CN109669288A - Substrate fragmentation detection system and substrate fragmentation detection method - Google Patents

Substrate fragmentation detection system and substrate fragmentation detection method Download PDF

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Publication number
CN109669288A
CN109669288A CN201910143479.7A CN201910143479A CN109669288A CN 109669288 A CN109669288 A CN 109669288A CN 201910143479 A CN201910143479 A CN 201910143479A CN 109669288 A CN109669288 A CN 109669288A
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CN
China
Prior art keywords
substrate
processing module
fragmentation
image acquiring
image
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CN201910143479.7A
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Chinese (zh)
Inventor
梁基惠
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TCL China Star Optoelectronics Technology Co Ltd
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Shenzhen China Star Optoelectronics Technology Co Ltd
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Priority to CN201910143479.7A priority Critical patent/CN109669288A/en
Publication of CN109669288A publication Critical patent/CN109669288A/en
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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/1306Details
    • G02F1/1309Repairing; Testing

Abstract

The present invention provides a kind of substrate fragmentation detection system and substrate fragmentation detection method.Substrate fragmentation detection system of the invention includes two image acquiring devices in vertical direction separately, processing module and base plate transfer device, each image acquiring device includes multiple images acquiring unit, the multiple images acquiring unit of same image acquiring device forms a line along a first direction, when work, base plate transfer device is transmitted substrate, so that substrate is moved along the second direction for being different from first direction and the region across two image acquiring devices, two image acquiring devices obtain the image data of substrate front side and reverse side respectively and are transmitted to processing module, substrate front side and the image data of reverse side are compared with preset positive criteria data and reverse side normal data by processing module respectively, therefore, it is determined that substrate whether there is fragmentation, substrate fragmentation can be detected, prevent substrate fragmentation from leading to producing line production capacity It reduces.

