CN109676197A - A kind of full-automatic sawtooth welder - Google Patents
A kind of full-automatic sawtooth welder Download PDFInfo
- Publication number
- CN109676197A CN109676197A CN201910094738.1A CN201910094738A CN109676197A CN 109676197 A CN109676197 A CN 109676197A CN 201910094738 A CN201910094738 A CN 201910094738A CN 109676197 A CN109676197 A CN 109676197A
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- Prior art keywords
- component
- saw blade
- knife grain
- workprint
- conveying
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- 238000003466 welding Methods 0.000 claims abstract description 93
- 239000003292 glue Substances 0.000 claims abstract description 29
- 230000005693 optoelectronics Effects 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims description 23
- 238000005520 cutting process Methods 0.000 claims description 20
- 239000013307 optical fiber Substances 0.000 claims description 18
- 238000012216 screening Methods 0.000 claims description 14
- 238000007664 blowing Methods 0.000 claims description 12
- 239000000835 fiber Substances 0.000 claims description 12
- 230000001939 inductive effect Effects 0.000 claims description 11
- 238000012546 transfer Methods 0.000 claims description 11
- 230000006835 compression Effects 0.000 claims description 9
- 238000007906 compression Methods 0.000 claims description 9
- 230000008520 organization Effects 0.000 claims description 9
- 238000003860 storage Methods 0.000 claims description 9
- 238000012360 testing method Methods 0.000 claims description 9
- 238000004026 adhesive bonding Methods 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims description 3
- 238000010521 absorption reaction Methods 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims description 2
- 230000005540 biological transmission Effects 0.000 claims 1
- 238000003825 pressing Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000000956 alloy Substances 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 3
- 238000005219 brazing Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D65/00—Making tools for sawing machines or sawing devices for use in cutting any kind of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/10—Sorting according to size measured by light-responsive means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
- B23K31/025—Connecting cutting edges or the like to tools; Attaching reinforcements to workpieces, e.g. wear-resisting zones to tableware
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
Abstract
A kind of full-automatic sawtooth welder, it is characterized by: charge and discharge arm clamping workprint is supplied to saw blade DPU disk pack unit, saw blade DPU disk pack unit moves to welding section, and driving motor drives workprint rotation thereon, saw blade tooth position positioning optoelectronic switch, which obtains information and feeds back to electric control system control driving motor and stop working, makes workprint tooth position to be welded be located at welding section, and saw blade clamp system clamps saw blade；Knife grain screens conveying mechanism conveying blade grain simultaneously, knife grain gripping body clamping knife grain is placed on check platform and is detected, rejected product is clamped by knife grain gripping body and is abandoned, qualified product is sent by the clamping of knife grain gripping body to being welded with dispensing below glue component, after send to weld tabs conveying mechanism, weld tabs is placed on above knife grain by weld tabs conveying mechanism, knife grain gripping body send knife grain to being welded with dispensing below glue component, knife grain is placed on knife grain supporting mechanism afterwards, saw blade tooth position hold-down mechanism pushes, and knife grain is sent into welding tooth position and carries out welding by knife grain supporting mechanism.The present invention, high degree of automation.
Description
Technical field
The present invention relates to sawtooth welder technical fields, especially with regard to a kind of full-automatic sawtooth welder.
Technical background
With the continuous development of economy and being constantly progressive for science and technology, promote applied to industrial various equipment just
Develop towards intelligent, highly integrated and high efficiency direction, to be adapted to the requirement of automated job, and essence can be reached
Close manufacturing purpose.
It is well known that in order to improve the wear-resisting property of circular saw bit, generally in addition in the material of circular saw bit, and
It is outer that reasonable design is carried out in the manufacturing process of circular saw bit, another the best way is exactly the saw tooth toward circular saw bit
On be welded with wear-resisting alloy cutter head, make the saw tooth of circular saw bit more wear resistant by the alloy cutter head.
In order to facilitate the welding of alloy cutter head, there is automatic brazing machine, existing automatic brazing machine is in welding, to people
Work operation dependence is larger, and the degree of automation is not high, and working efficiency is low, in addition can not use welding wire and weld tabs simultaneously, not be able to satisfy
The welding of some saw blades for needing welding wire that weld tabs is needed to weld again.
Summary of the invention
In view of the above-mentioned problems, being carried out by manipulator automatic the purpose of the present invention is to provide a kind of full-automatic sawtooth welder
Feeding, discharging, charging provide weld tabs by weld tabs conveying mechanism, by sending welding wire mechanism to provide welding wire, are screened by knife grain defeated
The check platform for sending mechanism to be equipped with has prevented incongruent knife grain to be sent to reinspection of the check with camera lens fiber device knife grain
Welding section, structure is simple, easy to operate, and high degree of automation further improves production efficiency, reduces labour.
