CN109624053B - Intelligent beam-making pedestal - Google Patents
Intelligent beam-making pedestal Download PDFInfo
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- CN109624053B CN109624053B CN201811544860.6A CN201811544860A CN109624053B CN 109624053 B CN109624053 B CN 109624053B CN 201811544860 A CN201811544860 A CN 201811544860A CN 109624053 B CN109624053 B CN 109624053B
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- crushing cutter
- fixedly arranged
- crushing
- precast beam
- track
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- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 title claims abstract description 40
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 26
- 239000010959 steel Substances 0.000 claims abstract description 26
- 238000010276 construction Methods 0.000 claims abstract description 24
- 238000000034 method Methods 0.000 claims abstract description 23
- 230000008569 process Effects 0.000 claims abstract description 11
- 239000002893 slag Substances 0.000 claims description 48
- 238000004140 cleaning Methods 0.000 claims description 42
- 230000007246 mechanism Effects 0.000 claims description 27
- 238000005096 rolling process Methods 0.000 claims description 18
- 238000007599 discharging Methods 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 11
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 5
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 5
- 241001330002 Bambuseae Species 0.000 claims description 5
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 5
- 239000011425 bamboo Substances 0.000 claims description 5
- 239000013049 sediment Substances 0.000 claims description 5
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 230000000712 assembly Effects 0.000 claims 3
- 238000000429 assembly Methods 0.000 claims 3
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 239000000463 material Substances 0.000 description 8
- 230000002035 prolonged effect Effects 0.000 description 7
- 238000009415 formwork Methods 0.000 description 6
- 238000009417 prefabrication Methods 0.000 description 5
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- 238000009434 installation Methods 0.000 description 4
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- 230000002787 reinforcement Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
Abstract
The invention discloses an intelligent beam-making pedestal which comprises two rails, wherein the two rails are arranged in parallel and are arranged along the direction of a precast beam construction process; pedestal body, it includes one-level supporting box, second grade supporting box, the tertiary supporting box that sets firmly in proper order by supreme down, one-level supporting box slides and locates on two tracks, the equal interval of one-level supporting box and second grade supporting box in edge precast beam length direction sets up a plurality of crossbeams, the crossbeam sets up along the width direction of precast beam, tertiary supporting box include along precast beam width direction interval set firmly in a plurality of channel-section steels, the level on tertiary supporting box top are located a plurality of channel-section steels top surface and are in order to support the top surface steel sheet of precast beam, the channel-section steel sets up along the length direction of precast beam. According to the invention, the pedestal body slides on the rail to realize free movement of the pedestal body in each area, so that the precast beam can be constructed and transported at different positions, mechanical equipment is fully utilized, the field is saved, and the production efficiency is improved.
Description
Technical Field
The invention relates to the technical field of precast beam construction equipment. More particularly, the present invention relates to an intelligent beam forming pedestal.
Background
With the rapid development of economy in China, the continuous improvement of railway networks in China is promoted, wherein box girders play a vital role in the construction of the railway networks. The prefabrication construction of the box girder can reduce the construction period and save the production cost, so the construction of the precast girder is particularly important. The pedestal plays an important role in box girder construction, at present, the traditional box girder prefabrication construction adopts a prefabrication mode of 'construction area fixing and construction process circulation' on a fixed pedestal, namely, a series of processes such as reinforcement binding, formwork erection, concrete pouring, formwork removal, maintenance, prestress tensioning, grouting and the like are carried out in the same construction area (on the fixed pedestal), so that the pedestal use efficiency in a precast beam yard is low, and the production efficiency of the precast beam is low.
Disclosure of Invention
An object of the present invention is to solve at least the above problems and to provide at least the advantages described later.
The invention also aims to provide an intelligent beam-making pedestal, which realizes that the pedestal body can freely move in each area by sliding the pedestal body on a rail so as to meet the requirements of construction and beam body transportation of precast beams at different positions, fully utilize mechanical equipment, save the field and improve the production efficiency.
To achieve these objects and other advantages in accordance with the purpose of the invention, there is provided an intelligent girder fabrication bench including:
the two rails are arranged in parallel and are arranged along the direction of the construction process of the precast beam;
pedestal body, it includes one-level supporting box, second grade supporting box, the tertiary supporting box that sets firmly in proper order by supreme down, one-level supporting box slides and locates on two tracks, the equal interval of one-level supporting box and second grade supporting box in edge precast beam length direction sets up a plurality of crossbeams, the crossbeam sets up along the width direction of precast beam, tertiary supporting box include along precast beam width direction interval set firmly in a plurality of channel-section steels, the level on tertiary supporting box top are located a plurality of channel-section steels top surface and are in order to support the top surface steel sheet of precast beam, the channel-section steel sets up along the length direction of precast beam.
