CN109667376B - New composite floor applicable to H-shaped steel beam of steel structure and its construction method - Google Patents

New composite floor applicable to H-shaped steel beam of steel structure and its construction method Download PDF

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CN109667376B
CN109667376B CN201910083808.3A CN201910083808A CN109667376B CN 109667376 B CN109667376 B CN 109667376B CN 201910083808 A CN201910083808 A CN 201910083808A CN 109667376 B CN109667376 B CN 109667376B
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transverse
prestressed
concrete
longitudinal
holes
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CN109667376A (en
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杨新磊
张勃
王宇
王海良
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Tianjin Chengjian University
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Tianjin Chengjian University
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/16Load-carrying floor structures wholly or partly cast or similarly formed in situ
    • E04B5/32Floor structures wholly cast in situ with or without form units or reinforcements
    • E04B5/36Floor structures wholly cast in situ with or without form units or reinforcements with form units as part of the floor
    • E04B5/38Floor structures wholly cast in situ with or without form units or reinforcements with form units as part of the floor with slab-shaped form units acting simultaneously as reinforcement; Form slabs with reinforcements extending laterally outside the element

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  • Physics & Mathematics (AREA)
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  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
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Abstract

本发明涉及适用于钢结构H型钢梁的新型叠合楼盖及其施工方法,叠合楼盖由H型钢梁、预应力板、横纵向筋钢筋、混凝土叠合而成;预应力板由预应力板本体、两端沿板宽方向设置的横向肋板和两边沿板长方向设置的纵向肋板构成;两端横向肋板呈对称式外倾斜设置,分别斜插入对应端H型钢梁的上下翼缘之间的内侧空间、且下端面与下翼缘内表面相贴合固定;两侧纵向肋板上预制有穿装孔,横向钢筋穿装于穿装孔内,纵向钢筋铺设于两边纵向肋板之间,两边纵向肋板之间构成混凝土浇筑凹槽,混凝土浇筑并填平于混凝土浇筑凹槽内,且穿装孔孔径大于横向钢筋的直径,在穿装孔与横行钢筋的配合间隙内填充有混凝土。本叠合楼盖便于施工、可以有效控制预应力反拱。

The present invention relates to a new type of composite floor applicable to H-shaped steel beams of steel structures and a construction method thereof. The composite floor is formed by the H-shaped steel beams, prestressed plates, transverse and longitudinal reinforcement bars, and concrete. The prestressed plates are composed of a prestressed plate body, transverse ribs arranged along the plate width direction at both ends, and longitudinal ribs arranged along the plate length direction at both sides. The transverse ribs at both ends are symmetrically arranged outwardly inclined, and are obliquely inserted into the inner space between the upper and lower flanges of the corresponding end H-shaped steel beams, and the lower end faces are fitted and fixed to the inner surface of the lower flanges. The longitudinal ribs on both sides are prefabricated with through holes, and the transverse reinforcement bars are inserted into the through holes. The longitudinal reinforcement bars are laid between the longitudinal ribs on both sides, and a concrete pouring groove is formed between the longitudinal ribs on both sides. Concrete is poured and filled in the concrete pouring groove, and the diameter of the through holes is larger than the diameter of the transverse reinforcement bars. Concrete is filled in the matching gap between the through holes and the transverse reinforcement bars. The composite floor is easy to construct and can effectively control the prestressed anti-arch.

Description

Novel superposed floor system suitable for H-shaped steel beam of steel structure and construction method thereof
Technical Field
The invention relates to the field of assembled building structures, in particular to a building structure floor system and a construction method thereof, and particularly relates to a novel superposed floor system and a construction method thereof, which are suitable for H-shaped steel beams of steel structures.