The technical scheme is that be accomplished by the following way, a kind of full-automatic sawtooth welder, including cabinet, it is described
Cabinet is equipped with touch screen, and electric control system is equipped in cabinet, and electric control system is connect with touch screen；Its feature exists
In: it is additionally provided with the manipulator connecting with electric control system, welding mechanism on the cabinet, welding wire mechanism, saw blade is sent to clamp
Mechanism, knife grain screening conveying mechanism, knife grain supporting mechanism, knife grain gripping body, saw blade tooth position positioning optoelectronic switch, weld tabs conveying
Mechanism, saw blade tooth position hold-down mechanism are connect with gluing mechanism is welded with；It is described to be welded with gluing mechanism by storage glue tank and be welded with glue component group
At storage glue tank provides weldering glue to glue component is welded with by pipeline；It is described to send welding wire mechanism by welding wire source component and send welding wire group
Part composition；The manipulator is mounted on the left end of facade before cabinet, and the right end of facade is equipped with mounting base, mounting base before cabinet
Lower vertical is equipped with support leg, is equipped with horizontal fixed plate at the top of support leg；The saw blade clamp system, the positioning of saw blade tooth position
Optoelectronic switch send welding wire component, weld tabs conveying mechanism, knife grain screening conveying mechanism to be from left to right sequentially fixed at horizontal fixed plate
On；The knife grain supporting mechanism is welded with glue component and knife grain gripping body is sequentially fixed at mounting base top from left to right；Institute
The storage glue tank and welding wire source component stated are fixed on enclosure top；Saw blade tooth position hold-down mechanism is located on cabinet with welding mechanism to be located at
The top of knife grain supporting mechanism；The manipulator is equipped with transverse shifting component, controls transverse shifting by transverse shifting component
Saw blade DPU disk pack unit, longitudinal movement component, by the longitudinal movement component charge and discharge arm that moves up and down of control and material bar；Unloading
Material arm takes out workprint from material bar, moves longitudinally to above saw blade DPU disk pack unit, and workprint is pushed into saw blade DPU disk pack unit, saw blade
DPU disk pack unit is moved to right end welding section, and the driving motor that saw blade DPU disk pack unit is equipped with drives workprint to carry out setting speed rotation
Turn, saw blade tooth position positioning optoelectronic switch checks welding section workprint tooth position information and feeds back to electric control system, electrical control system
System control driving motor stops working, so that workprint tooth position to be welded is located at welding section, saw blade clamp system clamps saw blade, simultaneously
Knife grain screens conveying mechanism and screens conveying blade grain, and knife grain gripping body clamping knife grain is placed on knife grain screening conveying mechanism left end and sets
On some check platforms, the check band camera lens fiber device that conveying mechanism is equipped with is screened by knife grain and is detected, it is unqualified
Product are transplanted in front of check platform by the clamping of knife grain gripping body and are abandoned, and qualified product is sent by the clamping of knife grain gripping body to being welded with glue
Dispensing is carried out below component, knife grain gripping body is moved at weld tabs conveying mechanism after dispensing, and weld tabs conveying mechanism puts weld tabs
It sets above knife grain, knife grain is transferred to be welded with below glue component again by knife grain gripping body carries out dispensing, then knife grain is placed on
Above knife grain supporting mechanism, it is pressed in the tooth position at the top of workprint under saw blade tooth position hold-down mechanism, knife grain supporting mechanism send knife grain
Enter in the tooth position that workprint needs to weld, send welding wire mechanism to convey welding wire, welding mechanism carries out knife grain and workprint welds.
The saw blade temperature testing organization connecting with electric control system, saw blade temperature detector are additionally provided on the cabinet
Structure is located on the right side of welding mechanism, and the temperature of weld saw blade tooth position is checked by saw blade temperature testing organization, and feeds back to electrical
Control system is adjusted the welding temperature of welding mechanism by electric control system, prevents welding temperature is excessively high to be damaged to saw blade.
The saw blade tooth position hold-down mechanism by saw blade tooth position hold-down mechanism mounting plate, be fixed on saw blade tooth position hold-down mechanism
Mounting rod, longitudinal DOCK LEVELER and compression cylinder on mounting plate form, and compression cylinder is fixed on longitudinal height adjustment board bottom
Portion, longitudinal DOCK LEVELER pass through the long stripes through hole which is provided with and are fixed on mounting rod, and the piston tip of compression cylinder is set
There is compact heap, drives compact heap to move down in the tooth position being pressed at the top of the saw blade of welding section by compression cylinder, prevent from welding
Saw blade needs the tooth position welded in journey and there are not prison weldings caused by gap between knife grain.
The welding mechanism be equipped with vertical adjustment seat, lateral adjustments seat and front and back adjustment seat, by vertical adjustment seat,
Lateral adjustments seat, longitudinally, laterally with front-rear position, facilitates welding mechanism position to adjust with front and back adjustment seat adjusting welding mechanism,
Adapt to the welding of the saw blade of different size.
