CN109624053A - Intelligent beam making bench - Google Patents
Intelligent beam making bench Download PDFInfo
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- CN109624053A CN109624053A CN201811544860.6A CN201811544860A CN109624053A CN 109624053 A CN109624053 A CN 109624053A CN 201811544860 A CN201811544860 A CN 201811544860A CN 109624053 A CN109624053 A CN 109624053A
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- crushing knife
- support case
- level
- track
- along
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- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 26
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 22
- 239000010959 steel Substances 0.000 claims abstract description 22
- 238000000034 method Methods 0.000 claims abstract description 17
- 239000002893 slag Substances 0.000 claims description 41
- 238000004140 cleaning Methods 0.000 claims description 38
- 230000005540 biological transmission Effects 0.000 claims description 26
- 230000003028 elevating effect Effects 0.000 claims description 12
- 230000007246 mechanism Effects 0.000 claims description 12
- 239000007787 solid Substances 0.000 claims description 5
- 241001191009 Gymnomyza Species 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 239000000463 material Substances 0.000 description 18
- 238000010276 construction Methods 0.000 description 15
- 230000008569 process Effects 0.000 description 10
- 230000003014 reinforcing effect Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 230000002411 adverse Effects 0.000 description 2
- 238000010923 batch production Methods 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000009417 prefabrication Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Cleaning In General (AREA)
- Crushing And Grinding (AREA)
Abstract
The invention discloses a kind of intelligent beam making bench, including two tracks, two parallel track settings, and are arranged along precast beam working procedure direction；Pedestal ontology, it includes successively fixed one level of support case, second level support case, three-level support case from the bottom to top, the one level of support case sliding is set on two tracks, the multiple crossbeams of setting are spaced along precast beam length direction in the one level of support case and second level support case, the crossbeam is arranged along the width direction of precast beam, the three-level support case includes multiple channel steels that three-level support case top is fixedly arranged on along precast beam width direction interval, the horizontal top surface steel plate that precast beam is supported set on multiple channel steel top surfaces, and the channel steel is arranged along the length direction of precast beam.The present invention is slided to realize in orbit and be moved freely in pedestal ontology each region by pedestal ontology, is constructed and transported beam body to meet precast beam in different location, so that mechanical equipment is fully used, is saved place, is improved production efficiency.
Description
Technical field
The present invention relates to precast beam technical field of construction equipment.It is more particularly related to a kind of intelligence beam
Pedestal.
Background technique
With the rapid development of our country's economy, push China railways net constantly perfect, wherein in railway network construction
In, box beam plays the role of vital.The prefabricated construction of box beam can reduce the duration, save production cost, therefore prefabricated
The construction of beam seems increasingly important.And pedestal plays an important role in box girder construction, currently, traditional Construction of Precast Box Beam is
The prefabricated mode of " construction area is fixed, working procedure recycles " is used on fixed base, i.e., it is (fixed in same construction area
On pedestal) series of processes such as reinforcing bar binding, formwork erection, concreting, demoulding, maintenance, prestressed stretch-draw, mud jacking are carried out, this
The pedestal service efficiency having led in precast beam field is low, and the production efficiency of precast beam is lower.
Summary of the invention
It is an object of the invention to solve at least the above problems, and provide the advantages of at least will be described later.
It is a still further object of the present invention to provide a kind of intelligent beam making bench, are slided in orbit by pedestal ontology
It realizes and is moved freely in pedestal ontology each region, constructed and transported beam body to meet precast beam in different location, make
It obtains mechanical equipment to be fully used, saves place, improve production efficiency.
In order to realize these purposes and other advantages according to the present invention, a kind of intelligent beam making bench is provided, comprising:
Two tracks, two parallel track settings, and be arranged along precast beam working procedure direction；
Pedestal ontology comprising successively fixed one level of support case, second level support case, three-level support case, institute from the bottom to top
The sliding of one level of support case is stated to be set on two tracks, it is equal along precast beam length direction in the one level of support case and second level support case
Multiple crossbeams are arranged in interval, and the crossbeam is arranged along the width direction of precast beam, and the three-level support case includes along prefabricated deck-siding
Degree direction interval is fixedly arranged on multiple channel steels on three-level support case top, level is set to multiple channel steel top surfaces to support precast beam
Top surface steel plate, the channel steel along precast beam length direction be arranged.
