CN209716636U - A kind of economical automatic brazing machine - Google Patents
A kind of economical automatic brazing machine Download PDFInfo
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- CN209716636U CN209716636U CN201920168127.2U CN201920168127U CN209716636U CN 209716636 U CN209716636 U CN 209716636U CN 201920168127 U CN201920168127 U CN 201920168127U CN 209716636 U CN209716636 U CN 209716636U
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Abstract
A kind of economical automatic brazing machine, it is characterized by: saw blade DPU disk pack unit clamps the saw blade manually placed, saw blade enters welding section, driving motor on saw blade DPU disk pack unit drives saw blade rotation, saw blade tooth position positioning optoelectronic switch, which feeds back information to electric control system, which stops driving motor work, makes workprint tooth position to be welded be located at welding section, and saw blade clamp system clamps saw blade；Knife grain screens conveying mechanism conveying blade grain simultaneously, knife grain gripping body clamping knife grain is placed on check platform and is detected, rejected product is clamped by knife grain gripping body and is abandoned, qualified product is sent by the clamping of knife grain gripping body to being welded with dispensing below glue component, after send to weld tabs conveying mechanism, weld tabs is placed on above knife grain by weld tabs conveying mechanism, knife grain gripping body send knife grain to being welded with dispensing below glue component, knife grain is placed on knife grain supporting mechanism afterwards, saw blade tooth position hold-down mechanism pushes, and knife grain is sent into welding tooth position and carries out welding by knife grain supporting mechanism；The utility model, it is easy to use at low cost.
Description
Technical field
The present invention relates to sawtooth welder technical fields, especially with regard to a kind of economical automatic brazing machine.
Background technique
With economic continuous development and the scientific and technical positive court of various equipment for being constantly progressive, promoting to be applied to industry
Intelligent, highly integrated and high efficiency direction develop, to be adapted to the requirement of automated job, and can reach accurate
Manufacturing purpose.
It is well known that in order to improve the wear-resisting property of circular saw bit, generally in addition in the material of circular saw bit, Yi Ji
It is carried out in the manufacturing process of circular saw bit outside reasonable design, another the best way is exactly to weld toward on the saw tooth of circular saw bit
It is connected to wear-resisting alloy cutter head, makes the saw tooth of circular saw bit more wear resistant by the alloy cutter head.
In order to facilitate the welding of alloy cutter head, there is automatic brazing machine, but existing automatic brazing machine can not be simultaneously
Welding wire and weld tabs are provided, are not able to satisfy some saw bade alloy tool bit weldings for needing welding wire to need weld tabs again.
Summary of the invention
In view of the above-mentioned problems, passing through weld tabs conveyer the purpose of the present invention is to provide a kind of economical automatic brazing machine
Structure and welding wire mechanism is sent to provide weld tabs and welding wire simultaneously, meets knife grain welding, high degree of automation further improves life
Efficiency is produced, labour is reduced, the poorly rated weldering tooth in various specifications saw blade of production cost is processed.
The technical scheme is that be accomplished by the following way, a kind of economical automatic brazing machine, including cabinet, institute
The cabinet stated is equipped with touch screen, and electric control system is equipped in cabinet, and electric control system is connect with touch screen；It is special
Sign is: being additionally provided with the welding mechanism connecting with electric control system on the cabinet, send welding wire mechanism, saw blade clamping machine
Structure, knife grain screening conveying mechanism, knife grain supporting mechanism, knife grain gripping body, saw blade tooth position position optoelectronic switch, weld tabs conveyer
Structure, is welded with gluing mechanism and saw blade disk mechanism at saw blade tooth position hold-down mechanism；It is described to be welded with gluing mechanism by storage glue tank and be welded with glue
Component composition, storage glue tank provide weldering glue to glue component is welded with by pipeline；It is described send welding wire mechanism by welding wire source component with give
Welding wire component composition；The saw blade disk mechanism is mounted on the preceding facade left end of cabinet, vertical on the preceding facade right end of cabinet
Support frame is installed, is equipped with horizontal fixed plate at the top of support frame；The saw blade clamp system, saw blade tooth position positioning photoelectricity are opened
Pass, weld tabs conveying mechanism, knife grain screening conveying mechanism are from left to right sequentially fixed on horizontal fixed plate；The knife grain support
Mechanism, knife grain gripping body are sequentially fixed at before the cabinet above horizontal fixed plate from left to right on facade；The storage glue tank
Enclosure top is fixed on welding wire source component；The saw blade tooth position hold-down mechanism, welding mechanism send welding wire component and are welded with glue
Component is located at the top for being located at knife grain supporting mechanism before cabinet on facade；The saw blade disk mechanism by saw blade DPU disk pack unit,
Transverse shifting adjusts component and adjusts component composition with longitudinal movement, and transverse shifting, which is adjusted, is additionally provided with saw blade DPU disk pack unit cross on component
To cylinder；Saw blade DPU disk pack unit adjusts component by transverse shifting and adjusts lateral position, and longitudinal movement adjusts component and adjusts laterally
It is mobile to adjust component lengthwise position, so that saw blade DPU disk pack unit is located at material waiting section；Saw blade is manually placed on saw blade disk group
On part, electric control system controls each component operation, and saw blade DPU disk pack unit lateral cylinder drives saw blade DPU disk pack unit to move to right entrance