The knife grain screening conveying mechanism is by check platform, check band camera lens fiber device, conveying assembly and vibrating disc
Component composition, the check platform are fixed on the front for being located at discharge port on conveying assembly, and check band camera lens fiber device is solid
It is scheduled on the top of conveying assembly, the feed inlet of conveying assembly is connect with the discharge port of vibrating disc component, the feed inlet of conveying assembly
Place is additionally provided with band camera lens optical fiber detector and air blowing component, and knife grain enters conveying assembly by vibrating disc component, passes through band mirror
Whether head optical fiber detector detection input knife grain is qualified, and air blowing component removes when unqualified, and air blowing component does not work when qualified
It is conveyed by conveying assembly.
The conveying assembly is additionally provided with backgauge component in discharge outlet, backgauge component according to setting time to discharge port into
Row stops, and prevents knife grain gripping body after feeding, and conveying assembly is also continuing feeding, prevents knife grain from dropping out conveying assembly；And
It is additionally provided with optical fiber inductive component on the left of conveying assembly feed inlet, the knife grain on conveying assembly is checked by optical fiber inductive component
Whether fill, received information is fed back to electric control system, electric control system starting by optical fiber inductive component when filled
Air blowing component operation enters the knife grain that feed inlet the is gone successively to conveying assembly that all blows off in vibrating disc component；Pass through optical fiber sense
When component being answered to prevent backgauge assemblies block discharge port, feed inlet also continues entering knife grain, influences backgauge component operation.
The weld tabs conveying mechanism is made of mounting rack, weld tabs transfer assembly, cutting assembly with piece component is taken, and weld tabs passes
Sending component, cutting assembly and piece component is taken to be installed on mounting rack；Piece component is taken to be equipped with before and after vacuum cups, vacuum cups
Moving assembly and vacuum cups vertically move component；Weld tabs one end is sent on cutting assembly by weld tabs transfer assembly, and vacuum is inhaled
Head is moved forward and backward component control by vacuum cups and is moved to above cutting assembly, and vertically moves component control by vacuum cups
Vacuum cups processed moves down and vacuum suction is on the weld tabs above cutting assembly, and weld tabs is cut off in cutting assembly work, and vacuum is inhaled
Head, which is drawn, to be moved to above knife grain, and weld tabs is placed on knife grain.
The weld tabs transfer assembly is additionally provided with differential head, and the length for sending weld tabs is adjusted by differential head；The cutting
Component is equipped with close to switch, by checking cutter work close to switch.
The manipulator is by transverse shifting component, saw blade DPU disk pack unit, the longitudinal shifting being fixed on transverse shifting component
Dynamic component, charge and discharge arm, material bar, manipulator mounting plate and the longitudinal movement electric cylinders moved up and down by the control of longitudinal movement component
Composition；Material bar is fixed on manipulator mounting plate, and material bar upper end is equipped with hanging rod in blocks, and lower end is equipped with workprint hanging rod；Manipulator peace
Loading board is equipped with linear guide in material bar two sides, and transverse shifting component is movably connected in linear guide, by being fixed on cabinet
Longitudinal movement electric cylinders move up and down；Saw blade DPU disk pack unit is movably connected on transverse shifting component, transverse shifting component
The driving motor being inside equipped with, the screw rod being connect by shaft coupling with driving motor, driving motor drive screw rod rotation so that saw blade
DPU disk pack unit is moved left and right；Workprint is placed on workprint hanging rod, is separated by the magnetic block that workprint hanging rod is equipped with,
The height of saw blade DPU disk pack unit is adjusted by longitudinal movement electric cylinders, charge and discharge arm takes out workprint from workprint hanging rod, and passes through
Longitudinal movement component drives and moves to above saw blade DPU disk pack unit, workprint is placed on saw blade DPU disk pack unit, then by laterally moving
Welding section is mobile to the right for dynamic component control saw blade DPU disk pack unit, is received by the optoelectronic switch that transverse shifting component right end is additionally provided with
The location information of saw blade DPU disk pack unit simultaneously feeds back to electric control system, guarantees that the precision of saw blade DPU disk pack unit shift length is high.
The charge and discharge arm is equipped with upper and lower two charge and discharge hands, by two charge and discharge hands simultaneously by workprint hanging rod
On workprint and saw blade DPU disk pack unit on the taking-up in blocks that completes the process, then be moved upwards up to and set by longitudinal movement component drive
Positioning postpones, and two charge and discharge hands mention significantly simultaneously by workprint saw blade DPU disk pack unit corresponding with being packed into flakes and hanging rod in blocks
High efficiency.
The present invention, structure is simple, easy to operate, high degree of automation, carries out automatic material taking by manipulator, unloads
Material, charging provide weld tabs by weld tabs conveying mechanism, by sending welding wire mechanism to provide welding wire, screen conveying mechanism by knife grain
The reinspection of check platform and check with camera lens fiber device knife grain being equipped with has prevented incongruent knife grain to be sent to welding section,
Product quality is further increased, while improving production efficiency, reduces labour.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention.
Fig. 2 is the schematic enlarged-scale view of facade part before Fig. 1 cabinet.
Fig. 3 is the schematic enlarged-scale view in Fig. 2 in mounting base.
