CN209703805U - A new type of composite floor suitable for H-shaped steel beams in steel structures - Google Patents
A new type of composite floor suitable for H-shaped steel beams in steel structures Download PDFInfo
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- 239000004567 concrete Substances 0.000 claims abstract description 28
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- 230000002787 reinforcement Effects 0.000 claims abstract description 17
- 210000003205 muscle Anatomy 0.000 claims abstract 2
- 230000003014 reinforcing effect Effects 0.000 claims abstract 2
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Abstract
Description
技术领域technical field
本实用新型涉及装配式建筑结构领域,涉及建筑结构楼盖技术,具体涉及一种适用于钢结构H型钢梁的新型叠合楼盖。The utility model relates to the field of assembled building structures, relates to building structure floor technology, in particular to a novel laminated floor suitable for H-shaped steel girders of steel structure.
背景技术Background technique
装配式建筑是当今社会的一大发展趋势。装配式建筑施工过程中有效减少了建筑污水、有害气体、粉尘的排放和建筑噪音的污染,降低了建筑施工对周边环境的各种不利影响,有利于提高建筑的劳动生产率,促进设计,建筑的精细化,提升建筑的整体质量和节能减排水率,促进了我国建筑业健康可持续发展,符合国家经济发展的需求。Prefabricated buildings are a major development trend in today's society. During the construction of the prefabricated building, the emission of construction sewage, harmful gas, dust and construction noise pollution are effectively reduced, and various adverse effects of construction on the surrounding environment are reduced, which is conducive to improving the labor productivity of the building, promoting design, and building quality. Refinement improves the overall quality of the building and the rate of energy saving and drainage reduction, which promotes the healthy and sustainable development of my country's construction industry and meets the needs of national economic development.
叠合楼盖是装配式建筑中常用的一种构件类型,叠合楼盖整体性好,板的上下表面平整,便于饰面层装修,适用于对整体刚度要求较高的高层建筑和大开间建筑。叠合楼盖的预应力板部分既是楼盖结构的组成部分之一,又是现浇钢筋混凝土叠合层的永久性模板。预应力板部分具有作底模、楼板配筋、提供平整底面三种功能,因此具有节省钢模、减少现场钢筋作业、顶棚可不做抹灰等优点。此外,由于预应力板部分的钢丝保护层较厚,能较好地满足防火要求。The laminated floor is a commonly used component type in prefabricated buildings. The laminated floor has good integrity, and the upper and lower surfaces of the board are flat, which is convenient for decoration of the facing layer. It is suitable for high-rise buildings and large bays that require high overall rigidity architecture. The prestressed slab part of the laminated floor is not only one of the components of the floor structure, but also the permanent formwork of the cast-in-place reinforced concrete laminated layer. The prestressed slab part has three functions as bottom formwork, floor reinforcement, and providing a flat bottom surface, so it has the advantages of saving steel formwork, reducing on-site reinforcement work, and no plastering on the ceiling. In addition, since the steel wire protection layer of the prestressed plate part is thicker, it can better meet the fire protection requirements.
目前,叠合楼盖常采用的预应力板主要有两种:一种为钢筋桁架预制叠合板,这种预应力板不仅可以增加预应力板在短暂工况(制作、运输、吊装等)作用下的刚度,还可以增加预应力板与后浇叠合层的抗剪能力,但在施工过程中往往设备管线布置不便或布置后保护层厚度不足。另一种为PK预应力带肋板,其整体性,抗裂性,抗震性都很好,且施工简单,工期短,节能环保,便于产业化,克服了现有楼盖的很多问题,但其反拱值不能有效控制,致使其楼盖下表面平整度不够且容易产生裂缝,影响下一步施工和使用。At present, there are mainly two types of prestressed slabs commonly used in laminated floors: one is prefabricated laminated slabs for steel trusses. The lower stiffness can also increase the shear resistance of the prestressed slab and the post-cast laminated layer, but in the construction process, it is often inconvenient to arrange the equipment and pipelines or the thickness of the protective layer after the arrangement is insufficient. The other is PK prestressed ribbed plate, which has good integrity, crack resistance and earthquake resistance, simple construction, short construction period, energy saving and environmental protection, and easy industrialization. It overcomes many problems of existing floors, but The anti-arch value cannot be effectively controlled, resulting in insufficient flatness of the lower surface of the floor and prone to cracks, which will affect the next construction and use.