Welding section, the driving motor that saw blade DPU disk pack unit is equipped with drive saw blade to carry out setting speed rotation, are positioned by saw blade tooth position
Optoelectronic switch checks welding section saw blade tooth position information and feeds back to electric control system, and electric control system control driving motor stops
It only works, so that saw blade tooth position to be welded is located at welding section, saw blade clamp system clamps saw blade；Knife grain screens conveying mechanism simultaneously
Conveying blade grain, knife grain gripping body clamping knife grain are placed on the check platform that knife grain screening conveying mechanism left end is equipped with, pass through
The check band camera lens fiber device that knife grain screening conveying mechanism is equipped with is detected, and rejected product is clamped by knife grain gripping body
It being transplanted in front of check platform and abandons, qualified product is sent to being welded with below glue component by the clamping of knife grain gripping body and carries out dispensing, after
It moves again at weld tabs conveying mechanism, weld tabs is placed on above knife grain by weld tabs conveying mechanism, and knife grain gripping body is again by knife grain
Be transferred to be welded with below glue component and carry out dispensing, after knife grain is placed on above knife grain supporting mechanism, saw blade tooth position hold-down mechanism
Under be pressed in the tooth position at the top of saw blade, knife grain supporting mechanism by knife grain be sent into saw blade tooth position to be welded in, send welding wire mechanism convey
Welding wire, welding mechanism carry out welding.
The saw blade temperature testing organization connecting with electric control system, saw blade temperature detector are additionally provided on the cabinet
Structure is located on the right side of welding mechanism, and the temperature of weld saw blade tooth position is checked by saw blade temperature testing organization, and feeds back to electrical
Control system is adjusted the welding temperature of welding mechanism by electric control system, prevents welding temperature is excessively high to be damaged to saw blade.
The saw blade tooth position hold-down mechanism is by hold-down mechanism mounting plate, the installation being fixed on hold-down mechanism mounting plate
Bar, longitudinal DOCK LEVELER and compression cylinder form, and compression cylinder is fixed on longitudinal DOCK LEVELER bottom, longitudinal height adjustment
Plate passes through the long stripes through hole which is provided with and is fixed on hold-down mechanism mounting rod, and the piston tip of compression cylinder, which is equipped with, to be compressed
Block drives compact heap to move down in the tooth position being pressed at the top of the saw blade of welding section, prevents from sawing in the welding process by compression cylinder
Piece needs the tooth position welded and there are not prison weldings caused by gap between knife grain.
The welding mechanism be equipped with vertical adjustment seat, lateral adjustments seat and front and back adjustment seat, by vertical adjustment seat,
Lateral adjustments seat, longitudinally, laterally with front-rear position, facilitates welding mechanism position to adjust with front and back adjustment seat adjusting welding mechanism,
Adapt to the welding of the saw blade of different size.
The knife grain screening conveying mechanism is by check platform, check band camera lens fiber device, conveying assembly and vibrating disc
Component composition, the check platform are fixed on the front for being located at discharge port on conveying assembly, and check band camera lens fiber device is solid
It is scheduled on the top of conveying assembly, the feed inlet of conveying assembly is connect with the discharge port of vibrating disc component, the feed inlet of conveying assembly
Place is additionally provided with band camera lens optical fiber detector and air blowing component, and knife grain enters conveying assembly by vibrating disc component, passes through band mirror
Whether head optical fiber detector detection input knife grain is qualified, and air blowing component operation removes when unqualified, and air blowing component is not when qualified
Work is conveyed by conveying assembly.
The conveying assembly is additionally provided with backgauge component in discharge outlet, backgauge component according to setting time to discharge port into
Row stops, and prevents knife grain gripping body after feeding, and conveying assembly is also continuing feeding, prevents knife grain from dropping out conveying assembly；And
It is additionally provided with optical fiber inductive component on the left of conveying assembly feed inlet, the knife grain on conveying assembly is checked by optical fiber inductive component
Whether fill, received information is fed back to electric control system, electric control system starting by optical fiber inductive component when filled
Air blowing component operation enters the knife grain that feed inlet the is gone successively to conveying assembly that all blows off in vibrating disc component；Pass through optical fiber sense
When component being answered to prevent backgauge assemblies block discharge port, feed inlet also continues entering knife grain, influences backgauge component operation.
The weld tabs conveying mechanism is made of mounting rack, weld tabs transfer assembly, cutting assembly with piece component is taken, and weld tabs passes
Sending component, cutting assembly and piece component is taken to be installed on mounting rack；Piece component is taken to be equipped with before and after vacuum cups, vacuum cups
Moving assembly and vacuum cups vertically move component；Weld tabs one end is sent on cutting assembly by weld tabs transfer assembly, and vacuum is inhaled
Head is moved forward and backward component control by vacuum cups and is moved to above cutting assembly, and vertically moves component control by vacuum cups
Vacuum cups processed moves down and vacuum suction is on the weld tabs above cutting assembly, and weld tabs is cut off in cutting assembly work, and vacuum is inhaled
Head, which is drawn, to be moved to above knife grain, and weld tabs is placed on knife grain.