Fig. 4 is saw blade tooth position hold-down mechanism and welding mechanism structure chart.
Fig. 5 is the structure chart of knife grain screening conveying mechanism.
Fig. 6 is the structure chart of weld tabs conveying mechanism.
Fig. 7 is the structure chart of manipulator.
Fig. 8 is the structure chart in the direction A in Fig. 7.
In figure: 1 be cabinet, 2 be touch screen, 3 be manipulator, 4 be welding mechanism, 5 for send welding wire mechanism, 6 be saw blade folder
Tight mechanism, 7 be knife grain screening conveying mechanism, 8 be knife grain supporting mechanism, 9 be knife grain gripping body, 10 be that saw blade tooth position positions light
Electric switch, 11 be weld tabs conveying mechanism, 12 for be welded with gluing mechanism, 13 be mounting base, 14 be support leg, 15 be horizontal fixed plate,
16 it is saw blade tooth position hold-down mechanism, 17 is saw blade temperature testing organization.
Specific embodiment
To be known by Fig. 1, Fig. 2, Fig. 3, a kind of full-automatic sawtooth welder, including cabinet 1, the cabinet 1 is equipped with touch screen 2,
And electric control system is equipped in cabinet 1, electric control system is connect with touch screen 2；It is additionally provided on the cabinet 1 and electricity
The manipulator 3 of gas control system connection, send welding wire mechanism 5, saw blade clamp system 6, knife grain screening conveying mechanism at welding mechanism 4
7, knife grain supporting mechanism 8, knife grain gripping body 9, saw blade tooth position position optoelectronic switch 10, weld tabs conveying mechanism 11, saw blade tooth position
Hold-down mechanism 16 is connect with gluing mechanism 12 is welded with；It is described to be welded with gluing mechanism 12 by storage glue tank 121 and be welded with 122 groups of glue component
At storage glue tank 121 provides weldering glue to glue component 122 is welded with by pipeline；It is described send welding wire mechanism 5 by welding wire source component 51 with
Welding wire component 52 is sent to form；The manipulator 3 is mounted on the left end of facade before cabinet 1, and the right end of facade is equipped with before cabinet 1
Mounting base 13,13 lower vertical of mounting base are equipped with support leg 14, are equipped with horizontal fixed plate 15 at the top of support leg 14；The saw
Piece clamp system 6, saw blade tooth position positioning optoelectronic switch 10 send welding wire component 52, weld tabs conveying mechanism 11, knife grain screening conveyer
Structure 7 is from left to right sequentially fixed on horizontal fixed plate 15；The knife grain supporting mechanism 8 is welded with glue component 122 and knife grain presss from both sides
Mechanism 9 is taken to be sequentially fixed at 13 top of mounting base from left to right；The storage glue tank 121 and welding wire source component 51 is fixed on cabinet
1 top；Saw blade tooth position hold-down mechanism 16 and welding mechanism 4 are located at the top for being located at knife grain supporting mechanism 8 on cabinet 1；Described
Manipulator 3 is equipped with transverse shifting component 31, the saw blade DPU disk pack unit 32 of transverse shifting is controlled by transverse shifting component 31, is longitudinal
Moving assembly 33 is controlled the charge and discharge arm 34 moved up and down and material bar 35 by longitudinal movement component 33；Charge and discharge arm 34 from
Workprint is taken out on material bar 35,32 top of saw blade DPU disk pack unit is moved longitudinally to, workprint is pushed into saw blade DPU disk pack unit 32, saw blade magnetic
Disk component 32 is moved to right end welding section, and the driving motor 321 that saw blade DPU disk pack unit 32 is equipped with drives workprint to carry out setting speed
Degree rotation positions the inspection welding section workprint tooth position information of optoelectronic switch 10 by saw blade tooth position and feeds back to electric control system,
Electric control system control driving motor stops working, so that workprint tooth position to be welded is located at welding section, passes through saw blade clamping machine
Structure 6 clamps saw blade, and the conveying mechanism 7 of knife grain screening at the same time screens conveying blade grain, and knife grain gripping body 9 clamps knife grain and is placed on
On the check platform 71 that knife grain screening 7 left end of conveying mechanism is equipped with, the check band mirror that conveying mechanism 7 is equipped with is screened by knife grain
Head fiber device 72 is detected, and rejected product is transplanted in front of check platform 71 by the clamping of knife grain gripping body 9 and is abandoned, qualified
Product are sent to being welded with below glue component 122 by the clamping of knife grain gripping body 9 and carry out dispensing, and knife grain gripping body 9 is moved to after dispensing
At weld tabs conveying mechanism 11, weld tabs is placed on above knife grain by weld tabs conveying mechanism 11, and knife grain gripping body 8 again transfers knife grain
Dispensing is carried out to being welded with below glue component 122, then knife grain is placed on 8 top of knife grain supporting mechanism, saw blade tooth position hold-down mechanism
It is pressed under 16 in the tooth position at the top of workprint, knife grain is sent into the tooth position that workprint needs to weld by knife grain supporting mechanism 8, send welding wire machine
Structure 5 conveys welding wire, and welding mechanism 4 carries out knife grain and workprint welds.It is additionally provided on the cabinet 1 and is connect with electric control system
Saw blade temperature testing organization 17, saw blade temperature testing organization 17 is located at the right side of welding mechanism 4, passes through saw blade temperature testing organization
17 check the temperature of weld saw blade tooth position, and feed back to electric control system, adjust welding mechanism 4 by electric control system
Welding temperature prevents welding temperature is excessively high to be damaged to saw blade.