Description

Substrate fragmentation detection system and substrate fragmentation detection method
Technical field
The present invention relates to display manufacturing technology field more particularly to a kind of substrate fragmentation detection system and the detections of substrate fragmentation Method.
Background technique
Liquid crystal display device (LCD, Liquid Crystal Display) has thin fuselage, power saving, radiationless etc. numerous Advantage is widely used.Such as: LCD TV, mobile phone, personal digital assistant (PDA), digital camera, computer Screen or laptop screen etc..
Usual liquid crystal display device includes shell, the liquid crystal display panel being set in the housing and the backlight mould being set in the housing Group (Backlight module).Wherein, the structure of liquid crystal display panel is mainly by a thin-film transistor array base-plate (Thin Film Transistor Array Substrate, TFT Array Substrate), a colored filter substrate (Color Filter, CF) and the liquid crystal layer (Liquid Crystal Layer) that is configured between two substrates constituted, working principle It is to control the rotation of the liquid crystal molecule of liquid crystal layer by applying driving voltage on two panels glass substrate, by the light of backlight module Line reflects generation picture.
The prior art usually carries out photoresist using coating machine (Coater) when making liquid crystal display panel on substrate Coating operations specially place a substrate in and carry out photoresist coating operations on the microscope carrier of coating machine to it, complete photoresist and apply After cloth operation, need to take out substrate from coating machine using handling device (such as manipulator), and be sent into vacuum drying chamber (Vacuum Drying Chamber, VCD Chamber) carries out vacuum drying treatment, to take out to the solvent in photoresist It takes, is exposed developing manufacture process convenient for the subsequent photoresist on substrate to be patterned.Common coating machine is general Understand in handling device from it before taking out substrate, is jacked up substrate using the elevating lever (lift pin) on microscope carrier, in order to Handling device is taken out substrate, during elevating lever jacks up substrate, is easy so that substrate generates rupture, but existing skill Art will not to substrate carry out fragmentation detection, the substrate of rupture still can be handled upside down device be sent into vacuum drying it is intracavitary, in rupture For substrate after being dried in vacuo intracavitary completions and placing, the substrate of rupture can generate smashing fragmentation vacuum drying is intracavitary, need Longer time is cleared up, so that producing line can not work, substantially reduces production capacity.
Summary of the invention
The purpose of the present invention is to provide a kind of substrate fragmentation detection systems, can detect, prevent to substrate fragmentation Substrate fragmentation leads to the reduction of producing line production capacity.
Another object of the present invention is to provide a kind of substrate fragmentation detection methods, can detect to substrate fragmentation, Prevent substrate fragmentation from leading to the reduction of producing line production capacity.
To achieve the above object, present invention firstly provides a kind of substrate fragmentation detection system, it is alternate to be included in vertical direction Every two image acquiring devices, the processing module that is electrically connected with two image acquiring devices and electrically connect with processing module The base plate transfer device connect;
Each image acquiring device includes that spaced multiple images acquiring unit, same image obtain in the horizontal direction The multiple images acquiring unit of device forms a line along a first direction, each equal electrically connected processing mould of image acquisition unit Block;
The base plate transfer device is for being transmitted substrate, so that substrate is along the second direction for being different from first direction It moves and the region across two image acquiring devices;
Described two image acquiring devices be used to move in a second direction in substrate and across two image acquiring devices it Between region when obtain the image data of substrate front side and reverse side respectively and be transmitted to processing module;
The processing module be used for by substrate front side and the image data of reverse side respectively with preset positive criteria data and Reverse side normal data is compared, when the image data for meeting substrate front side is different and substrate back side from positive criteria data When at least one during image data is different from reverse side normal data processing module determine substrate there are fragmentation, otherwise processing module Determine substrate without fragmentation.
The first direction is vertical with second direction.
The substrate fragmentation detection system further includes be located above in two image acquiring devices one in level side Light source separately upwards.
The light source is LED light.
Described image acquiring unit is CCD camera;
The optical axis for the multiple images acquiring unit in one being located above in described two image acquiring devices and vertical The angle in direction is acute angle, underlying multiple images acquiring unit in another in described two image acquiring devices The angle of optical axis and vertical direction is 0.
When processing module determines substrate there are when fragmentation, processing module generates alarm signal and is transmitted to substrate transport dress It sets, the base-board conveying device stops being transmitted substrate after receiving alarm signal.
The base plate transfer device is transmitted substrate so that substrate is moved along the second direction for being different from first direction And the substrate is taken out before the region across two image acquiring devices from a coating machine.
When processing module determines substrate without fragmentation, processing module generation normally sends a signal to base plate transfer device, institute Stating base plate transfer device, that substrate is sent to a vacuum drying after receiving normal transmission signal is intracavitary.
The transporting substrates, device is set to manipulator.
The present invention also provides a kind of substrate fragmentation detection methods, applied to above-mentioned substrate fragmentation detection system, including such as Lower step:
Step S1, the described base plate transfer device is transmitted substrate, so that substrate is along second different from first direction Direction moves and the region across two image acquiring devices;
