CN109616349A - A kind of contact pin assembly machine of toggle switch - Google Patents
A kind of contact pin assembly machine of toggle switch Download PDFInfo
- Publication number
- CN109616349A CN109616349A CN201811610818.XA CN201811610818A CN109616349A CN 109616349 A CN109616349 A CN 109616349A CN 201811610818 A CN201811610818 A CN 201811610818A CN 109616349 A CN109616349 A CN 109616349A
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- contact pin
- long
- short
- short contact
- long contact
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- 230000007246 mechanism Effects 0.000 claims abstract description 121
- 239000000463 material Substances 0.000 claims abstract description 37
- 238000000465 moulding Methods 0.000 claims abstract description 30
- 238000007493 shaping process Methods 0.000 claims abstract description 17
- 238000005452 bending Methods 0.000 claims description 31
- 238000001514 detection method Methods 0.000 claims description 24
- 238000012360 testing method Methods 0.000 claims description 13
- 239000002994 raw material Substances 0.000 claims description 9
- 238000012546 transfer Methods 0.000 claims description 7
- 230000005693 optoelectronics Effects 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 19
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 5
- 238000012937 correction Methods 0.000 description 3
- 230000002950 deficient Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000004880 explosion Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H11/00—Apparatus or processes specially adapted for the manufacture of electric switches
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Automatic Assembly (AREA)
- Manufacture Of Switches (AREA)
Abstract
A kind of contact pin assembly machine of toggle switch, control device including workbench and control the toggle switch full automatic assembly machine, workbench is equipped with switch case feeding mechanism, short contact pin feeding mechanism, long contact pin feeding mechanism, contact pin assembles track, switch case mobile device, short contact pin molding assemble mechanism and long contact pin by contact pin assembly track form assemble mechanism, first switch shell rotating mechanism, short contact pin material side removal mechanism by short contact pin molding assemble mechanism is set, long contact pin material side removal mechanism by long contact pin molding assemble mechanism is set, and contact pin reshaping device and finished product cutting agency positioned at contact pin assembly track end.The charging that the present invention realizes full-automatic switch case using automated mechanical is mobile, charging, cutting, assembly, the excision of material side of short contact pin and long contact pin, and the functions such as shaping, blanking of toggle switch entirety, reduce working space, great amount of cost is saved, productivity is greatly improved.
Description
Technical field
The present invention relates to a kind of contact pin assembly machines of toggle switch.
Background technique
Toggle switch, also known as DIP switch, overclocking switch, address switch, move with the hand switch, digital switch, refer to toggle switch
Push pass aside, be it is a using 0/1 binary coding principle, for operating the address switch of control.
Toggle switch small volume, finger can not good takings；Contact pin is elongated, very fragile, receives external force and easily sends out
Raw bending even fractures.
In production process, contact pin is fixed in contact pin copper strips, needs to cut contact pin from copper strips, then contact pin is filled
Enter into switch case, this process is one of important process of toggle switch assembly.In existing technology, mostly using artificial
Complete above-mentioned operation, need multiple employee's multiple devices to carry out detection assembly, take time and effort, cost is larger, product it is consistent
Property is poor, and qualification rate is not also high.
Summary of the invention
In order to overcome the above-mentioned deficiency of the prior art, the present invention provides a kind of contact pin assembly machines of toggle switch, it is intended to
It realizes that contact pin automatically assembles, improves yield, improve the consistency of product, while reducing equipment and manually putting into.
The present invention the technical solution to solve the technical problem is that: a kind of contact pin assembly machine of toggle switch, including workbench
With the control device for controlling the toggle switch full automatic assembly machine, the workbench is equipped with switch case feeding mechanism, short
Contact pin feeding mechanism, contact pin assembly track, switch case mobile device, is located at by contact pin assembly track long contact pin feeding mechanism
Short contact pin molding assemble mechanism and long contact pin molding assemble mechanism, first switch shell rotating mechanism, setting short contact pin at
Short contact pin material by type assemble mechanism removes machine in removal mechanism, the long contact pin material being arranged in by long contact pin molding assemble mechanism
Structure and the contact pin reshaping device and finished product cutting agency that track end is assembled positioned at contact pin；
The contact pin assembly track offers switch card slot compatible with switch case and compatible with contact pin first
Contact pin card slot and the second contact pin card slot, the first contact pin card slot and the second contact pin card slot are connected to switch card slot respectively, institute
The contact pin assembly track stated, which also offers downwards, pushes away slot, and the slot that pushes away is connected to the switch card slot；
The switch case mobile device includes that the drive rod of front-rear reciprocation movement is driven and can done by cylinder, is arranged and is driving
Attachment base in lever, the rotation pushing block being flexibly connected with attachment base, the upper end of the rotation pushing block, which passes through, to push away slot and stretches to
In the switch card slot, to rotate, pushing block can be abutted with switch case and pull switch shell moves forward；
The switch case feeding mechanism includes that switch case is vibrated entry table, opened with what switch case vibration entry table was connect
It closes shell feed channel and the switch case transfer mechanism of switch case feed channel end, the switch case transfer is set
Switch case can be transferred in contact pin assembly track by mechanism；
The short contact pin feeding mechanism includes for placing the short contact pin charging tray of short contact pin raw material, by motor-driven short contact pin
Feeding wheel disc and short contact pin feed guide device；
The long contact pin feeding mechanism includes for placing the long contact pin charging tray of long contact pin raw material, by motor-driven long contact pin
