Disclosure of Invention
The invention aims to provide automatic steel pipe bundling equipment for building construction, which can solve the problems that the traditional automatic steel pipe bundling equipment for building construction is often bundled by steel wires or ropes when in use, the steel wires or ropes are inconvenient to operate when being applied to the automatic equipment for automatic bundling, the steel wires or ropes are easy to knot when being wound, the steel wires or ropes are required to be manually tightened and cut off redundant parts after bundling, and the equipment is easy to cause different arrangement lengths among a plurality of steel pipes when bundling a batch of steel pipes, so that the bundling is not firm.
The purpose of the invention can be realized by the following technical scheme:
an automatic steel pipe bundling device for building construction comprises an underframe and a support arranged on the underframe, wherein a feed hopper is arranged above the support, a plurality of cross rods are arranged on the underframe, two brackets are fixed at the top of the underframe, a PLC (programmable logic controller) is arranged on the side wall of the support, a crawler is arranged in the support, rotating shafts are arranged at two ends of the crawler, conveying gears sleeved in the crawler are arranged at two ends of the rotating shafts, one end of each rotating shaft is connected with a conveying motor positioned on the side wall of the support, two clamping grooves are arranged at the bottom of the support and are clamped and fixed on the cross rods, a bundling disc is arranged at the top of the crawler, two supporting rods are connected between the tops of the brackets, one end of each supporting rod is connected to the side wall of a side frame, and two driving shafts are connected to the side wall of, the side frame side wall is provided with a dual-drive motor which is connected with the two drive shafts, the side frame side wall is provided with a power supply, the bottom of the side frame is provided with a side table which is positioned on the underframe, the tops of the two support rods are clamped with a fixed frame, a discharge box is fixedly arranged in the fixed frame, the interior of the discharge box is connected with two rotating rods in a penetrating manner, one end of each rotating rod is connected with one drive shaft, one end of each drive shaft penetrates through the side frame and is connected with the dual-drive motor, the top of the discharge box is connected with a feed hopper, and the bottom of the discharge box is connected with an outlet;
the bundling plate is provided with bundling grooves, the two ends of each bundling groove are provided with overlapping grooves, one side of each of the two overlapping grooves, which is close to the inner wall of each of the two ends of the bundling plate, is provided with a clamping plate, the side walls of the two clamping plates, which are close to the inner wall of each of the two ends of the bundling plate, are connected with a pneumatic telescopic rod, one end of each of the two pneumatic telescopic rods is connected with an air pump, the two air pumps are respectively positioned on the outer walls of the two sides of the bundling plate, elastic bundling strips are respectively arranged in the two overlapping grooves, the outer wall of the top of one end of each elastic bundling strip is provided with a joint, one end of each joint is provided with a downward buckle, the outer wall of the top of the other end of each elastic bundling strip is provided with a clamping hole, both sides of each elastic bundling strip are provided with a suction cup, and one suction pump is arranged on one side of each hydraulic pump, and the two suction pumps are respectively connected with the suction cups at the corresponding positions through a pipeline.
Preferably, the driving power supply is electrically connected with the PLC controller, the dual-drive motor, the conveying motor, the air pump, the suction pump and the hydraulic pump through a plurality of wires respectively, and the PLC controller is connected with the dual-drive motor, the conveying motor, the air pump, the suction pump and the hydraulic pump through a plurality of wires respectively.
Preferably, two rotating rods are rotatably connected with the inner wall of the discharging box through a driving shaft, and a gap between the two rotating rods faces the outlet.
Preferably, the bundling plate is movably connected with the outer wall of the top of the support through a crawler, and the crawler is in transmission connection with the conveying motor through a conveying gear and a rotating shaft.
Preferably, the clamping plate is movably connected with the inner wall of the bundling groove through a pneumatic telescopic rod, and the bottom of the clamping plate is not contacted with the overlapping groove.
Preferably, the elastic bundling strip is of an annular structure when not adsorbed by a sucker, and two ends of the elastic bundling strip are movably connected through two hydraulic telescopic rods and two suckers.
Preferably, the buckle is matched with the clamping hole.
