CN109626023A - A kind of gangue automated loading mechanism and method based on Automobile Transportation - Google Patents
A kind of gangue automated loading mechanism and method based on Automobile Transportation Download PDFInfo
- Publication number
- CN109626023A CN109626023A CN201910071116.7A CN201910071116A CN109626023A CN 109626023 A CN109626023 A CN 109626023A CN 201910071116 A CN201910071116 A CN 201910071116A CN 109626023 A CN109626023 A CN 109626023A
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- China
- Prior art keywords
- bearing platform
- car bearing
- gangue
- transport vehicle
- foundation pit
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/04—Loading land vehicles
- B65G67/06—Feeding articles or materials from bunkers or tunnels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/04—Bulk
- B65G2201/045—Sand, soil and mineral ore
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- Engineering & Computer Science (AREA)
- Aviation & Aerospace Engineering (AREA)
- Mechanical Engineering (AREA)
- Loading Or Unloading Of Vehicles (AREA)
Abstract
A kind of gangue automated loading mechanism and method based on Automobile Transportation, mechanism includes waste bin, car bearing platform and foundation pit；Waste bin is erected above foundation pit, and waste bin discharge port is equipped with automatic material door；Car bearing platform can be moved by hoofing part component on the bottom rail road of hole；Car bearing platform is built-in with piezoelectric type weighing sensor；Waste bin warehouse is equipped with vehicle cab recognition camera, headlamp and working station indicator；Two-stage limit switch is equipped in the foundation pit of track both ends, the first order is used for emergency stop for limiting car bearing platform moving range, the second level.Method are as follows: before unloaded transport vehicle is stopped foundation pit, car bearing platform shifts to foundation pit one end；It is indicated according to working station indicator, driver starts vehicle onto car bearing platform；Transport vehicle actual pay load is obtained by vehicle cab recognition camera；For car bearing platform with pre-set velocity by waste bin, automatic material door unloads gangue with default aperture；When detect transport vehicle full load automatic material door close；Car bearing platform moves to the foundation pit other end, and transport vehicle sails out of car bearing platform.
Description
Technical field
The invention belongs to equipment technology field of transport, load automatically more particularly to a kind of gangue based on Automobile Transportation
Mechanism and method.
Background technique
Currently, the gangue total amount that China accumulates over the years has been over 1000Mt, and gangue newly-increased every year
Reach about 100Mt, the gangue of accumulation not only occupies a large amount of land resource, but also pollutes the environment, and part coal
Spoil also occurs that spontaneous combustion, so as to cause fire hazard.
It is focused on for this purpose, the gangue of accumulation can be transported mining area by many coal enterprise in China, at present bastard coal
The transport of stone is mainly based on Automobile Transportation, and in order to not influence the normal production operation on daytime, the transport majority of gangue is all pacified
Come night progress, and transport vehicle scheduling and gangue loading process all by manually being controlled, lead to staff
Labor intensity it is very big, and load effect it is low.
Summary of the invention
In view of the problems of the existing technology, the present invention provides a kind of gangue automated loading mechanism based on Automobile Transportation
And method, the scheduling of transport vehicle and gangue loading process realize automatic control, can be effectively reduced the labour of staff
Intensity makes loading effect effectively improve.
To achieve the goals above, the present invention adopts the following technical scheme: a kind of gangue based on Automobile Transportation is automatic
Loader mechanism, including waste bin, car bearing platform and foundation pit；The waste bin is erected above foundation pit, the discharging mouth down of waste bin
Setting, is equipped with automatic material door in the discharge port of waste bin；The hole bottom of the foundation pit is provided with track, the car bearing platform is located at
On track, car bearing platform can be moved along track.
The car bearing platform uses double panel structure, including top plate and bottom plate, uniformly distributed several piezoelectricity between top plate and bottom plate
Formula weighing sensor.
Hoofing part component is installed on the bottom plate of the car bearing platform, the hoofing part component include driving motor,
Clutch, retarder, positive transport wheel and driven traveling wheel；The driving motor and retarder are directly connected in the bottom of car bearing platform
On plate, the positive transport wheel and driven traveling wheel pass through wheel carrier and are connected on the bottom plate of car bearing platform；The driving motor
Motor shaft is connected by clutch with the power input shaft of retarder, the power output shaft of retarder and the wheel of positive transport wheel
Axis is fixedly connected with；The car bearing platform is in orbit by positive transport wheel and the setting of driven traveling wheel.
The hoofing part component is arranged two sets altogether, wherein a set of hoofing part component is as spare.
Vehicle cab recognition camera, LED illumination lamp and working status indication are separately installed on the warehouse of the waste bin
Lamp, lighting source of the LED illumination lamp as vehicle cab recognition camera, the working station indicator are used for transport vehicle department
Machine provides corresponding dispatch command.
