CN217250847U

CN217250847U - Cutting device and aerated concrete member production line

Info

Publication number: CN217250847U
Application number: CN202220424164.7U
Authority: CN
Inventors: 廖能解; 贾海云
Original assignee: Hunan Sany Kuaierju Housing Industry Co Ltd
Current assignee: Sany Zhugong Technology Miluo Co ltd
Priority date: 2022-03-01
Filing date: 2022-03-01
Publication date: 2022-08-23
Anticipated expiration: 2032-03-01

Abstract

The utility model provides a cutting device, which comprises a bracket, a cutting component, a top suction component and a cleaning mechanism; the cleaning mechanism comprises a brush component and a driving component; the brush assembly is positioned between the top suction assembly and the cutting component and is used for cleaning the top suction assembly and the cutting component; the driving assembly is arranged on the support and is in driving connection with the brush assembly, and the driving assembly is used for driving the brush assembly to reciprocate along the arrangement direction of the cutting parts. Because of the brush subassembly is located between the top suction assembly and the cutting part, the brush subassembly rubs with the bottom surface of the top suction assembly and the cutting part in the process of moving the brush subassembly, and then cleans up the foreign matters adhered to the top suction assembly and the cutting part. This cutting device utilizes this to clean the mechanism and can carry out automatic clearance to cutting part and top suction assembly, need not to rely on the manual work, reduces cutting device's manual maintenance cost. Additionally, the utility model provides an aerated concrete member production line.

Description

Cutting device and aerated concrete member production line

Technical Field

The utility model relates to an aerated concrete production facility field, in particular to cutting device and have this cutting device's aerated concrete member production line.

Background

The aerated concrete is a light porous silicate product prepared by taking siliceous materials (sand, fly ash, siliceous tailings and the like) and calcareous materials (lime, cement) as main raw materials, adding a gas former, and carrying out the processes of batching, stirring, pouring, precuring, cutting, autoclaving, curing and the like. The aerated concrete is named as aerated concrete because the aerated concrete contains a large number of uniform and fine air holes.

In order to obtain the aerated concrete member with the predetermined specification and size, a cutting device is generally used for cutting the concrete blank in the production process. The cutting device is the core equipment on the aerated concrete member production line, and the cutting efficiency and the quality of the cutting device directly influence the yield and the qualification rate.

The cutting device generally includes a horizontal cutting assembly and a vertical cutting assembly, and both the horizontal cutting assembly and the vertical cutting assembly cut the concrete body by the relative movement of a cutting wire (also called a steel wire) and the concrete body.

After one cut is completed, concrete or impurities (such as straw) are often adhered to the cut wire. When the cutting component adhered with the foreign matters is used for cutting the next concrete blank, deep scratches can be left on the surface of the blank or the boundary of the blank is damaged, and even more, the blank is cracked, so that the quality of a finished product is seriously influenced.

In order to ensure the cleanness of the cutting wire, the cutting wire is cleaned irregularly in a manual mode at present, and the cleaning mode has high cost and low efficiency; especially when clearing up the cutting wire to vertical cutting assembly, because of this cutting wire is located cutting device's top, apart from ground a take the altitude, the clearance process is more loaded down with trivial details, and efficiency is lower.

Therefore, how to improve the efficiency and quality of cleaning the cutting wire of the vertical cutting assembly is still a technical problem to be solved by those skilled in the art.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problem, the utility model provides a cutting device of new construction and have this cutting device's aerated concrete member production line.

As a first aspect, the present invention provides a cutting device; the cutting device comprises a support, a cutting assembly, a top suction assembly and a cleaning mechanism, wherein the cutting assembly and the top suction assembly are arranged on the support, and the cutting assembly comprises a plurality of cutting components arranged on the same horizontal plane;

the cleaning mechanism comprises a brush component and a driving component; the brush assembly is positioned between the top suction assembly and the cutting component and is used for sweeping the bottom surface of the top suction assembly and the cutting component; the driving assembly is arranged on the support and is in driving connection with the hairbrush assembly and used for driving the hairbrush assembly to reciprocate along the length direction of the jacking assembly.

Preferably, the driving assembly comprises a motor, a chain, a driving sprocket, a driven sprocket and a connecting piece, the motor is fixedly mounted on the support, the motor is in transmission connection with the driving sprocket, the driven sprocket is arranged on the support, and the chain is in meshing transmission with the driving sprocket and the driven sprocket; the brush assembly is fixedly connected with the chain through the connecting piece.

