CN109631553B - 一种猕猴桃切条烘干装置 - Google Patents

一种猕猴桃切条烘干装置 Download PDF

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CN109631553B
CN109631553B CN201811509977.0A CN201811509977A CN109631553B CN 109631553 B CN109631553 B CN 109631553B CN 201811509977 A CN201811509977 A CN 201811509977A CN 109631553 B CN109631553 B CN 109631553B
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高从英
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Hunan Zhigao Agricultural Development Technology Co ltd
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B15/00—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form
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    • F26B15/12—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined
    • F26B15/18—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined the objects or batches of materials being carried by endless belts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/08—Means for actuating the cutting member to effect the cut
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/001—Handling, e.g. loading or unloading arrangements
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/04—Agitating, stirring, or scraping devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/0006—Cutting members therefor
    • B26D2001/004—Cutting members therefor not rotating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D2210/00—Machines or methods used for cutting special materials
    • B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers

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  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Abstract

本发明公开了一种猕猴桃切条烘干装置，包括果实存料箱和切料机构，果实存料箱连通有果实出料口；果实出料口下方安装有旋转板，旋转板连接有旋转机构，旋转板上安装有果实托盘机构；果实存料箱和切料机构分别处于果实托盘机构正上方；切料机构包括网刀，网刀连接有竖向伸缩机构,果实托盘机构包括托盘，托盘上成形有若干与网刀配合的缝隙；托盘通过若干连接杆连接在安装板上；合旋转装置安装有第一传送带，第一传送带穿过烘箱的侧壁进入烘箱内。本发明可以实现猕猴桃的快速切条，且不会出现切刀之间挤压果肉的情况，操作简单快速，切条后自动送入烘干机钩烘干，且烘干机构可实现对猕猴桃自动翻料使得烘干快速均匀。

Description

一种猕猴桃切条烘干装置
技术领域
本发明属于食品生产设备领域，具体地说，是一种猕猴桃切条烘干装置。
背景技术
猕猴桃成熟采摘下来后，有些转运走作为鲜果上市，有些为了更长时间的保存或增值制作成了干果，制作干果条时要将猕猴桃经过剥皮、切条、烘干等工序制成，其中切条最为费时费工。但是使用工具进行统一的切条或切片时通常采用成排的切刀，但是刀刃是前端薄后边厚，导致切刀下切的过程中果肉内刀片挤压，从而使得果肉挤压留在刀片之间，不仅导致切条操作难以实现，而且影响切条果肉的品质。此外，现有的烘干装置是将猕猴桃放在烘干机中烘干，导致其上部烘干块，底部由于被压住，烘干慢，导致其烘干不均匀，烘干时间长。
发明内容
为了克服以上问题，本发明提供了一种猕猴桃切条烘干装置。本发明可以实现猕猴桃的快速切条，且不会出现切刀之间挤压果肉的情况，操作简单快速，切条后自动送入烘干机钩烘干，且烘干机构可实现对猕猴桃自动翻料使得烘干快速均匀。
本发明解决其技术问题所采用的技术方案是:
一种猕猴桃切条烘干装置，包括果实存料箱和切料机构，所述果实存料箱连通有果实出料口；所述果实出料口下方安装有旋转板，旋转板连接有旋转机构，旋转板上安装有果实托盘机构；果实存料箱和切料机构分别设置于果实托盘机构上方；所述切料机构包括网刀，网刀连接有竖向伸缩机构,所述果实托盘机构包括托盘，托盘上成形有若干与网刀配合的缝隙；托盘通过若干连接杆连接在安装板上；
所述网刀上方连接有存料筒，存料筒的内径大于网刀的直径，竖向伸缩机构连接有旋转装置；
配合旋转装置安装有第一传送带，第一传送带穿过烘箱的侧壁进入烘箱内，烘箱上配合第一传送带连接有翻料斜板，翻料斜板下方安装有若干第二传送带；翻料斜板与第二传送带一一对应；最底部的第二传送带穿过烘箱的侧壁；第一传送带与烘箱的侧壁之间形成有过料间隙，过料间隙的高度大于猕猴桃切条的厚度，且小于两倍猕猴桃切条的厚度；第一传送带和第二传送带均成形有透气通孔。
进一步的改进，所述托盘底部为下凹的弧形。
进一步的改进，所述托盘底部与安装板之间形成有避让间隙。
进一步的改进，所述旋转机构为步进电机或旋转气缸。
进一步的改进，所述竖向伸缩机构为气缸。
进一步的改进，配合果实出料口安装有通过阀机构，所述通过阀机构包括挡板，挡板连接有横向伸缩气缸。
进一步的改进，所述旋转装置为电机或旋转气缸。
进一步的改进，所述烘箱内安装有热气管，热气管上安装有若干热气喷口；热气管连通有热风机。
进一步的改进，所述旋转板为圆形，旋转板上安装有多个相邻设置的果实托盘机构。
附图说明
图1为本发明的整体结构示意图；
图2为网刀的俯视结构示意图。
具体实施方式
下面结合具体实施例和说明书附图对本发明做进一步阐述和说明:
如图1和2所示的一种猕猴桃切条烘干装置，包括果实存料箱1和切料机构6，所述果实存料箱1连通有果实出料口2；所述果实出料口2下方安装有旋转板4，旋转板4连接有旋转机构5，旋转板4上安装有果实托盘机构7；果实存料箱1和切料机构6分别设置于果实托盘机构7上方；所述切料机构6包括网刀61，网刀61连接有竖向伸缩机构62,所述果实托盘机构7包括托盘71，托盘71上成形有若干与网刀61配合的缝隙72；托盘71通过若干连接杆73连接在安装板74上；
网刀61上方连接有存料筒63，存料筒63的内径大于网刀61的直径，竖向伸缩机构62连接有旋转装置64；
配合旋转装置64安装有第一传送带65，第一传送带65穿过烘箱8的侧壁进入烘箱8内，烘箱8上配合第一传送带65连接有翻料斜板81，翻料斜板81下方安装有若干第二传送带82；翻料斜板81与第二传送带82一一对应；最底部的第二传送带82穿过烘箱8的侧壁；第一传送带65与烘箱8的侧壁之间形成有过料间隙83，过料间隙83的高度大于猕猴桃切条的厚度，且小于两倍猕猴桃切条的厚度；第一传送带65和第二传送带82均成形有透气通孔。
本发明使用方法如下：猕猴桃自果实出料口2一个个落出掉落进托盘71，然后旋转到切料机构6正下方，网刀61在竖向伸缩机构62的推动下被下推将猕猴桃切成条状，切割完毕后，网刀61继续下落，条状的猕猴桃被托盘71顶起，然后受重力或上部猕猴桃的挤压影响，倾斜倒掉，从而不会自网刀的缝隙处漏出，然后旋转机构5旋转，下一个装好猕猴桃的托盘71被旋转到网刀61正下方，如此循环。由于使用的网刀，其上下的高度仅仅只有几毫米。因此不会夹持住果肉，即不会出现堵塞。当存料筒63内的猕猴桃条达到预设量或每切一个猕猴桃，旋转装置64旋转90到180°，一般选择145°，使得存料筒63向下倾斜，将切得猕猴桃条掉到第一传送带65上，然后被运输到烘箱内，通过过料间隙83时。猕猴桃条被烘箱侧壁推成一层，然后每次经过一个翻料斜板81，实现一次翻料，从而在烘箱内均匀快速烘干，烘干后形成成品，被运输到包装机处包装。
猕猴桃自果实存料箱1中通过果实出料口2。
托盘71底部为下凹的弧形，从而更适应猕猴桃的形状。
旋转机构5为步进电机或旋转气缸。
竖向伸缩机构62为气缸。通过阀机构3包括挡板31，挡板31连接有横向伸缩气缸32。旋转装置64的电机或旋转气缸。烘箱8内安装有热气管84，热气管(84)上安装有若干热气喷口85；热气管84连通有热风机86。也可使用电热丝代替。
最后应当说明的是，以上实施例仅用以说明本发明的技术方案，而非对本发明保护范围的限制，尽管参照较佳实施例对本发明作了详细地说明，本领域的普通技术人员应当理解，可以对本发明的技术方案进行修改或者等同替换，而不脱离本发明技术方案的实质和范围。