Feeding wheel disc and long contact pin feed guide device；
The described short contact pin molding assemble mechanism include short contact pin feed rail, for the mobile short contact pin that power is provided of short contact pin it is dynamic
Power disk, short contact pin cutting device, short contact pin clamping assembly device and short contact pin press-loading apparatus；
The described long contact pin molding assemble mechanism include long contact pin feed rail, for the mobile long contact pin that power is provided of long contact pin it is dynamic
Power disk, long contact pin bending apparatus for shaping, long contact pin cutting device, long contact pin clamping assembly device and long contact pin press-loading apparatus；
The first switch shell rotating mechanism is located at the short contact pin molding assemble mechanism and long contact pin forms assembly machine
Between structure, including for clamping switch case the first rotary chuck, connect with the first rotary chuck first rotating shaft, be set in
First in first rotating shaft the first straight-tooth column for rotating gear, being driven and engaged with the first rotation gear by cylinder；
The short contact pin material side removal mechanism includes shaking by motor-driven short contact pin eccentric wheel rocking bar, with short contact pin eccentric wheel
The short contact pin drive rod of bar connection and the short contact pin cutoff device and short contact pin material being connect with short contact pin eccentric wheel rocking bar
Side discharge channel；
The long contact pin material side removal mechanism includes shaking by motor-driven long contact pin eccentric wheel rocking bar, with long contact pin eccentric wheel
Under the long contact pin drive rod of bar connection and the long contact pin cutoff device being connect with long contact pin eccentric wheel and long contact pin material side
Material path；
The contact pin reshaping device includes the shaping seat driven by cylinder and the dressing stick that shaping seat front end is arranged in, institute
Profiling touching pawl compatible with short contact pin and long contact pin is convexly equipped on the dressing stick stated；
The finished product cutting agency includes blanking cylinder and the finished product discharge channel by the driving of blanking cylinder.
Preferably, switch case testing agency and second switch shell rotating mechanism are additionally provided on the workbench,
The switch case testing agency is located between the switch case feeding mechanism and contact pin assembly track, and described second opens
Shell rotating mechanism is closed to be located between the switch case feeding mechanism and short contact pin molding assemble mechanism；
The switch case testing agency includes detection support, the detection cylinder being arranged in detection support, examined cylinder
Drive and be used for the positive and negative detection plate of detection switch shell, the optoelectronic switch connecting with detection support and for adjusting detection
The pressure regulator valve of cylinder pressure；
The second switch shell rotating mechanism is located at the short contact pin molding assemble mechanism and long contact pin forms assembly machine
Between structure, including for clamping switch case the second rotary chuck, connect with the second rotary chuck the second shaft, be set in
Second in second shaft the second straight-tooth column for rotating gear, being driven and engaged with the second rotation gear by cylinder.
Preferably, the workbench is equipped with several switch case positioning mechanisms, the switch case positioning
Mechanism includes positioning cylinder, the positioning seat driven by positioning cylinder, the positioning plate of positioning seat front end, the positioning plate is arranged in
Locating slot compatible with switch case is offered, the switch case positioning mechanism is located at the one of contact pin assembly track
Side, the positioning plate can extend into the contact pin assembly track and surround switch case.
Preferably, the short contact pin cutting device includes the short contact pin incision that short contact pin feed rail end is arranged in
Knife and the short contact pin upper cutter above short contact pin lower cutter, the short contact pin upper cutter are connected with by short contact pin liter
The short contact pin elevator of sending down abnormally ascending cylinder driving；The short contact pin clamping assembly device includes short contact pin upper clamp plate and short slotting lower folder
Plate forms short contact pin clamping opening, the short contact pin upper clamp plate setting between the short contact pin upper clamp plate and short contact pin lower clamp plate
On the short contact pin lower clamp plate, the rear end of the short contact pin lower clamp plate is connected with short contact pin and releases cylinder, and described is short slotting
Needle upper clamp plate by short contact pin air splint cylinder driving can oscilaltion and with short contact pin lower clamp plate press；The short contact pin press fitting
Device includes the short contact pin pressure mounting base driven by cylinder and the short contact pin press-fit block that short contact pin pressure mounting base front end is arranged in, institute
Short contact pin press fitting contact compatible with short contact pin is convexly equipped on the short contact pin press-fit block stated；
The long contact pin cutting device includes that the long contact pin lower cutter of long contact pin feed rail end is arranged in and is located to grow
Long contact pin upper cutter above contact pin lower cutter, the long contact pin upper cutter are connected with the length driven by long contact pin lifting cylinder
Contact pin elevator；The long contact pin clamping assembly device includes long contact pin upper clamp plate and long contact pin lower clamp plate, and the length is inserted
Long contact pin clamping opening is formed between needle upper clamp plate and long contact pin lower clamp plate, the long contact pin is arranged in the long contact pin upper clamp plate
On lower clamp plate, the rear end of the long contact pin lower clamp plate is connected with long contact pin and releases cylinder, and the long contact pin upper clamp plate is inserted by long
Needle splint cylinder driving can oscilaltion and with long contact pin lower clamp plate press；The long contact pin press-loading apparatus includes by cylinder
The long contact pin pressure mounting base of driving and the long contact pin press-fit block that long contact pin pressure mounting base front end is set, the long contact pin press fitting
Long contact pin press fitting contact compatible with long contact pin is convexly equipped on block.
