CN217250901U

CN217250901U - Steel chisel cleaning device, saddle circulation system and aerated concrete production line

Info

Publication number: CN217250901U
Application number: CN202220982328.8U
Authority: CN
Inventors: 何政平; 周冬梅; 郭志凯
Original assignee: Hunan Sany Kuaierju Housing Industry Co Ltd
Current assignee: Hunan Sany Kuaierju Housing Industry Co Ltd
Priority date: 2022-04-26
Filing date: 2022-04-26
Publication date: 2022-08-23
Anticipated expiration: 2032-04-26

Abstract

The utility model provides a drill rod cleaning device, saddle circulation system and aerated concrete production line relates to aerated concrete production facility technical field. The steel chisel cleaning device comprises a first brush roller and a second brush roller which are horizontally parallel and oppositely arranged, a cleaning gap is formed between the first brush roller and the second brush roller, and the first brush roller and the second brush roller rotate in opposite directions. The drill rod cleaning device can solve to the position that needs manual adjustment round brush in the autoclaved lightweight concrete panel production process of different specifications among the prior art, makes it to aim at with the drill rod of waiting to clean, and the manual work participates in many, cleans the problem of inefficiency, the utility model discloses need not the manual work and adjust every drill rod to aim at with cleaning device, can adapt to the panel of multiple specification in the production process to the demand that cleans of drill rod, reduced the input of human cost, improved and cleaned efficiency to saddle circulation system's degree of automation and aerated concrete production line's production efficiency have been improved.

Description

Steel chisel cleaning device, saddle circulation system and aerated concrete production line

Technical Field

The utility model relates to an aerated concrete production facility technical field, concretely relates to drill rod cleaning device, saddle circulation system and aerated concrete production line.

Background

The autoclaved lightweight concrete is a novel building material and is divided into the following components according to the product form: the autoclaved lightweight concrete building blocks and the autoclaved lightweight concrete plates. Autoclaved lightweight concrete plates, also called ALC plates, will be referred to as "aerated plates" in the industry for short, and are formed by curing silica sand, cement, lime, reinforcing steel bars and the like serving as main raw materials through high-pressure steam to form porous concrete forming plates; it can be used as wall material, roof board, floor board and decorative board, and is a new building material with excellent performance.

In the ALC plate production saddle frame circulation system, the procedure after the rest maintenance is to pull out the drill steel, the drill steel needs to be pulled out from the ALC plate mould vehicle, concrete is attached to the drill steel, and the drill steel needs to be cleaned up for the next use. And the drill rod cleans mostly the manual work and cleans, and it is big to have operation safety risk, cleaning efficiency low grade problem, in order to solve this problem, automatic cleaning device should be transported and produced. However, although the existing automatic cleaning device can realize automatic cleaning, the cleaning object is the whole saddle, when the boards with different specifications are produced, the position of the cross beam is changed, the horizontal position of the rolling brush device needs to be manually adjusted to align with each steel chisel to be cleaned, and the cleaning efficiency is low.

SUMMERY OF THE UTILITY MODEL

Therefore, the to-be-solved technical problem of the utility model lie in overcoming to press in the prior art to the steam of different specifications to need the position of manual adjustment round brush in the lightweight concrete panel production process, make it align with the drill rod of waiting to clean, artifical the participation is many, cleans the defect of inefficiency to a drill rod cleaning device, saddle circulation system and aerated concrete production line are provided.

In order to solve the above problems, an aspect of the present invention provides a drill rod cleaning device for cleaning a drill rod, including a supporting base, a first brush roller and a second brush roller; wherein, the first brush roller is horizontally and rotatably arranged on the supporting seat; the second brush roller and the first brush roller are horizontally parallel and oppositely arranged and are rotatably arranged on the supporting seat; a cleaning gap for placing steel rods is formed between the first brush roller and the second brush roller, and the first brush roller and the second brush roller rotate reversely towards the direction of the cleaning gap.