Preferably, the one level of support case includes the rectangle mobile framework that sliding is set on the track, the shifting
The length direction setting of the long edge precast beam of dynamic frame, the long side of the mobile framework is along the length side of the mobile framework
To being installed with multiple bottom girders vertically at equal intervals, and the multiple bottom girders being located in two long sides are arranged in a one-to-one correspondence, any right
A crossbeam is respectively connected between two bottom girders answered, multiple bottom girder tops in two long sides are connected with middle face jointly
Plate；
The second level support case includes being fixedly arranged on the two of the middle panel upper surface along the middle panel width direction interval
Power transmission component is arranged, every row's power transmission component includes that multiple power transmissions being vertically arranged at equal intervals along the middle panel length direction are vertical
Beam, the power transmission stringer in two rows of power transmission components are arranged in a one-to-one correspondence, and are all connected with one between any two opposite power transmission stringers
The crossbeam, the top of multiple power transmission stringers is connected with top panel jointly in two rows of power transmission components, wherein the width of the top panel
Degree is less than the width of the middle panel.
Preferably, the lower section of two long sides of mobile framework is rotatably equipped with along the length direction interval of precast beam
Multiple scroll wheels, multiple scroll wheels in two long sides slide respectively to be set in two tracks, so that the pedestal ontology is two
It is slided on track.
Preferably, further includes:
First motor is used to that one of scroll wheel to be driven to rotate.
Preferably, the track is U-shaped along the vertical section of its width direction.
Preferably, further includes: two groups of rail cleaning devices, two of two groups of rail cleaning devices and the pedestal ontology
End is arranged in a one-to-one correspondence, and every group of rail cleaning device includes:
Fixed frame comprising the rectangle fixed plate that wherein a long side is hingedly arranged with the middle panel along its length,
The upper surface of the fixed plate is hingedly equipped with elevating lever, and the free end of the elevating lever and the end of the top panel are affixed；
Two groups of cleaning agencies, two groups of cleaning agencies are arranged in a one-to-one correspondence with two tracks respectively, and every group of cleaning agency includes
First crushing knife, two the second crushing knifes, the second motors, fixation kit, first crushing knife, the second crushing knife are outer
For jagged disc structure, and the diameter of first crushing knife is greater than the diameter of second crushing knife, first powder
Broken knife, the second crushing knife are respectively positioned in corresponding track, and the axis of first crushing knife is in a vertical state, and described first
Multiple mud holes are equipped at intervals on crushing knife, the lower surface of first crushing knife is installed with multiple maos of teeth, the hair tooth vertically
Lower end contacted with the bottom of the track, the following table face interval of first crushing knife is installed with multiple the first knives of triangle
Piece, the distance between the first blade low side and the rail base are 0.5~0.8mm, first crushing knife upper surface
It coaxially is installed with first rotating shaft, first gear is coaxially installed in the first rotating shaft, two the second crushing knifes are along described first
The axisymmetrical of crushing knife is arranged, and the side wall of the axis of second crushing knife and the track, first crushing knife
Axis intersects vertically, and second crushing knife is installed with multiple triangles close to the surface interval of orbit sidewall corresponding thereto
Second blade, the distance between second blade and the side wall of track corresponding thereto and second crushing knife and institute
Stating the distance between rail base is 0.5~0.8mm, and second crushing knife is installed with the second shaft along axis, and described
The free end of two shafts is coaxially installed with the second gear being meshed with the first gear, the fixation kit include with it is described
The fixed cylinder of second shaft coaxial bearings connection, the fixed cylinder lateral wall are installed with first connecting rod vertically, and described first connects
The free end of extension bar and the lower surface of the fixed plate are affixed, and second motor is fixedly arranged on the upper surface of the fixed plate, institute
The output shaft for stating the second motor passes through the fixed plate and coaxially affixed with the free end of the first rotating shaft, wherein described the
The low side of one crushing knife is located at the top of the second crushing knife low side；
Slag removal mechanism comprising collecting box, suction ventilator, two collection slag cylinders, the collecting box are fixedly arranged on the fixed plate
Upper surface is arranged with filter screen, the suction ventilator in first through hole through the first through hole is equipped on the collecting box
Be fixedly arranged on outside the collecting box, and the air inlet of the suction ventilator is connected to first through hole, two collection slag cylinders respectively with
Two groups of cleaning agencies are arranged in a one-to-one correspondence, and described to integrate the conical structure of slag cylinder upward as tip, the collection slag cylinder bottom is in spacious
Mouthful shape and the diameter of bottom are slightly larger than the diameter of first crushing knife, and the bottom of the collection slag cylinder is described with corresponding thereto
The distance between first crushing knife is 1~1.5mm, and the collection slag cylinder side wall, which runs through, is equipped with through hole, and the through hole is communicated with
Drainage conduit, the free end of the drainage conduit pass through the fixed plate and are connected to the collecting box, and the side wall of the collection slag cylinder is perpendicular
Straight fixed second connecting rod, the free end of second connecting rod and the lower surface of the fixed plate are affixed, wherein described first
Rotating shaft sealing rotates through the tip of the collection slag cylinder.