Known by Fig. 4, the saw blade tooth position hold-down mechanism 16 by saw blade tooth position hold-down mechanism mounting plate 161, be fixed on saw
Mounting rod 162, longitudinal DOCK LEVELER 163 on piece tooth position hold-down mechanism mounting plate 161 are formed with compression cylinder 164, are compressed
Cylinder 164 is fixed on longitudinal 163 bottom of DOCK LEVELER, and longitudinal DOCK LEVELER 163 passes through the long stripes through hole which is provided with
It is fixed on mounting rod 162, the piston tip of compression cylinder 164 is equipped with compact heap, is driven under compact heap by compression cylinder 164
Shifting is pressed in the tooth position at the top of the saw blade of welding section, is prevented the saw blade needs tooth position welded in the welding process and is deposited between knife grain
The not prison welding caused by gap.The welding mechanism 4 is equipped with vertical adjustment seat 41, lateral adjustments seat 42 and front and back and adjusts
Seat 43, by vertical adjustment seat 41, lateral adjustments seat 42 and front and back adjustment seat 43 adjusting welding mechanism 4 longitudinally, laterally with it is preceding
Position afterwards facilitates 4 position of welding mechanism to adjust, adapts to the welding of the saw blade of different size.
Known by Fig. 5, the knife grain screening conveying mechanism 7 is by check platform 71, check band camera lens fiber device 72, conveying
Component 73 and vibrating disc component 74 form, and the check platform 71 is fixed on the front for being located at discharge port on conveying assembly 73,
Check is fixed on the top of conveying assembly 73, feed inlet and the vibrating disc component 74 of conveying assembly 73 with camera lens fiber device 72
Discharge port connects, and band camera lens optical fiber detector 731 and air blowing component 732, knife grain are additionally provided at the feed inlet of conveying assembly 73
Enter conveying assembly 71 by vibrating disc component 74, it is whether qualified by the band detection input knife grain of camera lens optical fiber detector 731,
Air blowing component 732 removes when unqualified, and air blowing component 732 does not work when qualified is conveyed by conveying assembly 73.The conveying group
Part 73 is additionally provided with backgauge component 733 in discharge outlet, and backgauge component 733 stops discharge port according to setting time, prevents
For knife grain gripping body 9 after feeding, conveying assembly 73 is also continuing feeding, prevents knife grain from dropping out conveying assembly 73；And it is conveying
It is additionally provided with optical fiber inductive component 734 on the left of 73 feed inlet of component, is checked on conveying assembly 73 by optical fiber inductive component 734
Whether knife grain is filled, and received information is fed back to electric control system, electrical control system by optical fiber inductive component 734 when filled
System starting air blowing component 732 work by the knife grain that feed inlet is gone successively to all blow off conveying assembly 73 enter vibrating disc component 74
In；When preventing backgauge component 733 from stopping discharge port by optical fiber inductive component 732, feed inlet also continues entering knife grain, influences to keep off
Expect that component 733 works.
Known by Fig. 6, the weld tabs conveying mechanism 11 by mounting rack 111, weld tabs transfer assembly 112, cutting assembly 113 with
It takes piece component 114 to form, weld tabs transfer assembly 112, cutting assembly 113 and piece component 114 is taken to be installed on mounting rack 111；
Piece component 114 is taken to be equipped with vacuum cups 1141, vacuum cups is moved forward and backward component 1142 and vacuum cups vertically moves component
1143；Weld tabs one end is sent on cutting assembly 113 by weld tabs transfer assembly 112, before vacuum cups 1141 passes through vacuum cups
The control of moving assembly 1142 is moved to 113 top of cutting assembly afterwards, and vertically moves component 1143 by vacuum cups and control very
Suction head 1141 moves down and vacuum suction is on the weld tabs above cutting assembly 113, and weld tabs is cut off in the work of cutting assembly 113,
The absorption of vacuum cups 1131 is moved to above knife grain, and weld tabs is placed on knife grain.The weld tabs transfer assembly 112 is additionally provided with
Differential head 1121 adjusts the length for sending weld tabs by differential head 1121；The cutting assembly 113 is equipped with close to switch, is led to
It crosses close to switch and checks cutter work.