Optionally, the cleaning device further comprises a driving mechanism, wherein the driving mechanism is connected with the first brush roller and the second brush roller and is used for driving the first brush roller and the second brush roller to rotate downwards towards the direction of the cleaning gap.

Optionally, the driving mechanism includes a first driven wheel disposed on the first brush roller, a second driven wheel disposed on the second brush roller, and a driving wheel connected to the power output end, the first driven wheel is engaged with the second driven wheel, and the driving wheel is engaged with the first driven wheel, or the driving wheel is engaged with the second driven wheel.

Optionally, the drive mechanism comprises: a first driven wheel arranged on the first brush roller, a second driven wheel arranged on the second brush roller, a driving wheel connected with the power output end and a reversing wheel; the driving wheel, the reversing wheel, the first driven wheel and the second driven wheel are connected through a transmission structure, so that the first driven wheel and the second driven wheel rotate reversely.

Optionally, the driving wheel, the reversing wheel, the first driven wheel and the second driven wheel are chain wheels, the transmission structure comprises a chain, and the chain is in meshing transmission with the driving wheel, the reversing wheel, the first driven wheel and the second driven wheel respectively; or the driving wheel, the reversing wheel, the first driven wheel and the second driven wheel are belt wheels, the transmission structure comprises a belt, and the belt is in friction transmission with the driving wheel, the reversing wheel, the first driven wheel and the second driven wheel respectively.

Optionally, the dust cover is further included, the dust cover comprises a dust-proof side plate surrounding the first brush roller and the second brush roller, and the dust cover is used for preventing residues after the drill rod is cleaned from splashing.

Optionally, the collecting device comprises a collecting hopper and a collecting trolley, wherein the collecting hopper and the collecting trolley are positioned below the first brush roller and the second brush roller; the receiving hopper is arranged on the receiving trolley, the upper part of the receiving hopper is connected with the dustproof side plate, the lower part of the receiving hopper is provided with a discharge hole, and the receiving hopper is communicated with the receiving trolley through the discharge hole.

Optionally, the receiving hopper is provided with two receiving side plates extending along the length direction of the brush rollers, the two receiving side plates are respectively arranged on the outer sides of the first brush roller and the second brush roller, which deviate from each other, and are respectively connected with the lower ends of the dustproof side plates, the inner wall of any receiving side plate is inclined towards the cleaning gap, so that the inner cavity of the receiving hopper is of a gradually narrowing structure and is formed at the bottom of the receiving hopper.

A second aspect of the present invention provides a saddle circulation system, including any one of the above technical solutions the drill steel cleaning device.

The third aspect of the utility model provides an aerated concrete production line, including above technical scheme saddle circulation system.

The utility model has the advantages of it is following:

1. utilize the technical scheme of the utility model, because of first brush roller and the horizontal parallel of second brush roller and mutual disposition, can clean a plurality of drill rods on same crossbeam simultaneously to, to the drill rod of the different positions of different quantity, all can clean, consequently, the utility model discloses the panel that can adapt to multiple specification is compared with prior art at the demand of cleaning to the drill rod of production in-process, need not the manual work and adjusts every drill rod to aim at with cleaning device, has reduced human cost's input, has improved and has cleaned efficiency to saddle circulation system's degree of automation and production efficiency have been improved. Additionally, the utility model discloses compare with traditional drill rod cleaning device, because drill rod and saddle separation in the cleaning process, need not to take the saddle together to clean, on the one hand, owing to not receive the restriction of saddle, the drill rod can obtain comprehensive thorough again cleaning, and on the other hand can simplify cleaning device by a wide margin, the occupation space of greatly reduced equipment to only need set up a plurality of drill rods that a set of brush roller can realize on a plurality of crossbeams and clean simultaneously, compare with the technical scheme that a set of brush roller was corresponded to current drill rod, the utility model has the advantages of simple structure is compact, and the loss reduction is few, and the processing degree of difficulty is low.