Preferably, further includes: two covers, each cover are bottom in open cuboid structure, two covers
Body one-to-one correspondence is located on two rail cleaning devices, and the bottom of the cover is slightly above the top of the track.
Preferably, the first rotating shaft is located at the part in the collection slag cylinder between the upper and lower every being installed with multiple crushing cutters.
The present invention is include at least the following beneficial effects:
The first, the present invention is moved freely in each construction area by track to meet precast beam in different location and be applied
Work and transport beam body, and by organic strings of single process such as reinforcing bar binding, template installation, concreting, demoulding, prestressed stretch-draws
Connection is realized the bridge prefabrication construction of batch production pipelining, is preferably solved when interting operation between process to production efficiency
Bring adverse effect saves place so that labour and mechanical equipment are fully used, and improves production efficiency.
The second, one level of support case, second level support case, three-level are set and support case, passes through setting crossbeam, bottom girder and middle face
Plate can meet the requirement of the integrally-built endurance of each construction stage pedestal, deformation；By setting power transmission stringer, top surface steel plate,
Top panel and channel steel can also reasonably adjust the camber value of precast beam while guaranteeing top surface stiffness, and power transmission stringer is then
The precast beam load dispersion that top surface steel plate is born is transferred to one level of support case；By setting scroll wheel, first motor with reality
The movement of existing pedestal ontology.
Two groups of third, setting cleaning agencies can realize the removal track by the first crushing knife of setting, the second crushing knife
The deposit of side wall and bottom avoids deposit from influencing the sliding of scroll wheel, and extend scroll wheel uses the time, while can be with
Clean workload is reduced, working efficiency is improved；The rotation of the first crushing knife is driven by the rotation of the second motor output shaft, together
When drive first gear rotation, then by first gear drive second gear rotation, and then realization the second crushing knife rotation；
The fixation to the second crushing knife is realized by setting fixation kit；After can avoid the crushing of the first crushing knife by the first blade of setting
Friction of the residue to the first crushing knife lower surface is accumulated, extend the first crushing knife uses the time, realizes by setting hair tooth
Crushed material is cleaned；It can avoid the smashed accumulation residue of the second crushing knife by the second blade of setting to crush to second
The influence of knife；The low side of first crushing knife is located at the top of the second crushing knife low side, and the diameter of first crushing knife is greater than
The diameter of second crushing knife can effectively reduce the smashed crushed material of the second crushing knife by this set and fall in the first powder
Above broken knife, at the same time it can also be purged by hair tooth, the residual of crushed material in orbit is reduced, is guaranteeing scroll wheel just
Often work.
4th, slagging mechanism is set, and crushed material is entered under the action of the rotation of hair tooth and suction ventilator by mud hole
Collect in slag cylinder, and entered in collecting box by drainage conduit, realizes crushed material discharge；It is realized by the second connecting rod of setting to collection slag
The fixation of cylinder；Crushed material is avoided to the influence of suction ventilator by the way that filter screen is arranged, and extend suction ventilator uses the time.
5th, fixed frame is set, is hingedly arranged by fixed frame and the top panel and elevating lever is realized that track cleans and filled
The rotation set, convenient for the cleaning to cleaning agency and slag removal mechanism；Cover is set, can avoid outer bound pair wiper mechanism and slag extractor
The pollution of structure, advancing the track clearing apparatus use the time；By the way that crushing cutter is arranged, crushed material can further be crushed, be avoided
Crushed material is deposited in collection slag cylinder.
Further advantage, target and feature of the invention will be partially reflected by the following instructions, and part will also be by this
The research and practice of invention and be understood by the person skilled in the art.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of intelligence beam making bench described in one of technical solution of the present invention；
Fig. 2 is the structural schematic diagram of intelligence beam making bench described in one of technical solution of the present invention；
Fig. 3 is the structural schematic diagram of intelligence beam making bench described in one of technical solution of the present invention；
Fig. 4 is the structural schematic diagram of rail cleaning device described in one of technical solution of the present invention；
Fig. 5 is the enlarged drawing of A in Fig. 4.
Specific embodiment
Present invention will be described in further detail below with reference to the accompanying drawings, to enable those skilled in the art referring to specification text
Word can be implemented accordingly.
It should be noted that in the description of the present invention, the orientation or position of the instructions such as term " on ", "lower", "inner", "outside"
Setting relationship is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of description of the present invention and simplification of the description, is not
The device or element of indication or suggestion meaning must have a particular orientation, be constructed and operated in a specific orientation, therefore cannot
It is interpreted as limitation of the present invention.