Preferably, the primary supporting box comprises a rectangular moving frame which is slidably arranged on the track, the long edges of the moving frame are arranged along the length direction of the precast beam, the long edges of the moving frame are vertically and fixedly provided with a plurality of bottom longitudinal beams at equal intervals along the length direction of the moving frame, the bottom longitudinal beams on two long edges are arranged in a one-to-one correspondence manner, the cross beam is connected between any two corresponding bottom longitudinal beams, and the top ends of the bottom longitudinal beams on two long edges are commonly connected with a middle panel;
the second grade supporting box includes along well panel width direction interval set firmly in two rows of biography power subassemblies of well panel upper surface, every row of biography power subassembly all includes a plurality of edges the perpendicular biography power longeron that sets up of equidistant of well panel length direction, the biography power longeron one-to-one in two rows of biography power subassemblies sets up, and all connects one between two arbitrary relative biography power longerons the crossbeam, the top of a plurality of biography power longerons in two rows of biography power subassemblies is connected with the top panel jointly, wherein, the width of top panel is less than the width of well panel.
Preferably, a plurality of rolling wheels are rotatably arranged below two long edges of the moving frame along the length direction of the precast beam at intervals, and the rolling wheels on the two long edges are respectively arranged in two tracks in a sliding manner, so that the pedestal body slides on the two tracks.
Preferably, the method further comprises the following steps:
and the first motor is used for driving one rolling wheel to rotate.
Preferably, the rail has a U-shaped vertical section in a width direction thereof.
Preferably, the method further comprises the following steps: two sets of track cleaning device, two sets of track cleaning device with two tip one-to-ones of pedestal body set up, and every track cleaning device of group all includes:
the fixing frame comprises a rectangular fixing plate, one long edge of the rectangular fixing plate is hinged with the middle panel along the length direction, the upper surface of the fixing plate is hinged with a lifting rod, and the free end of the lifting rod is fixedly connected with the end part of the upper panel;
two groups of cleaning mechanisms are respectively arranged in one-to-one correspondence with the two tracks, each group of cleaning mechanisms comprises a first crushing cutter, two second crushing cutters, a second motor and a fixing component, the first crushing cutter and the second crushing cutter are disc structures with sawtooth-shaped outer edges, the diameter of the first crushing cutter is larger than that of the second crushing cutter, the first crushing cutter and the second crushing cutter are both positioned in the corresponding tracks, the axis of the first crushing cutter is in a vertical state, a plurality of slag discharge holes are formed in the first crushing cutter at intervals, a plurality of burr teeth are vertically and fixedly arranged on the lower surface of the first crushing cutter, the lower ends of the burr teeth are in contact with the bottoms of the tracks, a plurality of triangular first blades are fixedly arranged on the lower surface of the first crushing cutter at intervals, and the distance between the lower ends of the first blades and the bottoms of the tracks is 0.5-0.8 mm, a first rotating shaft is coaxially and fixedly arranged on the upper surface of the first crushing cutter, a first gear is coaxially and fixedly arranged on the first rotating shaft, two second crushing cutters are symmetrically arranged along the axis of the first crushing cutter, the axis of each second crushing cutter is vertically intersected with the side wall of the track and the axis of the first crushing cutter, a plurality of triangular second blades are fixedly arranged on the surface of each second crushing cutter close to the side wall of the track corresponding to the second crushing cutter at intervals, the distance between each second blade and the corresponding side wall of the track and the distance between each second crushing cutter and the bottom of the track are 0.5-0.8 mm, a second rotating shaft is fixedly arranged on the axis of each second crushing cutter, a second gear meshed with the first gear is coaxially and fixedly arranged at the free end of each second rotating shaft, and the fixing assembly comprises a fixing barrel connected with a coaxial bearing of the second rotating shaft, a first connecting rod is vertically and fixedly arranged on the outer side wall of the fixed cylinder, the free end of the first connecting rod is fixedly connected with the lower surface of the fixed plate, the second motor is fixedly arranged on the upper surface of the fixed plate, an output shaft of the second motor penetrates through the fixed plate and is coaxially and fixedly connected with the free end of the first rotating shaft, and the lower end of the first crushing cutter is positioned above the lower end of the second crushing cutter;
the deslagging mechanism comprises a collecting box, a suction fan and two slag collecting barrels, wherein the collecting box is fixedly arranged on the upper surface of the fixing plate, a first through hole is formed in the collecting box in a penetrating mode, a filter screen is arranged in the first through hole in a clamping mode, the suction fan is fixedly arranged outside the collecting box, an air inlet of the suction fan is communicated with the first through hole, the two slag collecting barrels are respectively arranged in one-to-one correspondence with the two groups of cleaning mechanisms, the slag collecting barrels are of conical structures with the tips facing upwards, the bottoms of the slag collecting barrels are open, the diameter of the bottoms of the slag collecting barrels is slightly larger than that of the first crushing knives, the distance between the bottoms of the slag collecting barrels and the first crushing knives corresponding to the bottoms of the slag collecting barrels is 1-1.5 mm, through holes are formed in the side walls of the slag collecting barrels in a penetrating mode, the through holes are communicated with a discharging pipe, and the free, the lateral wall of a sediment section of thick bamboo of collection sets firmly the second connecting rod vertically, the free end of second connecting rod with the lower surface rigid coupling of fixed plate, wherein, the sealed rotation of first pivot passes the most advanced of a sediment section of thick bamboo of collection.