Preferably, the cutting device is provided with a tensioning assembly disposed at an end of the bracket adjacent the driven sprocket for tensioning the chain.

Preferably, the coupling is provided with a groove portion opened downward, the chain being accommodated in the groove portion, the groove portion being connected with the chain by a bolt.

Preferably, the brush assembly comprises an upper brush and a lower brush, the upper brush is used for cleaning the bottom surface of the top suction assembly, and the lower brush is used for cleaning the top surface of the cutting component.

Preferably, the brush assembly comprises a first framework and a second framework, the first framework extends along the horizontal direction, and the second framework extends along the vertical direction; the bottom end of the second framework is connected with one end of the first framework, and the top end of the second framework is connected with the connecting piece; the upper brush is fixed above the first framework and extends upwards; the lower brush is fixed below the first framework and extends downwards.

Preferably, the cutting device further comprises a guide assembly, the guide assembly comprises a guide rail and a sliding block, the guide rail extends along the transmission direction of the chain, the sliding block is slidably arranged on the guide rail, and the sliding block is fixedly connected with the brush assembly.

Preferably, the cutting device further comprises a guide assembly, the guide assembly comprises a guide rail and a sliding block, the guide rail extends along the transmission direction of the chain, the sliding block is slidably arranged on the guide rail, the sliding block is fixedly connected with the second framework, and the sliding block is located below the connecting piece.

Preferably, the bracket includes a first beam extending horizontally, and the motor, the driving sprocket, the driven sprocket, and the guide rail are all disposed on the first beam.

The utility model provides a cutting device, which comprises a bracket, a cutting component, a top suction component and a cleaning mechanism, wherein the cutting component and the top suction component are arranged on the bracket, and the cutting component comprises a plurality of cutting components arranged on the same horizontal plane; the cleaning mechanism comprises a brush component and a driving component; the brush assembly is positioned between the top suction assembly and the cutting component and is used for cleaning the top suction assembly and the cutting component; the driving assembly is arranged on the support and is in driving connection with the hairbrush assembly and used for driving the hairbrush assembly to reciprocate along the length direction of the jacking and sucking assembly.

After cutting device accomplished once cutting, drive assembly drive brush subassembly along the direction of arrangement motion of cutting part, because of the brush subassembly is located the top and inhales between subassembly and the cutting part, at the in-process that brush subassembly removed, brush subassembly rubs with the bottom surface, the cutting part of subassembly are inhaled on the top respectively, and then clear up the foreign matter of top adhesion on inhaling subassembly and the cutting part.

This use novel cutting device who provides is provided with cleans the mechanism, utilizes this to clean the mechanism and can carry out automatic clearance to cutting part and top suction assembly, need not to rely on the manual work, effectively improves the frequency of clearance, guarantees the clearance effect, reduces cutting device's manual maintenance cost.

As a second aspect, the utility model provides an aerated concrete member production line; the aerated concrete member production line comprises the cutting device of any one of the above items, and the cutting device is used for cutting a concrete body.

Compared with the prior art, by adopting the cutting device, the automatic cleaning of the cutting part and the jacking component can be realized, the dependence on manpower is not required, and the production efficiency and the production quality of a production line are improved.

Drawings

Fig. 1 is a schematic perspective view of a cutting device according to an embodiment of the present invention;

FIG. 2 is a partial schematic view of the cutting apparatus shown in FIG. 1;

FIG. 3 is an enlarged view of a portion A of FIG. 2;

FIG. 4 is a schematic structural view of a brush assembly according to an embodiment of the present invention;

fig. 5 is a partially enlarged view of a portion B in fig. 3.

Reference numerals

1-a scaffold; 11-a first beam; 2-a cutting member; 3-a top suction assembly; 4-a brush assembly; 41-a first backbone;

42-lower brush; 43-upper brush; 44-a second backbone; 5-a drive assembly; 51-a motor; 52-a chain;

53-a coupling; 6-a guide assembly; 61-a guide rail; 62-a slide block; 7-tensioning Assembly

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly below with reference to fig. 1 to 5, and it is obvious that the described embodiments are some, but not all embodiments of the present application. All other embodiments obtained by a person skilled in the art based on the teachings of the following embodiments belong to the scope of protection of the present invention.

The terms first, second and the like in the description and in the claims of the present application are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It will be appreciated that the data so used may be interchanged under appropriate circumstances such that embodiments of the application may be practiced in sequences other than those illustrated or described herein, and that the objects identified as "first," "second," etc. are generally a class and do not limit the number of objects.