Background
Fabricated building is a major trend in today's society. The method has the advantages that the discharge of building sewage, harmful gas and dust and the pollution of building noise are effectively reduced in the assembly type building construction process, various adverse effects of building construction on surrounding environment are reduced, the improvement of the labor productivity of the building is facilitated, the design is promoted, the refinement of the building is promoted, the overall quality of the building is promoted, the energy conservation and drainage reduction rate is improved, the healthy sustainable development of the building industry in China is promoted, and the requirements of national economic development are met.
The laminated floor is a component type commonly used in assembled buildings, the laminated floor has good integrity, the upper surface and the lower surface of the plate are smooth, the decoration of the facing layer is facilitated, and the laminated floor is suitable for high-rise buildings and large-bay buildings with high overall rigidity requirements. The prestressed plate part of the laminated floor is not only one of the components of the floor structure, but also a permanent template of the cast-in-situ reinforced concrete laminated layer. The prestressed plate has the functions of bottom mold, floor reinforcing bar and leveling bottom, and has the advantages of saving steel mold, reducing site reinforcing bar operation, no plastering on ceiling, etc. In addition, the steel wire protection layer of the prestress plate part is thicker, so that the fireproof requirement can be better met.
At present, two types of prestress plates are commonly used for laminated floors: a prefabricated laminated slab for steel bar truss features that its prestressed slab has high rigidity under short working condition, high shearing resistance, and no damage to equipment and pipeline. The other is PK prestressed ribbed plate, which has good integrity, crack resistance and shock resistance, is simple to construct, short in construction period, energy-saving and environment-friendly, is convenient for industrialization, overcomes many problems of the existing floor, but the inverted arch value cannot be effectively controlled, so that the flatness of the lower surface of the floor is insufficient and cracks are easy to generate, and the next construction and use are affected.
By searching in the prior art, the technical scheme similar to the patent is not searched.
Disclosure of Invention
One of the purposes of the invention is to overcome the defects of the prior art, and provide a novel superposed floor applicable to H-shaped steel beams with steel structures, which is convenient for construction, can effectively control prestress reverse arches and achieves better flatness; and the device pipeline layout can be conveniently carried out inside, and the thickness of the protective layer of the device pipeline can be effectively increased.
The above object of the present invention is achieved by the following technical solutions:
Novel coincide superstructure suitable for steel construction H shaped steel roof beam, its characterized in that: the novel superposed floor system is formed by superposing H-shaped steel beams, prestress plates supported between the H-shaped steel beams, transverse steel bars and longitudinal steel bars paved on the prestress plates, and concrete poured on the prestress plates;
The prestress plate consists of a prestress plate body, transverse rib plates integrally cast at two ends of the lower part of the prestress plate body along the width direction of the plate and longitudinal rib plates integrally cast at two sides of the upper part of the prestress plate body along the length direction of the plate; the transverse rib plates at the two ends are arranged in a symmetrical outward inclined manner, are respectively inserted into the inner side space between the upper flange and the lower flange of the H-shaped steel beam at the corresponding ends in an inclined manner, and the lower end surfaces of the transverse rib plates are attached and fixed with the inner surfaces of the lower flanges; the longitudinal rib plates on the two sides are prefabricated with penetrating holes which can be used for penetrating and installing the reinforcing steel bars and arranging pipelines, and the penetrating holes are arranged in a one-to-one opposite way; the transverse reinforcing steel bars are arranged in the through holes in a penetrating mode, the longitudinal reinforcing steel bars are paved between the longitudinal rib plates on two sides, a concrete pouring groove is formed between the longitudinal rib plates on two sides, concrete is poured and filled in the concrete pouring groove, the diameter of the through holes is larger than that of the transverse reinforcing steel bars, and concrete is filled in fit gaps between the through holes and the transverse reinforcing steel bars.
And the longitudinal rib plate adopts a trapezoid rib plate structure with the outer side surface being a straight surface.
The second purpose of the invention is to overcome the defects of the prior art and provide a novel construction method of the laminated floor system suitable for the H-shaped steel beam with the steel structure.