Preferably, the method further comprises the following steps: two cover bodies, every cover body is that the bottom is open rectangular bodily form structure, and two cover body one-to-one covers and establishes on two track cleaning device, just the bottom of the cover body is a little more than orbital top.
Preferably, a plurality of crushing knives are fixedly arranged on the part of the first rotating shaft, which is positioned in the slag collecting barrel, at intervals from top to bottom.
The invention at least comprises the following beneficial effects:
firstly, the invention can freely move in each construction area through the rail to meet the requirements of the construction and the transportation of the beam body of the precast beam at different positions, and organically serially connects single procedures such as steel bar binding, template installation, concrete pouring, form removal, prestress tension and the like, thereby realizing the bridge prefabrication construction of factory assembly line operation, better solving the adverse effect on the production efficiency when the interpenetration operation is carried out between the procedures, fully utilizing labor force and mechanical equipment, saving the field and improving the production efficiency.
Secondly, a primary supporting box, a secondary supporting box and a tertiary supporting box are arranged, and the requirements of bearing capacity and deformation of the overall structure of the pedestal in each construction stage can be met by arranging the cross beam, the bottom longitudinal beam and the middle panel; by arranging the force transmission longitudinal beam, the top steel plate, the upper panel and the channel steel, the pre-camber value of the precast beam can be reasonably adjusted while the top surface rigidity is ensured, and the force transmission longitudinal beam dispersedly transmits the load of the precast beam born by the top steel plate to the primary support box; the pedestal body is moved by arranging the rolling wheel and the first motor.
Thirdly, two groups of cleaning mechanisms are arranged, and the removal of deposits on the side wall and the bottom of the track can be realized by arranging the first crushing knife and the second crushing knife, so that the influence of the deposits on the sliding of the rolling wheels is avoided, the service time of the rolling wheels is prolonged, the cleaning workload can be reduced, and the working efficiency is improved; the rotation of the output shaft of the second motor drives the first crushing cutter to rotate, meanwhile drives the first gear to rotate, and then drives the second gear to rotate through the first gear, so that the rotation of the second crushing cutter is realized; the second crushing cutter is fixed by arranging a fixing component; the friction of residues accumulated after the first crushing cutter is crushed on the lower surface of the first crushing cutter can be avoided by arranging the first blade, the service time of the first crushing cutter is prolonged, and the crushed objects are cleaned by arranging the hair teeth; the influence of the accumulated residues crushed by the second crushing knife on the second crushing knife can be avoided by arranging the second blade; the low side of first crushing sword is located the top of second crushing sword low side, just the diameter of first crushing sword is greater than the diameter of second crushing sword, can effectively reduce the crushing thing after the second crushing sword is smashed through this kind of setting and fall on first crushing sword top, simultaneously, can also clear away through the hair tooth, reduces the residue of crushing thing in the track, guarantees that the wheel that rolls normally works.
Fourthly, a slag discharging mechanism is arranged, and crushed objects enter the slag collecting barrel through a slag discharging hole under the rotation of the hair teeth and the action of the suction fan and enter the collecting box through a discharging pipe, so that the crushed objects are discharged; the slag collecting barrel is fixed by arranging a second connecting rod; the filter screen is arranged to avoid the influence of the crushed materials on the suction fan and prolong the service time of the suction fan.
Fifthly, a fixing frame is arranged, the track cleaning device is hinged with the upper panel through the fixing frame, and the lifting rod realizes the rotation of the track cleaning device, so that the cleaning mechanism and the slag removing mechanism can be conveniently cleaned; the cover body is arranged, so that the pollution of the outside to the cleaning mechanism and the slag discharging mechanism can be avoided, and the service time of the track cleaning device is prolonged; through setting up broken sword, can further smash the thing of smashing, avoid smashing the thing and pile up in a collection sediment section of thick bamboo.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
Fig. 1 is a schematic structural diagram of an intelligent beam-making pedestal according to one technical solution of the present invention;
fig. 2 is a schematic structural diagram of an intelligent beam-making pedestal according to one technical solution of the present invention;
fig. 3 is a schematic structural diagram of an intelligent beam-making pedestal according to one embodiment of the present invention;
fig. 4 is a schematic structural diagram of a track cleaning device according to one embodiment of the present invention;
fig. 5 is an enlarged view of a in fig. 4.