The weld tabs transfer assembly is additionally provided with differential head, and the length for sending weld tabs is adjusted by differential head；The cutting
Whether component is equipped with close to switch, worked by the cutter for checking that cutting assembly is equipped with close to switch.
The described longitudinal movement adjust component by be fixed on before cabinet on facade longitudinal plate, be fixed on before cabinet on facade
The mobile longitudinal movement seat for adjusting component of bearing block I, height regulating rod, bearing block II and fixed lateral above longitudinal plate
Composition, longitudinal plate are equipped with two vertically arranged linear guides, and bearing block II is fixed in longitudinal plate positioned at two linear guides
Bottom end；Longitudinal movement seat is movably connected in linear guide, and height regulating rod is threadedly coupled with longitudinal movement seat, and bottom end is located at
In bearing block II, top is connected with adjusting handle by bearing block I；Rotation adjusting handle leads longitudinal movement seat in straight line
It is moved up and down on rail.
The transverse shifting adjusts component by saw blade DPU disk pack unit lateral cylinder, the transverse direction being fixed on longitudinal movement seat
The transverse shifting seat of plate, lateral adjustments bar and fixed saw blade DPU disk pack unit forms, and transverse plate is equipped with two straight lines being horizontally mounted
Guide rail, saw blade DPU disk pack unit lateral cylinder are fixed on the left end for being located at two linear guides on transverse plate, and saw blade DPU disk pack unit is lateral
The piston rod of cylinder is hollow structure, and the left end of lateral adjustments bar passes through piston rod and is fixed with adjusting handle, lateral adjustments bar
Right end is threadedly coupled with transverse shifting seat；Rotation adjusting handle moves left and right transverse shifting seat in linear guide, then
By saw blade DPU disk pack unit lateral cylinder drive lateral adjustments bar move right so that be located at material waiting section saw blade DPU disk pack unit into
Enter welding section.
The present invention, structure is simple, easy to operate, adjusts component by the transverse shifting that saw blade disk mechanism is equipped with
Component is adjusted with longitudinal movement and adjusts the saw blade that saw blade DPU disk pack unit is suitble in the position of material waiting section different size specification, then is led to
It crosses the control of saw blade DPU disk pack unit lateral cylinder and is moved right into welding section, so that the load of saw blade and unloading piece are more convenient fast
It is prompt；Check platform and check that conveying mechanism is equipped with, which are screened, by knife grain increases knife grain rejected product with camera lens fiber device
It checks work, further increases anti-error rate, further increase product quality, while improving production efficiency, reduce labour；
By weld tabs conveying mechanism and welding wire mechanism is sent to provide weld tabs and welding wire simultaneously, meets knife grain welding.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention.
Fig. 2 is the schematic enlarged-scale view of facade part before cabinet in Fig. 1.
Fig. 3 is the partial structurtes enlarged drawing in Fig. 2.
Fig. 4 is the partial structurtes enlarged drawing in Fig. 2.
Fig. 5 is the structure chart of knife grain screening conveying mechanism.
Fig. 6 is the structure chart of weld tabs conveying mechanism.
Fig. 7 is the structure chart of saw blade disk mechanism.
In figure: 1 be cabinet, 2 be touch screen, 3 be welding mechanism, 4 for send welding wire mechanism, 5 be saw blade clamp system, 6 be
Knife grain screening conveying mechanism, 7 be knife grain supporting mechanism, 8 be knife grain gripping body, 9 be that saw blade tooth position positions optoelectronic switch, 10 is
Weld tabs conveying mechanism, 11 be saw blade tooth position hold-down mechanism, 12 for be welded with gluing mechanism, 13 be saw blade disk mechanism, 14 be support frame,
15 it is horizontal fixed plate, 16 is saw blade temperature testing organization.