The above object of the present invention is achieved by the following technical solutions:
the construction method is characterized by aiming at the construction of the novel superposed floor applicable to the steel structure H-shaped steel beam, and comprises the following construction steps:
s1, prefabricating a prestress plate in a factory;
S2, arranging an H-shaped steel beam for placing a prestress plate on a construction site, and ensuring that the surface of the lower flange of the H-shaped steel beam is clean and free of sundries;
s3, hoisting the prestress plates to a preset position of a construction site, respectively inserting transverse rib plates at two ends of the prestress plates into H-shaped steel beams at corresponding positions at two ends, enabling the lower ends of the transverse rib plates to be attached to the upper surface of a lower flange of the H-shaped steel beam, and after the prestress plates are installed and spliced, keeping smooth connection, no gap and good plate-to-plate contact;
S4, inserting transverse steel bars into the penetrating holes in the longitudinal rib plates, wherein a part of the penetrating holes can be used as wiring holes under the condition that pipelines need to be laid in the transverse direction; arranging longitudinal steel bars between the longitudinal rib plates, fixing the longitudinal steel bars, and arranging equipment pipelines in the space between the longitudinal steel bars under the condition that the pipelines are required to be arranged longitudinally;
S5, after the transverse and longitudinal steel bars are laid and the equipment pipelines are laid, casting concrete in the concrete casting grooves between the longitudinal rib plates at the two sides of the prestress plate, wherein the concrete is required to fill gaps between the transverse steel bars and the penetrating holes in the casting process, so that the concrete in the penetrating holes and the longitudinal rib plates form a bolt effect;
And S6, curing the superposed floor after concrete pouring to form an assembled integral floor structure.
The invention has the advantages and positive effects that:
1. Compared with the existing laminated floor, the laminated floor has the advantages that part of penetrating holes in the prestressed plates can be used for directly laying pipelines or reserving pipelines as the follow-up penetrating pipelines in the construction process of the laminated floor, and enough pipeline laying space is also provided between longitudinal rib plates on two sides of the prestressed plates, so that the problem of inconvenience in laying equipment pipelines is solved, and enough thickness of a protective layer is provided for the pipelines through the concrete pouring layer and the prestressed plate body.
2. The prestress plate of the laminated floor system is provided with the longitudinal rib plates and the transverse rib plates, so that the integral performance is good, the floor slab is not required to be temporarily supported in the construction process, and the convenience of construction is effectively improved.
3. Compared with the existing prefabricated laminated floor, the longitudinal rib plates and the transverse rib plates arranged on the prestress plates effectively control the prestress inverted arch value of the laminated floor, so that the laminated floor achieves better flatness.
4. Compared with the existing laminated floor, the longitudinal rib plates on the prestress plates are reserved with the penetrating holes with the aperture larger than that of the transverse reinforcing steel bars, so that after the transverse reinforcing steel bars are penetrated, the gaps between the longitudinal rib plates and the transverse reinforcing steel bars can still be effectively filled with concrete, the positions of the reinforcing steel bars are guaranteed, the pin effect is formed, and the integrity of the laminated floor is enhanced.
5. Compared with the existing prefabricated floor, the laminated floor has the advantages that the longitudinal rib plates and the transverse rib plates are arranged on the prestressed plates, so that the prestressed plates are prevented from being damaged to a great extent in the transportation process, the integral strength of the prestressed plates is enhanced, and the performance of the prestressed plates is fully exerted in the use process.
6. The construction method of the novel superposed floor system adopts the steps of assembly and pouring, combines the construction advantages of the traditional prefabricated building system and the cast-in-situ integral building system, does not need to set a floor slab temporary support in the construction process, and has the characteristics of fast construction progress, template saving, cost reduction and the like; meanwhile, the dead weight of the floor system is reduced, the cracking resistance of the floor system is increased, and favorable conditions are created for adopting high-strength concrete.