As shown in Figs. 1-2, the present invention provides a kind of intelligent beam making bench, comprising:
Two tracks 2, two tracks 2 are arranged in parallel, and are arranged along precast beam working procedure direction；
Pedestal ontology comprising successively fixed one level of support case, second level support case, three-level support case, institute from the bottom to top
It states the sliding of one level of support case to be set on two tracks 2, along precast beam length direction in the one level of support case and second level support case
Multiple crossbeams 107 are arranged in interval, and the crossbeam 107 is arranged along the width direction of precast beam, and the three-level support case includes edge
Precast beam width direction interval is fixedly arranged on multiple channel steels 109 on three-level support case top, level is set to multiple channel steels 109 and pushes up
To support the top surface steel plate 106 of precast beam, the channel steel 109 is arranged along the length direction of precast beam in face.
In this technical solution, two settings of track 2 indoors, are equipped with along track 2 for reinforcing bar binding, template
The relevant device of the processes such as installation, concreting, demoulding, prestressed stretch-draw, in use process, pedestal ontology is on track 2
In sliding process, the working procedures such as reinforcing bar binding, template installation, concreting, demoulding, prestressed stretch-draw are sequentially completed, it is complete
At the manufacture of precast beam.Using the technical solution, the present invention is moved freely in each construction area prefabricated to meet by track 2
Beam body is constructed and transported to beam in different location, and by reinforcing bar binding, template installation, concreting, demoulding, prestressing force
It the organic series connection of single process such as draws, realizes the bridge prefabrication construction of batch production pipelining, preferably solve and wear between process
Production efficiency bring is adversely affected when inserting operation, so that labour and mechanical equipment are fully used, place are saved, mentions
High efficiency；It supports case, three-level to support case that can meet each construction stage pedestal by setting one level of support case, second level integrally to tie
The endurance of structure, deformation requirement, lead to top surface steel plate 106, channel steel 109, can also rationally be adjusted while guaranteeing top surface stiffness
The camber value of whole precast beam.
In another technical solution, the one level of support case includes the rectangle movement that sliding is set on the track 2
Frame 1, the length direction setting of the long edge precast beam of the mobile framework 1, the long side of the mobile framework 1 is along the shifting
The length direction of dynamic frame 1 is installed with multiple bottom girders 102, and the multiple bottom girders being located in two long sides vertically at equal intervals
102 are arranged in a one-to-one correspondence, and are respectively connected with a crossbeam 107 between any corresponding two bottom girders 102, in two long sides
Multiple 102 tops of bottom girder are connected with middle panel 103 jointly；
The second level support case includes being fixedly arranged on table on the middle panel 103 along the middle 103 width direction interval of panel
Two rows of power transmission components in face, every row's power transmission component include multiple being vertically arranged at equal intervals along middle 103 length direction of panel
Power transmission stringer 104, the power transmission stringer 104 in two rows of power transmission components is arranged in a one-to-one correspondence, and any two opposite power transmissions are vertical
A crossbeam 107 is all connected between beam 104, the top of multiple power transmission stringers 104 is connected with jointly in two rows of power transmission components
Panel 105, wherein the width of the top panel 105 is less than the width (cross in one level of support case of the middle panel 103
The length of beam 107 is greater than the length for the crossbeam 107 being located in second level support case).Using the technical solution, power transmission stringer 104 is then
The precast beam load dispersion that top surface steel plate 106 is born is transferred to one level of support case, meets each construction stage pedestal and integrally ties
The endurance of structure, deformation requirement.
In another technical solution, the lower section of 1 two long sides of mobile framework is between the length direction of precast beam
Every being rotatably equipped with multiple scroll wheels 101, multiple scroll wheels 101 in two long sides slide respectively to be set in two tracks 2, with
Slide the pedestal ontology on two tracks 2.Using the technical solution, the movement of pedestal ontology is realized.
In another technical solution, further includes:
First motor, being used to driving one of rotation of scroll wheel 101, (specific connection type: first motor is fixedly arranged on
In the mobile framework 1, the output shaft of the first motor is connected with third gear, and level connects on one of scroll wheel 101
It is connected to third shaft, the 4th gear is coaxially installed in the third shaft, the 4th gear and third gear pass through chain
Connection).Using the technical solution, the rotation of scroll wheel 101 is realized.
In another technical solution, the track 2 is U-shaped along the vertical section of its width direction.Using the technical solution,
Convenient for sliding of the scroll wheel 101 in track 2.