Preferably, the long contact pin bending apparatus for shaping include bending seat and respectively by cylinder drive transverse direction
Shaped block and longitudinal folded block, the bending seat are arranged in the upper end of the long contact pin feed rail, on the bending seat
Offer lateral jack compatible with lateral shaped block and longitudinal jack compatible with longitudinal folded block.
Preferably, offering slot on the attachment base, the lower end of the rotation pushing block is inserted into the slot
In, the rotation pushing block is connect by third shaft with the attachment base, and the upper end of the rotation pushing block is in the front is high and the back is low
Shape, the lower end of the rotation pushing block is also in that the front is high and the back is low shape, and set between the lower end and the attachment base of the rotation pushing block
There is reset spring.
The beneficial effects of the present invention are: the charging shifting of full-automatic switch case is realized using automated mechanical
It is dynamic, the functions such as charging, cutting, assembly, the excision of material side and shaping, blanking of toggle switch entirety of short contact pin and long contact pin,
Working space is reduced, a large amount of artificial and production cost is saved, greatly improves productivity, the consistency and qualification of product
Rate is effectively promoted.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention.
Fig. 2 is the structural schematic diagram of contact pin assembly track.
Fig. 3 is the enlarged diagram of part A in Fig. 2.
Fig. 4 is the structural schematic diagram of switch case feeding mechanism.
Fig. 5 is the structural schematic diagram of short contact pin feeding mechanism.
Fig. 6 is the structural schematic diagram of long contact pin feeding mechanism.
Fig. 7 is the structural schematic diagram of short contact pin molding assemble mechanism.
Fig. 8 is the structural schematic diagram of long contact pin molding assemble mechanism.
Fig. 9 is the structural schematic diagram of first switch shell rotating mechanism.
Figure 10 is confined explosion's schematic diagram of first switch shell rotating mechanism.
Figure 11 is the structural schematic diagram of short contact pin material side removal mechanism.
Figure 12 is the structural schematic diagram of contact pin reshaping device and finished product cutting agency.
Figure 13 is the structural schematic diagram of switch case testing agency.
Figure 14 is the structural schematic diagram of switch case positioning mechanism.
Figure 15 is the structural schematic diagram of long contact pin bending apparatus for shaping.
Figure 16 is confined explosion's schematic diagram of long contact pin bending apparatus for shaping.
Figure 17 is the schematic diagram of the structure change before and after long contact pin bending.
Figure 18 is the perspective view of the explosion of attachment base and rotation pushing block.
Figure 19 is the structural schematic diagram of switch case.
Figure 20 is the structural schematic diagram of finished product toggle switch.
Specific embodiment
Invention is further described in detail with reference to the accompanying drawings and detailed description.
Referring to Fig.1 ~ Figure 20, a kind of contact pin assembly machine of toggle switch, including workbench 1 and the control toggle switch are complete certainly
The control device 2 of dynamic assembly machine, the workbench 1 are equipped with switch case feeding mechanism 3, short contact pin feeding mechanism 4, length and insert
Needle feeding mechanism 5, contact pin assembly track 5, switch case mobile device 6, the short contact pin positioned at 5 side of contact pin assembly track form dress
Fitting mechanism 7 and long contact pin molding assemble mechanism 8, first switch shell rotating mechanism 9, setting are in short contact pin molding assemble mechanism 7
Other short contact pin material in removal mechanism 10, removal mechanism 11 when the long contact pin material on long 8 side of contact pin molding assemble mechanism is set, with
And contact pin reshaping device 12 and finished product cutting agency 13 positioned at contact pin assembly 5 end of track；
Referring to Fig. 3, the contact pin assembly track 5 offer switch card slot 14 compatible with switch case 84 and with it is slotting
The compatible first contact pin card slot 15 of needle and the second contact pin card slot 16, the first contact pin card slot 15 and the second contact pin card slot 16
Be connected to respectively with switch card slot 14, the contact pin, which assembles track 5 and also offers downwards, pushes away slot 17, it is described push away slot 17 with it is described
Switch card slot 14 be connected to；
Referring to Fig. 2, the switch case mobile device 6 includes being driven by cylinder and capable of doing the drive rod of front-rear reciprocation movement
18, the attachment base 19 being arranged on drive rod 18, the rotation pushing block 20 being flexibly connected with attachment base 19, the rotation pushing block 20
Upper end, which passes through, to push away slot 17 and stretches in the switch card slot 14, so that rotating pushing block 20 can abut simultaneously with switch case 84
Pull switch shell 84 moves forward；
Referring to Fig. 4, the switch case feeding mechanism 3 include switch case vibration entry table 21, with switch case vibrate into
The switch case feed channel 22 of the connection of charging tray 21 and the switch case transfer mechanism that 22 end of switch case feed channel is set
23, switch case 84 can be transferred in contact pin assembly track 5 by the switch case transfer mechanism 23；
Referring to Fig. 5, the short contact pin feeding mechanism 4 includes for placing the short contact pin charging tray 24 of short 85 raw material of contact pin, by electricity
The short contact pin feeding wheel disc 25 and short contact pin feed guide device 26 of machine driving；