2. Because first brush roller and second brush roller antiport and all rotate downwards towards the direction of cleaning the clearance for the defective material is perpendicular downwardly directed when cleaning, compares in prior art, can effectually prevent that the defective material from splashing everywhere.

3. Due to the arrangement of the dust cover, the residual materials can be further prevented from splashing everywhere in the cleaning process.

4. Owing to set up receiving hopper and receipts skip, the inner wall of the receipts material curb plate of receiving hopper sets up towards the direction slope that cleans the clearance, has played the effect of direction to the cull that cleans down from the drill rod, and the cull is being collected to the receiving skip in the same direction as receiving the material curb plate, and the recovery of the cull of being convenient for is transported.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a schematic structural diagram of a drill cleaning device according to an embodiment of the present invention;

FIG. 2 shows a side view of FIG. 1;

FIG. 3 is a schematic structural diagram of a drill cleaning device according to an embodiment of the present invention;

fig. 4 shows a side view of fig. 3.

Description of the reference numerals:

1. a supporting base; 2. a first brush roller; 3. a second brush roller; 4. clearing the clearance; 5. a drive mechanism; 51. a first driven wheel; 52. a second driven wheel; 53. a driving wheel; 54. a reversing wheel; 55. a chain; 56. a motor; 6. a dust cover; 61. a dust-proof side plate; 7. a material receiving device; 71. a material receiving hopper; 711. a material receiving side plate; 712. a discharge port; 72. a material receiving vehicle; 721. a universal wheel; 8. a cross beam; 9. a steel chisel.

Detailed Description

The technical solutions of the present invention will be described more clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts all belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

Furthermore, the technical features mentioned in the different embodiments of the invention described below can be combined with each other as long as they do not conflict with each other.

For convenience of describing the technical solution of the present invention, the following detailed description is made with reference to the accompanying drawings and specific examples, which should not be construed as limiting the present invention.

Example 1

A steel chisel cleaning device, referring to fig. 1-4, the device can be used for cleaning the steel chisel 9 in ALC plate production saddle circulating system, and is used for cleaning the steel chisel 9. Specifically, the steel chisel cleaning device comprises a supporting seat 1, a first brush roller 2 and a second brush roller 3; wherein, the first brush roller 2 is horizontally and rotatably arranged on the supporting seat 1; the second brush roller 3 is horizontally parallel to and opposite to the first brush roller 2, and is rotatably arranged on the supporting seat 1. Referring to fig. 2 or 4, a cleaning gap 4 for placing a steel chisel 9 is provided between the first brush roller 2 and the second brush roller 3, and the first brush roller 2 and the second brush roller 3 are rotated in opposite directions toward the cleaning gap 4.

The saddle is generally provided with 6 to 12 cross beams which are arranged in parallel at intervals, and each cross beam is provided with 6 to 8 steel brazes 9 which are arranged in parallel at intervals. After the drill rod is pulled out, each cross beam is detached from the saddle, the crane lifts the cross beam and transports the cross beam to a cleaning station, the crane drives the cross beam and a steel rod 9 on the cross beam to move downwards, the steel rod 9 penetrates through a cleaning gap 4 between the first brush roller 2 and the second brush roller 3 and then moves upwards to lift the steel rod 9, and the steel rod 9 is cleaned in descending and ascending processes. The crane grabs the next cross beam to perform the same action until all the steel brazes 9 on one saddle frame are completely cleaned.