经现有技术检索,未检索到与本专利相近技术方案。After searching the prior art, no technical solution similar to this patent was found.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术的不足之处,提供一种适用于钢结构H型钢梁的新型叠合楼盖,该叠合楼盖便于施工、可以有效控制预应力反拱、达到较好的平整度;且可方便内部进行设备管线布设、可有效增大设备管线的保护层厚度。The purpose of this utility model is to overcome the deficiencies of the prior art, and provide a new type of composite floor suitable for H-shaped steel beams of steel structure. Good flatness; and it is convenient for internal equipment pipeline layout, which can effectively increase the thickness of the protective layer of equipment pipelines.
本实用新型的上述目的通过如下技术方案来实现:The above-mentioned purpose of the utility model is achieved through the following technical solutions:
一种适用于钢结构H型钢梁的新型叠合楼盖,其特征在于:所述新型叠合楼盖由H型钢梁、支撑于H型钢梁之间的预应力板、铺设于预应力板上的横向钢筋和纵向钢筋、浇筑于预应力板上的混凝土叠合而成;A new type of composite floor suitable for H-shaped steel beams of steel structure, characterized in that: the new type of composite floor is composed of H-shaped steel beams, prestressed plates supported between H-shaped steel beams, laid on pre-stressed The transverse reinforcement and longitudinal reinforcement on the stress slab are laminated with the concrete poured on the prestress slab;
预应力板由预应力板本体、一体浇筑于预应力板本体下部两端沿板宽方向设置的横向肋板和一体浇筑于预应力板本体上部两边沿板长方向设置的纵向肋板构成;两端横向肋板呈对称式外倾斜设置,两端的横向肋板分别斜插入对应端H型钢梁的上下翼缘之间的内侧空间、且横向肋板的下端面与下翼缘的内表面相贴合固定;两侧纵向肋板上预制有可作为钢筋穿装和管线布设用的穿装孔,穿装孔一一相对设置;所述横向钢筋穿装于穿装孔内,所述纵向钢筋铺设于两边纵向肋板之间,两边纵向肋板之间构成混凝土浇筑凹槽,混凝土浇筑并填平于混凝土浇筑凹槽内,且穿装孔的孔径大于横向钢筋的直径,在穿装孔与横行钢筋的配合间隙内填充有混凝土。The prestressed slab is composed of the prestressed slab body, the transverse ribs integrally cast on both ends of the lower part of the prestressed slab body along the direction of the slab width, and the longitudinal ribs integrally cast on both sides of the upper part of the prestressed slab body along the length direction of the slab; The end transverse ribs are symmetrically inclined outwardly, and the transverse ribs at both ends are obliquely inserted into the inner space between the upper and lower flanges of the corresponding end H-shaped steel beams, and the lower end surface of the transverse rib is in contact with the inner surface of the lower flange. Fitted and fixed; the longitudinal ribs on both sides are prefabricated with piercing holes that can be used as reinforcement piercing and pipeline layout, and the piercing holes are set opposite to each other; the transverse reinforcement is pierced in the piercing hole, and the longitudinal reinforcement It is laid between the longitudinal ribs on both sides, and the concrete pouring groove is formed between the longitudinal ribs on both sides. The concrete is poured and filled in the concrete pouring groove, and the hole diameter of the piercing hole is larger than the diameter of the transverse steel bar. Concrete is filled in the matching gaps of the horizontal steel bars.
而且的,所述纵向肋板采用外侧面呈直面的梯形肋板结构。Moreover, the longitudinal rib adopts a trapezoidal rib structure whose outer surface faces straight.
本实用新型的优点和积极效果是:Advantage and positive effect of the present utility model are:
1、本叠合楼盖与现有叠合楼盖相比,预应力板上的部分穿装孔可在叠合楼盖施工的过程中直接布设管线或作为后续穿装管线预留使用,预应力板上的两侧纵向肋板之间也提供了足够的管线布设空间,从而解决了设备管线布设不便的问题,且通过混凝土浇筑层和预应力板本体部分给管线提供了足够的保护层厚度。1. Compared with the existing laminated floor, this laminated floor has some piercing holes on the prestressed plate that can be directly laid pipelines in the process of laminated floor construction or reserved for subsequent piercing pipelines. There is also enough pipeline layout space between the longitudinal ribs on both sides of the stress plate, which solves the problem of inconvenient equipment pipeline layout, and provides sufficient protective layer thickness for pipelines through the concrete pouring layer and the prestressed plate body part .