Detailed Description
The present invention is further described in detail below with reference to the attached drawings so that those skilled in the art can implement the invention by referring to the description text.
It should be noted that in the description of the present invention, the terms "upper", "lower", "inside", "outside", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
As shown in fig. 1-2, the present invention provides an intelligent beam-making pedestal, comprising:
the two rails 2 are arranged in parallel and are arranged along the direction of the construction process of the precast beam;
pedestal body, it includes one-level supporting box, second grade supporting box, the tertiary supporting box that sets firmly in proper order by supreme down, one-level supporting box slides and locates on two tracks 2, the equal interval of equal interval along precast beam length direction sets up a plurality of crossbeams 107 in one-level supporting box and the second grade supporting box, crossbeam 107 sets up along the width direction of precast beam, tertiary supporting box include along precast beam width direction interval set firmly in a plurality of channel-section steels 109, the level on tertiary supporting box top are located a plurality of channel-section steels 109 top surfaces and are in order to support the top surface steel sheet 106 of precast beam, channel-section steel 109 sets up along the length direction of precast beam.
In the technical scheme, the two rails 2 are arranged indoors, relevant equipment for procedures such as steel bar binding, formwork installation, concrete pouring, formwork removal and prestress tension is arranged along the rails 2, and in the using process, the pedestal body sequentially completes construction procedures such as steel bar binding, formwork installation, concrete pouring, formwork removal and prestress tension in the sliding process on the rails 2 to complete the manufacturing of the precast beam. By adopting the technical scheme, the track 2 can freely move in each construction area to meet the requirements that the precast beam is constructed and transported at different positions, single procedures such as steel bar binding, template installation, concrete pouring, form removal, prestress tensioning and the like are organically connected in series, the bridge prefabrication construction of factory assembly line operation is realized, the adverse effect on the production efficiency during interpenetration operation among the procedures is well solved, the labor force and mechanical equipment are fully utilized, the field is saved, and the production efficiency is improved; the bearing capacity and the deformation requirement of the overall structure of the pedestal in each construction stage can be met by arranging the first-stage supporting box, the second-stage supporting box and the third-stage supporting box, the steel plate 106 and the channel steel 109 are communicated, and the pre-arching value of the precast beam can be reasonably adjusted while the rigidity of the top surface is ensured.
In another technical scheme, the primary support box comprises a rectangular moving frame 1 which is slidably arranged on the track 2, long edges of the moving frame 1 are arranged along the length direction of the precast beam, the long edges of the moving frame 1 are vertically and fixedly provided with a plurality of bottom longitudinal beams 102 at equal intervals along the length direction of the moving frame 1, the bottom longitudinal beams 102 on two long edges are arranged in a one-to-one correspondence manner, a cross beam 107 is connected between any two corresponding bottom longitudinal beams 102, and the top ends of the bottom longitudinal beams 102 on two long edges are commonly connected with a middle panel 103;
the second grade supporting box includes along well panel 103 width direction interval set firmly in two rows of biography power subassemblies of well panel 103 upper surface, every row passes power subassembly all includes a plurality of edges well panel 103 length direction equidistant vertical setting passes power longeron 104, and the power longeron 104 one-to-one in two rows of biography power subassemblies sets up, and all connects one between two arbitrary relative biography power longerons 104 crossbeam 107, and the top of a plurality of biography power longerons 104 in two rows of biography power subassemblies is connected with upper panel 105 jointly, wherein, the width of upper panel 105 is less than the width of well panel 103 (the length that is located the crossbeam 107 of one-level supporting box is greater than the length that is located the crossbeam 107 of second grade supporting box). By adopting the technical scheme, the force transmission longitudinal beam 104 dispersedly transmits the load of the precast beam born by the top steel plate 106 to the first-stage supporting box, and the requirements of bearing force and deformation of the whole structure of the pedestal in each construction stage are met.
In another technical scheme, a plurality of rolling wheels 101 are rotatably arranged below two long edges of the moving frame 1 along the length direction of the precast beam at intervals, and the rolling wheels 101 on the two long edges are respectively arranged in the two tracks 2 in a sliding manner, so that the pedestal body slides on the two tracks 2. By adopting the technical scheme, the pedestal body is moved.