As shown in fig. 1-5, embodiments of the present invention provide a cutting device; the cutting device comprises a bracket 1, a cutting component, a top suction component 3 and a cleaning mechanism; the cutting assembly and the jacking assembly 3 are arranged on the bracket 1, and the cutting assembly generally comprises a plurality of cutting parts 2 arranged on the same horizontal plane and used for cutting a concrete blank; the bracket 1 is provided with four upright posts, two first beams 11 and two second beams, wherein the first beams extend along the length direction of the cutting device (namely, the horizontal direction vertical to the cutting part 2), and the second beams extend along the width direction of the cutting device (namely, the horizontal direction parallel to the cutting part 2); the top suction assembly 3 is provided with a negative pressure dust suction mechanism for sucking away the scraps and sundries on the top surface of the concrete body; the cleaning mechanism comprises a brush component 4 and a driving component 5, wherein the brush component 4 comprises an upper brush 43 and a lower brush 42; the brush assembly 4 is positioned between the top suction assembly 3 and the cutting component, the upper brush 43 is used for cleaning the bottom surface of the top suction assembly 3, and the lower brush 42 is used for cleaning the cutting component; the driving assembly 5 is disposed on the bracket 1 and is in driving connection with the brush assembly 4, for driving the brush assembly 4 to reciprocate along the arrangement direction of the cutting members 2 (i.e. the length direction of the top suction assembly 3). The specific structure of the cutting component 2 may be a cutting wire made of steel wire or other materials, and may also adopt a structure form of a wire saw or a blade, etc.

After cutting device accomplished once cutting, drive assembly drive brush subassembly along the range direction motion of cutting part 2, because of the brush subassembly is located the top and inhales between subassembly and the cutting part, at the in-process that brush subassembly removed, go up brush 43 and the bottom surface friction of subassembly 3 is inhaled on the top, lower brush 42 and cutting part 2 friction, and then clear up the foreign matter of top absorption subassembly 3 bottom surface and cutting part 2 adhesion.

In a specific arrangement, the sweeping mechanism may be arranged on one of the first beams 11. The specific structure of the upper brush and the lower brush can be a row brush or a rolling brush, and in the embodiment, the row brush is preferred.

As shown in fig. 2, 3 and 5, the driving assembly 5 includes a motor 51, a chain 52, a driving sprocket, a driven sprocket and a coupling member 53, the motor 51 is fixedly mounted on the bracket 1, the motor 51 is in transmission connection with the driving sprocket, the driven sprocket is arranged on the bracket 1, and the chain 52 is in meshing transmission with the driving sprocket and the driven sprocket; as shown in fig. 5, the brush assembly 4 is fixedly connected to the chain 52 by a coupling 53. Specifically, the coupling 53 is provided with a groove portion opened downward, and the chain 52 is accommodated in the groove portion, which is connected to the chain 52 by a bolt.

In other embodiments, a hydraulic motor may be used instead of the electric machine 51; it is also possible to use a drive sprocket instead of a driven sprocket to achieve dual drive, and it should be noted that in this case, each drive sprocket is provided with a prime mover.

As shown in fig. 3, the cutting device is provided with a tensioning unit 7, the tensioning unit 7 being arranged at one end of the frame 1 near the driven sprocket for tensioning the chain 52.

As shown in fig. 4, the brush assembly 4 specifically includes a first frame 41 and a second frame 44, the first frame 41 extends along a horizontal direction, and the second frame 44 extends along a vertical direction; the bottom end of the second framework 44 is connected with one end of the first framework 41, and the top end thereof is connected with the connecting piece 53; the upper brush 43 is fixed above the first framework 41 and extends upwards; the lower brush 42 is fixed below the first frame 41 and extends downward. The installation of the upper brush 43 and the lower brush 42 can be facilitated by providing the first frame 41, and the connection of the brush assembly 4 to the driving assembly can be facilitated by providing the second frame 44.

Go up brush 43, down brush 42 respectively with the detachable fixed connection of first skeleton 41, after last brush 43 or lower brush 42 damaged, can be convenient dismantle, change.

In a preferred embodiment, as shown in fig. 2, 3 and 5, the cutting device further comprises a guide assembly 6, the guide assembly 6 comprises a guide rail 61 and a slide block 62, the guide rail 61 extends along the transmission direction of the chain 52, the slide block 62 is slidably arranged on the guide rail 61, the slide block 62 is fixedly connected with the second framework 44, and the slide block 62 is positioned below the connecting piece 53. When the brush assembly 4 moves, the sliding block 62 slides along the guide rail 61, and partial gravity of the brush assembly 4 is transmitted to the guide rail 61 through the sliding block 62, so that the moving direction of the brush assembly 4 is ensured, and the stress of the chain 52 can be improved.