2、本叠合楼盖的预应力板上由于设置有纵向肋板和横向肋板,使得整体性较好,在施工过程中无需设置楼板临时支撑,有效提高了施工的便利性。2. The prestressed slab of the laminated floor is provided with longitudinal ribs and transverse ribs, so that the integrity is better, and there is no need to set temporary support for the floor during the construction process, which effectively improves the convenience of construction.
3、本叠合楼盖与现有预制叠合楼盖相比,设置于预应力板上的纵向肋板和横向肋板有效控制了叠合楼盖的预应力反拱值,使叠合楼盖达到了较好的平整性。3. Compared with the existing prefabricated laminated floor, the longitudinal ribs and transverse ribs set on the prestressed slab effectively control the prestressed anti-arch value of the laminated floor, so that the laminated floor The cover achieves better flatness.
4、本叠合楼盖与现有叠合楼盖相比,预应力板上的纵向肋板上预留有孔径大于横向钢筋的穿装孔,使得穿装横向钢筋后,混凝土依然可以有效填充二者之间缝隙,不仅保证了钢筋的位置,还形成销栓作用,加强了叠合楼盖的整体性。4. Compared with the existing laminated floor, this laminated floor has a piercing hole with a diameter larger than that of the transverse reinforcement reserved on the longitudinal rib on the prestressed plate, so that the concrete can still be effectively filled after the transverse reinforcement is installed. The gap between the two not only ensures the position of the steel bar, but also forms a pin bolt effect, which strengthens the integrity of the laminated floor.
5、本叠合楼盖与现有预制楼盖相比,由于采用的预应力板上设置有纵向肋板和横向肋板,使得该预应力板在运输过程中很大程度的避免了损坏,并且加强了预应力板的整体强度,使其在使用过程中充分发挥性能。5. Compared with the existing prefabricated floor, this laminated floor is equipped with longitudinal ribs and transverse ribs on the prestressed plate, so that the prestressed plate is largely avoided from being damaged during transportation. And strengthen the overall strength of the prestressed plate, so that it can give full play to its performance during use.
附图说明Description of drawings
图1为H型钢梁结构示意图;Fig. 1 is the schematic diagram of H-shaped steel beam structure;
图2为预应力板结构示意图;Fig. 2 is the schematic diagram of prestressed plate structure;
图3为将预制板放置于H型钢梁上的结构示意图;Fig. 3 is the structural representation of placing the prefabricated panel on the H-shaped steel beam;
图4为在预应力板上铺设横向、纵向钢筋的结构示意图;Fig. 4 is the structural representation of laying transverse and longitudinal reinforcement on the prestressed slab;
图5为钢筋铺设完成后浇筑混凝土示意图(附图中仅显示局部混凝土)。Fig. 5 is a schematic diagram of pouring concrete after laying steel bars (only partial concrete is shown in the accompanying drawing).
具体实施方式Detailed ways
下面结合附图并通过具体实施例对本实用新型作进一步详述,以下实施例只是描述性的,不是限定性的,不能以此限定本实用新型的保护范围。The utility model will be further described in detail below in conjunction with the accompanying drawings and through specific embodiments. The following embodiments are only descriptive, not restrictive, and cannot limit the protection scope of the utility model.
一种适用于钢结构H型钢梁的新型叠合楼盖,请参见图1-5,其发明点为:A new type of composite floor suitable for H-shaped steel girders in steel structures, please refer to Figure 1-5, and its invention points are:
所述新型叠合楼盖由H型钢梁1、支撑于H型钢梁之间的预应力板2、铺设于预应力板上的横向钢筋3和纵向钢筋4、浇筑于预应力板上的混凝土5叠合而成。The new laminated floor consists of H-shaped steel beams 1, prestressed slabs 2 supported between H-shaped steel beams, transverse steel bars 3 and longitudinal steel bars 4 laid on the prestressed slabs, and steel bars poured on the prestressed slabs. Concrete 5 is laminated.
