CN210132371U - Mobile mould platform descaling machine that slope was arranged - Google Patents
Mobile mould platform descaling machine that slope was arranged Download PDFInfo
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- CN210132371U CN210132371U CN201920033542.7U CN201920033542U CN210132371U CN 210132371 U CN210132371 U CN 210132371U CN 201920033542 U CN201920033542 U CN 201920033542U CN 210132371 U CN210132371 U CN 210132371U
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- steel wire
- truss
- die table
- frame body
- movable mould
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Abstract
A movable mould platform cleaning machine which is arranged in an inclined mode comprises a movable mould platform and a frame body, wherein the frame body is erected in the moving direction of the movable mould platform, the movable mould platform cleaning machine further comprises a plurality of steel wire polishing machines, the steel wire polishing machines are arranged on the frame body in parallel, and the frame body is arranged in an inclined mode relative to the movable mould platform. Because the truss is arranged obliquely to the movable die table, and the plurality of steel wire polishing machines are arranged on the truss, although a certain safety gap exists between the grinding discs of the adjacent steel wire polishing machines, the motion tracks of the grinding discs are overlapped when the movable die table moves linearly, so that the grinding discs can clean the whole movable die table, and no omission exists. The utility model discloses well single steel wire buffing machine volume is less, be convenient for transport, steel wire non-deformable when the transportation, be convenient for installation and debugging, have good buffering nature when using, be convenient for change moreover. The method greatly reduces the use cost and the later maintenance cost, has strong practicability and is worth of popularization and application.
Description
Technical Field
The utility model relates to an automatic descaling machine, especially a removal mould platform descaling machine that slope was arranged.
Background
When the strength of the concrete member on the movable mould table of the precast concrete member production line meets the requirement, the concrete member can be moved away by using a crane, and the movable mould table can be operated to the next station for recycling. When the movable mould platform runs to the cleaning station, the residual concrete and attachments on the movable mould platform need to be cleaned in time. Due to the fact that the production line is continuous, the time that the movable mould platform stays on the cleaning station is limited, and in order to ensure cleaning quality and efficiency, a special cleaning machine is usually used for rapidly cleaning the movable mould platform. The main cleaning mode of the special cleaning machine is that firstly a spring shovel blade is used for shoveling hard or massive concrete residues on the movable mould table, and then a double-roller steel wire roller is used for cleaning the movable mould table.
The steel wire roller can once only cover the whole transverse area of the movable mould table in the cleaning process, and the cleaning efficiency is higher. Meanwhile, there are also many disadvantages: 1. the shaft processing length of the steel wire roller is close to 4000mm and even longer, the processing and transportation difficulty is high, and the steel wire roller is easy to deform; 2. after a steel wire fixed on the roller is damaged, the local replacement cannot be carried out, the roller must continuously run with the defects, and the moving die table cannot be thoroughly cleaned; 3. when the steel wire roller is integrally replaced after being worn excessively, parts such as a driving device and a bearing seat need to be removed in the replacement process, the required time is long, the technical requirement is high, and the investment cost is high. Therefore, how to manufacture a mobile mold station cleaning machine which can solve the problems of the prior art and is arranged obliquely becomes a technical problem to be solved.
SUMMERY OF THE UTILITY MODEL
The utility model discloses just based on above-mentioned technical problem, provided a removal mould platform descaling machine that slope was arranged, compared with prior art, the utility model discloses do not have specific directionality when the installation, only keep an inclination for the removal mould platform when the installation is arranged. Although a certain safety gap exists between the adjacent steel wire grinding discs, the motion tracks of the grinding discs are overlapped when the movable mould table moves linearly, so that the grinding discs can clean the whole movable mould table without dead angles during cleaning. The grinding disc also has the unique functions of large linear speed and repeated grinding, and the advantages of good spring buffering performance and quick replacement of the steel wire grinding wheel brush greatly improve the quality and efficiency of cleaning the movable mould table.