Known by Fig. 7, Fig. 8, the manipulator 3 by transverse shifting component 31, saw blade DPU disk pack unit 32, be fixed on lateral shifting
Move the longitudinal movement component 33 on component 31, the charge and discharge arm 34 moved up and down is controlled by longitudinal movement component 33, expecting bar 35,
Manipulator mounting plate 36 and longitudinal movement electric cylinders 37 form；Material bar 35 is fixed on manipulator mounting plate 36, and material 35 upper end of bar is set
There is hanging rod 351 in blocks, lower end is equipped with workprint hanging rod 352；Manipulator mounting plate 36 is equipped with linear guide in material 35 two sides of bar, laterally
Moving assembly 31 is movably connected in linear guide, is moved up and down by the longitudinal movement electric cylinders 37 being fixed on cabinet 1；
Saw blade DPU disk pack unit 32 is movably connected on transverse shifting component 31, the driving motor 321 that is equipped in transverse shifting component 31, logical
The screw rod that shaft coupling is connect with driving motor 321 is crossed, screw rod is driven to rotate for driving motor 321 so that saw blade DPU disk pack unit 32 carries out
It moves left and right；Workprint is placed on workprint hanging rod 352, and the magnetic block 3521 being equipped with by workprint hanging rod 352 is separated, and is led to
The height that longitudinal movement electric cylinders 37 adjust saw blade DPU disk pack unit 32 is crossed, charge and discharge arm 34 takes out workprint from workprint hanging rod 352,
And driven by longitudinal movement component 33 and move to 32 top of saw blade DPU disk pack unit, workprint is placed on saw blade DPU disk pack unit 32
On, then by the control of transverse shifting component 31 saw blade DPU disk pack unit 32, welding section is mobile to the right, passes through 31 right end of transverse shifting component
The optoelectronic switch being additionally provided with receives the location information of saw blade DPU disk pack unit 32 and feeds back to electric control system, guarantees saw blade disk
The precision of 32 shift length of component is high.The charge and discharge arm 34 is equipped with upper and lower two charge and discharge hands 341, is taken by two
The taking-up in blocks that discharging hand 341 will complete the process on the workprint and saw blade DPU disk pack unit 32 on workprint hanging rod 352 simultaneously, then pass through
After the longitudinal movement drive of component 33 is moved upwards up to setting position, two charge and discharge hands 341 are packed by workprint and in flakes pair simultaneously
The saw blade DPU disk pack unit 32 and hanging rod 351 in blocks answered, greatly improve production efficiency.
The present invention, structure is simple, easy to operate, high degree of automation, carries out automatic material taking by manipulator 3, unloads
Material, charging provide weld tabs by weld tabs conveying mechanism 11, by sending welding wire mechanism 5 to provide welding wire, screen conveyer by knife grain
The check platform 71 that structure 7 is equipped with, which carries out the reinspection of knife grain with check band camera lens fiber device 72, has prevented incongruent knife grain from being sent
To welding section, product quality is further increased, while improving production efficiency, reduces labour.
Claims (10)
1. a kind of full-automatic sawtooth welder, including cabinet (1), the cabinet (1) is equipped with touch screen (2), and in cabinet (1)
Equipped with electric control system, electric control system is connect with touch screen (2)；It is characterized by: being additionally provided on the cabinet (1)
The manipulator (3) that connect with electric control system, send welding wire mechanism (5), saw blade clamp system (6), knife grain at welding mechanism (4)
Screen conveying mechanism (7), knife grain supporting mechanism (8), knife grain gripping body (9), the positioning of saw blade tooth position optoelectronic switch (10), weld tabs
Conveying mechanism (11), saw blade tooth position hold-down mechanism (16) are connect with gluing mechanism (12) is welded with；It is described be welded with gluing mechanism (12) by
Storage glue tank (121) provides weldering to glue component (122) are welded with by pipeline with glue component (122) composition, storage glue tank (121) is welded with
Glue；Described send welding wire mechanism (5) to be made of welding wire source component (51) with welding wire component (52) is sent；Manipulator (3) peace
The left end of facade before cabinet (1), the right end of facade is equipped with mounting base (13) before cabinet (1), and mounting base (13) lower part is hung down
It is directly equipped with support leg (14), is equipped with horizontal fixed plate (15) at the top of support leg (14)；The saw blade clamp system (6), saw
Piece tooth position positioning optoelectronic switch (10), send welding wire component (52), weld tabs conveying mechanism (11), knife grain screening conveying mechanism (7) from
It is left-to-right to be sequentially fixed on horizontal fixed plate (15)；The knife grain supporting mechanism (8) is welded with glue component (122) and knife grain
Gripping body (9) is sequentially fixed at mounting base (13) top from left to right；The storage glue tank (121) and welding wire source component (51)
It is fixed at the top of cabinet (1)；Saw blade tooth position hold-down mechanism (16) and welding mechanism (4), which are located on cabinet (1), is located at the support of knife grain
The top of mechanism (8)；The manipulator (3) is equipped with transverse shifting component (31), controls cross by transverse shifting component (31)
It is taken to mobile saw blade DPU disk pack unit (32), longitudinal movement component (33), by what longitudinal movement component (33) control moved up and down
Discharging arm (34) and material bar (35)；Charge and discharge arm (34) takes out workprint from material bar (35), moves longitudinally to saw blade disk
