates 611 arranged in the tray, wherein the tray consists of an upper water distribution plate 511, a lower water distribution plate 521, a pair of fixed guardrails 531, a pair of movable guardrails 541 and a plurality of grid fixed plates 811f, a pair of fixed guardrails 53 and a pair of movable guardrails 54 surround to form a rectangular tray frame, the two movable guardrails 54 are oppositely arranged front and back, and the two movable guardrails 54 are dismounted during tray unloading; the gaps between adjacent grating plates 611 and the gaps between the grating plates 611 and the tray frame form tray accommodating grooves 60 capable of accommodating single-row plastic ampoule bottle rows; the lower water distribution plate 521 is covered at the bottom of the tray frame, the upper water distribution plate 511 is horizontally arranged in the tray frame above the lower water distribution plate 521, and a gap is reserved between the upper water distribution plate 511 and the lower water distribution plate 521; a plurality of rows of mutually parallel through hole groups are formed on the upper water distribution plate 511, and each grating plate 611 corresponds to one row of through hole groups; each row of through hole groups consists of a plurality of through holes which are arranged at intervals, a plurality of wedge-shaped groove plates 612 are arranged at the bottom of each grating plate 611, and each wedge-shaped groove plate 612 on each grating plate 611 corresponds to each through hole in the corresponding row of through hole groups one by one; each grid fixing plate 811 is arranged in a gap between the upper water distribution plate 511 and the lower water distribution plate 521, each grid fixing plate 811 is perpendicular to each grid plate 611, and a plurality of clamping grooves 812 for clamping the wedge-shaped groove plates 612 are formed on each grid fixing plate 811 at intervals; the wedge-shaped groove plates 612 at the bottom of each grating plate 611 respectively penetrate through the corresponding through holes and then downwards extend into the gaps between the upper water distribution plate 511 and the lower water distribution plate 521, and the wedge-shaped groove plates 612 downwards extend into the gaps between the upper water distribution plate 511 and the lower water distribution plate 521 and are fixed on the upper water distribution plate 511 through the grating fixing plates 811; in actual production, the size of each frame of the tray is usually more than one meter, so that each grating plate 611 is installed in a plug-in mode, and after being clamped and fixed by each grating fixing plate 811, partial welding fastening can be properly adopted, and the number of welding points is much smaller than that of the grating plates 611 which are welded in the sterilization tray only in a welding mode, and can be almost ignored here;
in this embodiment, the wedge-shaped groove plate 612 is an L-shaped wedge-shaped groove plate 612 formed by a vertical groove plate 613 and a horizontal groove plate 614, the horizontal groove plate 614 is parallel to the grating plate 611, and when each wedge-shaped groove plate 612 extending downward into the gap between the upper water distribution plate 511 and the lower water distribution plate 521 is fixed on the upper water distribution plate 511 by the grating fixing plate 811, each vertical groove plate 613 is embedded in the corresponding clamping groove 812, and the through hole is a rectangular through hole for the horizontal groove 614 to pass through;
in this embodiment, the grid fixing plate 811 is an inverted L-shaped grid fixing plate 811 formed by a horizontal fixing plate 813 and a vertical fixing plate 814, a plurality of first clamping grooves are formed on the horizontal fixing plate 813, a plurality of second clamping grooves corresponding to the first clamping grooves are formed on the vertical fixing plate 814, each first clamping groove is communicated with the corresponding second clamping groove to form a complete clamping groove 812 for clamping the wedge-shaped groove plate 612, and when each wedge-shaped groove plate 612 extending downwards into a gap between the upper water distribution plate 511 and the lower water distribution plate 521 is fixed on the upper water distribution plate 511 through the grid fixing plate 811, each vertical groove plate 613 is clamped in the corresponding first clamping groove, each horizontal groove plate 614 is clamped in the corresponding second clamping groove, and the horizontal fixing plate 813 is located between the upper water distribution plate 511 and the horizontal groove plate 614;
in this embodiment, a plurality of reinforcing ribs 551 for supporting the upper water distribution plate 511 and the lower water distribution plate 521 are disposed in the gap between the upper water distribution plate 511 and the lower water distribution plate 521, and the reinforcing ribs 551 may adopt a reinforced square tube structure;