In another technical solution, the method further comprises:
the first motor is used for driving one of the rolling wheels 101 to rotate (in a specific connection mode, the first motor is fixedly arranged on the movable frame 1, an output shaft of the first motor is connected with a third gear, one of the rolling wheels 101 is horizontally connected with a third rotating shaft, a fourth gear is coaxially and fixedly arranged on the third rotating shaft, and the fourth gear is connected with the third gear through a chain). By adopting the technical scheme, the rolling wheel 101 can rotate.
In another solution, the vertical section of the rail 2 in its width direction is U-shaped. By adopting the technical scheme, the rolling wheels 101 can slide in the track 2 conveniently.
In another technical solution, as shown in fig. 3-5, the method further includes: two sets of 2 cleaning device in track, two sets of 2 cleaning device in track with two tip one-to-ones of pedestal body set up, and 2 cleaning device in every group track all includes:
a fixing frame, which comprises a rectangular fixing plate 301 with one long side hinged to the middle panel 103 along the length direction, wherein the upper surface of the fixing plate 301 is hinged to a lifting rod (the lifting rod is in an inclined state), the free end of the lifting rod is fixedly connected with the end part of the upper panel 105 (when the rail is cleaned, the lifting rod is in an extended state, the fixing plate 301 is in a horizontal state, when the rail cleaning device needs to be cleaned, the lifting rod is in a contracted state, and the fixing plate 301 is in an upward inclined state);
two groups of cleaning mechanisms are respectively arranged in one-to-one correspondence with the two tracks 2, each group of cleaning mechanisms comprises a first crushing cutter 401, two second crushing cutters 601, a second motor 403 and a fixing component, the outer edges of the first crushing cutter 401 and the second crushing cutter 601 are of a saw-toothed disc structure, the diameter of the first crushing cutter 401 is larger than that of the second crushing cutter 601, the first crushing cutter 401 and the second crushing cutter 601 are both positioned in the corresponding tracks 2, the axis of the first crushing cutter 401 is in a vertical state, a plurality of slag discharge holes are formed in the first crushing cutter 401 at intervals, a plurality of burrs 405 are vertically and fixedly arranged on the lower surface of the first crushing cutter 401 (the burrs 405 are soft hair), the lower ends of the burrs 405 are in contact with the bottoms of the tracks 2, and a plurality of triangular first blades 406 are fixedly arranged on the lower surface of the first crushing cutter 401 at intervals (the specific arrangement of the first blades 406 is that one of the first blades 406 is that The two sides of the first blade 406 are both in a blade-shaped structure, the distance between the lower end of the first blade 406 and the bottom of the track 2 is 0.5-0.8 mm, a first rotating shaft 402 is coaxially and fixedly arranged on the upper surface of the first blade 401, a first gear 404 is coaxially and fixedly arranged on the first rotating shaft 402, two second crushing blades 601 are symmetrically arranged along the axis of the first crushing blade 401, the axis of the second crushing blade 601 is vertically intersected with the side wall of the track 2 and the axis of the first crushing blade 401, and a plurality of triangular second blades are fixedly arranged on the surface of the second crushing blade 601, which is close to the side wall of the track 2 corresponding to the second crushing blade, at intervals (the specific arrangement of the second blades is: one side of the second blade is fixedly connected with the second crushing cutter 601, and the other two sides of the second blade are both in a blade-shaped structure), the distance between the second blade and the side wall of the rail 2 corresponding to the second blade and the distance between the second crushing cutter 601 and the bottom of the rail 2 are both 0.5-0.8 mm, (the high end of the second crushing cutter 601 is slightly lower than the top end of the rail 2) the second crushing cutter 601 is fixedly provided with a second rotating shaft 602 along the axis, the free end of the second rotating shaft 602 is fixedly provided with a second gear 605 engaged with the first gear 404 coaxially, the fixing component comprises a fixing cylinder 603 coaxially and bearing-connected with the second rotating shaft 602, the outer side wall of the fixing cylinder 603 is vertically and fixedly provided with a first connecting rod 604, the free end of the first connecting rod 604 is fixedly connected with the lower surface of the fixing plate 301, and the second motor 403 is fixedly arranged on the upper surface of the fixing plate 301, an output shaft of the second motor 403 passes through the fixing plate 301 and is coaxially and fixedly connected with a free end of the first rotating shaft 402, wherein a lower end of the first crushing cutter 401 is located above a lower end of the second crushing cutter 601 (in two sets of cleaning mechanisms, the position relations of the first crushing cutter 401, the second crushing cutter 601, the hair teeth 405, the first blade 406, the second blade and the track 2 are all the states when the track cleaning device cleans the track);