Step S2, described two image acquiring devices move in a second direction in substrate and pass through two image acquiring devices Between region when obtain the image data of substrate front side and reverse side respectively and be transmitted to processing module;
Step S3, the described processing module by substrate front side and the image data of reverse side respectively with preset positive criteria data And reverse side normal data is compared, when meet the image data of substrate front side from positive criteria data different and substrate back side Image data it is different from reverse side normal data at least one when processing module determine substrate there are fragmentations, otherwise handle mould Block determines substrate without fragmentation.
Beneficial effects of the present invention: substrate fragmentation detection system of the invention includes two figures in vertical direction separately As acquisition device, processing module and base plate transfer device, each image acquiring device include multiple images acquiring unit, same figure As the multiple images acquiring unit of acquisition device forms a line along a first direction, when work, base plate transfer device to substrate into Row transmission, so that substrate is moved along the second direction for being different from first direction and the area across two image acquiring devices Domain, two image acquiring devices obtain the image data of substrate front side and reverse side respectively and are transmitted to processing module, processing module Substrate front side and the image data of reverse side are compared with preset positive criteria data and reverse side normal data respectively, thus Determine that substrate whether there is fragmentation, substrate fragmentation can be detected, prevents substrate fragmentation from leading to the reduction of producing line production capacity.This hair Bright substrate fragmentation detection method can detect substrate fragmentation, prevent substrate fragmentation from leading to the reduction of producing line production capacity.
Detailed description of the invention
For further understanding of the features and technical contents of the present invention, it please refers to below in connection with of the invention detailed Illustrate and attached drawing, however, the drawings only provide reference and explanation, is not intended to limit the present invention.
In attached drawing,
Fig. 1 is the stereoscopic schematic diagram of substrate fragmentation detection system of the invention;
Fig. 2 is that image acquisition unit obtains image in two image acquiring devices of substrate fragmentation detection system of the invention When index path;
Fig. 3 is the schematic diagram that substrate fragmentation detection system of the invention takes out substrate from coating machine;
Fig. 4 is the flow chart of substrate fragmentation detection method of the invention.
Specific embodiment
Further to illustrate technological means and its effect adopted by the present invention, below in conjunction with preferred implementation of the invention Example and its attached drawing are described in detail.
Referring to Fig. 1, the present invention provides a kind of substrate fragmentation detection system, including two figures in vertical direction separately It is electrically connected as acquisition device 10, the processing module 20 being electrically connected with two image acquiring devices 10 and with processing module 20 Base plate transfer device 30.
Each image acquiring device 10 includes spaced multiple images acquiring unit 11 in the horizontal direction, same image The multiple images acquiring unit 11 of acquisition device 10 forms a line along a first direction, and each image acquisition unit 11 electrically connects Connect processing module 20.
The base plate transfer device 30 is for being transmitted substrate 9, so that substrate 9 is along second different from first direction Direction moves and the region across two image acquiring devices 10.
Described two image acquiring devices 10 are used to move in a second direction in substrate 9 and pass through two image acquiring devices The image data in 9 front of substrate and reverse side is obtained when region between 10 respectively and is transmitted to processing module 20.
The processing module 20 be used for by the image data of the front of substrate 9 and reverse side respectively with preset positive criteria data And reverse side normal data is compared, when meeting, the positive image data of substrate 9 is different from positive criteria data and substrate 9 is anti- Processing module 20 determines substrate 9 there are fragmentation when at least one during the image data in face is different from reverse side normal data, otherwise Processing module 20 determines substrate 9 without fragmentation.
Preferably, the first direction is vertical with second direction.
Specifically, referring to Fig. 1, the substrate fragmentation detection system further includes being located at two image acquiring devices 10 The light source 40 of one of top in the horizontal direction separately.To referring to Fig. 2, the substrate detection system at work, The light that light source 40 issues is injected multiple in one be located above in two image acquiring devices 10 after the reflection of substrate 9 So that it carries out image data acquisition in image acquisition unit 11, and the light that light source 40 issues is injected after the transmission of substrate 9 So that it carries out picture number in underlying multiple images acquiring unit 11 in another in two image acquiring devices 10 According to acquisition.
Preferably, the light source 40 is LED light.
Specifically, described image acquiring unit 11 is charge coupled device (CCD) camera.
Preferably, Fig. 1 and Fig. 2 is please referred to, it is multiple in one be located above in described two image acquiring devices 10 The optical axis of image acquisition unit 11 and the angle of vertical direction are acute angle, underlying in described two image acquiring devices 10 The optical axis of multiple images acquiring unit 11 and the angle of vertical direction in another are 0.
Specifically, when processing module 20 determines substrate 9 there are when fragmentation, processing module 20 generates alarm signal and is transmitted to Base-board conveying device 30, the base-board conveying device 30 stop being transmitted substrate 9 after receiving alarm signal.
Specifically, incorporated by reference to Fig. 3, the base plate transfer device 30 is transmitted substrate 9 so that substrate 9 is along being different from the The second direction in one direction moves and takes out institute from a coating machine 8 before the region across two image acquiring devices 10 State substrate 9.Further, the coating machine 8 includes vacuum microscope carrier 81, and 81 upper surface of vacuum microscope carrier is equipped with multiple elevating levers 811, In substrate 9 before taking out in coating machine 8, substrate 9 is placed on the upper surface of vacuum microscope carrier 81, when base plate transfer device 30 needs When taking out the substrate 9 from coating machine 8, multiple risings of elevating lever 811 jack up substrate 9, consequently facilitating transporting substrates, device It sets 30 taking-up substrates 9 and it is transmitted.