Preferably, the use method of the automatic steel pipe bundling equipment comprises the following specific steps:
the method comprises the following steps: firstly, elastic bundling strips are placed in the two overlapping grooves, a PLC controller is used for controlling the two hydraulic pumps and the two suction pumps to be started, the hydraulic pumps are used for driving the hydraulic telescopic rods to extend to drive the suckers to be close to and contact with the outer walls of the two sides of the elastic bundling strips, the suckers are adsorbed on the outer walls of the elastic bundling strips, the hydraulic pumps are used for driving the hydraulic telescopic rods to contract to prop open the elastic bundling strips towards the two sides and keep the elastic bundling strips in a propping state, and the two suction pumps are kept in a starting state all the time in the process;
step two: then moving the bundling disc to be under the feeding hopper, wherein the bundling groove faces the outlet, feeding steel pipes to be bundled into the discharging box through an opening in the top of the feeding hopper, starting a dual-drive motor through a PLC (programmable logic controller), driving a rotating rod penetrating and connected into the discharging box to rotate by using two driving shafts connected with the dual-drive motor, so as to assist the steel pipes to fall into the bundling groove from the outlet, supporting the steel pipes by two elastic bundling strips after falling into the bundling groove, and stopping feeding the steel pipes from the feeding hopper when the number of the steel pipes falling into the bundling groove reaches 10;
step three: the PLC controller starts the two air pumps firstly, the air pumps are used for driving the pneumatic telescopic rods to extend to drive the clamping plates to be close to each other in the bundling grooves, so that the two ends of the steel pipe in the bundling grooves are aligned and placed, the PLC controller controls the two suction pumps to be closed after alignment, at the moment, the sucking discs do not adsorb the outer walls of the two sides of the elastic bundling strips any more, the elastic bundling strips are quickly returned to the original annular state, and therefore the steel pipe is quickly wrapped and bundled;
step four: and (4) putting new elastic binding strips into the two overlapping grooves again, starting the crawler to reset the binding disc, and repeating the steps I, II and III to bind the next bundle of steel pipes.
The invention has the beneficial effects that: the elastic bundling strip is adopted for bundling, and the elastic bundling strip is made of elastic plastic materials or metal materials with memory property, so that the traditional steel wire or rope can be replaced for bundling, the use is more convenient, knotting of the steel wire or rope during automatic bundling inside equipment can be effectively avoided, and the steel wire or rope does not need to be cut manually;
the two driving shafts connected with the dual-driving motors are used for driving the rotating rods penetrating into the discharging boxes to rotate, so that the steel pipes are assisted to fall into the bundling grooves from the outlets, and the steel pipes cannot be blocked in the discharging boxes and the outlets due to the existence of the rotating rods;
due to the two air pumps and the clamping plates, when the air pumps are used for driving the pneumatic telescopic rods to extend, the clamping plates can be driven to mutually approach the inside of the bundling groove, so that the two ends of the steel pipes in the bundling groove are aligned, the bundled steel pipes are ensured to be tidy, and the bundling looseness caused by untidy bundling can be prevented;
because two suction pumps and hydraulic telescoping rod's existence, when closing through two suction pumps of PLC controller control, the sucking disc no longer adsorbs elasticity this moment and ties up strip both sides outer wall, and the original annular state is tied up to elasticity, thereby plays the effect of quick parcel and tying up the steel pipe, and buckle and card hole looks adaptation on the elasticity bundle strip, can ensure when the buckle joint is inside in the card hole that the steel pipe is firmly tied up to elasticity bundle strip.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, an automatic steel pipe bundling apparatus for building construction comprises an underframe 1 and a support 2 mounted thereon, a feed hopper 3 is mounted above the support 2, a plurality of cross rods 14 are arranged on the underframe 1, two brackets 21 are fixed on the top of the underframe 1, a PLC controller 4 is mounted on the side wall of the support 2, a caterpillar 16 is mounted inside the support 2, rotating shafts 18 are mounted on both ends of the caterpillar 16, a transmission gear 19 sleeved inside the caterpillar 16 is mounted on both ends of the two rotating shafts 18, one end of one rotating shaft 18 is connected with a transmission motor 20 located on the side wall of the support 2, two