Specific embodiment
Known by Fig. 1, Fig. 2, Fig. 3, a kind of economical automatic brazing machine, including cabinet 1, the cabinet 1, which is equipped with, to be touched
Screen 2, and electric control system is equipped in cabinet 1, electric control system is connect with touch screen 2；It is additionally provided on the cabinet 1
The welding mechanism 3 that connect with electric control system send welding wire mechanism 4, saw blade clamp system 5, knife grain screening conveying mechanism 6, knife
Grain supporting mechanism 7, knife grain gripping body 8, saw blade tooth position position optoelectronic switch 9, weld tabs conveying mechanism 10, saw blade tooth position compacting machine
Structure 11 is welded with gluing mechanism 12 and saw blade disk mechanism 13；It is described to be welded with gluing mechanism 12 by storage glue tank 121 and be welded with glue component
122 compositions, storage glue tank 121 provide weldering glue to glue component 122 is welded with by pipeline；Described send welding wire mechanism 4 by wire source group
Part 41 is formed with welding wire component 42 is sent；The saw blade disk mechanism 13 is mounted on the preceding facade left end of cabinet 1, before cabinet 1
It is vertically installed with support frame 14 on facade right end, is equipped with horizontal fixed plate 15 at the top of support frame 14；The saw blade clamp system
5, saw blade tooth position positioning optoelectronic switch 9, weld tabs conveying mechanism 10, knife grain screening conveying mechanism 6 are from left to right sequentially fixed at water
In flat fixed plate 15；The knife grain supporting mechanism 7, knife grain gripping body 8 are sequentially fixed at horizontal fixed plate 15 from left to right
Before the cabinet 1 of top on facade；The storage glue tank 121 and welding wire source component 41 is fixed on 1 top of cabinet；The blade teeth
Position hold-down mechanism 11, welding mechanism 3 send welding wire component 42 and are welded with glue component 122 and are located at before cabinet 1 and be located at knife grain branch on facade
The top of support mechanism 7；The saw blade disk mechanism 13 adjusts component 132 and longitudinal direction by saw blade DPU disk pack unit 131, transverse shifting
The mobile component 133 that adjusts forms, and transverse shifting adjusts and is additionally provided with saw blade DPU disk pack unit lateral cylinder 1321 on component 132；Saw blade
DPU disk pack unit 131 adjusts component 132 by transverse shifting and adjusts lateral position, and longitudinal movement adjusts component 133 and adjusts lateral shifting
It is dynamic to adjust 132 lengthwise position of component, so that saw blade DPU disk pack unit 131 is located at material waiting section；Saw blade is manually placed on saw blade magnetic
On disk component 131, electric control system controls each component operation, and saw blade DPU disk pack unit lateral cylinder 1321 drives saw blade disk group
Part 131 is moved to right into welding section, and the driving motor that saw blade DPU disk pack unit 131 is equipped with drives saw blade to carry out setting speed rotation,
The inspection welding section saw blade tooth position information of optoelectronic switch 9 is positioned by saw blade tooth position and feeds back to electric control system, electrical control
System control driving motor stops working, so that saw blade tooth position to be welded is located at welding section, saw blade clamp system 5 clamps saw blade；
Knife grain screens 6 conveying blade grain of conveying mechanism at the same time, and knife grain gripping body 8 clamps knife grain and is placed on knife grain screening conveying mechanism
On the check platform 61 that 6 left ends are equipped with, the check band camera lens fiber device 62 that conveying mechanism 6 is equipped with is screened by knife grain and is carried out
Detection, rejected product are transplanted in front of check platform 61 by the clamping of knife grain gripping body 8 and are abandoned, and qualified product is by knife grain gripping body
8 clampings, which are sent to being welded with below glue component 122, carries out dispensing, after move again at weld tabs conveying mechanism 10, weld tabs conveying mechanism 10
Weld tabs is placed on above knife grain, knife grain is transferred to be welded with below glue component 122 by knife grain gripping body 8 again carries out dispensing, after
Knife grain is placed on 7 top of knife grain supporting mechanism, is pressed in the tooth position at the top of saw blade under saw blade tooth position hold-down mechanism 11, knife grain branch
Knife grain is sent into saw blade tooth position to be welded by support mechanism 7, and welding wire mechanism 4 is sent to convey welding wire, and welding mechanism 3 carries out welding.
The saw blade temperature testing organization 16 connecting with electric control system, saw blade temperature testing organization 16 are additionally provided on the cabinet 1
Positioned at 3 right side of welding mechanism, the temperature of weld saw blade tooth position is checked by saw blade temperature testing organization 16, and is fed back to electrical
Control system is adjusted the welding temperature of welding mechanism 3 by electric control system, prevents welding temperature is excessively high to be damaged to saw blade.
Known by Fig. 4, the saw blade tooth position hold-down mechanism 11 by hold-down mechanism mounting plate 111, be fixed on hold-down mechanism pacify
Mounting rod 112, longitudinal DOCK LEVELER 113 in loading board 111 are formed with compression cylinder 114, and compression cylinder 114 is fixed on longitudinal direction
113 bottom of DOCK LEVELER, longitudinal DOCK LEVELER 113 pass through the long stripes through hole which is provided with and are fixed on mounting rod 112,
The piston tip of compression cylinder 114 is equipped with compact heap, drives compact heap to move down by compression cylinder 114 and is pressed on welding section saw blade
In the tooth position at top, prevent in the welding process saw blade need between the tooth position welded and knife grain that there are welding caused by gap not
Jail.The welding mechanism 3 is equipped with vertical adjustment seat, lateral adjustments seat and front and back adjustment seat, passes through vertical adjustment seat, transverse direction
Adjustment seat, longitudinally, laterally with front-rear position, facilitates 3 position of welding mechanism to adjust, fits with front and back adjustment seat adjusting welding mechanism 3
Answer the welding of the saw blade of different size.