in the present embodiment, a lifting lever mechanism 10 capable of lifting up or lowering down a movable rail 541 on the sterilization tray 7 on the side close to the horizontal stepping conveyor 2 is provided on the frame 1, and the lifting lever mechanism has a structure including: the lifting cylinder 101 is vertically and fixedly arranged above the movable guardrail 541 of the sterilization tray 7, a piston rod of the lifting cylinder 101 faces downwards and is provided with the mounting seat 102, and the mounting seat 102 is provided with the pneumatic clamping jaw 103 for clamping or loosening the movable guardrail, so that the tray feeding efficiency of the plastic ampoule bottle can be improved;
the working principle of the invention is as follows:
when the horizontal stepping conveyor 5 reaches the condition that the whole tray is pushed into the plastic ampoule bottle row, the sterilization tray conveyor 3 transversely moves and conveys the sterilization tray 2 filled with the plastic ampoule bottle row to the position where the tray accommodating groove 60 of the sterilization tray 2 corresponds to the material stirring accommodating groove 8 at the bottle feeding station of the horizontal stepping conveyor 5 one by one, then the sterilization tray conveyor 3 positions the sterilization tray 2, then the piston rod of the lifting cylinder 101 of the lifting rod mechanism 10 extends downwards, the pneumatic clamping jaw 103 is synchronously driven to move downwards to clamp the movable guardrail 541 on the sterilization tray 2 close to the horizontal stepping conveyor 2 side, and then the piston rod of the lifting cylinder 101 of the lifting rod mechanism 10 is retracted upwards, so that the movable guardrail 541 is lifted to a height which does not obstruct the output of the plastic ampoule bottle row through the pneumatic clamping jaw 103;
then, the lifting component 45 of the servo push plate mechanism 4 drives the comb-shaped push plate 44 to move downwards relative to the sliding seat 42 to the corresponding tray accommodating grooves 60 of the sterilization tray 2, and then the moving component 63 of the servo push plate mechanism 6 drives the sliding seat 62 to move forwards along the first sliding rail 8, so that the comb-shaped push plate 44 is driven to push the plastic ampoule rows which are orderly arranged on the sterilization tray 2 forwards out of the tray accommodating grooves 60 and forwards into the corresponding material stirring accommodating grooves 8 which are positioned at the bottle feeding station on the plastic ampoule row conveying platform of the horizontal stepping conveyor 5; when the servo push plate mechanism 4 drives the comb-shaped push plate 44 to move forward, the driving component 123 in the pressing plate transfer mechanism 12 drives the pressing plate 122 to move in the same direction with the comb-shaped push plate 44 in the servo push plate mechanism 4, so that the pressing plate 122 is always positioned right above the pushed plastic ampoule rows in the process of pushing the plastic ampoule rows forward by the comb-shaped push plate 44 and pushing the plastic ampoule rows into the horizontal stepping conveyor 5, and the plastic ampoule rows are effectively prevented from arching in the pushing process;
after the servo push plate mechanism 4 pushes the plastic ampoule rows on the sterilization tray 2 into the horizontal stepping conveyor 5 completely, the lifting assembly 45 of the servo push plate mechanism 4 drives the comb-shaped push plate 44 to move upwards relative to the sliding seat 42 to leave the tray accommodating groove 8, then the moving assembly 43 of the servo push plate mechanism 4 drives the sliding seat 42 to move backwards along the first sliding rail 41 to an initial position, synchronously drives the comb-shaped push plate 44 to retreat to the initial position, and when the servo push plate mechanism 4 pushes the comb-shaped push plate 44 to move forwards, the driving assembly 123 in the pressing plate transfer mechanism 12 drives the pressing plate 122 to synchronously retreat to the initial position, so that limit protection is continuously carried out on the plastic ampoule rows on the next sterilization tray; then the piston rod of the lifting cylinder 101 of the lifting rod mechanism 10 is extended downwards until the lifted movable guardrail 541 is reloaded into the sterilization tray 2, then the pneumatic clamping jaw 103 is loosened by the movable guardrail 541, then the piston rod of the lifting cylinder 101 of the lifting rod mechanism 10 is retracted upwards, the pneumatic clamping jaw 103 is driven to move upwards to the initial position, and then the sterilization tray conveyor 3 outputs the empty sterilization tray full tray;