clamping grooves 17 are arranged on the bottom of the support 2, the two clamping grooves 17 are clamped and fixed on the cross rods 14, a bundling disc 8 is mounted on the top of the caterpillar 16, two support rods 13 are connected between the tops of the two brackets 21, one ends of the two support, the side wall of the side frame 5 is connected with two driving shafts 10 in a penetrating manner, the side wall of the side frame 5 is provided with a double-driving motor 9 connected with the two driving shafts 10, the side wall of the side frame 5 is provided with a power supply 6, the bottom of the side frame 5 is provided with a side table 22 positioned on the underframe 1, the tops of two supporting rods 13 are clamped with a fixed frame 7, the inside of the fixed frame 7 is fixedly provided with a discharge box 11, the inside of the discharge box 11 is connected with two rotating rods 12 in a penetrating manner, one ends of the two rotating rods 12 are respectively connected with one driving shaft 10, one ends of the two driving shafts 10 penetrate through the side frame 5 and are connected with the double-driving motor 9, the top of the;
the bundling disc 8 is provided with a bundling groove 15, both ends of the bundling groove 15 are provided with overlapping grooves 27, one side of each of the two overlapping grooves 27 close to the inner wall of both ends of the bundling disc 8 is provided with a clamping plate 24, the side walls of the two clamping plates 24 close to the inner wall of both ends of the bundling disc 8 are connected with a pneumatic telescopic rod 26, one end of each of the two pneumatic telescopic rods 26 is connected with an air pump 25, the two air pumps 25 are respectively positioned on the outer walls of both sides of the bundling disc 8, the elastic bundling strips 28 are respectively arranged inside the two overlapping grooves 27, the outer wall of the top of one end of each of the elastic bundling strips 28 is provided with a joint 33, one end of each of the joints 33 is provided with a downward buckle 34, the outer wall of the top of the other end of each of the elastic bundling strips 28 is provided with a clamping hole 35, both sides of each of the elastic bundling strips 28 are provided, one suction pump 29 is installed on one side of each of the two hydraulic pumps 30, and the two suction pumps 29 are respectively connected with the suction cups 32 at the corresponding positions through a pipeline.
The drive power supply 6 is respectively connected with the PLC controller 4 through a plurality of wires, the dual-drive motor 9, the conveying motor 20, the air pump 25, the suction pump 29 and the hydraulic pump 30, so that each component in the equipment has enough power source when in operation, the PLC controller 4 is respectively connected with the dual-drive motor 9 through a plurality of wires, the conveying motor 20, the air pump 25, the suction pump 29 and the hydraulic pump 30 through wires, so that the dual-drive motor 9, the conveying motor 20, the air pump 25, the suction pump 29 and the hydraulic pump 30 can be controlled through the PLC controller 4 when in operation.
The two rotating rods 12 are rotatably connected with the inner wall of the discharging box 11 through the driving shaft 10, the gap between the two rotating rods 12 is opposite to the outlet 23, and the existence of the rotating rods 12 ensures that the steel pipe cannot be blocked in the discharging box 11 and the outlet 23.
The bundling disc 8 is movably connected with the outer wall of the top of the bracket 2 through a crawler 16, and the crawler 16 is in transmission connection with a transmission motor 20 through a transmission gear 19 and a rotating shaft 18, so that the transmission motor 20 can drive the rotating shaft 18 and the transmission gear 19 to rotate, and then the crawler 16 is driven to rotate.
Splint 24 passes through air telescopic rod 26 and ties swing joint between the groove 15 inner wall, and splint 24 bottom do not contact with taking groove 27, start two air pumps 25 earlier through PLC controller 4, utilize air pump 25 drive air telescopic rod 26 extension to drive splint 24 and tie the inside mutual being close to of groove 15 to align the steel pipe both ends of tying the inside of groove 15 and place.
The elastic bundling strip 28 is in an annular structure when not adsorbed by the suckers 32, the two ends of the elastic bundling strip 28 are movably connected through the two hydraulic telescopic rods 31 and the two suckers 32, and when the suckers 32 do not adsorb the outer walls of the two sides of the elastic bundling strip 28, the elastic bundling strip 28 is quickly restored to an original annular state, so that the steel pipes are quickly wrapped and bundled.
The buckles 34 are matched with the clamping holes 35, when the suction cups 32 no longer adsorb the outer walls of the two sides of the elastic bundling strip 28, an operator can clamp the buckles 34 on the elastic bundling strip 28 in the clamping holes 35, and the steel pipes can be firmly bundled by the elastic bundling strip 28.