Limit switch is mounted in the corresponding foundation pit crater wall in the track both ends, limit switch includes first order limit
Switch and second level limit switch are defined the moving range of car bearing platform by triggering first order limit switch, when first
When grade limit switch failure, car bearing platform emergency stop is controlled by triggering second level limit switch.
In the side of the foundation pit configured with the service pit for being overhauled to car bearing platform.
The cover top surface of the car bearing platform is provided with transport vehicle and stops positioning convex platform.
A kind of gangue automatic loading method based on Automobile Transportation, using the gangue based on Automobile Transportation
Apparatus for automatically loading includes the following steps:
Step 1: transport vehicle driver starts unloaded transport vehicle to immediately ahead of foundation pit, while car bearing platform shifts to transport vehicle
Until being parked in foundation pit one end；
Step 2: transport vehicle driver observation working station indicator can carry out bastard coal when working station indicator is shown
When stone loads, transport vehicle driver starts unloaded transport vehicle to stopping on car bearing platform；
Step 3: on-site identification is carried out by model of the vehicle cab recognition camera to transport vehicle, and then obtains the transport vehicle
Actual pay load；
Step 4: according to the transport vehicle model of acquisition, car bearing platform is even according to the lower section of pre-set velocity from waste bin discharge port
Speed is passed through, while the automatic material door of waste bin discharge port unloads gangue according to preset aperture；
Step 5: when piezoelectric type weighing sensor detects that the real-time weight of transport vehicle reaches all-up weight, waste bin
The automatic material door of discharge port is closed；
Step 6: car bearing platform is continued to move to until being parked in the foundation pit other end, and then transport vehicle driver is again by fully loaded transport
Vehicle sails out of car bearing platform；
Step 7: step 1 is repeated to step 6, subsequent gangue is completed and loads work.
Beneficial effects of the present invention:
Gangue automated loading mechanism and method based on Automobile Transportation of the invention, the scheduling of transport vehicle and gangue dress
Load process realizes automatic control, can be effectively reduced the labor intensity of staff, and loading effect is made to effectively improve.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of gangue automated loading mechanism based on Automobile Transportation of the invention；
Fig. 2 is car bearing platform schematic bottom view of the invention；
In figure, 1-waste bin, 2-car bearing platforms, 3-foundation pits, 4-tracks, 5-driving motors, 6-clutches, 7-subtract
Fast device, 8-positive transport wheels, 9-driven traveling wheels, 10-vehicle cab recognition cameras, 11-LED illumination lamps, 12-work shapes
State indicator light, 13-transport vehicles stop positioning convex platform.
Specific embodiment
The present invention is described in further detail in the following with reference to the drawings and specific embodiments.
As shown in Figure 1, 2, a kind of gangue automated loading mechanism based on Automobile Transportation, including waste bin 1, car bearing platform 2
And foundation pit 3；The waste bin 1 is erected at 3 top of foundation pit, the discharging mouth down setting of waste bin 1, in the discharge port of waste bin 1
Automatic material door is installed；The hole bottom of the foundation pit 3 is provided with track 4, the car bearing platform 2 is located on track 4, and car bearing platform 2 can
It is moved along track 4.
The car bearing platform 2 uses double panel structure, including top plate and bottom plate, uniformly distributed several piezoelectricity between top plate and bottom plate
Formula weighing sensor.
Hoofing part component is installed on the bottom plate of the car bearing platform 2, the hoofing part component includes driving motor
5, clutch 6, retarder 7, positive transport wheel 8 and driven traveling wheel 9；The driving motor 5 and retarder 7 are directly connected in load
On the bottom plate of ride 2, the positive transport wheel 8 and driven traveling wheel 9 are connected on the bottom plate of car bearing platform 2 by wheel carrier；Institute
The motor shaft for stating driving motor 5 is connected by clutch 6 with the power input shaft of retarder 7, the power output shaft of retarder 7
It is fixedly connected with the wheel shaft of positive transport wheel 8；The car bearing platform 2 is arranged by positive transport wheel 8 and driven traveling wheel 9 in track 4
On.
The hoofing part component is arranged two sets altogether, wherein a set of hoofing part component is as spare.
Vehicle cab recognition camera 10, LED illumination lamp 11 and working condition are separately installed on the warehouse of the waste bin 1
Indicator light 12, lighting source of the LED illumination lamp 11 as vehicle cab recognition camera 10, the working station indicator 12 are used
In providing corresponding dispatch command to transport vehicle driver.
Limit switch is mounted in corresponding 3 crater wall of foundation pit in 4 both ends of track, limit switch includes first order limit
Bit switch and second level limit switch are defined the moving range of car bearing platform 2 by triggering first order limit switch, when the
When level-one limit switch fails, 2 emergency stop of car bearing platform is controlled by triggering second level limit switch.