Known by Fig. 5, the knife grain screening conveying mechanism 6 is by check platform 61, check band camera lens fiber device 62, conveying
Component 63 and vibrating disc component 64 form, and the check platform 61 is fixed on the front for being located at discharge port on conveying assembly 63,
Check is fixed on the top of conveying assembly 63, feed inlet and the vibrating disc component 64 of conveying assembly 63 with camera lens fiber device 62
Discharge port connects, and band camera lens optical fiber detector 631 and air blowing component 632, knife grain are additionally provided at the feed inlet of conveying assembly 63
Enter conveying assembly 63 by vibrating disc component 64, it is whether qualified by the band detection input knife grain of camera lens optical fiber detector 631,
The work of air blowing component 632 removal when unqualified, air blowing component 632 does not work when qualified is conveyed by conveying assembly 63.
The conveying assembly 63 is additionally provided with backgauge component 633 in discharge outlet, and backgauge component 633 is according to setting time pair
Discharge port is stopped, and prevents knife grain gripping body 8 after feeding, and conveying assembly 63 is also continuing feeding, prevents knife grain from dropping out
Conveying assembly 63；And it is additionally provided with optical fiber inductive component 634 on the left of 63 feed inlet of conveying assembly, pass through optical fiber inductive component
Whether the knife grain on 634 inspection conveying assemblies 63 is filled, and received information is fed back to electricity by optical fiber inductive component 634 when filled
Gas control system, the electric control system starting work of air blowing component 632 all blow off the knife grain that feed inlet is gone successively to conveying
Component 63 enters in vibrating disc component 64；When preventing backgauge component 633 from stopping discharge port by optical fiber inductive component 634, charging
Mouth also continues entering knife grain, influences the work of backgauge component 633.
Known by Fig. 6, the weld tabs conveying mechanism 10 by mounting rack 101, weld tabs transfer assembly 102, cutting assembly 103 with
It takes piece component 104 to form, weld tabs transfer assembly 102, cutting assembly 103 and piece component 104 is taken to be installed on mounting rack 101；
Piece component 104 is taken to be equipped with vacuum cups 1041, vacuum cups is moved forward and backward component 1042 and vacuum cups vertically moves component
1043；Weld tabs one end is sent on cutting assembly 103 by weld tabs transfer assembly 102, before vacuum cups 1041 passes through vacuum cups
The control of moving assembly 1042 is moved to 103 top of cutting assembly afterwards, and vertically moves component 1043 by vacuum cups and control very
Suction head 1041 moves down and vacuum suction is on the weld tabs above cutting assembly 103, and weld tabs is cut off in the work of cutting assembly 103,
The absorption of vacuum cups 1041 is moved to above knife grain, and weld tabs is placed on knife grain.The weld tabs transfer assembly 102 is additionally provided with
Differential head 1021 adjusts the length for sending weld tabs by differential head 1021；The cutting assembly 103 is equipped with close to switch, is led to
It crosses close to whether the cutter that switch checks that cutting assembly 103 is equipped with works.
Known by Fig. 7, the described longitudinal movement adjusts component 133 by being fixed on longitudinal plate 1331 before cabinet 1 on facade, solid
It is scheduled on bearing block I 1332, the height regulating rod 1333, bearing block II 1334 for being located at 1331 top of longitudinal plate before cabinet 1 on facade
It is formed with the mobile longitudinal movement seat 1335 for adjusting component 132 of fixed lateral, it is vertically arranged straight that longitudinal plate 1331 is equipped with two
Line guide rail, bearing block II 1334 are fixed on the bottom end for being located at two linear guides in longitudinal plate 1331；Vertically move 1335 activity of seat
It is connected in linear guide, height regulating rod 1333 is threadedly coupled with longitudinal movement seat 1335, and bottom end is located at bearing block II
In 1334, top is connected with adjusting handle 13331 by bearing block I 1332；Rotation adjusting handle 13331 to vertically move
Seat 1335 moves up and down in linear guide.The transverse shifting adjusts component 132 by saw blade DPU disk pack unit lateral cylinder
1321, transverse plate 1322, lateral adjustments bar 1323 and the fixed saw blade DPU disk pack unit 131 being fixed on longitudinal movement seat 1335
Transverse shifting seat 1324 forms, and transverse plate 1322 is equipped with two linear guides being horizontally mounted, saw blade DPU disk pack unit lateral cylinder
1321 are fixed on the left end for being located at two linear guides on transverse plate 1322, and the piston rod of saw blade DPU disk pack unit lateral cylinder 1321 is
Hollow structure, the left end of lateral adjustments bar 1323 pass through piston rod and are fixed with adjusting handle 13331, the right side of lateral adjustments bar 1323
End is threadedly coupled with transverse shifting seat 1324；Rotation adjusting handle 13331 does transverse shifting seat 1324 in linear guide
Move left and right, then by saw blade DPU disk pack unit lateral cylinder 1321 drive lateral adjustments bar 1323 move right so that be located to
Expect that the saw blade DPU disk pack unit 131 in area enters welding section.