Specifically, when processing module 20 determines substrate 9 without fragmentation, processing module 20, which generates, normally sends a signal to substrate Substrate 9 is sent to a vacuum drying chamber after receiving normal transmission signal by transmission device 30, the base plate transfer device 30 It is interior.
Preferably, the base plate transfer device 30 is manipulator.
It should be noted that substrate fragmentation detection system of the invention passes substrate 9 using base plate transfer device 30 It send, so that substrate 9 is along the second direction fortune for being different from the first direction that image acquisition unit 11 arranges in image acquiring device 10 Move and the region across two image acquiring devices 10, obtained respectively using two image acquiring devices 10 substrate front side and The image data of reverse side is simultaneously transmitted to processing module 20, processing module 20 by the image data of the front of substrate 9 and reverse side respectively with Preset positive criteria data and reverse side normal data are compared, therefore, it is determined that substrate whether there is fragmentation, it can be to substrate Fragmentation is effectively detected, and is sent into vacuum after taking out substrate from coating machine and by substrate using the substrate fragmentation detection system To substrate, whether fragmentation is detected before drying chamber, can be avoided when taking out substrate from coating machine due to the microscope carrier of coating machine Substrate is in vacuum drying chamber when elevating lever jack-up substrate makes substrate fragmentation that the subsequent substrate by fragmentation be caused to be sent into vacuum drying chamber Interior comminuted fragmentation prevents substrate fragmentation from leading to the reduction of producing line production capacity.
Referring to Fig. 4, based on the same inventive concept, the present invention also provides a kind of substrate fragmentation detection methods, it is applied to upper The substrate fragmentation detection system stated no longer carries out repeated description, the base to the structure of aforesaid substrate fragmentation detection system herein Plate fragmentation detection method includes the following steps:
Step S1, the described base plate transfer device 30 is transmitted substrate 9, so that substrate 9 is along different from first direction Second direction moves and the region across two image acquiring devices 10.
Step S2, described two image acquiring devices 10 move in a second direction in substrate 9 and pass through two images and obtain The image data in 9 front of substrate and reverse side is obtained when region between device 10 respectively and is transmitted to processing module 20.
Step S3, the described processing module 20 by the image data of the front of substrate 9 and reverse side respectively with preset positive criteria Data and reverse side normal data are compared, when meet the positive image data of substrate 9 from positive criteria data different and base When at least one during the image data of 9 reverse side of plate is different from reverse side normal data processing module 20 determine substrate 9 there are fragmentation, Otherwise processing module 20 determines substrate 9 without fragmentation.
It should be noted that substrate fragmentation detection method of the invention passes substrate 9 using base plate transfer device 30 It send, so that substrate 9 is along the second direction fortune for being different from the first direction that image acquisition unit 11 arranges in image acquiring device 10 Move and the region across two image acquiring devices 10, obtained respectively using two image acquiring devices 10 substrate front side and The real image of reverse side is simultaneously transmitted to processing module 20, processing module 20 by the real image of the front of substrate 9 and reverse side respectively with Preset positive criteria data and reverse side normal data are compared, therefore, it is determined that substrate whether there is fragmentation, it can be to substrate Fragmentation is effectively detected, and is sent into vacuum after taking out substrate from coating machine and by substrate using the substrate fragmentation detection system To substrate, whether fragmentation is detected before drying chamber, can be avoided when taking out substrate from coating machine due to the microscope carrier of coating machine Substrate is in vacuum drying chamber when elevating lever jack-up substrate makes substrate fragmentation that the subsequent substrate by fragmentation be caused to be sent into vacuum drying chamber Interior comminuted fragmentation prevents substrate fragmentation from leading to the reduction of producing line production capacity.
In conclusion substrate fragmentation detection system of the invention includes obtaining dress in two images of vertical direction separately It sets, processing module and base plate transfer device, each image acquiring device include multiple images acquiring unit, same image acquisition dress The multiple images acquiring unit set forms a line along a first direction, and when work, base plate transfer device is transmitted substrate, makes Substrate moves and the region across two image acquiring devices along the second direction for being different from first direction, two images Acquisition device obtains the image data of substrate front side and reverse side respectively and is transmitted to processing module, processing module by substrate front side and The image data of reverse side is compared with preset positive criteria data and reverse side normal data respectively, therefore, it is determined that substrate whether There are fragmentations, can detect to substrate fragmentation, prevent substrate fragmentation from leading to the reduction of producing line production capacity.Substrate fragmentation of the invention Detection method can detect substrate fragmentation, prevent substrate fragmentation from leading to the reduction of producing line production capacity.
The above for those of ordinary skill in the art can according to the technique and scheme of the present invention and technology Other various corresponding changes and modifications are made in design, and all these change and modification all should belong to the claims in the present invention Protection scope.