In another technical solution, as in Figure 3-5, further includes: two groups of 2 clearing apparatus of track, two groups of tracks 2 clean
Two ends of device and the pedestal ontology are arranged in a one-to-one correspondence, and every group of 2 clearing apparatus of track includes:
Fixed frame comprising the rectangle that wherein a long side is hingedly arranged with the middle panel 103 along its length is fixed
Plate 301, the upper surface of the fixed plate 301 are hingedly equipped with elevating lever (elevating lever is in heeling condition), the elevating lever from
By holding, affixed (when cleaning track, the elevating lever is in elongation state, the fixed plate with the end of the top panel 105
301 are in horizontality, and when that need to clear up rail cleaning device, the elevating lever is in contraction state, at the fixed plate 301
In acclivitous state)；
Two groups of cleaning agencies, two groups of cleaning agencies are arranged in a one-to-one correspondence with two tracks 2 respectively, and every group of cleaning agency includes
First the second crushing knife 601 of crushing knife 401, two, the second motor 403, fixation kit, first crushing knife 401, the second powder
Broken knife 601 is that outer is jagged disc structure, and the diameter of first crushing knife 401 is greater than second crushing knife
601 diameter, first crushing knife 401, the second crushing knife 601 are respectively positioned in corresponding track 2, first crushing knife
401 axis is in a vertical state, and multiple mud holes, first crushing knife 401 are equipped at intervals on first crushing knife 401
Lower surface be installed with multiple maos of teeth 405 (the hair tooth 405 be fur), the lower end of the hair tooth 405 and the track 2 vertically
Bottom contact, the following table face interval of first crushing knife 401 is installed with multiple the first blades of triangle 406 (described first
Blade 406 is specifically configured to: the lower surface of the wherein a line of first blade 406 and first crushing knife 401 is solid
Connect, and the two other side of first blade 406 is blade-like structure), 406 low side of the first blade and the track
The distance between 2 bottoms are 0.5~0.8mm, and 401 upper surface of the first crushing knife is coaxially installed with first rotating shaft 402, described
First gear 404, axis of two the second crushing knifes 601 along first crushing knife 401 are coaxially installed in first rotating shaft 402
It is symmetrical arranged, and the axis of second crushing knife 601 and side wall, the axis of first crushing knife 401 of the track 2 are equal
It intersects vertically, second crushing knife 601 is installed with multiple triangles the close to the surface interval of 2 side wall of track corresponding thereto
(second blade is specifically configured to: the wherein a line of second blade and second crushing knife 601 are solid for two blades
Connect, and the two other side of second blade is blade-like structure), second blade and track 2 corresponding thereto
The distance between side wall and the distance between second crushing knife 601 and 2 bottom of track be 0.5~0.8mm,
(top of the high-end slightly below track 2 of second crushing knife 601) described second crushing knife 601 is installed with the along axis
Two shafts 602, the free end of second shaft 602 are coaxially installed with the second gear being meshed with the first gear 404
605, the fixation kit includes the fixed cylinder 603 connecting with 602 coaxial bearings of the second shaft, outside the fixed cylinder 603
Sidewalls vertical is installed with first connecting rod 604, the lower surface of the free end of the first connecting rod 604 and the fixed plate 301
Affixed, second motor 403 is fixedly arranged on the upper surface of the fixed plate 301, and the output shaft of second motor 403 passes through institute
State fixed plate 301 and coaxially affixed with the free end of the first rotating shaft 402, wherein the low side position of first crushing knife 401
In 601 low side of the second crushing knife top (in two groups of cleaning agencies, first crushing knife 401, the second crushing knife 601,
Positional relationship when being rail cleaning device cleaning track of hair tooth 405, the first blade 406, the second blade and the track 2
State)；
Slag removal mechanism comprising 505, two collecting box 501, suction ventilator collection slag cylinders 503, the collecting box 501 are fixedly arranged on
The upper surface of the fixed plate 301, through the first through hole is equipped on the collecting box 501, card is set in first through hole
There is filter screen, the suction ventilator 505 is fixedly arranged on outside the collecting box 501, and the air inlet of the suction ventilator 505 and described first
Through hole connection, two collection slag cylinders 503 are arranged in a one-to-one correspondence with two groups of cleaning agencies respectively, and the slag cylinder 503 that integrates is tip court
On conical structure, collection 503 bottom of slag cylinder is in open-like shape and the diameter of bottom is slightly larger than first crushing knife 401
Diameter, the bottom of the collection slag cylinder 503 are 1~1.5mm with the distance between first crushing knife 401 corresponding thereto,
503 side wall of collection slag cylinder, which runs through, is equipped with through hole, and the through hole is communicated with drainage conduit 502, the freedom of the drainage conduit 502