When work, manually according to the size that need to process saw blade, adjusts transverse shifting and adjust component 132 and longitudinal movement adjusting
Component 133, so that saw blade DPU disk pack unit 131 is located at material waiting section；Manually saw blade is placed on saw blade DPU disk pack unit 131, electric-controlled
System processed controls each component operation, and saw blade DPU disk pack unit lateral cylinder 1321 drives saw blade DPU disk pack unit 131 to move to right into welding
Area, the driving motor that saw blade DPU disk pack unit 131 is equipped with drive saw blade to carry out setting speed rotation, position light by saw blade tooth position
Electric switch 9 checks welding section saw blade tooth position information and feeds back to electric control system, and electric control system control driving motor stops
It only works so that saw blade tooth position to be welded is located at welding section, saw blade clamp system 5 clamps saw blade；The conveying of knife grain screening at the same time
6 conveying blade grain of mechanism, knife grain gripping body 8 clamp knife grain and are placed on the check platform that knife grain screening 6 left end of conveying mechanism is equipped with
On 61, the check band camera lens fiber device 62 that conveying mechanism 6 is equipped with is screened by knife grain and is detected, rejected product is by knife grain
The clamping of gripping body 8 is transplanted in front of check platform 61 and abandons, and qualified product is sent by the clamping of knife grain gripping body 8 to being welded with glue component
12 lower sections carry out dispensings, after move again at weld tabs conveying mechanism 10, weld tabs is placed on above knife grain by weld tabs conveying mechanism 10,
Knife grain is transferred to be welded with below glue component 122 by knife grain gripping body 8 again carries out dispensing, after by knife grain be placed on knife grain support machine
It above structure 7, is pressed in the tooth position at the top of saw blade under saw blade tooth position hold-down mechanism 11, knife grain is sent into saw blade by knife grain supporting mechanism 7
In tooth position to be welded, welding wire mechanism 4 is sent to convey welding wire, welding mechanism 3 carries out welding；After the completion of welding, saw blade tooth position is fixed
Position optoelectronic switch 9 will receive information and feed back to electric control system, and electric control system controls driving motor work cooperation saw blade
Tooth position positioning optoelectronic switch 9 is switched to the next important above-mentioned course of work of tooth position to be welded, until saw blade has all welded.
The present invention, structure is simple, easy to operate, the transverse shifting adjusting group being equipped with by saw blade disk mechanism 13
Part 132 and longitudinal movement adjust component 133 adjust saw blade DPU disk pack unit 131 material waiting section position be suitble to different size specification
Saw blade, then by saw blade DPU disk pack unit lateral cylinder 1321 control be moved right into welding section so that the load of saw blade with
Unloading piece is more convenient without interfering；The check platform 61 and check band camera lens light that conveying mechanism 6 is equipped with are screened by knife grain
Fine device 62 increases knife grain and checks work, prevents early period from having underproof knife grain to pass through, further increases anti-error rate, further mention
High yield quality, while production efficiency is improved, reduce labour；By weld tabs conveying mechanism 10 and send welding wire mechanism 4 same
When weld tabs and welding wire are provided, meet knife grain welding.
Claims (10)
1. a kind of economical automatic brazing machine, including cabinet (1), the cabinet (1) is equipped with touch screen (2), and in cabinet
(1) electric control system is equipped in, electric control system is connect with touch screen (2)；It is characterized by: on the cabinet (1)
It is additionally provided with the welding mechanism (3) connecting with electric control system, send welding wire mechanism (4), saw blade clamp system (5), the screening of knife grain
Conveying mechanism (6), knife grain supporting mechanism (7), knife grain gripping body (8), saw blade tooth position positioning optoelectronic switch (9), weld tabs conveying
Mechanism (10), is welded with gluing mechanism (12) and saw blade disk mechanism (13) at saw blade tooth position hold-down mechanism (11)；Described is welded with glue machine
Structure (12) is made of storage glue tank (121) with glue component (122) is welded with, and storage glue tank (121) is by pipeline to being welded with glue component (122)
Weldering glue is provided；Described send welding wire mechanism (4) to be made of welding wire source component (41) with welding wire component (42) is sent；The saw blade magnetic
Disc mechanism (13) is mounted on the preceding facade left end of cabinet (1), is vertically installed with support frame on the preceding facade right end of cabinet (1)
(14), horizontal fixed plate (15) are equipped at the top of support frame (14)；The saw blade clamp system (5), saw blade tooth position position photoelectricity
Switch (9), weld tabs conveying mechanism (10), knife grain screening conveying mechanism (6) are from left to right sequentially fixed at horizontal fixed plate (15)
On；The knife grain supporting mechanism (7), knife grain gripping body (8) are sequentially fixed at from left to right above horizontal fixed plate (15)
Cabinet (1) before on facade；The storage glue tank (121) and welding wire source component (41) is fixed at the top of cabinet (1)；The saw
Piece tooth position hold-down mechanism (11), welding mechanism (3) send welding wire component (42) and are welded with before glue component (122) is located at cabinet (1) and stand
It is located at the top of knife grain supporting mechanism (7) on face；The saw blade disk mechanism (13) is by saw blade DPU disk pack unit (131), transverse direction
Mobile to adjust component (132) and longitudinal movement adjusting component (133) composition, transverse shifting adjusts and is additionally provided with saw on component (132)