The using method of the automatic steel pipe bundling equipment comprises the following specific steps:
the method comprises the following steps: firstly, elastic bundling strips 28 are placed in the two overlapping grooves 27, the PLC 4 is used for controlling the two hydraulic pumps 30 and the two suction pumps 29 to be started, the hydraulic pumps 30 are used for driving the hydraulic telescopic rods 31 to extend to drive the suction cups 32 to be close to and contact with the outer walls of the two sides of the elastic bundling strips 28, the suction cups 32 are adsorbed on the outer walls of the elastic bundling strips 28, at the moment, the hydraulic pumps 30 are used for driving the hydraulic telescopic rods 31 to contract towards the two sides to expand the elastic bundling strips 28 and enable the elastic bundling strips 28 to be kept in an expanded state, and the two suction pumps 29 are kept in a starting state all the time in the process;
step two: then, the bundling disk 8 is moved to the position right below the feed hopper 3, the bundling groove 15 faces the outlet 23, steel pipes to be bundled are fed into the discharge box 11 through an opening in the top of the feed hopper 3, at the moment, the dual-drive motor 9 is started through the PLC 4, the two drive shafts 10 connected with the dual-drive motor 9 are used for driving the rotating rod 12 penetrating and connected into the discharge box 11 to rotate, so that the steel pipes are assisted to fall into the bundling groove 15 from the outlet 23, the steel pipes are supported by the two elastic bundling strips 28 after falling into the bundling groove 15, when the number of the steel pipes falling into the bundling groove 15 reaches 10, the steel pipes are bundled, and at the moment, the steel pipes are stopped to be fed into the feed hopper 3;
step three: the PLC controller 4 starts the two air pumps 25, the air pumps 25 drive the pneumatic telescopic rods 26 to extend to drive the clamping plates 24 to approach each other in the bundling slot 15, so that the two ends of the steel tubes in the bundling slot 15 are aligned, after alignment, the PLC controller 4 controls the two suction pumps 29 to be closed, at this time, the suction cups 32 no longer adsorb the outer walls at the two sides of the elastic bundling strips 28, the elastic bundling strips 28 quickly return to the original annular state, thereby playing the role of fast wrapping and binding the steel pipes, at this time, the PLC 4 controls the transmission motor 20 to start, the transmission motor 20 drives the rotating shaft 18 and the transmission gear 19 to rotate, thereby driving the caterpillar band 16 to rotate, moving the bundling disc 8 out from the position right below the feed hopper 3, at the moment, an operator clamps the buckles 34 on the elastic bundling strips 28 in the clamping holes 35, and taking out a bundle of steel pipes together with the two elastic bundling strips 28 from the inside of the bundling disc 8;
step four: and (3) putting new elastic bundling strips 28 into the two overlapping grooves 27, starting the crawler belt 16 to reset the bundling disk 8, and repeating the steps I, II and III to bundle the next bundle of steel pipes.
The invention has the beneficial effects that: the elastic binding strips 28 are adopted for binding, and the elastic binding strips 28 are made of elastic plastic materials or metal materials with memory, so that the traditional steel wires or ropes can be replaced for binding, the use is more convenient, knotting of the steel wires or the ropes during automatic binding in the equipment can be effectively avoided, and the steel wires or the ropes do not need to be cut manually;
the two driving shafts 10 connected with the dual-driving motor 9 are used for driving the rotating rod 12 penetrating and connected in the discharging box 11 to rotate, so that the steel pipe is assisted to fall into the bundling groove 15 from the outlet 23, and the steel pipe cannot be blocked in the discharging box 11 and the outlet 23 due to the existence of the rotating rod 12;
due to the two air pumps 25 and the clamping plates 24, when the air pump 25 is used for driving the pneumatic telescopic rod 26 to extend, the clamping plates 24 can be driven to mutually approach the inside of the bundling groove 15, so that two ends of the steel pipes in the bundling groove 15 are aligned, the bundled steel pipes are ensured to be tidy, and the bundling looseness caused by untidy bundling can also be prevented;
because two suction pumps 29 and hydraulic telescoping rod 31 exist, when closing through two suction pumps 29 of PLC controller 4 control, sucking disc 32 no longer adsorbs elasticity and ties up the 28 both sides outer wall of strip this moment, and elasticity is tied up strip 28 and is replied original annular state fast to play the effect of quick parcel and tying up the steel pipe, and buckle 34 and the card hole 35 looks adaptation on the elasticity is tied up the strip 28, can ensure that elasticity is tied up strip 28 and firmly ties up the steel pipe when buckle 34 joint is inside in card hole 35.