End is connected to across the fixed plate 301 and with the collecting box 501, fixed second connection of the sidewalls vertical of the collection slag cylinder 503
Bar 504, the free end of second connecting rod 504 and the lower surface of the fixed plate 301 are affixed, wherein the first rotating shaft
402 sealings rotate through the tip of the collection slag cylinder 503.In use process, when cleaning track 2, fixed plate 301 is made to be in level
State, starts the second motor 403 and suction ventilator 505, in pedestal ontology moving process, the first crushing knife 401, the second crushing knife
601 respectively crush the deposit of 2 side wall of track and bottom, under the action of hair tooth 405 and suction ventilator 505, crushed material
Drainage conduit 502 is entered by collection slag cylinder 503, then collecting box 501 is entered by drainage conduit 502, completes the crushing and collection of deposit, clearly
When managing rail cleaning device, fixed plate 301 is set to be in heeling condition, the first crushing knife 401, the second crushing knife 601 are by track 2
It removes.Using the technical solution, two groups of cleaning agencies are set, it can be real by the first crushing knife 401 of setting, the second crushing knife 601
The deposit for now removing track 2 side wall and bottom avoids deposit from influencing the sliding of scroll wheel 101, extends scroll wheel 101
Use the time, while clean workload can also be reduced, improve working efficiency；Pass through turning for 403 output shaft of the second motor
The dynamic rotation for driving the first crushing knife 401, while driving first gear 404 to rotate, then drive the second tooth by first gear 404
The rotation of wheel 605, and then realize the rotation of the second crushing knife 601, it is realized by setting fixation kit to the second crushing knife 601
It is fixed, it can avoid accumulating residue under the first crushing knife 401 after the first crushing knife 401 crushes by the first blade 406 of setting
The friction on surface, extend the first crushing knife 401 uses the time, is realized by setting hair tooth 405 and cleans crushed material；It is logical
It crosses and the smashed influence for accumulating residue to the second crushing knife 601 of avoidable second crushing knife 601 of the second blade is set, first
The low side of crushing knife 401 is located at the top of 601 low side of the second crushing knife, and the diameter of first crushing knife 401 is greater than described
The diameter of second crushing knife 601 can effectively reduce the smashed crushed material of the second crushing knife 601 by this set and fall in first
Residual of the crushed material in track 2 is reduced, is guaranteed at the same time it can also be purged by hair tooth 405 in 401 top of crushing knife
Scroll wheel 101 works normally；Be arranged slagging mechanism, crushed material under the action of the rotation of hair tooth 405 and suction ventilator 505, by
Mud hole enters in collection slag cylinder 503, and is entered in collecting box 501 by drainage conduit 502, realizes crushed material discharge；Pass through setting
Second connecting rod 504 realizes the fixation to collection slag cylinder 503；Influence of the crushed material to suction ventilator 505 is avoided by the way that filter screen is arranged,
Extend suction ventilator 505 uses the time；Fixed frame is set, and by fixed frame and the top panel 105 is hingedly arranged and elevating lever
The rotation of 2 clearing apparatus of track is realized, convenient for the cleaning to cleaning agency and slag removal mechanism.Cover 302 is set, can avoid the external world
Pollution to wiper mechanism and slagging mechanism, advancing the track clearing apparatus use the time；It, can be to crushing by the way that crushing cutter is arranged
Object further crushes, and crushed material is avoided to be deposited in collection slag cylinder 503.
In another technical solution, further includes: two covers 302, each cover 302 are bottom in the rectangular of opening
Body structure, two one-to-one correspondence of cover 302 are located on two rail cleaning devices, and the cover (when cleaning track 2)
302 bottom be slightly above the track 2 top (the specific setting of the cover 302 can are as follows: the cover 302 with it is described on
Panel 105, middle panel 103 are affixed, wherein the side wall of the cover 302, which runs through, is equipped with through-hole, and the elevating lever passes through described logical
Hole and the top panel 105 are affixed, and the sidewall horizontal of cover 302 is equipped with opening where the through-hole, and the fixed plate 301 passes through
The opening and middle panel 103 are hinged, and the side wall of the cover 302 is equipped with chamber door, in order to clear up rail cleaning device).It adopts
With the technical solution, the pollution of outer bound pair wiper mechanism and slagging mechanism can avoid, when the use of 2 cleaning device of advancing the track
Between.
In another technical solution, the first rotating shaft 402 is located at the part in the collection slag cylinder 503 between the upper and lower every solid
Equipped with multiple crushing cutters.Crushed material can further be crushed by the way that crushing cutter is arranged using the technical solution, avoid crushed material
It is deposited in collection slag cylinder 503.