Referring to Fig. 6, the long contact pin feeding mechanism 5 includes for placing the long contact pin charging tray 27 of long 86 raw material of contact pin, by electricity
The long contact pin feeding wheel disc 28 and long contact pin feed guide device 29 of machine driving；
Referring to Fig. 7, the short contact pin molding assemble mechanism 7 is provided including short contact pin feed rail 30, for the movement of short contact pin 85
Short contact pin power plate 31, short contact pin cutting device, short contact pin clamping assembly device and the short contact pin press-loading apparatus of power；
Referring to Fig. 8, the long contact pin molding assemble mechanism 8 is provided including long contact pin feed rail 66, for the movement of long contact pin 86
The long contact pin power plate 67 of power, long contact pin bending apparatus for shaping 68, long contact pin cutting device, long contact pin clamping assembly device,
And long contact pin press-loading apparatus；
Referring to Fig. 9, Figure 10, the first switch shell rotating mechanism 9 is located at the short contact pin molding assemble mechanism 7 and length
Contact pin forms between assemble mechanism 8, including the first rotary chuck 32 and the first rotary chuck 32 for clamping switch case 84
The first rotating shaft 33 of connection, first be set in first rotating shaft 33 rotate gear 34, by cylinder drive and with the first rotary teeth
First straight-tooth column 35 of 34 engagement of wheel；
Referring to Fig.1 1, the short contact pin material side removal mechanism 10 include by motor-driven short contact pin eccentric wheel rocking bar 36, with
The short contact pin drive rod 37 of the short connection of contact pin eccentric wheel rocking bar 36 and the short contact pin connecting with short contact pin eccentric wheel rocking bar 36 are cut
Expect device 38 and short contact pin material side discharge channel 39；
The long contact pin material side removal mechanism 11 includes by motor-driven long contact pin eccentric wheel rocking bar and long contact pin eccentric wheel
The long contact pin drive rod of rocking bar connection and the long contact pin cutoff device being connect with long contact pin eccentric wheel and long contact pin material side
Discharge channel.Since the structure of removal mechanism 10 is consistent when removal mechanism 11 is with short contact pin material for long contact pin material, herein no longer one by one
Label indicates；
Referring to Fig.1 2, the contact pin reshaping device 12 includes the shaping seat 40 driven by cylinder and is arranged in shaping seat 40
The dressing stick 41 of front end is convexly equipped with profiling touching pawl 42 compatible with short contact pin 85 and long contact pin 86 on the dressing stick 41；
Referring to Fig.1 2, the finished product cutting agency 13 includes blanking cylinder and the finished product discharge channel that is driven by blanking cylinder 43
44。
Referring to Fig.1 3, in the present embodiment, switch case testing agency 45 and second switch are additionally provided on the workbench 1
Shell rotating mechanism 46, the switch case testing agency 45 are located at the switch case feeding mechanism 3 and assemble rail with contact pin
Between road 5, the second switch shell rotating mechanism 46 is located at the switch case feeding mechanism 3 and the molding of short contact pin and fills
Between fitting mechanism 7；The switch case testing agency 45 includes detection support 47, the detection gas being arranged in detection support 47
The light that cylinder 48, examined cylinder 48 drive and be used for the positive and negative detection plate 49 of detection switch shell 84, connect with detection support 47
Electric switch 50 and for adjust detection 48 pressure of cylinder pressure regulator valve 51；The second switch shell rotating mechanism 46
Between the switch case testing agency 45 and short contact pin molding assemble mechanism 7, including for clamping switch case 84
Second rotary chuck, the second rotation gear being set in the second shaft, is bullied at the second shaft connecting with the second rotary chuck
Cylinder driving and the second straight-tooth column engaged with the second rotation gear.Because of second switch shell rotating mechanism 46 and first switch shell
The structure of body rotating mechanism 9 is consistent, and no longer label indicates one by one herein.Due to switch case vibration entry table 21 charging when without
Method guarantees that each shell is fed according to the shaped angles of regulation, it is understood that there may be positive and negative error, therefore through this embodiment
The setting of middle switch case testing agency 45 can detect switch case 84 according to the effect of detection plate 49, tell
Switch case 84 is fed positive and negative.If detect that switch case 84 is put back, passing through second switch shell rotating mechanism 46 will
The switch case 84 put back carries out rotation correction, it is ensured that subsequent normal process assembly.
Referring to Fig.1 4, in the present embodiment, the workbench 1 is equipped with several switch case positioning mechanisms 52, described
Switch case positioning mechanism include positioning cylinder 53, by positioning cylinder 53 drive positioning seat 54, be arranged before positioning seat 54
The positioning plate 55 at end, the positioning plate 55 offer locating slot 56 compatible with switch case 84, the switch case
Positioning mechanism 52 is located at the side of contact pin assembly track 5, and the positioning plate 55 can extend into the contact pin assembly
It is surrounded in track 5 and by switch case 84.Multiple positioning mechanisms be separately positioned on short contact pin clamp assembly device and it is short insert
Needle press-loading apparatus, long contact pin clamping assembly device and long contact pin press-loading apparatus corresponding section, to realize consolidating for switch case 84
It is set for using, it is ensured that long contact pin 86 and short contact pin 85 are stably charging to and are pressed operation.