预应力板由预应力板本体2-1、一体浇筑于预应力板本体下部两端沿板宽方向设置的横向肋板2-2和一体浇筑于预应力板本体上部两边沿板长方向设置的纵向肋板2-3构成。两端横向肋板呈对称式外倾斜设置,两端的横向肋板分别斜插入对应端H型钢梁的上翼缘1-1和下翼缘1-2之间的内侧空间、且横向肋板的下端面与下翼缘的内表面相贴合固定,具体可采用多种方式进行固定、比如螺栓连接、粘接等。两侧纵向肋板上预制有可作为钢筋穿装和管线布设用的穿装孔,穿装孔一一相对设置2-3-1,穿装孔主要作为钢筋穿装使用,部分穿装孔可作为设备管线布设使用。所述横向钢筋穿装于穿装孔内,所述纵向钢筋铺设于两边纵向肋板之间,两边纵向肋板之间构成混凝土浇筑凹槽2-4,混凝土浇筑并填平于混凝土浇筑凹槽内,且穿装孔的孔径大于横向钢筋的直径,在穿装孔与横行钢筋的配合间隙内填充有混凝土。The prestressed slab consists of the prestressed slab body 2-1, the transverse ribs 2-2 integrally poured on both ends of the lower part of the prestressed slab body along the direction of the slab width, and the integrally cast on both sides of the upper part of the prestressed slab body along the direction of the slab length. Longitudinal ribs 2-3 constitute. The transverse ribs at both ends are symmetrically inclined outwardly, and the transverse ribs at both ends are obliquely inserted into the inner space between the upper flange 1-1 and the lower flange 1-2 of the H-shaped steel beam at the corresponding end, and the transverse ribs The lower end face of the lower flange is fitted and fixed to the inner surface of the lower flange, which can be fixed in various ways, such as bolt connection, bonding and so on. There are prefabricated piercing holes on the longitudinal ribs on both sides, which can be used as reinforcement piercing and pipeline layout. The piercing holes are set 2-3-1 opposite to each other. Used as equipment pipeline layout. The transverse steel bars are installed in the piercing holes, the longitudinal steel bars are laid between the longitudinal ribs on both sides, and the concrete pouring grooves 2-4 are formed between the longitudinal ribs on both sides, and the concrete is poured and filled in the concrete pouring grooves and the hole diameter of the piercing hole is larger than the diameter of the transverse steel bar, and the gap between the piercing hole and the transverse steel bar is filled with concrete.
上述纵向肋板采用外侧面呈直面的梯形肋板结构,一方面保证了纵向肋板与预应力板本体的连接强度,另一方面在沿横向方向,相邻拼接的两块预应力板在纵向肋板部位形成面面接触。The above-mentioned longitudinal rib adopts the trapezoidal rib structure with the outer surface facing straight. On the one hand, it ensures the connection strength between the longitudinal rib and the prestressed plate body. On the other hand, along the transverse direction, the two adjacent prestressed plates The ribs form surface-to-surface contact.
本新型叠合楼盖除具有上述特点外,还具有以下特点:In addition to the above characteristics, the new composite floor has the following characteristics:
平面尺寸灵活,能适应建筑开间,进深多变和开洞等要求,建筑功能好,并且叠合盖全高度小于空心楼板全高度,因而可减少高层建筑的总高度,提高空间使用率。The plane size is flexible, which can adapt to the requirements of building bays, variable depths and openings. The building function is good, and the total height of the laminated cover is less than the total height of the hollow floor, so the total height of high-rise buildings can be reduced and the space utilization rate can be improved.
本适用于钢结构H型钢梁的新型叠合楼盖采用如下方法进行的施工,施工步骤为:The new composite floor applicable to the H-shaped steel girder of the steel structure is constructed by the following method, and the construction steps are as follows:
S1在工厂中预制预应力板,其中预制在纵向肋上的穿装孔的孔径选取要稍大于后续铺设的横向钢筋的直径,以保证后续浇筑混凝土时,混凝土可填充穿装孔与横向钢筋之间的空隙及对管线布设等施工要求。S1 Prefabricated prestressed slabs in the factory, in which the diameter of the piercing holes prefabricated on the longitudinal ribs is selected to be slightly larger than the diameter of the horizontal reinforcement laid later, so as to ensure that the concrete can fill the gap between the piercing holes and the horizontal reinforcement during subsequent pouring of concrete The space between and the construction requirements for pipeline layout.
S2在施工现场布置好放置预应力板的H型钢梁,保证H型钢梁下翼缘表面清洁无杂物,以保证后续能够使H型钢梁与预制板斜向下的横向肋板紧密结合。S2 Arrange the H-shaped steel beams with prestressed slabs on the construction site to ensure that the surface of the lower flange of the H-shaped steel beams is clean and free of debris, so as to ensure that the H-shaped steel beams can be closely connected with the diagonally downward transverse ribs of the prefabricated slabs combined.