Above component (32), workprint is pushed into saw blade DPU disk pack unit (32), saw blade DPU disk pack unit (32) is moved to right end welding section, saw blade
The driving motor (321) that DPU disk pack unit (32) is equipped with drives workprint to carry out setting speed rotation, positions light by saw blade tooth position
Electric switch (10) checks welding section workprint tooth position information and feeds back to electric control system, and electric control system controls driving motor
It stops working, so that workprint tooth position to be welded is located at welding section, clamps saw blade by saw blade clamp system (6), while knife grain sieves
Conveying mechanism (7) are selected to screen conveying blade grain, it is left that knife grain gripping body (9) clamping knife grain is placed on knife grain screening conveying mechanism (7)
It holds on the check platform (71) being equipped with, check band camera lens fiber device (72) being equipped with by knife grain screening conveying mechanism (7)
It is detected, rejected product is transplanted on check platform by knife grain gripping body (9) clamping and (abandons in front of 71, qualified product is by knife grain
Gripping body (9) clamping is sent to progress dispensing below glue component (122) is welded with, and knife grain gripping body (9) is moved to weldering after dispensing
At piece conveying mechanism (11), weld tabs is placed on above knife grain by weld tabs conveying mechanism (11), and knife grain gripping body 8 again moves knife grain
It send to being welded with below glue component (122) and carries out dispensing, then knife grain is placed on above knife grain supporting mechanism (8), saw blade tooth position pressure
It is pressed in the tooth position at the top of workprint under tight mechanism (16), knife grain is sent into the tooth position that workprint needs to weld by knife grain supporting mechanism (8)
In, send welding wire mechanism (5) to convey welding wire, welding mechanism (4) carries out knife grain and workprint welds.
2. a kind of full-automatic sawtooth welder according to claim 1, it is characterised in that: be additionally provided on the cabinet (1) with
The saw blade temperature testing organization (17) of electric control system connection, saw blade temperature testing organization (17) are located at welding mechanism (4) right side
Side, the temperature of weld saw blade tooth position is checked by saw blade temperature testing organization (17), and feeds back to electric control system, by electricity
Gas control system adjusts the welding temperature of welding mechanism (4).
3. a kind of full-automatic sawtooth welder according to claim 1, it is characterised in that: the saw blade tooth position hold-down mechanism
(16) by saw blade tooth position hold-down mechanism mounting plate (161), the mounting rod being fixed on saw blade tooth position hold-down mechanism mounting plate (161)
(162), longitudinal DOCK LEVELER (163) and compression cylinder (164) form, and compression cylinder (164) is fixed on longitudinal height adjustment
Plate (163) bottom, longitudinal DOCK LEVELER (163) pass through the long stripes through hole which is provided with and are fixed on mounting rod (162), press
The piston tip of tight cylinder (164) is equipped with compact heap.
4. a kind of full-automatic sawtooth welder according to claim 1, it is characterised in that: the welding mechanism (4) is equipped with
Vertical adjustment seat (41), lateral adjustments seat (42) and front and back adjustment seat (43), pass through vertical adjustment seat (41), lateral adjustments seat
(42) with front and back adjustment seat (43) adjust welding mechanism (4) longitudinally, laterally with front-rear position.
5. a kind of full-automatic sawtooth welder according to claim 1, it is characterised in that: the knife grain screens conveying mechanism
(7) it is made of check platform (71), check band camera lens fiber device (72), conveying assembly (73) with vibrating disc component (74), institute
The check platform (71) stated is fixed on the front for being located at discharge port on conveying assembly (73), and check band camera lens fiber device (72) is solid
It is scheduled on the top of conveying assembly (73), the feed inlet of conveying assembly (73) is connect with the discharge port of vibrating disc component (74), conveying
Band camera lens optical fiber detector (731) and air blowing component (732) are additionally provided at the feed inlet of component (73), knife grain passes through vibrating disc
Whether component (74) enters conveying assembly (71), qualified by band camera lens optical fiber detector (731) detection input knife grain, does not conform to
Air blowing component (732) removes when lattice, and air blowing component (732) does not work when qualified is conveyed by conveying assembly (73).
6. a kind of full-automatic sawtooth welder according to claim 5, it is characterised in that: the conveying assembly (73) is discharging
It is additionally provided with backgauge component (733) at mouthful, backgauge component (733) stops discharge port according to setting time, prevents knife grain from pressing from both sides
Take mechanism (9) after feeding, conveying assembly (73) is also continuing feeding, prevents knife grain from dropping out conveying assembly (73)；And it is conveying
Optical fiber inductive component (734) are additionally provided on the left of component (73) feed inlet, check conveying assembly by optical fiber inductive component (734)
(73) whether the knife grain on is filled, and received information is fed back to electric control system by optical fiber inductive component (734) when filled,
Electric control system starting air blowing component (732) work by the knife grain that feed inlet is gone successively to all blow off conveying assembly (73) into
Enter in vibrating disc component (74)；When preventing backgauge component (733) from stopping discharge port by optical fiber inductive component (732), feed inlet
It also continues entering knife grain, influences backgauge component (733) work.