Claims (9)

1.一种猕猴桃切条烘干装置，包括果实存料箱(1)和切料机构(6)，其特征在于，所述果实存料箱(1)连通有果实出料口(2)；所述果实出料口(2)下方安装有旋转板(4)，旋转板(4)连接有旋转机构(5)，旋转板(4)上安装有果实托盘机构(7)；果实存料箱(1)和切料机构(6)分别设置于果实托盘机构(7)上方；所述切料机构(6)包括网刀(61)，网刀(61)连接有竖向伸缩机构(62),所述果实托盘机构(7)包括托盘(71)，托盘(71)上成形有若干与网刀(61)配合的缝隙(72)；托盘(71)通过若干连接杆(73)连接在安装板(74)上；
所述网刀(61)上方连接有存料筒(63)，存料筒(63)的内径大于网刀(61)的直径，竖向伸缩机构(62)连接有旋转装置(64)；
配合旋转装置(64)安装有第一传送带(65)，第一传送带(65)穿过烘箱(8)的侧壁进入烘箱(8)内，烘箱(8)上配合第一传送带(65)连接有翻料斜板(81)，翻料斜板(81)下方安装有若干第二传送带(82)；翻料斜板(81)与第二传送带(82)一一对应；最底部的第二传送带(82)穿过烘箱(8)的侧壁；第一传送带(65)与烘箱(8)的侧壁之间形成有过料间隙(83)，过料间隙(83)的高度大于猕猴桃切条的厚度，且小于两倍猕猴桃切条的厚度。
2.如权利要求1所述的猕猴桃切条烘干装置，其特征在于，所述托盘(71)底部为下凹的弧形。
3.如权利要求1所述的猕猴桃切条烘干装置，其特征在于，所述托盘(71)底部与安装板(74)之间形成有避让间隙(75)。
4.如权利要求1所述的猕猴桃切条烘干装置，其特征在于，所述旋转机构(5)为步进电机或旋转气缸。
5.如权利要求1所述的猕猴桃切条烘干装置，其特征在于，所述竖向伸缩机构(62)为气缸。
6.如权利要求1所述的猕猴桃切条烘干装置，其特征在于，配合果实出料口(2)安装有通过阀机构(3)，所述通过阀机构(3)包括挡板(31)，挡板(31)连接有横向伸缩气缸(32)。
7.如权利要求1所述的猕猴桃切条烘干装置，其特征在于，所述旋转装置(64)为电机或旋转气缸。
8.如权利要求1所述的猕猴桃切条烘干装置，其特征在于，所述烘箱(8)内安装有热气管(84)，热气管(84)上安装有若干热气喷口(85)；热气管(84)连通有热风机(86)。
9.如权利要求1所述的猕猴桃切条烘干装置，其特征在于，所述旋转板(4)为圆形，旋转板(4)上安装有多个相邻设置的果实托盘机构(7)。
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