In view of this, the utility model provides a removal mould platform descaling machine that slope was arranged, it includes: the steel wire polishing machine comprises a movable die table, a frame body and a plurality of steel wire polishing machines, wherein the frame body is erected in the moving direction of the movable die table, the steel wire polishing machines are arranged on the frame body side by side, and the frame body and the steel wire polishing machines arranged on the frame body are obliquely arranged relative to the movable die table.
In the technical scheme, the frame body is obliquely arranged relative to the movable mould table, and although a certain safety gap exists between the adjacent steel wire grinding discs, the motion tracks of the grinding discs are overlapped when the movable mould table moves linearly, so that the grinding discs can clean the whole movable mould table, and no part is omitted. In addition, in later use and maintenance, the grinding disc of the steel wire polishing machine with heavy partial abrasion can be replaced, and the components such as a driving device and the like do not need to be integrally removed in the replacement process, so that the time for maintenance and the utilization rate of the grinding disc are greatly saved.
In the above technical scheme, preferably, the support body includes truss, stand and guiding mechanism, the truss both ends are run through respectively and are provided with the installing port, the stand with guiding mechanism is two sets of, the stand passes through respectively guiding mechanism sets up in the installing port, the truss can pass through guiding mechanism reciprocates on the stand.
In this technical scheme, preferred, two sets of stands establish in the installing port at truss both ends through the guiding mechanism cover respectively, and through guider's cooperation, guarantee the linear type and the horizontality of truss operation.
In the above technical scheme, preferably, the steel wire polishing machine comprises a motor, a driving shaft, a coupling, a shifting rod, a blocking column and a polishing disc, wherein the motor is arranged on the truss, the output end of the motor is provided with the input end of the driving shaft, the output end of the driving shaft penetrates out of the truss and passes through the coupling and the shifting rod to be connected, a plurality of mounting holes are arranged in the shifting rod in a penetrating manner, the blocking column is matched with the mounting holes in number, the blocking column is movably arranged in the mounting holes, through holes are respectively formed in the corresponding positions of the blocking column and the shifting rod, a pin body is movably inserted in the through holes, and the bottom of the blocking column is arranged at the top of the polishing disc through a spring.
In the technical scheme, the grinding disc has the advantages of high linear speed, unique repeated grinding function, good spring buffering performance and the advantage of fast replacement of the steel wire grinding wheel brush, and the quality and the efficiency of cleaning the movable mould table can be greatly improved.
In the above technical scheme, preferably, the column includes a gantry column, the gantry is erected at the top of the gantry column, and the lifting machine and the lifting lug are further included, the lifting machine is arranged on the gantry, the lifting lug is arranged on the truss, and the lifting machine is connected to the lifting lug through a chain.
In the technical scheme, preferably, the hoister is arranged on the portal frame, and the lifting lugs are arranged on the truss. According to the working requirement, the truss can be integrally lifted or dropped by the lifting machine.
In the above technical solution, preferably, a distance measurement control device is provided on the motor, and the distance measurement control device is configured to detect the travel distance of the mobile mold table in real time and trigger the motor to start according to a detection result.
In the technical scheme, preferably, the motor is provided with the distance measuring control device, manual control is not needed in work, and the steel wire polishing machine automatically runs. The input of manpower is reduced, and the operation cost is saved.
In the above technical scheme, preferably, the steel wire polishing machine further comprises a spring scraper knife and a dust remover, wherein the spring scraper knife and the dust remover are both arranged on the truss, and the spring scraper knife is arranged in the front of the steel wire polishing machine.
In the technical scheme, preferably, the spring shovel blade is used for shoveling hard or massive concrete residues on the movable mould table, so that the wear rate of the grinding disc is reduced; the dust collector is used for collecting dust generated in the cleaning process so as to avoid pollution to the working environment.