7. a kind of full-automatic sawtooth welder according to claim 1, it is characterised in that: the weld tabs conveying mechanism (11) by
Mounting rack (111), weld tabs transfer assembly (112), cutting assembly (113) are formed with piece component (114) are taken, weld tabs transfer assembly
(112), cutting assembly (113) and piece component (114) is taken to be installed on mounting rack (111)；Piece component (114) are taken to be equipped with true
Suction head (1141), vacuum cups are moved forward and backward component (1142) and vacuum cups longitudinal movement component (1143)；Weld tabs transmission
Component (112) sends weld tabs cutting assembly (113) to, and vacuum cups (1141) is moved forward and backward component by vacuum cups
(1142) control is moved to above cutting assembly (113), and is controlled vacuum by vacuum cups longitudinal movement component (1143) and inhaled
Head (1141) moves down vacuum suction weld tabs, and weld tabs is cut off in cutting assembly (113) work, and vacuum cups (1131) absorption is moved to
Above knife grain, weld tabs is placed on knife grain.
8. a kind of full-automatic sawtooth welder according to claim 7, it is characterised in that: the weld tabs transfer assembly (112)
Differential head (1121) are additionally provided with, the length for sending weld tabs is adjusted by differential head (1121)；The cutting assembly (113) is equipped with
Close to switch, by checking cutter work close to switch.
9. a kind of full-automatic sawtooth welder according to claim 1, it is characterised in that: the manipulator (3) is by laterally moving
Dynamic component (31), saw blade DPU disk pack unit (32), the longitudinal movement component (33) being fixed on transverse shifting component (31), by longitudinal direction
Charge and discharge arm (34), material bar (35), manipulator mounting plate (36) and the longitudinal movement that moving assembly (33) control moves up and down
Electric cylinders (37) composition；Material bar (35) is fixed on manipulator mounting plate (36), and material bar (35) upper end is equipped with hanging rod in blocks (351),
Lower end is equipped with workprint hanging rod (352)；Manipulator mounting plate (36) is equipped with linear guide, transverse shifting component in material bar (35) two sides
(31) it is movably connected in linear guide, is moved up and down by the longitudinal movement electric cylinders (37) being fixed on cabinet (1)；Saw
Piece DPU disk pack unit (32) is movably connected on transverse shifting component (31), the driving motor being equipped in transverse shifting component (31)
(321), the screw rod being connect by shaft coupling with driving motor (321), driving motor (321) drive screw rod rotation so that saw blade magnetic
Disk component (32) is moved left and right；Workprint is placed on workprint hanging rod (352), is equipped with by workprint hanging rod (352) strong
Magnetic patch (3521) is separated, and the height of saw blade DPU disk pack unit (32), charge and discharge arm are adjusted by longitudinal movement electric cylinders (37)
(34) workprint is taken out from workprint hanging rod (352), and is driven by longitudinal movement component (33) and moved to saw blade DPU disk pack unit
(32) top, workprint is placed on saw blade DPU disk pack unit (32), then controls saw blade DPU disk pack unit by transverse shifting component (31)
(32) welding section is mobile to the right, receives saw blade DPU disk pack unit by the optoelectronic switch that transverse shifting component (31) right end is additionally provided with
(32) location information simultaneously feeds back to electric control system.
10. a kind of full-automatic sawtooth welder according to claim 9, it is characterised in that: on the charge and discharge arm (34)
Equipped with upper and lower two charge and discharge hands (341), by two charge and discharge hands (341) simultaneously by workprint hanging rod (352) workprint with
The taking-up in blocks completed the process on saw blade DPU disk pack unit (32), then driven by longitudinal movement component (33) and be moved upwards up to setting
Behind position, workprint is hung with corresponding loading saw blade DPU disk pack unit (32) in blocks and in flakes simultaneously by two charge and discharge hands (341)
Bar (351).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910094738.1A CN109676197B (en) | 2019-01-31 | 2019-01-31 | Full-automatic tooth welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910094738.1A CN109676197B (en) | 2019-01-31 | 2019-01-31 | Full-automatic tooth welding machine |
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| Publication Number | Publication Date |
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| CN109676197A true CN109676197A (en) | 2019-04-26 |
| CN109676197B CN109676197B (en) | 2024-05-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910094738.1A Active CN109676197B (en) | 2019-01-31 | 2019-01-31 | Full-automatic tooth welding machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103962645A (en) * | 2014-04-30 | 2014-08-06 | 浙江爱易特智能技术有限公司 | Automatic soldering machine |
| CN203791906U (en) * | 2014-04-30 | 2014-08-27 | 浙江爱易特智能技术有限公司 | Automatic positioning mechanism for alloy tool bits |
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|---|---|
| CN109676197B (en) | 2024-05-03 |
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