CN101768751B - Automatic brush plate machine of zinc electrolysis cathode plate - Google Patents
Automatic brush plate machine of zinc electrolysis cathode plate Download PDFInfo
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- CN101768751B CN101768751B CN2009102182732A CN200910218273A CN101768751B CN 101768751 B CN101768751 B CN 101768751B CN 2009102182732 A CN2009102182732 A CN 2009102182732A CN 200910218273 A CN200910218273 A CN 200910218273A CN 101768751 B CN101768751 B CN 101768751B
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- electrolysis cathode
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Abstract
The invention discloses an automatic brush plate machine of a zinc electrolysis cathode plate, comprising an intaking-plate distance-arranging device (1) and a chain transmission device (2) which are sequentially arranged, a roller brush-plate device (3) and an unloading plate release device (4) which are sequentially arranged along a transmission chain (2d) of the chain transmission device (2), wherein, the roller brush-plate device (3) is located above the chain transmission device (2); the roller brush-plate device (3) includes two bisymmetric switching brush wheel propulsion plants and a lifting device capable of lifting through the brush wheel propulsion plants; the brush wheel propulsion plants include symmetric at least two pairs of brush wheels (3g), each brush wheel is connected to a pushing bar of a vertical propulsion mechanism (3d) through a crank mechanism (3h), and a central axis (3i) of each brush wheel is connected to a third motor (3a) through a synchronous belt mechanism (3e). The invention can continuously clean a plurality of cathode plates, and has advantages of simple operation, high brush-plate efficiency, and reliable working.
Description
Technical field
The present invention relates to be used for electrolytic negative plate is carried out in the zinc metallurgical production process equipment of brush board.
Background technology
Adopt the zinc electrodeposition method to produce in the process of zinc, need the zine ion in the solution of zinc sulfate is attached on the negative plate by electrodeposition, obtain the zinc metal sheet product thereby produce.After zinc metal sheet was peeled off from negative plate, the negative plate surface also had residual solution of zinc sulfate and crystallization, as not cleaning, when negative plate is directly put into electrolyzer and obtained next batch zinc metal sheet product, can influence the current efficiency of zinc electrodeposition.So, guarantee that the productive capacity of zinc electrodeposition is good when negative plate carries out need carrying out brush board (cleaning) after zinc metal sheet divests.
Existing negative plate brush board equipment can only clean a negative plate at every turn when cleaning pole plate, working efficiency is low, and also needs artificial the cooperation, and labour intensity is big, can not satisfy the requirement of large-scale industrialization zinc electrolysis production.
Summary of the invention
But the present invention provides a kind of once continuous wash polylith negative plate in order to overcome the deficiency that above-mentioned prior art exists just, and the automatic brush plate machine of zinc electrolysis cathode plate of simple to operate, brush board efficient height, reliable operation.
The objective of the invention is to realize by following technical solution.
A kind of automatic brush plate machine of zinc electrolysis cathode plate, the roller brush panel assembly that advances plate array pitch device and chain conveyor, is provided with in proper order along the conveyor chain of chain conveyor that includes that order is provided with and unload the plate separation device, the roller brush panel assembly is positioned at the chain conveyor top; Described roller brush panel assembly comprises the brush wheel puopulsion unit of zygomorphy folding, passes the lifting gear of brush wheel puopulsion unit lifting; Described brush wheel puopulsion unit comprises symmetrically arranged two pairs of brush wheels at least up and down, and each brush wheel is connected by the push rod of crank mechanism with vertical propulsive mechanism respectively, and the central shaft of each brush wheel is respectively by being with mechanism to be connected with one the 3rd motor synchronously.
Of the present inventionly advance first shifter that plate array pitch device comprises first transfer roller and is installed on the first transfer roller output terminal, first shifter is a planetary gear structure.Described chain conveyor comprises sprocket wheel that second motor and order drive and second conveyor chain that moves along guide rail.Also be provided with guide plate and stopper along guide rail, guide plate is positioned at the into outside, the second conveyor chain junction of plate array pitch device and chain conveyor, and stopper is positioned at roller brush panel assembly front end.The raising legs that described lifting gear comprises hydraulic gear and is installed on the hydraulic gear below.Be provided with liner in the raising legs side, the described plate separation device that unloads comprises second transfer roller and second shifter that is installed on the second transfer roller output terminal.Described brush wheel is the stainless steel wire brush wheel.
The present invention is simple and compact for structure, can one-time continuous clean a collection of Zinc electrolysis negative plate automatically, and brush board is effective, and brush board efficient height is simple to operate, and reliable operation is convenient to safeguard.Efficiently solve the problem that prior art brush board efficient is low, use cost is high, worker's labour intensity is big.
Description of drawings
Fig. 1 is provided with structural representation for plane of the present invention;
Fig. 2 is the facade structures synoptic diagram of roller brush panel assembly;
Fig. 3 is the A-A sectional view of Fig. 2.
Embodiment
The invention will be further described below in conjunction with Figure of description.