This use novel cutting device that concrete embodiment provided to be provided with cleans the mechanism, utilizes this to clean the mechanism and can carry out automatic clearance to cutting part and top suction assembly 3, need not to rely on the manual work, effectively improves the frequency of clearance, guarantees the clearance effect, reduces cutting device's artifical maintenance cost.

The specific embodiment of the utility model provides an aerated concrete member production line; the aerated concrete member production line comprises the cutting device, and the cutting device is used for cutting a concrete blank.

Compared with the prior art, by adopting the cutting device, the automatic cleaning of the cutting part 2 and the jacking component 3 can be realized, the dependence on manpower is not required, and the production efficiency and the production quality of a production line are improved.

While the present embodiments have been described with reference to the accompanying drawings, it is to be understood that the invention is not limited to the precise embodiments described above, which are meant to be illustrative and not restrictive, and that various changes may be made therein by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.

Claims

1. A cutting device is characterized by comprising a support (1), a cutting assembly, a top suction assembly (3) and a cleaning mechanism, wherein the cutting assembly and the top suction assembly (3) are arranged on the support (1), and the cutting assembly comprises a plurality of cutting components (2) arranged on the same horizontal plane;

the sweeping mechanism comprises a brush component (4) and a driving component (5); the brush assembly (4) is positioned between the top suction assembly (3) and the cutting component (2) and is used for sweeping the bottom surface of the top suction assembly (3) and the cutting component (2); the driving assembly (5) is arranged on the support (1), is in driving connection with the hairbrush assembly (4) and is used for driving the hairbrush assembly (4) to reciprocate along the length direction of the jacking assembly.

2. The cutting device according to claim 1, wherein the driving assembly (5) comprises a motor (51), a chain (52), a driving sprocket, a driven sprocket and a coupling member (53), the motor (51) is fixedly mounted on the bracket (1), the motor (51) is in transmission connection with the driving sprocket, the driven sprocket is arranged on the bracket (1), and the chain (52) is in meshing transmission with the driving sprocket and the driven sprocket; the brush assembly (4) is fixedly connected with the chain (52) through the connecting piece (53).

3. Cutting device according to claim 2, characterized in that the cutting device is provided with a tensioning assembly (7), which tensioning assembly (7) is arranged on the carrier (1) at an end near the driven sprocket for tensioning the chain (52).

4. The cutting device according to claim 2, characterized in that the coupling (53) is provided with a downwardly open groove portion in which the chain (52) is accommodated, the groove portion being connected with the chain (52) by means of a bolt.

5. The cutting device according to claim 2, wherein the brush assembly (4) comprises an upper brush (43) and a lower brush (42), the upper brush (43) being used for cleaning the bottom surface of the top suction assembly (3), and the lower brush (42) being used for cleaning the top surface of the cutting member (2).

6. A cutting device according to claim 5, wherein the brush assembly (4) comprises a first armature (41) and a second armature (44), the first armature (41) extending in a horizontal direction and the second armature (44) extending in a vertical direction; the bottom end of the second framework (44) is connected with one end of the first framework (41), and the top end of the second framework is connected with the connecting piece (53); the upper brush (43) is fixed above the first framework (41) and extends upwards; the lower brush (42) is fixed below the first framework (41) and extends downwards.

7. The cutting device according to any one of claims 2 to 6, further comprising a guide assembly (6), wherein the guide assembly (6) comprises a guide rail (61) and a slide block (62), the guide rail (61) extends along the transmission direction of the chain (52), the slide block (62) is slidably arranged on the guide rail (61), and the slide block (62) is fixedly connected with the brush assembly (4).

8. The cutting device according to claim 6, characterized in that the cutting device further comprises a guide assembly (6), the guide assembly (6) comprising a guide rail (61) and a slider (62), the guide rail (61) extending in the transmission direction of the chain (52), the slider (62) being slidably arranged on the guide rail (61), the slider (62) being fixedly connected to the second frame (44), and the slider (62) being located below the coupling (53).

9. The cutting device according to claim 8, characterized in that the carrier (1) comprises a horizontally extending first beam (11), the motor (51), the drive sprocket, the driven sprocket and the guide rail (61) all being arranged on the first beam (11).

10. An aerated concrete component production line, comprising a cutting device according to any one of claims 1 to 9 for cutting concrete bodies.