Referring to Fig. 7, in the present embodiment, the short contact pin cutting device includes being arranged in short 30 end of contact pin feed rail
Short contact pin lower cutter 57 and the short contact pin upper cutter 58 above short contact pin lower cutter 57, cut on the short contact pin
Knife 58 is connected with the short contact pin elevator 59 driven by short contact pin lifting cylinder 88；The short contact pin clamping assembles device and includes
Short contact pin upper clamp plate 60 and short contact pin lower clamp plate 61 are formed short between the short contact pin upper clamp plate 60 and short contact pin lower clamp plate 61
Contact pin clamping opening, the short contact pin upper clamp plate 60 are arranged on the short contact pin lower clamp plate 61, the short contact pin lower clamp plate 61
Rear end be connected with short contact pin and release cylinder 62, the short contact pin upper clamp plate 60 by the driving of short contact pin air splint cylinder 92 can on
Lower lifting is simultaneously pressed with short contact pin lower clamp plate 61；The short contact pin press-loading apparatus includes the short contact pin pressure mounting base driven by cylinder
63 and the short contact pin press-fit block 64 of short 63 front end of contact pin pressure mounting base is set, is convexly equipped on the short contact pin press-fit block 64
Short contact pin compatible with short contact pin 85 is pressed contact 65；
Referring to Fig. 8, the long contact pin cutting device includes the long contact pin lower cutter that long 66 end of contact pin feed rail is arranged in
69 and the long contact pin upper cutter 70 above long contact pin lower cutter 69, the long contact pin upper cutter 70, which is connected with, to be grown
The long contact pin elevator 71 that contact pin lifting cylinder 89 drives；The long contact pin clamping assembly device includes long contact pin upper clamp plate 72
With long contact pin lower clamp plate 73, long contact pin clamping opening is formed between the long contact pin upper clamp plate 72 and long contact pin lower clamp plate 73, it is described
Long contact pin upper clamp plate 72 be arranged on the long contact pin lower clamp plate 73, the rear end of the long contact pin lower clamp plate 73 is connected with length
Contact pin releases cylinder 91, and the long contact pin upper clamp plate 72 oscilaltion and can be inserted by the driving of long contact pin air splint cylinder 93 with long
Needle lower clamp plate 73 presses；The long contact pin press-loading apparatus includes that the long contact pin pressure mounting base 74 driven by cylinder and setting exist
The long contact pin press-fit block 75 of long 74 front end of contact pin pressure mounting base is convexly equipped on the long contact pin press-fit block 75 suitable with long 86 phase of contact pin
The long contact pin press fitting contact 76 matched.
5 ~ Figure 17 referring to Fig.1, according to the characteristic of toggle switch product, long contact pin 86 has bending part 87, and long contact pin
The not bending of 86 raw materials needs to carry out the operation of bending in the pre-assembly.In the present embodiment, the long contact pin bending shaping dress
Setting 68 includes bending seat 77 and the lateral shaped block 78 driven respectively by cylinder and longitudinal folded block 79, the long contact pin into
Expect the upper end of track 66, compatible with lateral shaped block 78 lateral jack 80, Yi Jiyu are offered on the bending seat 77
The compatible longitudinal direction jack 81 of longitudinal folded block 79.When the present embodiment is in use, long contact pin 86 first enters from long contact pin charging tray 27
It contacts in long contact pin feed rail 66, then longitudinal folded block 79 is moved down with the bending part 87 of long contact pin 86, then indulges
Continue to move down to folded block 79 and deform 87 bending of bending part of long contact pin 86, while lateral shaped block 78 moves forward simultaneously
The limit styling to long 86 bending part 87 of contact pin is played, its excessive bending, lateral shaped block after the completion of bending operation are prevented
78 are retracted into initial position with longitudinal folded block 79, and restart the movement of next round to realize the bending of subsequent long contact pin 86
Operation.Preferably, the end of the lateral shaped block 78 and longitudinal folded block 79 all carries out contoured design, to be adapted to long contact pin
The irregular shape of 86 bending parts 87.
Referring to Figure 20, in the present embodiment, slot 82, the lower end of the rotation pushing block 20 are offered on the attachment base 19
It is inserted into the slot 82, the rotation pushing block 20 is connect by third shaft 90 with the attachment base 19, described
The upper end of pushing block 20 is rotated in the front is high and the back is low shape, the lower end of the rotation pushing block 20 is also in that the front is high and the back is low shape, and the rotation pushes away
Reset spring 83 is equipped between the lower end of block 20 and the attachment base 19.The present embodiment rotates in use, being driven by cylinder
Pushing block 20 travels forward, and the front end of rotation pushing block 20 abuts with the lower part of switch case 84 and formed interference engagement, therefore rotates
Pushing block 20 can pull switch shell 84 forward so that switch case 84 enters in next station；After push in place, turn
Dynamic pushing block 20 is moved backward by cylinder action, is designed by means of the special structure of rotation pushing block 20, rotation 20 rear end of pushing block
Height is lower than the height of the lower end of the switch case 84 on the latter station, therefore switch case 84 is pushed away with rotation during moving back
The rear end of block 20 abuts and oppresses rotation pushing block 20 and rotates, and then rotation pushing block 20 can continue to move backward, when rotation pushes away
When block 20 reaches the rear side of the switch case 84 on the latter station, switch case 84 is separated with rotation pushing block 20, passes through reset
The effect of spring 83 is resetted pushing block 20 is rotated, and completes the movement of a cycle, realizes the switch case in contact pin assembly track 5