the deslagging mechanism comprises a collecting box 501, a suction fan 505 and two slag collecting barrels 503, wherein the collecting box 501 is fixedly arranged on the upper surface of the fixing plate 301, a first through hole is formed in the collecting box 501 in a penetrating manner, a filter screen is clamped in the first through hole, the suction fan 505 is fixedly arranged outside the collecting box 501, an air inlet of the suction fan 505 is communicated with the first through hole, the two slag collecting barrels 503 are respectively arranged corresponding to the two groups of cleaning mechanisms one by one, the slag collecting barrels 503 are conical structures with the pointed ends facing upwards, the bottoms of the slag collecting barrels 503 are open, the diameter of the bottoms of the slag collecting barrels is slightly larger than that of the first crushing cutters 401, the distance between the bottoms of the slag collecting barrels 503 and the first crushing cutters 401 corresponding to the bottoms of the slag collecting barrels is 1-1.5 mm, through holes are formed in the side walls of the slag collecting barrels 503 in a penetrating manner, the through holes are communicated with a discharging pipe 502, the free end of the discharging pipe 502 penetrates through the fixing, the side wall of the slag collecting barrel 503 is vertically and fixedly provided with a second connecting rod 504, the free end of the second connecting rod 504 is fixedly connected with the lower surface of the fixing plate 301, and the first rotating shaft 402 passes through the tip end of the slag collecting barrel 503 in a sealing and rotating manner. In the using process, when the track 2 is cleaned, the fixing plate 301 is in a horizontal state, the second motor 403 and the suction fan 505 are started, in the moving process of the pedestal body, the first crushing cutter 401 and the second crushing cutter 601 respectively crush deposits on the side wall and the bottom of the track 2, under the action of the burr 405 and the suction fan 505, the crushed deposits enter the discharging pipe 502 from the slag collecting barrel 503 and then enter the collecting box 501 from the discharging pipe 502, the crushing and the collection of the deposits are completed, when the track cleaning device is cleaned, the fixing plate 301 is in an inclined state, and the first crushing cutter 401 and the second crushing cutter 601 are moved out from the track 2. By adopting the technical scheme, two groups of cleaning mechanisms are arranged, and the first crushing knife 401 and the second crushing knife 601 are arranged to remove deposits on the side wall and the bottom of the track 2, so that the deposits are prevented from affecting the sliding of the rolling wheels 101, the service time of the rolling wheels 101 is prolonged, the cleaning workload can be reduced, and the working efficiency is improved; the rotation of the output shaft of the second motor 403 drives the first crushing cutter 401 to rotate, meanwhile, the first gear 404 is driven to rotate, the first gear 404 drives the second gear 605 to rotate, the rotation of the second crushing cutter 601 is further realized, the fixation of the second crushing cutter 601 is realized by arranging a fixing component, the friction of residues accumulated after the crushing of the first crushing cutter 401 on the lower surface of the first crushing cutter 401 can be avoided by arranging the first blade 406, the service time of the first crushing cutter 401 is prolonged, and the crushed objects are cleaned by arranging the hair teeth 405; the influence of the accumulated residues crushed by the second crushing cutter 601 on the second crushing cutter 601 can be avoided by arranging the second blade, the lower end of the first crushing cutter 401 is positioned above the lower end of the second crushing cutter 601, and the diameter of the first crushing cutter 401 is larger than that of the second crushing cutter 601, so that the crushed materials crushed by the second crushing cutter 601 can be effectively reduced from falling above the first crushing cutter 401, meanwhile, the hair teeth 405 can be removed, the residues of the crushed materials in the track 2 are reduced, and the normal work of the rolling wheel 101 is ensured; a slag discharging mechanism is arranged, and crushed objects enter the slag collecting barrel 503 through a slag discharging hole under the rotation of the hair teeth 405 and the action of the suction fan 505 and enter the collecting box 501 through the discharging pipe 502, so that the discharge of the crushed objects is realized; the slag collecting barrel 503 is fixed by arranging a second connecting rod 504; the filter screen is arranged to avoid the influence of the crushed materials on the suction fan 505 and prolong the service time of the suction fan 505; the fixed frame is arranged, the upper panel 105 is hinged to the fixed frame, the lifting rod is used for realizing the rotation of the track 2 cleaning device, and the cleaning mechanism and the slag removing mechanism are conveniently cleaned. The cover body 302 is arranged, so that the pollution of the outside to the cleaning mechanism and the slag discharging mechanism can be avoided, and the service time of the track cleaning device is prolonged; by providing the crushing blade, the crushed material can be further crushed, and the crushed material is prevented from being accumulated in the slag collecting cylinder 503.