Utilize the technical scheme of the utility model, because of

first brush roller

2 and 3 horizontal parallel of second brush roller and mutual disposition, can clean a plurality of drill rods 9 on same crossbeam 8 simultaneously to, to the drill rods 9 of different quantity different positions, all can clean, consequently, the utility model discloses the panel that can adapt to multiple specification cleans drill rods 9 in process of production, compares with prior art, need not artifical adjustment and makes every drill rod 9 aim at with cleaning device, has reduced the input of human cost to saddle circulation system's degree of automation and production efficiency have been improved. Additionally, the utility model discloses compare with traditional drill rod cleaning device, owing to drill rod 9 and saddle separation in the cleaning process, need not to take the saddle together to clean, on the one hand, owing to not receive the restriction of saddle, drill rod 9 can obtain comprehensive again thorough cleaning, on the other hand, can simplify cleaning device by a wide margin, the occupation space of greatly reduced equipment to only need set up when a plurality of drill rods 9 on a set of brush roller can realize a plurality of crossbeams clean, compare with the technical scheme that a current drill rod 9 corresponds a set of brush roller, the utility model has the characteristics of simple structure is compact, and the material is few, and the processing degree of difficulty is low.

Further, first brush roller 2 and second brush roller 3 all rotate downwards towards the direction of cleaning the clearance, can play decurrent guide effect to the cull that cleans down on the drill rod 9 like this, can prevent splashing everywhere of cull to be favorable to the cull to collect downwards.

Further, the drill steel cleaning device further comprises a driving mechanism 5, and the driving mechanism 5 is connected with the first brush roller 2 and the second brush roller 3 and used for driving the first brush roller 2 and the second brush roller 3 to rotate reversely.

Specifically, the driving mechanism 5 includes a first driven wheel 51 provided on the first brush roller 2, a second driven wheel 52 provided on the second brush roller 3, and a driving wheel 53 connected to the power output end, the first driven wheel 51 is engaged with the second driven wheel 52, and the driving wheel 53 is engaged with the first driven wheel 51, or the driving wheel 53 is engaged with the second driven wheel 52. In particular, the drive mechanism 5 further comprises a motor 56. The first brush roller 2 and the second brush roller 3 may be connected to one motor 56, respectively, and driven by the two motors 56 individually. In a preferred embodiment, the first brush roller 2 and the second brush roller 3 are driven by the same motor 56. In a specific embodiment, in this embodiment, the first driven wheel 51, the second driven wheel 52 and the driving wheel 53 are gears, and referring to fig. 1 and 2, the driving wheel 53 is engaged with the first driven wheel 51, the motor 56 drives the driving wheel 53 to rotate, the driving wheel 53 drives the first driven wheel 51 to rotate, and the first driven wheel 51 drives the second driven wheel 52 to rotate, so that the first brush roller 2 and the second brush roller 3 rotate in opposite directions.

As an alternative embodiment, with reference to fig. 3 and 4, the drive mechanism 5 comprises: a first driven wheel 51 arranged on the first brush roller 2, a second driven wheel 52 arranged on the second brush roller 3, a driving wheel 53 connected with a power output end, and a reversing wheel 54; the driving wheel 53, the reversing wheel 54, the first driven wheel 51 and the second driven wheel 52 are connected through a transmission structure, so that the first driven wheel 51 and the second driven wheel 52 rotate reversely.

Specifically, one of the specific embodiments is: the driving wheel 53, the reversing wheel 54, the first driven wheel 51 and the second driven wheel 52 are chain wheels, the transmission structure comprises a chain 55, and the chain 55 is respectively meshed with the driving wheel 53, the reversing wheel 54, the first driven wheel 51 and the second driven wheel 52 for transmission.

As an alternative embodiment: the driving wheel 53, the reversing wheel 54, the first driven wheel 51 and the second driven wheel 52 are belt wheels, and the transmission structure comprises a belt which is in friction transmission with the driving wheel 53, the reversing wheel 54, the first driven wheel 51 and the second driven wheel 52 respectively. The positions of the motor 56, the driving wheel 53 and the reversing wheel 54 can be reasonably arranged according to actual needs, and are not limited to the positions shown in fig. 2.