Drawings
FIG. 1 is a schematic view of an H-beam structure;
FIG. 2 is a schematic diagram of a prestress plate structure;
FIG. 3 is a schematic view showing a structure in which a prefabricated slab is placed on an H-shaped steel girder;
fig. 4 is a schematic structural view of a transverse and longitudinal reinforcement laid on a prestressed slab;
fig. 5 is a schematic view of the poured concrete after the reinforcement is laid (only a partial concrete is shown in the drawing).
Detailed Description
The invention will now be described in further detail by way of specific examples, which are given by way of illustration only and not by way of limitation, with reference to the accompanying drawings.
Referring to fig. 1-5, the invention is a novel laminated floor system suitable for steel structure H-shaped steel beams, which comprises:
The novel superposed floor system is formed by superposing an H-shaped steel beam 1, prestressed plates 2 supported between the H-shaped steel beams, transverse steel bars 3 and longitudinal steel bars 4 paved on the prestressed plates and concrete 5 poured on the prestressed plates.
The prestress plate is composed of a prestress plate body 2-1, transverse rib plates 2-2 which are integrally cast at two ends of the lower part of the prestress plate body and are arranged along the width direction of the plate, and longitudinal rib plates 2-3 which are integrally cast at two sides of the upper part of the prestress plate body and are arranged along the length direction of the plate. The transverse rib plates at the two ends are arranged in a symmetrical outward inclined mode, the transverse rib plates at the two ends are respectively inserted into the inner side space between the upper flange 1-1 and the lower flange 1-2 of the H-shaped steel beam at the corresponding ends in an inclined mode, the lower end faces of the transverse rib plates are attached to the inner surfaces of the lower flanges, and the transverse rib plates can be fixed in various modes, such as bolting, bonding and the like. The longitudinal rib plates on two sides are prefabricated with penetrating holes which can be used for penetrating and installing the reinforcing steel bars and arranging the pipelines, the penetrating holes are arranged in a one-to-one opposite mode and are mainly used for penetrating and installing the reinforcing steel bars, and part of the penetrating holes can be used for arranging the pipelines of the equipment. The transverse reinforcing steel bars are arranged in the through holes in a penetrating mode, the longitudinal reinforcing steel bars are paved between the longitudinal rib plates on two sides, concrete pouring grooves 2-4 are formed between the longitudinal rib plates on two sides, concrete is poured and filled in the concrete pouring grooves, the diameter of the through holes is larger than that of the transverse reinforcing steel bars, and concrete is filled in fit gaps between the through holes and the transverse reinforcing steel bars.
The longitudinal rib plate adopts a trapezoid rib plate structure with the outer side surface being a straight surface, so that on one hand, the connection strength of the longitudinal rib plate and the prestress plate body is ensured, and on the other hand, two prestress plates spliced adjacently form surface-to-surface contact at the longitudinal rib plate part along the transverse direction.
This novel coincide superstructure has the following characteristics except having above-mentioned characteristics:
The plane size is flexible, the requirements of building opening, depth changeability, hole opening and the like can be met, the building function is good, and the total height of the superposed cover is smaller than that of the hollow floor slab, so that the total height of a high-rise building can be reduced, and the space utilization rate is improved.
Referring to fig. 1-5, the construction method is performed on the novel laminated floor applicable to the steel structure H-shaped steel beam, and the construction steps are as follows:
S1, prefabricating a prestressed plate in a factory, wherein the aperture of a penetrating hole prefabricated on a longitudinal rib is slightly larger than the diameter of a transverse steel bar paved later, so that when concrete is poured later, the concrete can fill the gap between the penetrating hole and the transverse steel bar, and the construction requirements such as pipeline layout and the like are met.
S2, arranging an H-shaped steel beam for placing the prestress plate on a construction site, and ensuring that the surface of the lower flange of the H-shaped steel beam is clean and free of sundries so as to ensure that the H-shaped steel beam can be tightly combined with a transverse rib plate obliquely downwards.