Claims (10)

1. a kind of substrate fragmentation detection system, which is characterized in that including two image acquiring devices in vertical direction separately (10), it the processing module (20) that is electrically connected with two image acquiring devices (10) and is electrically connected with processing module (20) Base plate transfer device (30);
Each image acquiring device (10) includes spaced multiple images acquiring unit (11) in the horizontal direction, same image The multiple images acquiring unit (11) of acquisition device (10) forms a line along a first direction, and each image acquisition unit (11) is equal Electrically connected processing module (20);
The base plate transfer device (30) is for being transmitted substrate (9), so that substrate (9) is along being different from the of first direction Two directions move and the region across two image acquiring devices (10);
Described two image acquiring devices (10) are used to move in a second direction in substrate (9) and pass through two image acquiring devices (10) image data in substrate (9) front and reverse side is obtained when region between respectively and is transmitted to processing module (20);
The processing module (20) be used for by substrate (9) front and reverse side image data respectively with preset positive criteria data And reverse side normal data is compared, when meet substrate (9) positive image data from positive criteria data different and substrate (9) image data of reverse side it is different from reverse side normal data at least one when processing module (20) determine substrate (9) exist Fragmentation, otherwise processing module (20) determines substrate (9) without fragmentation.
2. substrate fragmentation detection system as described in claim 1, which is characterized in that the first direction and second direction are hung down Directly.
3. substrate fragmentation detection system as described in claim 1, which is characterized in that further include and two image acquiring devices (10) light source (40) of one be located above in the horizontal direction separately.
4. substrate fragmentation detection system as claimed in claim 3, which is characterized in that the light source (40) is LED light.
5. substrate fragmentation detection system as described in claim 1, which is characterized in that described image acquiring unit (11) is CCD Camera;
The optical axis for the multiple images acquiring unit (11) in one being located above in described two image acquiring devices (10) with The angle of vertical direction is acute angle, and underlying multiple images in another obtain in described two image acquiring devices (10) The angle of the optical axis and vertical direction that take unit (11) is 0 degree.
6. substrate fragmentation detection system as described in claim 1, which is characterized in that when processing module (20) determine substrate (9) There are when fragmentation, processing module (20) generates alarm signal and is transmitted to base-board conveying device (30), the base-board conveying device (30) stop being transmitted substrate (9) after receiving alarm signal.
7. substrate fragmentation detection system as described in claim 1, which is characterized in that the base plate transfer device (30) is to substrate (9) it is transmitted so that substrate (9) moves along the second direction for being different from first direction and passes through two image acquiring devices (10) substrate (9) are taken out from a coating machine before the region between.
8. substrate fragmentation detection system as claimed in claim 7, which is characterized in that when processing module (20) determine substrate (9) When without fragmentation, processing module (20) generation is normally sent a signal to base plate transfer device (30), the base plate transfer device (30) It is intracavitary that substrate (9) is sent to a vacuum drying after receiving normal transmission signal.
9. substrate fragmentation detection system as described in claim 1, which is characterized in that the base plate transfer device (30) is machinery Hand.
10. a kind of substrate fragmentation detection method is applied to substrate fragmentation detection system as claimed in any one of claims 1-9 wherein System, which comprises the steps of:
Step S1, the described base plate transfer device (30) is transmitted substrate (9), so that substrate (9) is along different from first direction Second direction move and the region across two image acquiring devices (10);
Step S2, described two image acquiring devices (10) move in a second direction in substrate (9) and pass through two images and obtain The image data in substrate (9) front and reverse side is obtained when region between device (10) respectively and is transmitted to processing module (20);
Step S3, the described processing module (20) by substrate (9) front and reverse side image data respectively with preset positive criteria Data and reverse side normal data are compared, when meet substrate (9) positive image data it is different from positive criteria data and Processing module (20) determines substrate (9) when at least one during the image data of substrate (9) reverse side is different from reverse side normal data There are fragmentations, and otherwise processing module (20) determines substrate (9) without fragmentation.
CN201910143479.7A 2019-02-26 2019-02-26 Substrate fragmentation detection system and substrate fragmentation detection method Pending CN109669288A (en)

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Cited By (3)

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CN112490153A (en) * 2020-11-26 2021-03-12 北京北方华创微电子装备有限公司 Film transmission monitoring system and method
CN112857458A (en) * 2021-02-05 2021-05-28 常州捷佳创精密机械有限公司 Detection device, material platform equipment and image processing method thereof
CN114199954A (en) * 2021-12-06 2022-03-18 Tcl华星光电技术有限公司 Fragment detection device

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Address after: 9-2 Tangming Avenue, Guangming New District, Shenzhen City, Guangdong Province

Applicant after: TCL Huaxing Photoelectric Technology Co.,Ltd.

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Application publication date: 20190423