In the above technical scheme, preferably, the grinding disc is provided with a plurality of groups of wire wheel brushes, and the wire wheel brushes are movably arranged on the grinding disc through bolts.
In the technical scheme, the steel wire wheel brushes are preferably in multiple groups, after the grinding disc is abraded, the whole grinding disc does not need to be replaced, only the steel wire wheel brush which is abraded seriously is replaced, the replacement process is simple, the cost is saved, and different steel wire wheel brushes can be replaced according to different cleaning works.
In the above technical scheme, preferably, the guide mechanism includes a slide rail and a pulley, the slide rail is disposed on the upright post, and the pulley is disposed in the mounting opening.
In this technical scheme, preferred, guiding mechanism includes assorted slide rail and pulley, and guide structure is simple, the practicality is strong, the later maintenance of being convenient for uses.
The utility model provides a removal model platform descaling machine that slope was arranged the utility model discloses in, because the truss is inclined to the setting of removal model platform, arranged many steel wire buffing machines on the truss, though there is certain safety clearance between the mill of adjacent steel wire buffing machine, the motion orbit that nevertheless just makes each mill when removing model platform rectilinear movement has taken place to overlap to make the mill clear up whole removal model platform, can not have any omission. The single steel wire polishing machine of the utility model has smaller volume, is convenient for transportation, is not easy to deform the steel wire during transportation, is convenient for installation and debugging and has good buffering performance during use; the grinding disc is connected with the steel wire polishing machine through a pin, and the grinding disc needs to be maintained at a later stage and is convenient to replace. The method greatly reduces the use cost and the later maintenance cost, has strong practicability and is worth of popularization and application.
Drawings
Fig. 1 is a schematic top view of the present invention;
FIG. 2 is a schematic view of the overall structure of the present invention;
FIG. 3 is a schematic view of the connection structure of the grinding disc of the present invention;
FIG. 4 is a top view of the millstone connecting structure of the present invention;
in the figure, 1 a movable die table, 2 a frame body, 3 a steel wire polishing machine, 4 motors, 5 driving shafts, 6 couplers, 7 deflector rods, 8 catch columns, 9 grinding discs, 10 pin bodies, 11 springs, 12 upright columns, 13 mounting ports, 14 lifting machines, 15 lifting lugs, 16 portal frames, 17 distance measurement control devices, 18 sliding rails, 19 pulleys, 20 steel wire wheel brushes and 21 trusses.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail with reference to the accompanying drawings and detailed description.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced in other ways than those specifically described herein, and thus the scope of the present invention is not limited by the disclosure below.
The technical solution of the present invention will be further explained with reference to fig. 1, fig. 2, fig. 3 and fig. 4.
A first embodiment, as shown in fig. 1, 2, 3 and 4: a mobile mold station scarifier in an inclined arrangement, comprising: the steel wire polishing machine comprises a movable die table 1 and a frame body 2, wherein the frame body 2 is erected in the moving direction of the movable die table 1, the steel wire polishing machine comprises a plurality of steel wire polishing machines 3, the steel wire polishing machines 3 are arranged on the frame body 2 side by side, and the frame body 2 and the steel wire polishing machines 3 arranged on the frame body 2 are arranged obliquely relative to the movable die table 1.
The steel wire polishing machine 3 comprises a motor 4, a driving shaft 5, a coupler 6, a shifting rod 7, a blocking column 8 and a grinding disc 9, wherein the motor 4 is arranged on a truss 21, the output end of the motor 4 is provided with the input end of the driving shaft 5, the output end of the driving shaft 5 penetrates out of the truss 21 and passes through the coupler 6 and the shifting rod 7, a plurality of mounting holes are formed in the shifting rod 7 in a penetrating mode, the blocking column 8 is matched with the mounting holes in number, the blocking column 8 is movably arranged in the mounting holes, the blocking column 8 corresponds to the shifting rod 7 and is provided with through holes respectively, a pin body 10 is movably inserted into the through holes, and the bottom of the blocking column 8 is arranged at the top of the grinding disc 9 through a spring 11.