Number of devices and treatment scale described herein are for simplifying explanation of the invention.To intelligent system of the invention
The application of beam pedestal, modifications and variations will be readily apparent to persons skilled in the art.
Although the embodiments of the present invention have been disclosed as above, but its is not only in the description and the implementation listed
With it can be fully applied to various fields suitable for the present invention, for those skilled in the art, can be easily
Realize other modification, therefore without departing from the general concept defined in the claims and the equivalent scope, the present invention is simultaneously unlimited
In specific details and legend shown and described herein.
Claims (8)
1. intelligent beam making bench characterized by comprising
Two tracks, two parallel track settings, and be arranged along precast beam working procedure direction；
Pedestal ontology comprising successively fixed one level of support case, second level support case, three-level support case from the bottom to top, and described one
Grade support case sliding is set on two tracks, is spaced in the one level of support case and second level support case along precast beam length direction
Multiple crossbeams are set, and the crossbeam is arranged along the width direction of precast beam, and the three-level support case includes along prefabricated beam width side
Multiple channel steels on three-level support case top are fixedly arranged on to interval, level is set to multiple channel steel top surfaces to support the top of precast beam
Face steel plate, the channel steel are arranged along the length direction of precast beam.
2. intelligence beam making bench as described in claim 1, which is characterized in that the one level of support case includes that sliding is set to institute
State the rectangle mobile framework on track, the length direction setting of the long edge precast beam of the mobile framework, the movable frame
The long side of frame is installed with multiple bottom girders along the length direction of the mobile framework vertically at equal intervals, and is located in two long sides
Multiple bottom girders be arranged in a one-to-one correspondence, be respectively connected with a crossbeam, two long sides between any corresponding two bottom girders
On multiple bottom girder tops be connected with middle panel jointly；
The second level support case includes being fixedly arranged on the two rows of of the middle panel upper surface along the middle panel width direction interval to pass
Power component, every row's power transmission component include multiple power transmission stringers being vertically arranged at equal intervals along the middle panel length direction, and two
Power transmission stringer in row's power transmission component is arranged in a one-to-one correspondence, and is all connected with a cross between any two opposite power transmission stringers
Beam, the top of multiple power transmission stringers is connected with top panel jointly in two rows of power transmission components, wherein the width of the top panel is less than
The width of the middle panel.
3. intelligence beam making bench as claimed in claim 2, which is characterized in that the lower section of two long sides of mobile framework is equal
Multiple scroll wheels are rotatably equipped with along the length direction interval of precast beam, multiple scroll wheels in two long sides slide respectively to be set to
In two tracks, so that the pedestal ontology slides on two tracks.
4. intelligence beam making bench as claimed in claim 3, which is characterized in that further include:
First motor is used to that one of scroll wheel to be driven to rotate.
5. intelligence beam making bench as claimed in claim 2, which is characterized in that vertical section of the track along its width direction
For U-shaped.
6. intelligence beam making bench as claimed in claim 5, which is characterized in that further include: two groups of rail cleaning devices, two groups
Two ends of rail cleaning device and the pedestal ontology are arranged in a one-to-one correspondence, and every group of rail cleaning device includes:
Fixed frame comprising the rectangle fixed plate that wherein a long side is hingedly arranged with the middle panel along its length, it is described
The upper surface of fixed plate is hingedly equipped with elevating lever, and the free end of the elevating lever and the end of the top panel are affixed；
Two groups of cleaning agencies, two groups of cleaning agencies are arranged in a one-to-one correspondence with two tracks respectively, and every group of cleaning agency includes first
Crushing knife, two the second crushing knifes, the second motors, fixation kit, first crushing knife, the second crushing knife are that outer is saw
The disc structure of dentation, and the diameter of first crushing knife be greater than second crushing knife diameter, first crushing knife,
Second crushing knife is respectively positioned in corresponding track, and the axis of first crushing knife is in a vertical state, and described first crushes
It is equipped at intervals with multiple mud holes on knife, the lower surface of first crushing knife is installed with multiple maos of teeth vertically, under the hair tooth
End is contacted with the bottom of the track, and the following table face interval of first crushing knife is installed with multiple the first blades of triangle, institute