In the side of the foundation pit 3 configured with the service pit for being overhauled to car bearing platform 2.
The cover top surface of the car bearing platform 2 is provided with transport vehicle and stops positioning convex platform 13, it is fixed to be stopped by transport vehicle
Position boss 13 can guarantee that the stop position of each transport vehicle is all consistent.
A kind of gangue automatic loading method based on Automobile Transportation, using the gangue based on Automobile Transportation
Apparatus for automatically loading includes the following steps:
Step 1: transport vehicle driver starts unloaded transport vehicle to 3 front of foundation pit, while car bearing platform 2 shifts to transport
Vehicle is until being parked in 3 one end of foundation pit；
Step 2: transport vehicle driver observation working station indicator 12, when the display of working station indicator 12 can carry out
When gangue loads, transport vehicle driver starts unloaded transport vehicle to stopping on car bearing platform 2；
Step 3: on-site identification is carried out by model of the vehicle cab recognition camera 10 to transport vehicle, and then obtains the transport
The actual pay load of vehicle；
Step 4: according to the transport vehicle model of acquisition, car bearing platform 2 is according to pre-set velocity from the lower section of 1 discharge port of waste bin
At the uniform velocity pass through, while the automatic material door of 1 discharge port of waste bin unloads gangue according to preset aperture；
Step 5: when piezoelectric type weighing sensor detects that the real-time weight of transport vehicle reaches all-up weight, waste bin 1
The automatic material door of discharge port is closed；
Step 6: car bearing platform 2 is continued to move to until being parked in 3 other end of foundation pit, and then transport vehicle driver is again by fully loaded fortune
Defeated vehicle sails out of car bearing platform 2；
Step 7: step 1 is repeated to step 6, subsequent gangue is completed and loads work.
It, can be by the clutch in the hoofing part component to break down when two sets of hoofing part components a set of breaks down
Device 6 disconnects, while the clutch 6 in spare hoofing part component being bonded together, and utilizes spare hoofing part component
Continue cooperation and load work, wait after loading work whole, then car bearing platform 2 is moved to service pit and carries out service work.
The scope of patent protection that scheme in embodiment is not intended to limit the invention, it is all without departing from carried out by the present invention etc.
Effect implements or change, is both contained in the scope of the patents of this case.
Claims (9)
1. a kind of gangue automated loading mechanism based on Automobile Transportation, it is characterised in that: including waste bin, car bearing platform and base
Hole；The waste bin is erected above foundation pit, and the discharging mouth down setting of waste bin is equipped with automatically in the discharge port of waste bin
Bin gate；The hole bottom of the foundation pit is provided with track, the car bearing platform is located on track, and car bearing platform can be moved along track.
2. a kind of gangue automated loading mechanism based on Automobile Transportation according to claim 1, it is characterised in that: described
Car bearing platform uses double panel structure, including top plate and bottom plate, uniformly distributed several piezoelectric type weighing sensors between top plate and bottom plate.
3. a kind of gangue automated loading mechanism based on Automobile Transportation according to claim 2, it is characterised in that: in institute
It states and hoofing part component is installed on the bottom plate of car bearing platform, the hoofing part component includes driving motor, clutch, deceleration
Device, positive transport wheel and driven traveling wheel；The driving motor and retarder are directly connected on the bottom plate of car bearing platform, the master
Dynamic traveling wheel and driven traveling wheel pass through wheel carrier and are connected on the bottom plate of car bearing platform；The motor shaft of the driving motor by from
Clutch is connected with the power input shaft of retarder, and the power output shaft of retarder and the wheel shaft of positive transport wheel are fixedly connected with；Institute
It is in orbit by positive transport wheel and the setting of driven traveling wheel to state car bearing platform.
4. a kind of gangue automated loading mechanism based on Automobile Transportation according to claim 3, it is characterised in that: described
Hoofing part component is arranged two sets altogether, wherein a set of hoofing part component is as spare.
5. a kind of gangue automated loading mechanism based on Automobile Transportation according to claim 1, it is characterised in that: in institute
It states and is separately installed with vehicle cab recognition camera, LED illumination lamp and working station indicator on the warehouse of waste bin, the LED shines
Lighting source of the bright lamp as vehicle cab recognition camera, the working station indicator are used to provide to transport vehicle driver corresponding
Dispatch command.
6. a kind of gangue automated loading mechanism based on Automobile Transportation according to claim 1, it is characterised in that: in institute
It states and is mounted on limit switch in the corresponding foundation pit crater wall in track both ends, limit switch includes first order limit switch and the second level
Limit switch is defined the moving range of car bearing platform by triggering first order limit switch, when first order limit switch loses
When effect, car bearing platform emergency stop is controlled by triggering second level limit switch.
7. a kind of gangue automated loading mechanism based on Automobile Transportation according to claim 1, it is characterised in that: in institute
The side of foundation pit is stated configured with the service pit for being overhauled to car bearing platform.