In another technical solution, the method further comprises: two cover bodies 302, every cover body 302 is the cuboid structure that the bottom is open, and two cover bodies 302 one-to-one cover and establish on two track cleaning devices, and (when wasing track 2) the bottom of cover body 302 is a little higher than the top of track 2 (the concrete setting of cover body 302 can be: cover body 302 with top panel 105, well panel 103 rigid coupling, wherein, the lateral wall of cover body 302 runs through and is equipped with the through-hole, the lifter passes the through-hole with top panel 105 rigid coupling, the lateral wall level of the cover body 302 that the through-hole is located is equipped with the opening, fixed plate 301 passes the opening and is articulated with well panel 103, the lateral wall of cover body 302 is equipped with the chamber door to be convenient for clear up track cleaning device). By adopting the technical scheme, the pollution of the outside to the cleaning mechanism and the slag discharge mechanism can be avoided, and the service time of the cleaning device for the track 2 is prolonged.
In another technical scheme, a plurality of crushing knives are fixedly arranged at intervals above and below the part of the first rotating shaft 402 located in the slag collecting cylinder 503. By adopting the technical scheme, the crushing knife can further crush the crushed materials, and the crushed materials are prevented from being accumulated in the slag collecting barrel 503.
The number of apparatuses and the scale of the process described herein are intended to simplify the description of the present invention. Applications, modifications and variations of the intelligent beam forming pedestal of the present invention will be apparent to those skilled in the art.
While embodiments of the invention have been described above, it is not limited to the applications set forth in the description and the embodiments, which are fully applicable in various fields of endeavor to which the invention pertains, and further modifications may readily be made by those skilled in the art, it being understood that the invention is not limited to the details shown and described herein without departing from the general concept defined by the appended claims and their equivalents.
Claims (5)
1. Intelligent system roof beam pedestal, its characterized in that includes:
the two rails are arranged in parallel and are arranged along the direction of the construction process of the precast beam;
the pedestal body comprises a primary support box, a secondary support box and a tertiary support box which are sequentially and fixedly arranged from bottom to top, wherein the primary support box is arranged on two tracks in a sliding manner, a plurality of cross beams are arranged in the primary support box and the secondary support box at intervals along the length direction of a precast beam, the cross beams are arranged along the width direction of the precast beam, the tertiary support box comprises a plurality of channel steel which is fixedly arranged at the top end of the tertiary support box at intervals along the width direction of the precast beam and a top steel plate which is horizontally arranged on the top surfaces of the channel steel and is used for supporting the precast beam, and the channel steel is arranged along the length direction of the precast beam;
the primary support box comprises a rectangular moving frame which is arranged on the track in a sliding mode, the long edges of the moving frame are arranged along the length direction of the precast beam, a plurality of bottom longitudinal beams are vertically and fixedly arranged on the long edges of the moving frame at equal intervals, the bottom longitudinal beams on the two long edges are arranged in a one-to-one correspondence mode, the cross beam is connected between any two corresponding bottom longitudinal beams, and the top ends of the bottom longitudinal beams on the two long edges are connected with a middle panel;
the two-stage supporting box comprises two rows of force transmission assemblies fixedly arranged on the upper surface of the middle panel at intervals in the width direction of the middle panel, each row of force transmission assembly comprises a plurality of force transmission longitudinal beams vertically arranged at equal intervals in the length direction of the middle panel, the force transmission longitudinal beams in the two rows of force transmission assemblies are arranged in a one-to-one correspondence manner, a cross beam is connected between any two opposite force transmission longitudinal beams, the top ends of the force transmission longitudinal beams in the two rows of force transmission assemblies are connected with an upper panel together, and the width of the upper panel is smaller than that of the middle panel;
the vertical section of the track along the width direction is U-shaped;
further comprising: two sets of track cleaning device, two sets of track cleaning device with two tip one-to-ones of pedestal body set up, and every track cleaning device of group all includes:
the fixing frame comprises a rectangular fixing plate, one long edge of the rectangular fixing plate is hinged with the middle panel along the length direction, the upper surface of the fixing plate is hinged with a lifting rod, and the free end of the lifting rod is fixedly connected with the end part of the upper panel;