Further, the drill cleaning device further includes a dust cover 6, referring to fig. 1 and 2, or referring to fig. 3 and 4, the dust cover 6 includes a dust-proof side plate 61 surrounding the first brush roller 2 and the second brush roller 3, and the dust cover 6 is used for preventing the residue after the drill cleaning from splashing. Specifically, in the present embodiment, the dust-proof side plate 61 is not lower than the first brush roller 2 and the second brush roller 3 in the vertical direction. Specifically, in the present embodiment, the top view of the dust cover 6 is a rectangular structure, and four dust-proof side plates 61 are provided, wherein two dust-proof side plates 61 are provided at two ends of the first brush roller 2 and the second brush roller 3, and the other two dust-proof side plates 61 are provided at sides of the first brush roller 2 and the second brush roller 3, and extend along the length direction of the first brush roller 2 and the second brush roller 3. The dust cover 6 plays a role in preventing the sweeping residue from splashing everywhere.

Further, the drill steel cleaning device further comprises a material receiving device 7, and the material receiving device 7 comprises a material receiving hopper 71 and a material receiving trolley 72 which are positioned below the first brush roller 2 and the second brush roller 3; the receiving hopper 71 is arranged on the receiving trolley 72, the upper part of the receiving hopper 71 is connected with the dustproof side plate 61, the lower part of the receiving hopper 71 is provided with a discharge hole 712, and the receiving hopper 71 is communicated with the receiving trolley 72 through the discharge hole 712. Specifically, the upper portion of the material receiving cart 72 may be provided with a material receiving opening butted with the material outlet 712, or the upper portion of the material receiving cart 72 is opened. When the steel drill 9 is cleaned, the cleaned residual materials are collected to the discharge port 712 under the guiding action of the material receiving side plate 711, flow into the material receiving vehicle 72, and are temporarily stored and transported in the later period by the material receiving vehicle 72.

Specifically, referring to fig. 1 or 3, the receiving hopper 71 has two receiving side plates 711 extending along the length direction of the brush rollers, the two receiving side plates 711 are respectively disposed on the outer sides of the first brush roller 2 and the second brush roller 3, which are away from each other, and are respectively connected to the lower ends of the dust-proof side plates 61, and the inner wall of any receiving side plate 711 is inclined toward the cleaning gap 4, as shown in fig. 2 or 4, so that the inner cavity of the receiving hopper 71 is gradually narrowed and the discharge hole 712 is formed at the bottom. Such a structure can play the guide effect to the incomplete material of cleaning, the collection of the incomplete material of being convenient for, the incomplete material flows out from discharge gate 712. Furthermore, the bottom of the material receiving vehicle 72 is provided with universal wheels 721 for facilitating the recovery and transportation of the residual materials. When the recovered residual materials need to be transported, the universal wheels 721 can facilitate the movement of the material receiving vehicle 72.

Example 2

A saddle circulation system comprising the drill steel cleaning device described in embodiment 1.

The drill cleaning device of embodiment 1 is used in a saddle circulation system, and can reduce manual adjustment, improve the degree of automation, and improve the work efficiency.

Example 3

An aerated concrete production line comprising the saddle circulation system described in embodiment 2.

The saddle circulation system in the embodiment 2 is applied to an aerated concrete production line, so that the production efficiency of the whole production line can be greatly improved.

According to the above description, the present patent application has the following advantages:

1. the cleaning device can meet the cleaning requirements of plates of various specifications on the steel drill rods 9 in the production process, cleans comprehensively and thoroughly, does not need manual position adjustment, and improves the automation degree and the production efficiency of the saddle circulating system.

2. The structure is simple and compact, the occupied space of the equipment is greatly reduced, the material consumption is less, and the processing difficulty is low;

3. during cleaning, the residual materials are vertically guided downwards, and the dust cover 6 is arranged, so that the residual materials can be prevented from splashing everywhere;

4. the movable material receiving vehicle 72 and the material receiving hopper 71 enable the residual materials to be simply and conveniently recovered.

It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications derived therefrom are intended to be within the scope of the invention.