Piece DPU disk pack unit lateral cylinder (1321)；Saw blade DPU disk pack unit (131) adjusts component (132) by transverse shifting and adjusts lateral position
It sets, longitudinal movement adjusts component (133) and adjusts transverse shifting adjusting component (132) lengthwise position, so that saw blade disk group
Part (131) is located at material waiting section；Manually saw blade is placed on saw blade DPU disk pack unit (131), electric control system controls each component work
Make, saw blade DPU disk pack unit lateral cylinder (1321) drives saw blade DPU disk pack unit (131) to move to right into welding section, saw blade DPU disk pack unit
(131) driving motor being equipped with drives saw blade to carry out setting speed rotation, and saw blade tooth position positions optoelectronic switch (9) and checks welding
Area's saw blade tooth position information simultaneously feeds back to electric control system, and electric control system stops driving motor work, so that saw blade is to be welded
It connects tooth position and is located at welding section, saw blade clamp system (5) clamps saw blade；Knife grain screens conveying mechanism (6) conveying blade grain, knife grain simultaneously
Gripping body (8) clamping knife grain is placed on the check platform (61) that knife grain screening conveying mechanism (6) left end is equipped with, and passes through knife grain
Check band camera lens fiber device (62) that screening conveying mechanism (6) is equipped with is detected, and rejected product is by knife grain gripping body
(8) clamping is transplanted in front of check platform (61) and abandons, and qualified product is sent by knife grain gripping body (8) clamping to being welded with glue component
(122) lower section carry out dispensing, after move again at weld tabs conveying mechanism (10), weld tabs is placed on knife by weld tabs conveying mechanism (10)
Grain top, knife grain is transferred to be welded with below glue component (122) again by knife grain gripping body (8) carries out dispensing, after knife grain is placed
Above knife grain supporting mechanism (7), it is pressed in the tooth position at the top of saw blade under saw blade tooth position hold-down mechanism (11), knife grain supporting mechanism
(7) knife grain is sent into saw blade tooth position to be welded, welding wire mechanism (4) is sent to convey welding wire, welding mechanism (3) carries out welding.
2. a kind of economical automatic brazing machine according to claim 1, it is characterised in that: also set on the cabinet (1)
There is the saw blade temperature testing organization (16) connecting with electric control system, saw blade temperature testing organization (16) is located at welding mechanism
(3) right side, the temperature of weld saw blade tooth position is checked by saw blade temperature testing organization (16), and feeds back to electrical control system
System is adjusted the welding temperature of welding mechanism (3) by electric control system.
3. a kind of economical automatic brazing machine according to claim 1, it is characterised in that: the saw blade tooth position compacting machine
Structure (11) is by hold-down mechanism mounting plate (111), the mounting rod (112) being fixed on hold-down mechanism mounting plate (111), longitudinal height
Adjustable plate (113) and compression cylinder (114) form, and compression cylinder (114) is fixed on longitudinal DOCK LEVELER (113) bottom, indulge
Pass through the long stripes through hole which is provided with to DOCK LEVELER (113) to be fixed on mounting rod (112), compression cylinder (114)
Piston tip is equipped with compact heap.
4. a kind of economical automatic brazing machine according to claim 1, it is characterised in that: on the welding mechanism (3)
Equipped with vertical adjustment seat, lateral adjustments seat and front and back adjustment seat, pass through vertical adjustment seat, lateral adjustments seat and front and back adjustment seat tune
Save welding mechanism (3) longitudinally, laterally with front-rear position.
5. a kind of economical automatic brazing machine according to claim 1, it is characterised in that: the knife grain screens conveyer
Structure (6) is made of check platform (61), check band camera lens fiber device (62), conveying assembly (63) with vibrating disc component (64),
The check platform (61) is fixed on the front for being located at discharge port on conveying assembly (63), check band camera lens fiber device (62)
It is fixed on the top of conveying assembly (63), the feed inlet of conveying assembly (63) is connect with the discharge port of vibrating disc component (64), defeated
Band camera lens optical fiber detector (631) and air blowing component (632) are additionally provided at the feed inlet of sending component (63), knife grain passes through vibration
Whether disk component (64) enters conveying assembly (63), qualified by band camera lens optical fiber detector (631) detection input knife grain, no
Air blowing component (632) work removal when qualified, air blowing component (632) does not work when qualified is conveyed by conveying assembly (63).
6. a kind of economical automatic brazing machine according to claim 5, it is characterised in that: described conveying assembly (63) In
Discharge outlet is additionally provided with backgauge component (633), and backgauge component (633) stops discharge port according to setting time, prevents knife
For grain gripping body (8) after feeding, conveying assembly (63) is also continuing feeding, prevents knife grain from dropping out conveying assembly (63)；And
Optical fiber inductive component (634) are additionally provided on the left of conveying assembly (63) feed inlet, is checked and is conveyed by optical fiber inductive component (634)
Whether the knife grain on component (63) is filled, and received information is fed back to electrical control by optical fiber inductive component (634) when filled
System, electric control system starting air blowing component (632) work all blow off the knife grain that feed inlet is gone successively to conveying assembly
(63) enter in vibrating disc component (64).