The upright post 12 comprises a portal frame upright post 12, a portal frame 16 is erected at the top of the portal frame upright post 12, the lifting device 14 and a lifting lug 15 are further included, the lifting device 14 is arranged on the portal frame 16, the lifting lug 15 is arranged on the truss 21, and the lifting device 14 is connected to the lifting lug 15 through a chain.
The motor 4 is provided with a distance measurement control device 17, and the distance measurement control device 17 is used for detecting the advancing distance of the movable mold table 1 in real time and triggering the motor 4 to start according to the detection result. The distance measurement control device 17 comprises a distance sensor, a control device is arranged on the distance sensor, the distance sensor is used for detecting the distance between the movable mold table 1 and the motor 4 in real time and sending detection information to the control device in real time, the control device compares the detection information with a set value, triggers the motor 4 to start according to the comparison result and controls the motor 4 to stop according to the set time length.
The steel wire polishing machine is characterized by further comprising a spring scraper knife and a dust remover, wherein the spring scraper knife and the dust remover are both arranged on the truss 21, and the spring scraper knife is arranged in the front of the steel wire polishing machine 3. A plurality of groups of steel wire wheel brushes 20 are arranged on the grinding disc 9, and the steel wire wheel brushes 20 can be movably arranged on the grinding disc 9 through bolts. The guide mechanism comprises a slide rail 18 and a pulley 19 which are matched, the slide rail 18 is arranged on the upright post 12, and the pulley 19 is arranged in the mounting opening 13.
The patent structure adopts: the moving mould table 1 is cleaned by a plurality of large-diameter vertical steel wire grinding discs 9. Every steel wire mill 9 passes through driving shaft 5 drive by independent motor 4 or motor reducer, and 5 lower extremes of driving shaft set up driving lever 7, and rethread shelves post 8 and spring 11 stir steel wire mill 9 rotatory, and many sets of steel wire buffing machines 3 all install on truss 21. Two ends of the truss 21 are respectively sleeved with the two upright posts 12 through 8 positioning wheels on the upper layer and the lower layer, and the two ends are guided through the pulleys 19 and the slide rails 18. Two coaxially driven hoists 14 are arranged on a cross beam of the portal frame 16 and connected with two lifting lugs 15 on the truss 21, and the truss 21 can be integrally lifted or dropped by starting the hoists 14.
The functions of each part of the patent technology are as follows: the portal frame 16 is a mounting and running foundation of the machine, and the upright column 12 is a bearing column and a running track of the truss 21; two ends of the truss 21 are respectively matched with the upright post 12 through a guide mechanism, so that the linear type and the horizontality of the operation of the truss 21 are ensured; the multi-set steel wire polishing machine 3 adopts a vertical motor speed reduction integrated machine to stir the grinding disc 9 to rotate through the coupling 6, the driving shaft 5 and the deflector rod 7; two turbine hoists 14 are arranged on a cross beam of the portal frame 16 and used for hoisting and descending the truss 21; when the height of the grinding disc 9 needs to be adjusted, the movable die table 1 is moved to the position right below the grinding disc 9, the truss 21 is slowly dropped to enable the plane of the steel wire wheel brush 20 to be in contact with the plane of the movable die table 1, and then the steel wire wheel brush is dropped by about 6-10 mm.
When the grinding disc 9 is replaced, the truss 21 is dropped, the opening pin at one end of the pin body 10 is opened, the pin body 10 is drawn out one by one, the whole grinding disc 9 can be taken down, the new grinding disc 9 is replaced, and then the pin body 10 is inserted in the opposite method, and the replacement can be completed.