meanwhile, the horizontal stepping conveyor 5 drives the stirring holding groove 8 filled with the plastic ampoule row at the bottle feeding station to transversely step one step distance from the bottle feeding station to the bottle discharging station, and when the servo push plate mechanism 6 pushes the plastic ampoule row whole tray on the sterilization tray 2 into the plastic ampoule row conveying platform of the horizontal stepping conveyor 5, the distance between the stirring holding groove 8 closest to the bottle discharging station and the bottle discharging station, which is provided with the plastic ampoule row, is exactly one step distance, so that when the horizontal stepping conveyor 5 transversely steps one step distance from the bottle feeding station to the bottle discharging station, the stirring holding groove 8 closest to the bottle discharging station, which is provided with the plastic ampoule row, firstly moves into the bottle discharging station; then, a motor 92 of the servo single-row material stirring mechanism 9 drives a shifting fork 94 to move forwards from back to front along a material stirring accommodating groove 8 at a bottle discharging station through a driving chain wheel, a driven chain wheel and a circulating conveying chain 93, and in the process that the shifting fork 94 moves forwards from back to back along the material stirring accommodating groove 8 at the bottle discharging station, the shifting fork 94 can push single-row plastic ampoule rows in the material stirring accommodating groove 8 at the bottle discharging station forwards out of the material stirring accommodating groove 8 and into a plastic ampoule row conveyor 11, and the plastic ampoule row conveyor 11 outputs single-row plastic ampoule rows; when the servo single-row material shifting mechanism 9 completely pushes out the single-row plastic ampoule bottle row in the material shifting accommodating groove 8 of the bottle discharging station from the material shifting accommodating groove 8, the horizontal stepping conveyor 5 is driven to drive the material shifting accommodating groove 8 filled with the plastic ampoule bottle row at the bottle feeding station to continue to transversely step by one step distance from the bottle feeding station to the bottle discharging station, the material shifting accommodating groove 8 filled with the plastic ampoule bottle row at the later row is weighed to the bottle discharging station, and then the servo single-row material shifting mechanism 9 is driven to push out the single-row plastic ampoule bottle row in the material shifting accommodating groove 8 of the bottle discharging station forwards from the material shifting accommodating groove 8 and push into the plastic ampoule bottle row conveyor 11; repeating the above actions until all the plastic ampoule rows on the horizontal stepping conveyor 5 are output to the plastic ampoule row conveyor 11, and the plastic ampoule row conveyor 11 conveys the plastic ampoule rows to the subsequent processing equipment; when the horizontal stepping conveyor 5 reaches the condition of pushing the whole tray into the plastic ampoule bottle row again, the sterilization tray conveyor 3 inputs a new sterilization tray 2 filled with the plastic ampoule bottle row again;
through the operation, the automatic tray unloading operation of the sterilization tray is realized.
The above description is only of the preferred embodiment of the present invention, and is not intended to limit the present invention in any other way, but any modifications or equivalent variations according to the technical spirit of the present invention are still included in the scope of the present invention.
The invention has the advantages that: (1) The automatic tray unloader for the plastic ampoule has the advantages that the structure is simple, the use is convenient, the automatic bottle unloading operation of the sterilization tray can be realized, and the horizontal stepping conveyor cannot damage the plastic ampoule rows when conveying the plastic ampoule rows; (2) Each grating plate is installed in a plug-in mode and is clamped and fixed through each grating fixing plate, so that each grating plate can be firmly connected in the tray and cannot shake; (3) The bottom of the tray adopts a double-layer water distribution plate structure formed by an upper water distribution plate and a lower water distribution plate, so that the stability of ampoule bottles in each tray when the stacked sterilization trays are turned over can be ensured, water flows can be uniformly distributed on each ampoule bottle, and the ampoule bottles in each sterilization tray are uniformly heated all the time in the whole high-temperature water bath sterilization process, thereby greatly improving the sterilization effect; (4) The setting of strengthening rib or strengthening side pipe guarantees the whole planarization of sterilization tray.