7. a kind of economical automatic brazing machine according to claim 1, it is characterised in that: the weld tabs conveying mechanism
(10) it is made of mounting rack (101), weld tabs transfer assembly (102), cutting assembly (103) with piece component (104) is taken, weld tabs transmission
Component (102), cutting assembly (103) and piece component (104) is taken to be installed on mounting rack (101)；It takes and is set on piece component (104)
There are vacuum cups (1041), vacuum cups to be moved forward and backward component (1042) and vacuum cups longitudinal movement component (1043)；Weld tabs
Weld tabs one end is sent on cutting assembly (103) by transfer assembly (102), and vacuum cups (1041) before and after vacuum cups by moving
Dynamic component (1042) control is moved to above cutting assembly (103), and passes through vacuum cups longitudinal movement component (1043) control
Vacuum cups (1041) moves down and vacuum suction is on the weld tabs above cutting assembly (103), and cutting assembly (103) work will weldering
Piece cutting, vacuum cups (1041) absorption are moved to above knife grain, weld tabs are placed on knife grain.
8. a kind of economical automatic brazing machine according to claim 7, it is characterised in that: the weld tabs transfer assembly
(102) differential head (1021) are additionally provided with, the length for sending weld tabs is adjusted by differential head (1021)；The cutting assembly (103)
It is equipped with close to switch, whether is worked by the cutter for checking that cutting assembly (103) are equipped with close to switch.
9. a kind of economical automatic brazing machine according to claim 1, it is characterised in that: the longitudinal movement adjusting group
Part (133) by be fixed on before cabinet (1) on facade longitudinal plate (1331), be fixed on before cabinet (1) on facade and be located at longitudinal plate
(1331) the mobile adjusting group of bearing block I (1332), height regulating rod (1333), bearing block II (1334) and fixed lateral above
The longitudinal movement seat (1335) of part (132) forms, and longitudinal plate (1331) is equipped with two vertically arranged linear guides, bearing block II
(1334) it is fixed on the bottom end for being located at two linear guides on longitudinal plate (1331)；Longitudinal movement seat (1335) is movably connected in straight line
On guide rail, height regulating rod (1333) is threadedly coupled with longitudinal movement seat (1335), and bottom end is located in bearing block II (1334),
Its top is connected with adjusting handle (13331) by bearing block I (1332)；Rotation adjusting handle (13331) to vertically move
Seat (1335) moves up and down in linear guide.
10. a kind of economical automatic brazing machine according to claim 1, it is characterised in that: the transverse shifting is adjusted
Component (132) by saw blade DPU disk pack unit lateral cylinder (1321), be fixed on longitudinal movement seat (1335) on transverse plate (1322),
Lateral adjustments bar (1323) and the transverse shifting seat (1324) of fixed saw blade DPU disk pack unit (131) form, on transverse plate (1322)
The linear guide being horizontally mounted equipped with two, saw blade DPU disk pack unit lateral cylinder (1321), which is fixed on transverse plate (1322), is located at two
The left end of linear guide, the piston rod of saw blade DPU disk pack unit lateral cylinder (1321) are hollow structure, lateral adjustments bar (1323)
Left end pass through piston rod and be fixed with adjusting handle (13331), the right end of lateral adjustments bar (1323) and transverse shifting seat
(1324) it is threadedly coupled；Rotation adjusting handle (13331) moves left and right transverse shifting seat (1324) in linear guide,
Lateral adjustments bar (1323) are driven to move right by saw blade DPU disk pack unit lateral cylinder (1321) again, so that being located at material waiting section
Saw blade DPU disk pack unit (131) enters welding section.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920168127.2U CN209716636U (en) | 2019-01-31 | 2019-01-31 | A kind of economical automatic brazing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920168127.2U CN209716636U (en) | 2019-01-31 | 2019-01-31 | A kind of economical automatic brazing machine |
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| CN209716636U true CN209716636U (en) | 2019-12-03 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109676198A (en) * | 2019-01-31 | 2019-04-26 | 丹阳启亮机械有限公司 | A kind of economical automatic brazing machine |
| CN114850055A (en) * | 2022-04-27 | 2022-08-05 | 艺创智控科技(东莞)有限公司 | Automatic detection process for size and appearance of knife particles |
-
2019
- 2019-01-31 CN CN201920168127.2U patent/CN209716636U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109676198A (en) * | 2019-01-31 | 2019-04-26 | 丹阳启亮机械有限公司 | A kind of economical automatic brazing machine |
| CN109676198B (en) * | 2019-01-31 | 2024-05-03 | 丹阳启亮机械有限公司 | Economical automatic tooth welding machine |
| CN114850055A (en) * | 2022-04-27 | 2022-08-05 | 艺创智控科技(东莞)有限公司 | Automatic detection process for size and appearance of knife particles |
| CN114850055B (en) * | 2022-04-27 | 2024-06-07 | 艺创智控科技(东莞)有限公司 | Automatic detection process for appearance of cutter grain size |
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