In the using process, if the individual wire wheel brush 20 is damaged, the nut on the corresponding wire wheel brush 20 is unscrewed by using a socket wrench, a new wire wheel brush 20 is directly replaced, and the nut is screwed, or the wire wheel brush with hard or soft specification can be replaced according to the cleaning condition.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides a movable mould platform descaling machine that slope was arranged, includes movable mould platform and support body, its characterized in that: the frame body is erected in the moving direction of the movable die table, the steel wire polishing machine comprises a plurality of steel wire polishing machines, the steel wire polishing machines are arranged on the frame body side by side, and the frame body and the steel wire polishing machines arranged on the frame body are arranged obliquely relative to the movable die table.
2. The inclined arrangement moving die table scarifier of claim 1, wherein: the support body includes truss, stand and guiding mechanism, the truss both ends are run through respectively and are provided with the installing port, the stand with guiding mechanism is two sets of, the stand passes through respectively guiding mechanism sets up in the installing port.
3. The inclined arrangement moving die table scarifier of claim 2, wherein: the steel wire polishing machine comprises a motor, a driving shaft, a coupler, a shifting rod, a blocking column and a polishing disc, wherein the motor is arranged on a truss, the output end of the motor is provided with the input end of the driving shaft, the output end of the driving shaft penetrates out of the truss and passes through the coupler and the shifting rod, a plurality of mounting holes are formed in the shifting rod in a penetrating mode, the blocking column is matched with the number of the mounting holes in a matched mode, the blocking column is movably arranged in the mounting holes and corresponds to the shifting rod, through holes are formed in the positions, corresponding to the shifting rod, of the blocking column respectively, a pin body is movably inserted into the through holes, and the bottom of the blocking column is arranged at the.
4. The inclined arrangement moving die table scarifier of claim 3, wherein: the column comprises a portal frame column, a portal frame is erected at the top of the portal frame column, the lifting device further comprises a lifting machine and lifting lugs, the lifting machine is arranged on the portal frame, the lifting lugs are arranged on the truss, and the lifting machine is connected to the lifting lugs through chains.
5. The inclined arrangement moving die table scarifier of claim 4, wherein: and the motor is provided with a distance measurement control device, and the distance measurement control device is used for detecting the advancing distance of the movable mould table in real time and triggering the motor to start according to the detection result.
6. The obliquely arranged moving die table cleaning machine according to claim 4 or 5, characterized in that: the steel wire polishing machine is characterized by further comprising a spring scraper knife and a dust remover, wherein the spring scraper knife and the dust remover are both arranged on the truss, and the spring scraper knife is arranged in the front of the steel wire polishing machine.
7. The inclined arrangement moving die table scarifier of claim 6, wherein: the grinding disc is provided with a plurality of groups of steel wire wheel brushes which are movably arranged on the grinding disc through bolts.
8. The obliquely arranged moving die table cleaning machine according to claim 2 or 7, characterized in that: the guide mechanism comprises a slide rail and a pulley which are matched, the slide rail is arranged on the stand column, and the pulley is arranged in the mounting port.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920033542.7U CN210132371U (en) | 2019-01-09 | 2019-01-09 | Mobile mould platform descaling machine that slope was arranged |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920033542.7U CN210132371U (en) | 2019-01-09 | 2019-01-09 | Mobile mould platform descaling machine that slope was arranged |
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| Publication Number | Publication Date |
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| CN210132371U true CN210132371U (en) | 2020-03-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920033542.7U Active CN210132371U (en) | 2019-01-09 | 2019-01-09 | Mobile mould platform descaling machine that slope was arranged |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109514413A (en) * | 2019-01-09 | 2019-03-26 | 中电建(洛阳)装配式建筑科技有限公司 | A kind of mobile die station descaling machine of inclination arrangement |
-
2019
- 2019-01-09 CN CN201920033542.7U patent/CN210132371U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109514413A (en) * | 2019-01-09 | 2019-03-26 | 中电建(洛阳)装配式建筑科技有限公司 | A kind of mobile die station descaling machine of inclination arrangement |
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