As shown in Figure 1, what the present invention includes that order is provided with advances plate array pitch device 1 and chain conveyor 2, conveyor chain 2d along chain conveyor 2 is sequentially set with roller brush panel assembly 3 and unloads plate separation device 4, and roller brush panel assembly 3 is positioned at chain conveyor 2 belows.
Advance the first shifter 1e that plate array pitch device 1 comprises first transfer roller and is installed on the first transfer roller output terminal, the first shifter 1e adopts planetary gear structure.First transfer roller comprises that frame and order connect the first motor 1a, the first step-down gear 1b, the first main shaft 1c and the first conveyor chain 1d that installs.
Chain conveyor 2 comprises sprocket wheel 2b that the second motor 2a and order drive and the second conveyor chain 2d that moves along guide rail 2c.Be provided with guide plate 2g and stopper 2h along guide rail 2c, guide plate 2g is positioned at the outside, the second conveyor chain 2d junction of the first conveyor chain 1d and the chain conveyor 2 of plate array pitch device 1 into, and stopper 2h is positioned at roller brush panel assembly 3 front ends.Be provided with rail brackets 2e and support roller 2f below the track.
As Fig. 2, shown in Figure 3, roller brush panel assembly 3 comprises the brush wheel puopulsion unit of zygomorphy folding, passes the lifting gear of brush wheel puopulsion unit lifting.The brush wheel puopulsion unit comprises symmetrically arranged two couples of brush wheel 3g at least up and down, each brush wheel is connected with the push rod of vertical propulsive mechanism 3d by crank mechanism 3h respectively, the central shaft 3i of each brush wheel is respectively by being with the 3e of mechanism to be connected with one the 3rd motor 3a synchronously, brush wheel 3g adopts the stainless steel wire brush wheel, reducing the damage of anticathode plate, and prolong brush wheel work-ing life.The raising legs 3c that lifting gear comprises hydraulic gear 3 and is installed on hydraulic gear 3b below.Be provided with guide deflection sheave 3f in raising legs 3c side.Adopt the hydraulic pressure lift frame to promote negative plate, can solve prior art and drive negative plate by motor positive and inverse and promote ageing equipment and the flimsy problem brought because of rush current that occurs.
Unload the second shifter 4d that plate separation device 4 comprises second transfer roller and is installed on the second transfer roller output terminal.Second transfer roller comprises and being installed on the frame and the 4th motor 4a, the second step-down gear 4b, the second main shaft 4c and the 3rd conveyor chain 4e that order connects.
The present invention will advance plate array pitch device 1, brush board 3 devices, unload plate separation device 4 and connect into an integral body by chain conveyor 2.
Working process is as follows:
A collection of (usually every batch be 8～24) Zinc electrolysis negative plate 5 usefulness are driven a vehicle lift on the plate array pitch device 1d, negative plate equidistantly is placed on 1d on first conveyor chain of plate array pitch device into, the first motor 1a, the first step-down gear 1b, the first main shaft 1c by first transfer roller, drive the first conveyor chain 1d negative plate 5 is transported to specified location, the first shifter 1e by planetary gear structure is transplanted on negative plate on the chain conveyor 2; Negative plate is subjected to the effect of guide plate 2g when being transplanted on the second conveyor chain 2d from the first conveyor chain 1d, be able to positioning correcting.Subsequently, the second motor 2a on the chain conveyor drives the second conveyor chain 2d by sprocket wheel 2b, be delivered to the room with placing negative plate 5 on second conveyor chain to be vertically along guide rail 2c, and, be delivered to roller brush panel assembly 3 belows again and fall in advance and wait on the raising legs 3c that connects material by behind the stopper 2h location.The second conveyor chain 2d suspends, start four the 3rd motor 3a, driving two couples of brush wheel 3g rotates synchronously along separately central shaft 3i respectively, subsequently, vertical propulsive mechanism 3d of brush wheel puopulsion unit starts, drive two pairs of crank mechanism 3h actions up and down by push rod, thereby driving two couples of relative brush wheel 3g clamps after the negative plate 5, hydraulic gear 3b action, raising legs 3c is upwards promoted, to place the negative plate 5 on the raising legs to carry out brush board, and realize the steady lifting of negative plate by the guide effect of guide deflection sheave 3f at lifting process.Negative plate is finished the brush board cleaning in lifting process after, vertical propulsive mechanism 3d reverse motion of brush wheel puopulsion unit, two couples of brush wheel 3g are separated gradually, subsequently, hydraulic gear 3b reverse motion, raising legs 3c drop to the second conveyor chain 2d and are positioned at identical working face, second conveyor chain 2d action, what the negative plate that brush board is finished was delivered to the back unloads plate separation device 4, simultaneously the next one is needed the negative plate of brush board to send on the raising legs 3c.After the negative plate that brush board is finished enters and unloads plate separation device 4, the 4th motor 4a on second transfer roller starts, drive the second main shaft 4c by the second step-down gear 4b and rotate, and then drive the 3rd conveyor chain 4e action, send after negative plate is delivered to the second shifter 4d backward.The negative plate that brush is good can lift electrolyzer by driving and carry out electrolytic process again.