84 Forward operation.
The present invention provides a kind of contact pin assembly machine of toggle switch, when production, is had follow steps:
(1), switch case 84 is put into switch case vibration entry table 21 by staff, and switch case 84 is along switch housing
Body feed channel 22 advances in an orderly manner, and switch case 84 is then transferred to contact pin by switch case transfer mechanism 23 and assembles track
In 5；
(2) switch case 84 is by carrying out positive and negative detection when switch case testing agency 45, if detecting, switch case 84 is put back,
The switch case 84 put back is then carried out by rotation correction by second switch shell rotating mechanism 46, it is ensured that subsequent normal process
Assembly；
(3) raw material of short contact pin 85 is placed on short contact pin charging tray 24 by staff, and short contact pin 85 passes through short contact pin drawing-inroller
Disk 25 and short contact pin feed guide device 26 are delivered on short contact pin feed rail 30, then according to product demand by short contact pin 85
It send to short contact pin and clamps in assembly device, short contact pin clamping assembly device is by the short effectively clamping of contact pin 85, then carries out cutting, then
It pushes forward so that the front end of short contact pin 85 passes through and switch case 84 and is inserted into the first contact pin card slot 15, realizes short contact pin 85
Pre-assembled, restart short contact pin press-loading apparatus, so that press fitting contact contacts and pushes short with the short contact pin 85 on correspondence station
Contact pin 85 assembles in place；
(4) when being equipped with the switch case 84 of short contact pin 85 by short contact pin material side removal mechanism 10, pass through eccentric wheel rocking bar
Movement, drives short contact pin drive rod 37 to pump, and breaks so that short contact pin cutoff device 38 can repeat to realize
Folding movement, in initial position, the material side of short contact pin 85 is entered in short contact pin cutoff device 38, and then is being pumped
When by short contact pin material side cut off, the short contact pin material of excision while through short contact pin material discharge channel 39 realization blanking；
(5) switch case 84 of short contact pin 85 is equipped with by carrying out rotation process when first switch shell rotating mechanism 9, so that
One end that switch case 84 is inserted with short contact pin 85 is transferred to upper end, and empty one end is transferred to lower end, convenient for subsequent long contact pin 86
Insertion and assembly；
(6) raw material of long contact pin 86 is placed on long contact pin charging tray 27 by staff, and long contact pin 86 passes through long contact pin drawing-inroller
Disk 28 and long contact pin feed guide device 29 are delivered on long contact pin feed rail 66, pass through long contact pin bending apparatus for shaping before this
The bending part 87 of 68 pairs long contact pin 86 carries out bent reshaping, then send long contact pin 86 to long contact pin according to product demand and clamps dress
With in device, long contact pin clamping assembly device is by the long effectively clamping of contact pin 86, then carries out cutting, then pushes forward so that long insert
The front end of needle 86 passes through switch case 84 and is inserted into the first contact pin card slot 15, realizes the pre-assembled of long contact pin 86, restarts
Long contact pin press-loading apparatus, so that press fitting contact contacts with the long contact pin 86 on corresponding station and pushes the long assembly of contact pin 86 in place；
(7) when being equipped with the switch case 84 of long contact pin 86 by long contact pin material side removal mechanism 11, pass through eccentric wheel rocking bar
Movement, drives long contact pin drive rod to pump, so that long contact pin cutoff device can repeat to realize that breaking folding moves
Make, is entered in long contact pin cutoff device on the material side of initial position duration contact pin 86, and then will be grown when pumping
The excision of contact pin material side, the long contact pin material of excision discharge channel while through long contact pin material realize blanking；
(8) when being equipped with the switch case 84 of short contact pin 85 and long contact pin 86 by contact pin reshaping device 12, dressing stick 41 is in gas
It is moved forward under the action of cylinder, so that profiling touching pawl 42 is contacted with long contact pin 86 and short contact pin 85 and to long contact pin 86 and short contact pin
85 apply pressure, and deformation occurs under the effect of the pressure for long contact pin 86 and short contact pin 85, and then realize Shape correction, form finished product
Toggle switch；
(9) toggle switch of finished product is moved to finished product area by finished product discharge channel 44, if it exists defective products, then passes through blanking cylinder
43 drive finished product discharge channel 44 mobile, and defective products is expelled to defective products area.