Claims

1. A drill steel cleaning device for cleaning a drill steel (9), comprising:

a supporting seat (1),

the first brush roller (2) is horizontally and rotatably arranged on the supporting seat (1);

the second brush roller (3) is horizontally parallel to and oppositely arranged with the first brush roller (2) and is rotatably arranged on the supporting seat (1); a cleaning gap (4) for placing a steel chisel (9) is arranged between the first brush roller (2) and the second brush roller (3), and the first brush roller (2) and the second brush roller (3) rotate in the opposite direction of the cleaning gap (4).

2. The drill steel cleaning device according to claim 1, further comprising a drive mechanism (5), said drive mechanism (5) being connected to said first brush roller (2) and said second brush roller (3) for driving said first brush roller (2) and said second brush roller (3) to rotate downwards in the direction of said cleaning gap (4).

3. The drill steel sweeping device according to claim 2, wherein the driving mechanism (5) comprises a first driven wheel (51) provided on the first brush roller (2), a second driven wheel (52) provided on the second brush roller (3), and a driving wheel (53) connected to a power output end, the first driven wheel (51) and the second driven wheel (52) are engaged, and the driving wheel (53) is engaged with the first driven wheel (51) or the driving wheel (53) is engaged with the second driven wheel (52).

4. A drill steel cleaning device according to claim 2, characterized in that the drive mechanism (5) comprises: a first driven wheel (51) arranged on the first brush roller (2), a second driven wheel (52) arranged on the second brush roller (3), a driving wheel (53) connected with a power output end, and a reversing wheel (54); the driving wheel (53), the reversing wheel (54), the first driven wheel (51) and the second driven wheel (52) are connected through a transmission structure, so that the first driven wheel (51) and the second driven wheel (52) rotate reversely.

5. The drill steel sweeping device according to claim 4, wherein the driving wheel (53), the reversing wheel (54), the first driven wheel (51) and the second driven wheel (52) are chain wheels, and the transmission structure comprises a chain (55), wherein the chain (55) is in meshing transmission with the driving wheel (53), the reversing wheel (54), the first driven wheel (51) and the second driven wheel (52), respectively; or the driving wheel (53), the reversing wheel (54), the first driven wheel (51) and the second driven wheel (52) are belt wheels, the transmission structure comprises a belt, and the belt is in friction transmission with the driving wheel (53), the reversing wheel (54), the first driven wheel (51) and the second driven wheel (52) respectively.

6. The drill steel sweeping device according to claim 1, further comprising a dust cover (6), wherein the dust cover (6) comprises dust-proof side plates (61) surrounding the first brush roller (2) and the second brush roller (3), and the dust cover (6) is used for preventing residues after the drill steel sweeping from splashing.

7. The drill steel cleaning device according to claim 6, further comprising a receiving device (7), wherein the receiving device (7) comprises a receiving hopper (71) and a receiving trolley (72) positioned below the first brush roller (2) and the second brush roller (3); the dust-proof type dust collecting device is characterized in that the material collecting hopper (71) is arranged on the material collecting vehicle (72), the upper portion of the material collecting hopper (71) is connected with the dust-proof side plate (61), a material outlet (712) is formed in the lower portion of the material collecting hopper (71), and the material collecting hopper (71) is communicated with the material collecting vehicle (72) through the material outlet (712).

8. The device for cleaning steel chisel according to claim 7, characterized in that the receiving hopper (71) has two receiving side plates (711) extending along the length direction of the brush roller, the two receiving side plates (711) are respectively disposed at the outer sides of the first brush roller (2) and the second brush roller (3) facing away from each other and are respectively connected with the lower ends of the dust-proof side plates (61), and the inner wall of any one of the receiving side plates (711) is inclined toward the cleaning gap (4) so that the inner cavity of the receiving hopper (71) has a gradually narrowing structure and the discharge hole (712) is formed at the bottom.

9. A saddle circulation system comprising the drill steel cleaning device according to any one of claims 1 to 8.

10. An aerated concrete production line comprising the saddle circulation system of claim 9.