8. a kind of gangue automated loading mechanism based on Automobile Transportation according to claim 2, it is characterised in that: in institute
The cover top surface for stating car bearing platform is provided with transport vehicle and stops positioning convex platform.
9. a kind of gangue automatic loading method based on Automobile Transportation uses described in claim 1 based on Automobile Transportation
Gangue automated loading mechanism, it is characterised in that include the following steps:
Step 1: transport vehicle driver starts unloaded transport vehicle to immediately ahead of foundation pit, at the same car bearing platform shift to transport vehicle until
It is parked in foundation pit one end；
Step 2: transport vehicle driver observation working station indicator can carry out gangue dress when working station indicator is shown
When load, transport vehicle driver starts unloaded transport vehicle to stopping on car bearing platform；
Step 3: on-site identification is carried out by model of the vehicle cab recognition camera to transport vehicle, and then obtains the reality of the transport vehicle
Border loading capacity；
Step 4: according to the transport vehicle model of acquisition, car bearing platform is at the uniform velocity passed through according to pre-set velocity from the lower section of waste bin discharge port
It crosses, while the automatic material door of waste bin discharge port unloads gangue according to preset aperture；
Step 5: when piezoelectric type weighing sensor detects that the real-time weight of transport vehicle reaches all-up weight, waste bin discharging
The automatic material door of mouth is closed；
Step 6: car bearing platform is continued to move to until being parked in the foundation pit other end, and then transport vehicle driver again sails fully loaded transport vehicle
From car bearing platform；
Step 7: step 1 is repeated to step 6, subsequent gangue is completed and loads work.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910071116.7A CN109626023A (en) | 2019-01-25 | 2019-01-25 | A kind of gangue automated loading mechanism and method based on Automobile Transportation |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910071116.7A CN109626023A (en) | 2019-01-25 | 2019-01-25 | A kind of gangue automated loading mechanism and method based on Automobile Transportation |
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| Publication Number | Publication Date |
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| CN109626023A true CN109626023A (en) | 2019-04-16 |
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ID=66063634
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910071116.7A Pending CN109626023A (en) | 2019-01-25 | 2019-01-25 | A kind of gangue automated loading mechanism and method based on Automobile Transportation |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110143453A (en) * | 2019-06-28 | 2019-08-20 | 洛阳衡创智能科技有限公司 | A kind of automatic loading device and its control method |
| CN110143454A (en) * | 2019-06-28 | 2019-08-20 | 洛阳衡创智能科技有限公司 | A kind of automation Trailer equipment and its control method |
| CN115072414A (en) * | 2022-07-12 | 2022-09-20 | 四川公路桥梁建设集团有限公司 | Intelligent automatic loading weighing device for asphalt mixing plant |
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| CN107444874A (en) * | 2017-08-30 | 2017-12-08 | 新乡市百分百机电有限公司 | A kind of running gear with annealing furnace docking platform |
| CN208345351U (en) * | 2018-04-18 | 2019-01-08 | 陕西未来能源化工有限公司 | One kind quantifying quick continuous loading system from towing motorcar |
| CN209455712U (en) * | 2019-01-25 | 2019-10-01 | 辽宁工程技术大学 | A kind of gangue automated loading mechanism based on Automobile Transportation |
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2019
- 2019-01-25 CN CN201910071116.7A patent/CN109626023A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0912124A (en) * | 1995-06-27 | 1997-01-14 | Nippon Light Metal Co Ltd | Automatic carrying method for carrier |
| JPH0986672A (en) * | 1995-09-25 | 1997-03-31 | San Eng:Kk | Fixed weight loading device |
| CN103292882A (en) * | 2012-02-23 | 2013-09-11 | 刘素华 | Mobile car automatic weighing platform |
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| CN104037977A (en) * | 2013-12-20 | 2014-09-10 | 宁波八益智能存储系统有限公司 | Compact frame dedicated motor |
| CN107444874A (en) * | 2017-08-30 | 2017-12-08 | 新乡市百分百机电有限公司 | A kind of running gear with annealing furnace docking platform |
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| CN209455712U (en) * | 2019-01-25 | 2019-10-01 | 辽宁工程技术大学 | A kind of gangue automated loading mechanism based on Automobile Transportation |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110143453A (en) * | 2019-06-28 | 2019-08-20 | 洛阳衡创智能科技有限公司 | A kind of automatic loading device and its control method |
| CN110143454A (en) * | 2019-06-28 | 2019-08-20 | 洛阳衡创智能科技有限公司 | A kind of automation Trailer equipment and its control method |
| CN115072414A (en) * | 2022-07-12 | 2022-09-20 | 四川公路桥梁建设集团有限公司 | Intelligent automatic loading weighing device for asphalt mixing plant |
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