When the device is used, firstly, the whole device is assembled, the bracket 2 is arranged on the underframe 1, the bracket 2 is clamped and fixed on the cross rod 14 through the clamping groove 17 at the bottom of the bracket, then, two brackets 21 are fixedly arranged at the top of the underframe 1, two support rods 13 are fixedly connected between the two brackets 21, the fixing frame 7 for installing the discharging box 11 is clamped and fixed at the tops of the two support rods 13, the outlet 23 is positioned between the two support rods 13, the existence of the two brackets 21 ensures that a space enough for the movement of the bundling disc 8 is reserved between the outlet 23 at the bottom of the discharging box 11 and the bracket 2, and then, the bundling disc 8 is arranged on the crawler 16 of the bracket 2. When the device is used, firstly, elastic bundling strips 28 are placed in the two overlapping grooves 27, the elastic bundling strips 28 are made of elastic plastic materials or metal materials with memory, the openings of the placed elastic bundling strips 28 are upward as shown in fig. 7, then the PLC 4 is used for controlling the two hydraulic pumps 30 and the two suction pumps 29 to be started, the hydraulic pumps 30 are used for driving the hydraulic telescopic rods 31 to extend to drive the suction cups 32 to be close to and contact with the outer walls at the two sides of the elastic bundling strips 28, so that the suction cups 32 are sucked on the outer walls of the elastic bundling strips 28, at the moment, the hydraulic telescopic rods 31 are driven by the hydraulic pumps 30 to contract towards the two sides to expand the elastic bundling strips 28 and keep the elastic bundling strips 28 in the expanded state as shown in fig. 7, in the process, the two suction pumps 29 are kept in the started state all the time, then the bundling plate 8 is moved to be right below the feed hopper 3, the bundling grooves 15 are, the steel pipe that need tie up is sent into to 11 insides of ejection of compact casees through the opening at 3 tops of feeder hopper, and this moment, is through 4 models of PLC controller: CPM1A starts the dual-driving motor 9, two driving shafts 10 connected with the dual-driving motor 9 are used to drive the rotating rod 12 passing through the discharging box 11 to rotate, thereby assisting the steel pipe to fall into the bundling slot 15 from the outlet 23, the existence of the rotating rod 12 prevents the steel pipe from being blocked in the discharging box 11 and the outlet 23, the steel pipe is supported by two elastic bundling strips 28 after falling into the bundling slot 15, when the number of the steel pipe falling into the bundling slot 15 reaches 10, the steel pipe is bundled, at this time, the steel pipe is stopped to be sent from the feeding hopper 3, two air pumps 25 are started by the PLC 4, the pneumatic telescopic rod 26 is driven by the air pumps 25 to extend to drive the clamping plates 24 to mutually approach in the bundling slot 15, thereby the two ends of the steel pipe in the bundling slot 15 are aligned, the two suction pumps 29 are controlled to be closed by the PLC 4 after alignment, at this time, the sucking discs 32 do not adsorb the outer walls at the two, the elastic bundling strips 28 are quickly restored to the original annular state, so that the steel pipes are quickly wrapped and bundled, at the moment, the PLC 4 controls the transmission motor 20 to be started, the transmission motor 20 drives the rotating shaft 18 and the transmission gear 19 to rotate, the crawler 16 is driven to rotate, the bundling disc 8 is moved out from the position under the feed hopper 3, at the moment, an operator clamps the buckles 34 on the elastic bundling strips 28 in the clamping holes 35 to ensure that the elastic bundling strips 28 can firmly bundle the steel pipes, the operator takes one bundle of steel pipes together with the two elastic bundling strips 28 out of the bundling disc 8 and puts new elastic bundling strips 28 in the two overlapping grooves 27 again, and the crawler 16 is started to reset the bundling disc 8 to repeat the steps, so that the next bundle of steel pipes can be bundled.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.