Claims (6)
1. a kind of contact pin assembly machine of toggle switch, it is characterised in that: automatically filled including workbench with the toggle switch is controlled
Control device with machine, the workbench are equipped with switch case feeding mechanism, short contact pin feeding mechanism, long contact pin charger
Structure, contact pin assembly track, switch case mobile device, the short contact pin molding assemble mechanism by contact pin assembly track and length are inserted
Needle molding assemble mechanism, first switch shell rotating mechanism, the short contact pin material side being arranged in by short contact pin molding assemble mechanism are gone
Except mechanism, the long contact pin material side removal mechanism being arranged in by long contact pin molding assemble mechanism and it is located at contact pin assembly track end
The contact pin reshaping device and finished product cutting agency at end；
The contact pin assembly track offers switch card slot compatible with switch case and compatible with contact pin first
Contact pin card slot and the second contact pin card slot, the first contact pin card slot and the second contact pin card slot are connected to switch card slot respectively, institute
The contact pin assembly track stated, which also offers downwards, pushes away slot, and the slot that pushes away is connected to the switch card slot；
The switch case mobile device includes that the drive rod of front-rear reciprocation movement is driven and can done by cylinder, is arranged and is driving
Attachment base in lever, the rotation pushing block being flexibly connected with attachment base, the upper end of the rotation pushing block, which passes through, to push away slot and stretches to
In the switch card slot, to rotate, pushing block can be abutted with switch case and pull switch shell moves forward；
The switch case feeding mechanism includes that switch case is vibrated entry table, opened with what switch case vibration entry table was connect
It closes shell feed channel and the switch case transfer mechanism of switch case feed channel end, the switch case transfer is set
Switch case can be transferred in contact pin assembly track by mechanism；
The short contact pin feeding mechanism includes for placing the short contact pin charging tray of short contact pin raw material, by motor-driven short contact pin
Feeding wheel disc and short contact pin feed guide device；
The long contact pin feeding mechanism includes for placing the long contact pin charging tray of long contact pin raw material, by motor-driven long contact pin
Feeding wheel disc and long contact pin feed guide device；
The described short contact pin molding assemble mechanism include short contact pin feed rail, for the mobile short contact pin that power is provided of short contact pin it is dynamic
Power disk, short contact pin cutting device, short contact pin clamping assembly device and short contact pin press-loading apparatus；
The described long contact pin molding assemble mechanism include long contact pin feed rail, for the mobile long contact pin that power is provided of long contact pin it is dynamic
Power disk, long contact pin bending apparatus for shaping, long contact pin cutting device, long contact pin clamping assembly device and long contact pin press-loading apparatus；
The first switch shell rotating mechanism is located at the short contact pin molding assemble mechanism and long contact pin forms assembly machine
Between structure, including for clamping switch case the first rotary chuck, connect with the first rotary chuck first rotating shaft, be set in
First in first rotating shaft the first straight-tooth column for rotating gear, being driven and engaged with the first rotation gear by cylinder；
The short contact pin material side removal mechanism includes shaking by motor-driven short contact pin eccentric wheel rocking bar, with short contact pin eccentric wheel
The short contact pin drive rod of bar connection and the short contact pin cutoff device and short contact pin material being connect with short contact pin eccentric wheel rocking bar
Side discharge channel；
The long contact pin material side removal mechanism includes shaking by motor-driven long contact pin eccentric wheel rocking bar, with long contact pin eccentric wheel
Under the long contact pin drive rod of bar connection and the long contact pin cutoff device being connect with long contact pin eccentric wheel and long contact pin material side
Material path；
The contact pin reshaping device includes the shaping seat driven by cylinder and the dressing stick that shaping seat front end is arranged in, institute
Profiling touching pawl compatible with short contact pin and long contact pin is convexly equipped on the dressing stick stated；
The finished product cutting agency includes blanking cylinder and the finished product discharge channel by the driving of blanking cylinder.
2. the contact pin assembly machine of toggle switch according to claim 1, it is characterised in that: be additionally provided on the workbench
Switch case testing agency and second switch shell rotating mechanism, the switch case testing agency are located at the switch case
Between feeding mechanism and contact pin assembly track, the second switch shell rotating mechanism is located at the switch case charger
Between structure and short contact pin molding assemble mechanism；
The switch case testing agency includes detection support, the detection cylinder being arranged in detection support, examined cylinder
Drive and be used for the positive and negative detection plate of detection switch shell, the optoelectronic switch connecting with detection support and for adjusting detection
The pressure regulator valve of cylinder pressure；
The second switch shell rotating mechanism is located at the short contact pin molding assemble mechanism and long contact pin forms assembly machine
Between structure, including for clamping switch case the second rotary chuck, connect with the second rotary chuck the second shaft, be set in
Second in second shaft the second straight-tooth column for rotating gear, being driven and engaged with the second rotation gear by cylinder.
3. the contact pin assembly machine of toggle switch according to claim 1, it is characterised in that: if the workbench is equipped with
Dry switch case positioning mechanism, the switch case positioning mechanism include positioning cylinder, by the positioning of positioning cylinder driving
Seat, the positioning plate that positioning seat front end is arranged in, the positioning plate offers locating slot compatible with switch case, described
Switch case positioning mechanism is located at the side of contact pin assembly track, and the positioning plate can extend into the contact pin dress
With being surrounded in track and by switch case.