Of the present invention advance plate array pitch device 1, chain conveyor 2, roller brush panel assembly 3 and unload plate separation device 4 all can independently become unit, each unit part can be designed to independent control, can adopt the PLC programmable logic controller to realize that smoothly the whole process at positions such as load, brush board, unloading controls automatically, the manual control at single position also can be set, simple to operate, easy to maintenance.
Claims (8)
1. automatic brush plate machine of zinc electrolysis cathode plate, it is characterized in that: the roller brush panel assembly (3) that advances plate array pitch device (1) and chain conveyor (2), is provided with along conveyor chain (2d) order of chain conveyor (2) that includes that order is provided with and unload plate separation device (4), roller brush panel assembly (3) is positioned at above the chain conveyor (2); Described roller brush panel assembly (3) comprises the brush wheel puopulsion unit of zygomorphy folding, passes the lifting gear of brush wheel puopulsion unit lifting; Described brush wheel puopulsion unit comprises symmetrically arranged two pairs of brush wheels (3g) at least up and down, each brush wheel is connected by the push rod of crank mechanism (3h) with vertical propulsive mechanism (3d) respectively, and the central shaft of each brush wheel (3i) is respectively by being with mechanism (3e) to be connected with one the 3rd motor (3a) synchronously.
2. a kind of automatic brush plate machine of zinc electrolysis cathode plate according to claim 1, it is characterized in that, describedly advance first shifter (1e) that plate array pitch device (1) comprises first transfer roller and is installed on the first transfer roller output terminal, first shifter (1e) is a planetary gear structure.
3. a kind of automatic brush plate machine of zinc electrolysis cathode plate according to claim 1, it is characterized in that described chain conveyor (2) comprises sprocket wheel (2b) that second motor (2a) and order drive and second conveyor chain (2d) that moves along guide rail (2c).
4. a kind of automatic brush plate machine of zinc electrolysis cathode plate according to claim 3, it is characterized in that, also be provided with guide plate (2g) and stopper (2h) along guide rail (2c), guide plate (2g) is positioned at the into outside, second conveyor chain (2d) junction of plate array pitch device (1) and chain conveyor (2), and stopper (2h) is positioned at roller brush panel assembly (3) front end.
5. a kind of automatic brush plate machine of zinc electrolysis cathode plate according to claim 1 is characterized in that, the raising legs (3c) that described lifting gear comprises hydraulic gear (3b) and is installed on hydraulic gear (3b) below.
6. a kind of automatic brush plate machine of zinc electrolysis cathode plate according to claim 5 is characterized in that, is provided with guide deflection sheave (3f) in raising legs (3c) side.
7. a kind of automatic brush plate machine of zinc electrolysis cathode plate according to claim 1 is characterized in that, the described plate separation device (4) that unloads comprises second transfer roller and second shifter (4d) that is installed on the second transfer roller output terminal.
8. a kind of automatic brush plate machine of zinc electrolysis cathode plate according to claim 1 is characterized in that, described brush wheel (3g) is the stainless steel wire brush wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009102182732A CN101768751B (en) | 2009-12-03 | 2009-12-03 | Automatic brush plate machine of zinc electrolysis cathode plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009102182732A CN101768751B (en) | 2009-12-03 | 2009-12-03 | Automatic brush plate machine of zinc electrolysis cathode plate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101768751A CN101768751A (en) | 2010-07-07 |
| CN101768751B true CN101768751B (en) | 2011-09-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2009102182732A Active CN101768751B (en) | 2009-12-03 | 2009-12-03 | Automatic brush plate machine of zinc electrolysis cathode plate |
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102189085B (en) * | 2011-04-14 | 2013-04-03 | 冯勇 | Method for brushing polar plates of lead-acid storage battery |
| CN102534690B (en) * | 2011-12-31 | 2015-10-21 | 中国环境科学研究院 | The electrolysis follow-up workshop section automatic processing method of wet method electrolysis manganese, zinc |
| CN103806016B (en) * | 2012-11-06 | 2017-05-17 | 贵阳铝镁设计研究院有限公司 | Method and device for cleaning cathode steel bar |
| CN103464398A (en) * | 2013-09-04 | 2013-12-25 | 长兴大宇科机电有限公司 | Side frame brushing mechanism for intermediate-density polar plates of lead acid batteries |
| CN105251710B (en) * | 2015-11-13 | 2017-07-21 | 昆山联滔电子有限公司 | Cleaning machine |
| CN105414073B (en) * | 2015-12-23 | 2017-09-15 | 苏州和瑞科自动化科技有限公司 | A kind of C-shaped wiper mechanism being applied in combination with delivery track |
| CN106868552B (en) * | 2017-04-27 | 2018-09-21 | 株洲优瑞科有色装备有限公司 | A kind of Zinc electrolysis is delaminated scrub unit and its method |
| CN109055980B (en) * | 2018-07-26 | 2020-12-04 | 北矿机电科技有限责任公司 | Zinc electrolysis negative plate scrubbing unit |
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2009
- 2009-12-03 CN CN2009102182732A patent/CN101768751B/en active Active
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| CN101768751A (en) | 2010-07-07 |
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