S3, hoisting the prestress plates to a preset position of a construction site, respectively inserting transverse rib plates at two ends of the prestress plates into H-shaped steel beams at corresponding positions at two ends, enabling the lower ends of the transverse rib plates to be attached to the upper surface of the lower flange of the H-shaped steel beam, and after the prestress plates are installed and spliced, keeping smooth connection, tightness and no gap, and enabling the plates to be in good contact.
S4, inserting transverse steel bars into the penetrating holes in the longitudinal rib plates, wherein a part of the penetrating holes can be used as wiring holes under the condition that pipelines need to be laid in the transverse direction; and the longitudinal steel bars are arranged between the longitudinal rib plates and fixed, and the equipment pipelines are arranged in the space between the longitudinal steel bars under the condition that the pipelines are required to be arranged longitudinally. Pipelines include electrical pipelines, water pipelines, and the like.
S5, after the transverse and longitudinal steel bars are laid and the equipment pipelines are laid, pouring concrete in the concrete pouring grooves between the longitudinal rib plates on two sides of the prestressed plate, wherein the concrete is filled in gaps between the transverse steel bars and the penetrating holes in the pouring process, so that the concrete in the penetrating holes and the longitudinal rib plates form a pin effect, the integrity of the building cover after superposition can be enhanced, the surface of the building cover after pouring is smooth, the building cover is free from holes or dents, and the next-stage construction is not influenced.
And S6, curing the superposed floor after concrete pouring to form an assembled integral floor structure.
The construction method is a construction method of assembling and pouring firstly, and because the prestressed plate has enough supporting strength, the temporary support of the floor slab is not required to be arranged when pouring later, and the pouring is directly carried out in the concrete groove on the prestressed plate, so that the auxiliary labor hour for installing and detaching the temporary support during construction can be greatly saved, the construction template is saved, the construction progress is quickened, and the aim of reducing the construction cost is achieved.
Although the embodiments of the present invention and the accompanying drawings have been disclosed for illustrative purposes, those skilled in the art will appreciate that: various substitutions, changes and modifications are possible without departing from the spirit and scope of the invention and the appended claims, and therefore the scope of the invention is not limited to the embodiments and the disclosure of the drawings.

Claims (2)

1.一种适用于钢结构H型钢梁的叠合楼盖的施工方法,其特征在于:所述叠合楼盖由H型钢梁、支撑于H型钢梁之间的预应力板、铺设于预应力板上的横向钢筋和纵向钢筋、浇筑于预应力板上的混凝土叠合而成;1. A construction method for a composite floor with H-shaped steel beams of a steel structure, characterized in that the composite floor is composed of H-shaped steel beams, prestressed plates supported between the H-shaped steel beams, transverse steel bars and longitudinal steel bars laid on the prestressed plates, and concrete poured on the prestressed plates; 预应力板由预应力板本体、一体浇筑于预应力板本体下部两端沿板宽方向设置的横向肋The prestressed plate is composed of a prestressed plate body and transverse ribs integrally cast at both ends of the lower part of the prestressed plate body along the plate width direction. 