two groups of cleaning mechanisms are respectively arranged in one-to-one correspondence with the two tracks, each group of cleaning mechanisms comprises a first crushing cutter, two second crushing cutters, a second motor and a fixing component, the first crushing cutter and the second crushing cutter are disc structures with sawtooth-shaped outer edges, the diameter of the first crushing cutter is larger than that of the second crushing cutter, the first crushing cutter and the second crushing cutter are both positioned in the corresponding tracks, the axis of the first crushing cutter is in a vertical state, a plurality of slag discharge holes are formed in the first crushing cutter at intervals, a plurality of burr teeth are vertically and fixedly arranged on the lower surface of the first crushing cutter, the lower ends of the burr teeth are in contact with the bottoms of the tracks, a plurality of triangular first blades are fixedly arranged on the lower surface of the first crushing cutter at intervals, and the distance between the lower ends of the first blades and the bottoms of the tracks is 0.5-0.8 mm, a first rotating shaft is coaxially and fixedly arranged on the upper surface of the first crushing cutter, a first gear is coaxially and fixedly arranged on the first rotating shaft, two second crushing cutters are symmetrically arranged along the axis of the first crushing cutter, the axis of each second crushing cutter is vertically intersected with the side wall of the track and the axis of the first crushing cutter, a plurality of triangular second blades are fixedly arranged on the surface of each second crushing cutter close to the side wall of the track corresponding to the second crushing cutter at intervals, the distance between each second blade and the corresponding side wall of the track and the distance between each second crushing cutter and the bottom of the track are 0.5-0.8 mm, a second rotating shaft is fixedly arranged on the axis of each second crushing cutter, a second gear meshed with the first gear is coaxially and fixedly arranged at the free end of each second rotating shaft, and the fixing assembly comprises a fixing barrel connected with a coaxial bearing of the second rotating shaft, a first connecting rod is vertically and fixedly arranged on the outer side wall of the fixed cylinder, the free end of the first connecting rod is fixedly connected with the lower surface of the fixed plate, the second motor is fixedly arranged on the upper surface of the fixed plate, an output shaft of the second motor penetrates through the fixed plate and is coaxially and fixedly connected with the free end of the first rotating shaft, and the lower end of the first crushing cutter is positioned above the lower end of the second crushing cutter;
the deslagging mechanism comprises a collecting box, a suction fan and two slag collecting barrels, wherein the collecting box is fixedly arranged on the upper surface of the fixing plate, a first through hole is formed in the collecting box in a penetrating mode, a filter screen is arranged in the first through hole in a clamping mode, the suction fan is fixedly arranged outside the collecting box, an air inlet of the suction fan is communicated with the first through hole, the two slag collecting barrels are respectively arranged in one-to-one correspondence with the two groups of cleaning mechanisms, the slag collecting barrels are of conical structures with the tips facing upwards, the bottoms of the slag collecting barrels are open, the diameter of the bottoms of the slag collecting barrels is slightly larger than that of the first crushing knives, the distance between the bottoms of the slag collecting barrels and the first crushing knives corresponding to the bottoms of the slag collecting barrels is 1-1.5 mm, through holes are formed in the side walls of the slag collecting barrels in a penetrating mode, the through holes are communicated with a discharging pipe, and the free, the lateral wall of a sediment section of thick bamboo of collection sets firmly the second connecting rod vertically, the free end of second connecting rod with the lower surface rigid coupling of fixed plate, wherein, the sealed rotation of first pivot passes the most advanced of a sediment section of thick bamboo of collection.
2. The intelligent beam-making pedestal according to claim 1, wherein a plurality of rolling wheels are rotatably arranged below two long sides of the movable frame at intervals along the length direction of the precast beam, and the rolling wheels on the two long sides are respectively arranged in two tracks in a sliding manner, so that the pedestal body slides on the two tracks.
3. The intelligent beam forming pedestal of claim 2, further comprising:
and the first motor is used for driving one rolling wheel to rotate.
4. The intelligent beam forming pedestal of claim 1, further comprising: two cover bodies, every cover body is that the bottom is open rectangular bodily form structure, and two cover body one-to-one covers and establishes on two track cleaning device, just the bottom of the cover body is a little more than orbital top.
5. The intelligent beam-making pedestal of claim 1, wherein a plurality of crushing knives are fixedly arranged on the part of the first rotating shaft, which is positioned in the slag collecting barrel, at intervals from top to bottom.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811544860.6A CN109624053B (en) | 2018-12-17 | 2018-12-17 | Intelligent beam-making pedestal |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811544860.6A CN109624053B (en) | 2018-12-17 | 2018-12-17 | Intelligent beam-making pedestal |
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| CN109624053A CN109624053A (en) | 2019-04-16 |
| CN109624053B true CN109624053B (en) | 2020-09-25 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110900820B (en) * | 2019-12-10 | 2021-09-10 | 中铁十二局集团有限公司 | Construction device and construction method for self-adaptive post-tensioning prefabricated box girder |
| CN114351596A (en) * | 2021-12-31 | 2022-04-15 | 江西省交通工程集团有限公司 | Construction method for preventing end head of precast beam from being tensioned and cracked |
| CN116533368B (en) * | 2023-03-27 | 2024-04-16 | 四川省交通建设集团有限责任公司 | Adjustable pedestal |
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| CN105171911A (en) * | 2015-03-27 | 2015-12-23 | 中铁四局集团第五工程有限公司 | Bottom mold trolley |
| CN204589893U (en) * | 2015-04-14 | 2015-08-26 | 西北农林科技大学 | A kind of small-sized fallen leaves cleaning mill based on monocular vision navigation |
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| CN109624053A (en) | 2019-04-16 |
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