Claims (6)

1. A plastic ampoule tray unloader comprising: the frame is provided with the sterilization tray conveyer that can carry and fix a position sterilization tray in the frame, and the interval is provided with a plurality of grid boards in the sterilization tray, and the clearance between the adjacent grid board and the clearance between grid board and the tray frame form the tray holding tank that can hold single plastic ampoule row, its characterized in that: a servo push plate mechanism is arranged on a frame above the rear side of the sterilization tray conveyor, the servo push plate mechanism can push out the plastic ampoule bottle rows which are orderly arranged in all tray accommodating grooves of the sterilization tray forwards and longitudinally, a horizontal stepping conveyor is arranged on the frame in front of the sterilization tray conveyor, a plurality of support supporting plates are uniformly distributed on a conveyor belt of the horizontal stepping conveyor along the conveying direction, a plurality of bottle protecting plates are uniformly arranged on each support supporting plate at intervals, a material shifting accommodating groove capable of accommodating single-row plastic ampoule bottle rows is formed in a gap between every two adjacent bottle protecting plates, when each support supporting plate rotates to an upper horizontal conveying section along with a conveyor belt, all support supporting plates positioned on the upper horizontal conveying section are just mutually abutted to form a plastic ampoule bottle row conveying platform capable of accommodating plastic ampoule bottle rows which are pushed out of the sterilization tray by the servo push plate mechanism, a material shifting accommodating groove capable of accommodating single-row plastic ampoule bottle rows is also formed between adjacent bottle protecting plates on the horizontal stepping conveyor, the plastic ampoule bottle row conveying platform can push out of the plastic ampoule bottle rows from the frame to the position of the horizontal stepping conveyor in front of the single-row plastic ampoule bottle accommodating groove along with the conveyor belt, and the position of the single-row plastic ampoule bottle rows can be pushed out of the single-row conveying station by the servo mechanism on the horizontal stepping conveyor;
the structure of the servo push plate mechanism comprises: the upper rack of the horizontal stepping conveyor is provided with two first sliding rails longitudinally crossing the sterilization tray conveyor, a sliding seat is arranged between the two first sliding rails in a sliding manner, the sliding seat moves back and forth along the first sliding rails under the drive of the moving assembly, comb-shaped pushing plates are arranged on the sliding seat, comb teeth on the comb-shaped pushing plates correspond to tray accommodating grooves on the sterilization tray one by one, the comb-shaped pushing plates can move downwards relative to the sliding seat to each comb tooth to extend downwards into the corresponding tray accommodating groove or move upwards relative to the sliding seat to leave the tray accommodating groove under the drive of the lifting assembly, and when the moving assembly moves the comb-shaped pushing plates with each comb tooth extending downwards into the tray accommodating groove, the comb-shaped pushing plates can push plastic ampoule rows orderly arranged on the sterilization tray forwards out of the tray accommodating grooves and push the plastic ampoule rows on the conveying platform of the horizontal stepping conveyor forwards into the corresponding material stirring accommodating grooves on the bottle feeding station;
still be provided with the clamp plate that can prevent plastic ampoule row and push out sterilization tray and push in horizontal step conveyer's in-process by servo push pedal mechanism and take place the arched bottle and move the mechanism that moves, the structure of clamp plate moves the mechanism includes: two second sliding rails which longitudinally span the horizontal stepping conveyor and the sterilization tray conveyor at the same time are arranged on the upper frame of the horizontal stepping conveyor and the sterilization tray conveyor, a pressing plate positioned in front of the comb-shaped pushing plate in the servo pushing plate mechanism is arranged between the two second sliding rails in a sliding manner, and the pressing plate and the comb-shaped pushing plate in the servo pushing plate mechanism move in the same direction at the same time under the driving of the driving component, so that the pressing plate is always positioned right above the pushed plastic ampoule rows in the process that the comb-shaped pushing plate pushes the plastic ampoule rows forwards out of the sterilization tray and pushes the plastic ampoule rows into the horizontal stepping conveyor, and meanwhile, the height of the pressing plate ensures that the plastic ampoule rows can be prevented from arching bottles in the pushing process, and normal movement of the plastic ampoule rows is not hindered;
the structure of the servo single-row material stirring mechanism comprises: a material stirring mounting frame is arranged on the frame right above the material stirring accommodating groove of the bottle discharging station, driven sprockets and driving sprockets driven by motors are respectively supported at the front end and the rear end of the material stirring mounting frame, a circulating conveying chain of a longitudinal horizontal stepping conveyor is wound between the driving sprockets and the driven sprockets, a shifting fork corresponding to the material stirring accommodating groove at the bottle discharging station is arranged on the circulating conveying chain, and when the shifting fork moves forwards from back to front under the driving of the circulating conveying chain, the shifting fork can push single-row plastic ampoule bottles in the material stirring accommodating groove of the bottle discharging station forwards;