S3将预应力板吊装至施工现场预定位置,将预应力板的两端横向肋板分别插入两端对应位置的H型钢梁内,使横向肋板的下端贴合H型钢梁下翼缘上表面,多个预应力板安装拼接后保持平整连接紧密无缝隙、且板与板接触良好。S3 Lift the prestressed plate to the predetermined position on the construction site, insert the transverse ribs at both ends of the prestressed plate into the H-shaped steel beams at the corresponding positions at both ends, and make the lower end of the transverse rib fit the lower flange of the H-shaped steel beam On the upper surface, after installation and splicing of multiple prestressed plates, they are kept flat and tightly connected without gaps, and the plates are in good contact with each other.
S4在纵向肋板上的穿装孔内插入横向钢筋,在横向方向需要布设管线的情况下,一部分穿装孔可作为布线孔使用;在纵向肋板之间布置纵向钢筋、并固定,在纵向需要布设管线的情况下,设备管线布置于纵向钢筋之间的空间。管线包括电管线、水管线等。S4 Insert transverse steel bars into the piercing holes on the longitudinal ribs. In the case where pipelines need to be laid in the transverse direction, part of the piercing holes can be used as wiring holes; In the case where pipelines need to be laid, the equipment pipelines are arranged in the space between the longitudinal reinforcements. Pipelines include electrical pipelines, water pipelines, etc.
S5待横、纵向钢筋铺设和设备管线布设完成后,在预应力板的两边纵向肋板之间的混凝土浇筑凹槽内浇筑混凝土,浇筑过程中应该使混凝土填满横向钢筋与穿装孔之间的缝隙,使穿装孔内混凝土与纵向肋板形成销栓效应,这样可加强叠合后楼盖的整体性,保证浇筑后楼盖表面平整、楼盖无空洞或凹痕,不影响下一阶段施工。S5 After the laying of horizontal and vertical steel bars and the laying of equipment pipelines are completed, pour concrete in the concrete pouring groove between the longitudinal ribs on both sides of the prestressed slab. During the pouring process, the concrete should be filled between the horizontal steel bar and the piercing hole The gap between the concrete and the longitudinal ribs in the piercing hole will form a pin bolt effect, which can strengthen the integrity of the laminated floor and ensure that the surface of the floor after pouring is smooth and the floor has no voids or dents, and will not affect the next floor. stage construction.
S6对浇筑混凝土后的叠合楼盖进行养护,形成一种装配整体式楼盖结构。S6 maintains the laminated floor after pouring concrete to form an assembled integral floor structure.
本施工方法是一种先装配后浇筑的施工方法,由于预应力板有足够的支撑强度,在进行后浇筑时,无需设置楼板临时支撑,直接在预应力板上的混凝土凹槽内进行浇筑,这样,可大幅度节省施工时安装和拆卸临时支撑的辅助工时,节省了施工模板、加快了施工进度,进而达到降低施工成本的目的。This construction method is a construction method of assembling first and then pouring. Since the prestressed slab has sufficient supporting strength, it is not necessary to set up temporary support for the floor slab during post-pouring, and it is directly poured in the concrete groove on the prestressed slab. In this way, the auxiliary man-hours for installing and dismantling the temporary support during construction can be greatly saved, the construction formwork is saved, the construction progress is accelerated, and the purpose of reducing the construction cost is achieved.
尽管为说明目的公开了本实用新型的实施例和附图,但是本领域的技术人员可以理解:在不脱离本实用新型及所附权利要求的精神和范围内,各种替换、变化和修改都是可能的,因此,本实用新型的范围不局限于实施例和附图所公开的内容。Although the embodiments and drawings of the utility model are disclosed for the purpose of illustration, those skilled in the art can understand that various replacements, changes and modifications can be made without departing from the spirit and scope of the utility model and the appended claims. It is possible, therefore, the scope of the present invention is not limited to the contents disclosed in the embodiments and drawings.
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| CN109667376A (en) * | 2019-01-29 | 2019-04-23 | 天津城建大学 | Novel superposed superstructure and its construction method suitable for steel construction H profile steel beam |
| CN114525875A (en) * | 2022-03-28 | 2022-05-24 | 南通理工学院 | Arch-plate combined functional assembled floor and forming structure thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109667376A (en) * | 2019-01-29 | 2019-04-23 | 天津城建大学 | Novel superposed superstructure and its construction method suitable for steel construction H profile steel beam |
| CN109667376B (en) * | 2019-01-29 | 2024-04-26 | 天津城建大学 | New composite floor applicable to H-shaped steel beam of steel structure and its construction method |
| CN114525875A (en) * | 2022-03-28 | 2022-05-24 | 南通理工学院 | Arch-plate combined functional assembled floor and forming structure thereof |
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