4. the contact pin assembly machine of toggle switch according to claim 1, it is characterised in that: the short contact pin cutting device
Including the short contact pin lower cutter of short contact pin feed rail end is arranged in and on the short contact pin above short contact pin lower cutter
Cutter, the short contact pin upper cutter are connected with the short contact pin elevator driven by short contact pin lifting cylinder；The short contact pin
Clamping assembly device includes short contact pin upper clamp plate and short contact pin lower clamp plate, the short contact pin upper clamp plate and short contact pin lower clamp plate it
Between form short contact pin clamping opening, the short contact pin upper clamp plate is arranged on the short contact pin lower clamp plate, presss from both sides under the short contact pin
The rear end of plate is connected with short contact pin and releases cylinder, and the short contact pin upper clamp plate can be risen up and down by the driving of short contact pin air splint cylinder
It drops and is pressed with short contact pin lower clamp plate；The short contact pin press-loading apparatus include by cylinder drive short contact pin pressure mounting base and
The short contact pin press-fit block of short contact pin pressure mounting base front end is set, is convexly equipped on the short contact pin press-fit block and is adapted with short contact pin
Short contact pin be pressed contact；
The long contact pin cutting device includes that the long contact pin lower cutter of long contact pin feed rail end is arranged in and is located to grow
Long contact pin upper cutter above contact pin lower cutter, the long contact pin upper cutter are connected with the length driven by long contact pin lifting cylinder
Contact pin elevator；The long contact pin clamping assembly device includes long contact pin upper clamp plate and long contact pin lower clamp plate, and the length is inserted
Long contact pin clamping opening is formed between needle upper clamp plate and long contact pin lower clamp plate, the long contact pin is arranged in the long contact pin upper clamp plate
On lower clamp plate, the rear end of the long contact pin lower clamp plate is connected with long contact pin and releases cylinder, and the long contact pin upper clamp plate is inserted by long
Needle splint cylinder driving can oscilaltion and with long contact pin lower clamp plate press；The long contact pin press-loading apparatus includes by cylinder
The long contact pin pressure mounting base of driving and the long contact pin press-fit block that long contact pin pressure mounting base front end is set, the long contact pin press fitting
Long contact pin press fitting contact compatible with long contact pin is convexly equipped on block.
5. the contact pin assembly machine of toggle switch according to claim 1, it is characterised in that: the long contact pin bending shaping
Device includes that bending seat and the lateral shaped block and longitudinal folded block, the bending seat setting that are driven respectively by cylinder exist
The upper end of the long contact pin feed rail, offer on the bending seat lateral jack compatible with lateral shaped block, with
And longitudinal jack compatible with longitudinal folded block.
6. the contact pin assembly machine of toggle switch according to claim 1, it is characterised in that: offered on the attachment base
The lower end of slot, the rotation pushing block is inserted into the slot, the rotation pushing block by third shaft with it is described
Attachment base connection, the upper end of the rotation pushing block is in the front is high and the back is low shape, the lower end of the rotation pushing block is also in that the front is high and the back is low shape, and
Reset spring is equipped between the lower end and the attachment base of the rotation pushing block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811610818.XA CN109616349B (en) | 2018-12-27 | 2018-12-27 | Contact pin assembly machine of dial switch |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811610818.XA CN109616349B (en) | 2018-12-27 | 2018-12-27 | Contact pin assembly machine of dial switch |
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| Publication Number | Publication Date |
|---|---|
| CN109616349A true CN109616349A (en) | 2019-04-12 |
| CN109616349B CN109616349B (en) | 2023-11-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811610818.XA Active CN109616349B (en) | 2018-12-27 | 2018-12-27 | Contact pin assembly machine of dial switch |
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| Country | Link |
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| CN (1) | CN109616349B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110587363A (en) * | 2019-09-27 | 2019-12-20 | 苏州新机裕自动化技术有限公司 | Three-state switch assembly equipment |
| CN114171333A (en) * | 2021-12-22 | 2022-03-11 | 惠州市专精特智能科技有限公司 | Automatic pin inserting machine for switch |
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| CN205834633U (en) * | 2016-08-06 | 2016-12-28 | 乐清市勇创自动化科技有限公司 | Pin machine |
| CN107627086A (en) * | 2017-10-18 | 2018-01-26 | 浙江中环赛特光伏科技有限公司 | A kind of interior net circle automatic assembling machine |
| CN108448368A (en) * | 2018-04-04 | 2018-08-24 | 江苏南邮智慧城市研究院有限公司 | A kind of connector full automatic assembly machine |
| CN209183422U (en) * | 2018-12-27 | 2019-07-30 | 慈溪市凯峰电子有限公司 | A kind of contact pin assembly machine of toggle switch |
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2018
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205834633U (en) * | 2016-08-06 | 2016-12-28 | 乐清市勇创自动化科技有限公司 | Pin machine |
| CN107627086A (en) * | 2017-10-18 | 2018-01-26 | 浙江中环赛特光伏科技有限公司 | A kind of interior net circle automatic assembling machine |
| CN108448368A (en) * | 2018-04-04 | 2018-08-24 | 江苏南邮智慧城市研究院有限公司 | A kind of connector full automatic assembly machine |
| CN209183422U (en) * | 2018-12-27 | 2019-07-30 | 慈溪市凯峰电子有限公司 | A kind of contact pin assembly machine of toggle switch |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110587363A (en) * | 2019-09-27 | 2019-12-20 | 苏州新机裕自动化技术有限公司 | Three-state switch assembly equipment |
| CN110587363B (en) * | 2019-09-27 | 2021-07-23 | 苏州新机裕自动化技术有限公司 | Three-state switch assembly equipment |
| CN114171333A (en) * | 2021-12-22 | 2022-03-11 | 惠州市专精特智能科技有限公司 | Automatic pin inserting machine for switch |
| CN114171333B (en) * | 2021-12-22 | 2024-01-30 | 惠州市专精特智能科技有限公司 | Automatic contact pin machine of switch |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109616349B (en) | 2023-11-03 |
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