the structure of the sterilization tray is as follows: the movable fence comprises a tray and a plurality of grid plates arranged in the tray, wherein the tray consists of an upper water distribution plate, a lower water distribution plate, a pair of fixed guardrails, a pair of movable guardrails and a plurality of grid fixing plates, the pair of fixed guardrails and the pair of movable guardrails surround to form a rectangular tray frame, and the two movable guardrails are oppositely arranged front and back; the lower water distribution plate is covered at the bottom of the tray frame, the upper water distribution plate is horizontally arranged in the tray frame above the lower water distribution plate, and a gap is reserved between the upper water distribution plate and the lower water distribution plate; a plurality of rows of through hole groups which are parallel to each other are formed on the upper water distribution plate, and each grid plate corresponds to one row of through hole groups; each row of through hole groups consists of a plurality of through holes which are arranged at intervals, a plurality of wedge-shaped groove plates are arranged at the bottom of each grating plate, and each wedge-shaped groove plate on each grating plate corresponds to each through hole in the corresponding row of through hole groups one by one; each grid fixing plate is arranged in a gap between the upper water distribution plate and the lower water distribution plate, and is mutually perpendicular to each grid plate, and a plurality of clamping grooves for clamping and embedding the wedge-shaped groove plates are arranged on each grid fixing plate at intervals; the wedge-shaped groove plates at the bottom of each grating plate penetrate through the corresponding through holes respectively and then downwards extend into the gaps between the upper water distribution plate and the lower water distribution plate, and the wedge-shaped groove plates downwards extend into the gaps between the upper water distribution plate and the lower water distribution plate and are fixed on the upper water distribution plate through the grating fixing plates.
2. The plastic ampoule de-coiling machine of claim 1, wherein: the wedge-shaped groove plates are L-shaped wedge-shaped groove plates formed by vertical groove plates and horizontal groove plates, the horizontal groove plates are parallel to the grating plates, and when the wedge-shaped groove plates downwards extend into gaps between the upper water distribution plate and the lower water distribution plate and are fixed on the upper water distribution plate through the grating fixing plates, the vertical groove plates are embedded in the corresponding clamping grooves; the through holes are rectangular through holes for the horizontal trough plates to pass through.
3. The plastic ampoule de-coiling machine of claim 2, wherein: the grid fixing plate is an inverted L-shaped grid fixing plate formed by a horizontal fixing plate and a vertical fixing plate, a plurality of first clamping grooves are formed in the horizontal fixing plate, a plurality of second clamping grooves corresponding to the first clamping grooves are formed in the vertical fixing plate, each first clamping groove is communicated with the corresponding second clamping groove to form a complete clamping groove for clamping the wedge-shaped groove plate, and when the wedge-shaped groove plates extending downwards into a gap between the upper water distribution plate and the lower water distribution plate are fixed on the upper water distribution plate through the grid fixing plate, each vertical groove plate is clamped in the corresponding first clamping groove, each horizontal groove plate is clamped in the corresponding second clamping groove, and the horizontal fixing plate is located between the upper water distribution plate and the horizontal groove plate.
4. The plastic ampoule de-coiling machine of claim 1, wherein: a plurality of reinforcing ribs for supporting the upper water distribution plate and the lower water distribution plate are arranged in the gap between the upper water distribution plate and the lower water distribution plate.
5. The plastic ampoule de-coiling machine of claim 4, wherein: a plurality of reinforcing square pipes for supporting the upper water distribution plate and the lower water distribution plate are arranged in a gap between the upper water distribution plate and the lower water distribution plate.
6. The plastic ampoule de-coiling machine of claim 1, wherein: a lifting rod mechanism which can lift or put down the movable guardrail on the sterilization tray close to the side of the horizontal stepping conveyor is arranged on the frame, and the structure of the lifting rod mechanism comprises: the lifting cylinder is vertically and fixedly arranged above the movable guardrail of the sterilization tray, a piston rod of the lifting cylinder faces downwards and is provided with a mounting seat, and a pneumatic clamping jaw for clamping or loosening the movable guardrail is arranged on the mounting seat.
CN201910052127.0A 2019-01-21 2019-01-21 Plastic ampoule bottle tray unloader Active CN109693928B (en)

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