Stating the distance between the first blade low side and the rail base is 0.5~0.8mm, and first crushing knife upper surface is coaxially solid
Equipped with first rotating shaft, first gear is coaxially installed in the first rotating shaft, two the second crushing knifes are along first crushing knife
Axisymmetrical setting, and the axis of second crushing knife and side wall, the axis of first crushing knife of the track are equal
It intersects vertically, second crushing knife is installed with multiple the second knives of triangle close to the surface interval of orbit sidewall corresponding thereto
Piece, the distance between second blade and the side wall of track corresponding thereto and second crushing knife and the track
The distance between bottom is 0.5~0.8mm, and second crushing knife is installed with the second shaft, second shaft along axis
Free end be coaxially installed with the second gear being meshed with the first gear, the fixation kit includes and described second turn
The fixed cylinder of axis coaxial bearings connection, the fixed cylinder lateral wall are installed with first connecting rod vertically, the first connecting rod
Free end and the lower surface of the fixed plate are affixed, and second motor is fixedly arranged on the upper surface of the fixed plate, and described second
The output shaft of motor passes through the fixed plate and coaxially affixed with the free end of the first rotating shaft, wherein described first crushes
The low side of knife is located at the top of the second crushing knife low side；
Slag removal mechanism comprising collecting box, suction ventilator, two collection slag cylinders, the collecting box are fixedly arranged on the upper table of the fixed plate
Face is arranged with filter screen in first through hole, the suction ventilator is fixed through the first through hole is equipped on the collecting box
In outside the collecting box, and the air inlet of the suction ventilator is connected to first through hole, two collection slag cylinders respectively with two groups
Cleaning agency is arranged in a one-to-one correspondence, described to integrate the conical structure of slag cylinder upward as tip, and the collection slag cylinder bottom is in open-like shape
And the diameter of bottom is slightly larger than the diameter of first crushing knife, the bottom of the collection slag cylinder and described first corresponding thereto
The distance between crushing knife is 1~1.5mm, and the collection slag cylinder side wall, which runs through, is equipped with through hole, and the through hole is communicated with discharge
Pipe, the free end of the drainage conduit pass through the fixed plate and are connected to the collecting box, and the sidewalls vertical of the collection slag cylinder is solid
If the second connecting rod, the free end of second connecting rod and the lower surface of the fixed plate are affixed, wherein the first rotating shaft
Sealing rotates through the tip of the collection slag cylinder.
7. intelligence beam making bench as claimed in claim 6, which is characterized in that further include: two covers, each cover are
Bottom is in open cuboid structure, and two cover one-to-one correspondence are located on two rail cleaning devices, and the cover
Bottom be slightly above the top of the track.
8. intelligence beam making bench as claimed in claim 6, which is characterized in that the first rotating shaft is located in the collection slag cylinder
Part between the upper and lower every being installed with multiple crushing cutters.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811544860.6A CN109624053B (en) | 2018-12-17 | 2018-12-17 | Intelligent beam-making pedestal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811544860.6A CN109624053B (en) | 2018-12-17 | 2018-12-17 | Intelligent beam-making pedestal |
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| CN109624053A true CN109624053A (en) | 2019-04-16 |
| CN109624053B CN109624053B (en) | 2020-09-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811544860.6A Active CN109624053B (en) | 2018-12-17 | 2018-12-17 | Intelligent beam-making pedestal |
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| CN110900820A (en) * | 2019-12-10 | 2020-03-24 | 中铁十二局集团有限公司 | Construction device and construction method for self-adaptive post-tensioning prefabricated box girder |
| CN114351596A (en) * | 2021-12-31 | 2022-04-15 | 江西省交通工程集团有限公司 | Construction method for preventing end head of precast beam from being tensioned and cracked |
| CN116533368A (en) * | 2023-03-27 | 2023-08-04 | 四川省交通建设集团有限责任公司 | Adjustable pedestal |
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| CN114351596A (en) * | 2021-12-31 | 2022-04-15 | 江西省交通工程集团有限公司 | Construction method for preventing end head of precast beam from being tensioned and cracked |
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| CN116533368B (en) * | 2023-03-27 | 2024-04-16 | 四川省交通建设集团有限责任公司 | Adjustable pedestal |
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|---|---|
| CN109624053B (en) | 2020-09-25 |
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Address after: No. 29 Park Avenue XiXiangTang District, Nanning city 530007 the Guangxi Zhuang Autonomous Region Applicant after: China Railway Tunnel Bureau Group Construction Co.,Ltd. Applicant after: FUJIAN GAOSU ZHIXIN CONSTRUCTION MANAGEMENT Co.,Ltd. Address before: No. 29 Park Avenue XiXiangTang District, Nanning city 530007 the Guangxi Zhuang Autonomous Region Applicant before: SICHU CO., LTD. OF CHINA RAILWAY TUNNEL Group Applicant before: FUJIAN GAOSU ZHIXIN CONSTRUCTION MANAGEMENT Co.,Ltd. |
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