板和一体浇筑于预应力板本体上部两边沿板长方向设置的纵向肋板构成;两端横向肋板呈对The slab is composed of longitudinal ribs integrally cast on both sides of the upper part of the prestressed slab body and arranged along the length direction of the slab; the transverse ribs at both ends are opposite 称式外倾斜设置,两端的横向肋板分别斜插入对应端H型钢梁的上下翼缘之间的内侧空间、The horizontal ribs at both ends are obliquely inserted into the inner space between the upper and lower flanges of the H-beam at the corresponding end. 且横向肋板的下端面与下翼缘的内表面相贴合固定;两侧纵向肋板上预制有可作为钢筋穿装The lower end surface of the transverse rib is fixed to the inner surface of the lower flange; the longitudinal ribs on both sides are prefabricated with steel bars. 和管线布设用的穿装孔,穿装孔一一相对设置;所述横向钢筋穿装于穿装孔内,所述纵向钢and the through holes for laying pipelines, the through holes are arranged one by one; the transverse steel bars are inserted into the through holes, and the longitudinal steel bars are inserted into the through holes. 筋铺设于两边纵向肋板之间,两边纵向肋板之间构成混凝土浇筑凹槽,混凝土浇筑并填平于The reinforcement is laid between the longitudinal ribs on both sides, and a concrete pouring groove is formed between the longitudinal ribs on both sides. The concrete is poured and filled 混凝土浇筑凹槽内,且穿装孔的孔径大于横向钢筋的直径,在穿装孔与横行钢筋的配合间隙The concrete is poured into the groove, and the diameter of the hole is larger than the diameter of the transverse reinforcement. 内填充有混凝土,Filled with concrete. 施工步骤为:The construction steps are: S1 在工厂中预制预应力板;S1 Prefabricate prestressed panels in the factory; S2 在施工现场布置好放置预应力板的H型钢梁,保证H型钢梁下翼缘表面清洁无杂物;S2 Arrange the H-shaped steel beams for placing prestressed slabs at the construction site and ensure that the surface of the lower flange of the H-shaped steel beams is clean and free of debris; S3 将预应力板吊装至施工现场预定位置,将预应力板的两端横向肋板分别插入两端对应S3 Hoist the prestressed plate to the predetermined position on the construction site, and insert the transverse ribs at both ends of the prestressed plate into the corresponding 位置的H型钢梁内,使横向肋板的下端贴合H型钢梁下翼缘上表面,多个预应力板安装拼接The lower end of the transverse rib is fitted to the upper surface of the lower flange of the H-beam. Multiple prestressed plates are installed and spliced. 后保持平整连接紧密无缝隙、且板与板接触良好;After that, keep it flat, tightly connected without gaps, and the plates are in good contact with each other; S4 在纵向肋板上的穿装孔内插入横向钢筋,在横向方向需要布设管线的情况下,一部分S4 Insert transverse reinforcement into the holes on the longitudinal ribs. When pipelines need to be laid in the transverse direction, part of the 穿装孔可作为布线孔使用;在纵向肋板之间布置纵向钢筋、并固定,在纵向需要布设管线的The through holes can be used as wiring holes; longitudinal steel bars are arranged and fixed between the longitudinal ribs, and pipelines need to be laid longitudinally. 情况下,设备管线布置于纵向钢筋之间的空间;In this case, equipment pipelines are arranged in the space between the longitudinal steel bars; S5 待横、纵向钢筋铺设和设备管线布设完成后,在预应力板的两边纵向肋板之间的混凝S5 After the horizontal and longitudinal reinforcements and equipment pipelines are laid, the concrete between the longitudinal ribs on both sides of the prestressed slab 土浇筑凹槽内浇筑混凝土,浇筑过程中应该使混凝土填满横向钢筋与穿装孔之间的缝隙,使Pour concrete into the soil pouring groove. During the pouring process, the concrete should fill the gap between the transverse reinforcement and the through hole. 穿装孔内混凝土与纵向肋板形成销栓效应;The concrete in the penetration hole and the longitudinal ribs form a pin effect; S6 对浇筑混凝土后的叠合楼盖进行养护,形成一种装配整体式楼盖结构。S6 maintains the composite floor after pouring concrete to form an assembled integral floor structure. 2.根据权利要求1所述的适用于钢结构H型钢梁的叠合楼盖的施工方法,其特征在于:所述纵向肋板采用外侧面呈直面的梯形肋板结构。2. The construction method of composite floor applicable to H-shaped steel beams of steel structure according to claim 1 is characterized in that: the longitudinal rib plate adopts a trapezoidal rib plate structure with a straight outer side surface.
CN201910083808.3A 2019-01-29 2019-01-29 New composite floor applicable to H-shaped steel beam of steel structure and its construction method Expired - Fee Related CN109667376B (en)

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